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1 Introduction was a harmonic of the fundamental and depended on the air veloc-
ity. He suggested that the corrugation cavities acted as numerous
Air flow through short or long length of corrugated pipes can
lips which were responsible for the tone. A more detailed experi-
cause the pipes to emit loud and clear tonal sounds. This is also
mental study on this subject was reported by Cermak [2]. He
known as whistling. The production of these tones is interesting
experimented with 1 m and 0.5 m long tubes of narrow (10 mm
in a sense that the same flow through a smooth pipe of similar
outer diameter) bore, and reported that the fundamental tone was
geometry will not produce clear tones. Pipes with transversally
difficult to excite, but when extracted as the difference between
corrugated walls are used in many industrial and domestic appli-
consecutive higher partials, it was found to be lower than the reso-
cations because they offer globally flexibility combined with
nance frequencies expected from smooth pipe of the same geome-
locally rigidity. Some of the engineering application of corrugated
try. He ascribed it tentatively to the air flow rather than to the tube
pipes are flexible risers in the oil and gas industry, vacuum
shape being responsible for the reduced resonant frequency
cleaners, HVAC control systems of heating ducts in buildings, air-
observed in comparison to smooth tube. He also observed a jump
craft and automotive cabin conditioning system, liquid propulsion
in tones phenomenon in which a tone will remain constant over a
system in rockets, and compact heat exchangers. Corrugated pipes
flow velocity interval, and then jump to the next harmonic once a
are also used as musical toys such as Hummer or Voice of the
certain velocity is exceeded. Cermak calculated a bump frequency
Dragon. Whistling induced by airflow through such pipes can
based on flow velocity and corrugation pitch and found this to be
lead to serious environmental and structural problems.
close to the generated tones. He [3] also studied the sound pro-
duced by a tube obstructed with a washer and the produced sound
1.1 The Problem Statement. A typical corrugated pipe, appears to have been a kind of bird call. The possibility of reso-
which will produce the discrete tonal frequencies when air flows nance exists in an arrangement similar to corrugated pipes and
through it, is shown in Fig. 1, where Lcorr is the length of the cor- was also reported by Mason [4].
rugated segment of the pipe, and Lin and Lout are inlet and outlet The effect of transverse harmonic corrugations in the bed of an
lengths of the pipe. L is the total length of the corrugated pipe. open water channel is a classical problem which was first solved
The distance between two successive troughs or peaks of axisym- by Kelvin [5]. With the assumption that the amplitude of the dis-
metric cavities is called “pitch (Pc)” and “dc” is the depth of the turbance is infinitely small, he showed that on the free surface, a
cavity. “lc” is the length of the cavity and “wc” is the width of pattern of stationary waves is formed, and this result is confirmed
the uncorrugated segment between two successive cavities. Din is by common observation. Later, Binnie [6] studied the conse-
the internal diameter of the pipe (or tube) and Dout is the outer quence of corrugating the sides of the water channel; when an
diameter of the equivalent smooth pipe. “N” is the number of experiment was made for the first time, it was unexpectedly found
corrugations. In this review, we have excluded the flow- that, if the velocity and the depth were properly adjusted, then a
structure interaction problem which would arise due to flow- continuous train of progressive waves appeared and moved stead-
acoustic-structure coupling. The primary focus of this review ily upstream into the reservoir from which the channel drew its
paper is the aeroacoustic part of the corrugated pipe due to supply. A stream confined by fixed boundaries can be disturbed
airflow. by self-induced traveling waves was similar to the earlier phenom-
enon observed when the air flows through corrugated pipe. The
1.2 Literature Review. Singing of corrugated pipes was first stream velocity at which self-induced waves appeared for single
observed by Burstyn [1], who used a helical pressing for his corrugation and multiple corrugations proved the hypothesis that
experiment and found that the pitch of the sound note produced waves were dependent upon the pitch was plausible, as noted by
Binnie [6].
1
Corresponding author.
After investigating the effect of the corrugated walls on the
Manuscript received January 18, 2013; final manuscript received August 26, water which produced the self-induced wave, Binnie [7] also car-
2013; published online October 4, 2013. Assoc. Editor: Bettina Frohnapfel. ried out the experiments with air on the metal bellows. He likened
the flow through the corrugated tubes as converse of an exhaust si- generate a noise at the duct outlet in the region of 140 dB, which
lencer because unlike the silencer, the tubes produce and strength- was very high value. They demonstrated that roughening the cav-
ened the sound waves. More powerful notes were obtained during ities of corrugated pipe, i.e., placing an obstruction closes to the
his experiments when the metal bellows inside the pipe were flow separation region (close to the cavity) or introducing smooth
replaced by helically finned tubes and also in case when air was pipe at upstream of corrugated region would reduce the noise.
passed outside the corrugated or finned tubes. He noted that the They reasoned that the avoidance of noise generation appears to
phase velocities of corrugated pipes were less than the velocity of be centered around the changing of the turbulence structure in the
sound and this effect was explained by applying the theory of system closer to the corrugated wall cavity.
wave propagation in periodic structures. The pressure distribution The acoustic resonant modes of a corrugated tube open at both
in this arrangement was examined and found that the ratio of aver- ends when rotating in a plane were examined experimentally by
age frequency at which an air particle passed through the pertur- Silverman et al. [10]. He carried out the experiment in a rotating
bations, to the frequency of the sound emitted was usually 1.6. apparatus based on Bernoulli’s principle to measure the relation
Wild [8] observed the production of musical tones when air between rotational velocity and resonance frequency of the tube.
flow is passed through a hollow, open ended tube of flexible, He observed the similarity between the sound generation in rotat-
semirigid material, which has internally projecting ridges or cav- ing the corrugated pipe to the electromagnetic waves generation
ities. The papers by Crawford [9], Silverman et al. [10], Cadwell in a Smith–Purcell [18] light source whereby the image charge of
[11], Nakamura et al. [12,13], and Serafin et al. [14–16] were an electron beam races grooves in a metal surface placed in an
inspired by the musical toy called “Voice of the Dragon.” They optical cavity.
reported more information on the frequencies sounded and associ- Nakamura et al. [12,13] carried out wind tunnel measurements
ated flow velocities as well as turbulence levels needed by charac- to study the acoustic oscillation in a corrugated tube open at both
terizing the Strouhal numbers. Although Crawford [9] did not ends with air flowing through the tube. They concluded that the
refer the work of Burstyn [1] or Cermak [2,3] in his paper, he also sounds that the tube emits are the natural harmonics of the tube,
introduced a term “bump frequency,” (the frequency at which air and resonant modes are excited by the impinging shear layer
bumps into the corrugations) and stated that the pipe starts singing instability that occurs in the flow over corrugations. The resulting
when the bump frequency equals a natural harmonic of the pipe instability is characterized by a self-excited resonant oscillation
provided that the flow velocity is sufficiently high to induce turbu- occurring in the fluid-acoustic coupled system. Nakamura et al.
lent flow; the similar observations were also reported by the other [12,13] suggest that the acoustic oscillation in a corrugated tube is
researchers [1–3]. Crawford [9] concluded that Reynolds number driven by vortical sound sources in accordance with theories of
of minimum 2000 was required, which is a threshold value for Powel [19] and Howe [20].
generating turbulence in smooth pipe, to cause the pipe to sing. Experimental work similar to Nakamura et al. [12,13] was also
But he also noted that for some pipes, they started singing for reported by Hammache et al. [21], where they studied the sound
much smaller value of Reynolds number. Based on his experi- generation mechanism of various corrugated geometries in a
ments, Crawford [9] proposed a theory for predicting the singing wind tunnel using hot wire probes and microphones. They carried
in a corrugated tube based on frictionless flow, turbulence, and out the parametric study to figure out the minimum number of
Bernoulli’s principle. By testing tubes of different designs and corrugation required to cause the tube to emit sound. One of the
geometry, Cadwell [11] found that a Reynolds number based on surprising results they reported was that with the presence of even
the corrugation length must exceed 500 (Re(L,CR) > 500) for nar- one bump (two bumps required to form the cavity) placed at the
row bore pipes to sing. Cadwell [11] interpreted that this, as a downstream end, the place where pressure node sets in is enough
minimum turbulence level of this scale, is required; however, this to cause the tube to sing. The level of sound pressure observed for
prediction of Reynolds number indicates that the flow is in the the one bump in smooth pipe is comparable to the sound produced
laminar region with very small scale turbulence. Hence the work by the full corrugated pipe of same length and cavity geometry.
of Crawford [9] and Cadwell [11] implied that the flow may not Hammache et al. [21] mapped the pressure and velocity standing
be required to be fully turbulent for the corrugated pipe to start wave patterns formed during the resonant condition at the second
singing. fundamental mode since they also found that the fundamental did
Petrie et al. [17] studied the noise problem encountered in vac- not sound. Hammache et al. showed that the pressure node is a
uum cleaners which have flexible corrugated pipes. They observed place where sound generation occurs which was later confirmed
that a low velocity air traveling through the flexible tube can by Tonon et al. [22,23] and Nakiboglu et al. [24]. In their
that increasing the downstream pipe length would result in reduc- The organization of this paper is as follows. The theories which
tion of whistling. This is due to viscothermal losses in the long are used to predict the resonant behavior and sound pressure am-
main pipe, which is higher than the source sound power gener- plitude are given in Sec. 2. The experimental work performed on
ated. Based on the experimental study, a linear semiempirical the corrugated pipes to understand the acoustics of corrugated
model was proposed that predicts the critical Mach number at pipes is explained in Sec. 3. The computational and numerical
the onset of whistling of a corrugated pipe segment placed in a work on corrugated pipes is presented in Sec. 4. Section 5 dis-
smooth pipe at moderately high Reynolds numbers. However, it cusses the noise reduction attempts carried out in corrugated
was also noted that the proposed model predicts that whistling pipes. The conclusions are given in Sec. 6. In this work, only the
should occur for very long downstream pipe above a critical flow-acoustics part of the problem is reviewed and flow-acoustic-
Mach number, which is contrary to the experimental data structure interaction studies are not included.
obtained. Golliard et al. [106] used the 2D URANS model for
higher Reynolds number flow usually encountered in gas trans- 2 Acoustics of Corrugated Pipes: Theoretical Studies
port system. This model is the improvement of the quasi-laminar
model proposed by Nakiboglu et al. [85] for low-Reynolds num- This chapter reviews the theories available in literature, which
ber flows, which does not account for turbulence. They noted are used to describe the sound generation mechanism in corru-
that the improved model compares well with the experimental gated tubes. The musical toys which are made of corrugations are
data for deep cavity type of applications. Nakiboglu et al. [107] shown in Fig. 2. Examples of corrugated pipes used in vacuum
carried out the experiments on a single axisymmetric cavity to cleaners, aerospace, automotive industries, and flexible risers in
study the effect of swirl at the inlet of the corrugated pipe and offshore oil and gas industries are shown in Fig. 3. The literature
found that increased swirl would result in decreased acoustic review reveals that most of the researchers explained the sound
amplitude pressure fluctuations and also marginally affect the generation mechanism in corrugated pipes predominately using
range of Strouhal numbers and whistling frequencies in corru- the following three theories. They are: (1) Bernoulli’s principle,
gated pipes. Experiments performed on double axisymmetric (2) the theory of vortex sound, which is also called the Cummings
cavity configurations with various plateau lengths (length acoustic model (CAM), and the (3) energy balance acoustic model
between trailing edge of one cavity to the leading edge of next (EBM). The following sections will describe each model in detail
immediate cavity) demonstrate that the effect of the swirl and associated equations (if any) used by the researchers to pre-
depends on the plateau length, and for some plateau lengths, it dict the resonant frequencies and other parameters of interest in
can be pronounced particularly for the amplitude. corrugated pipes.
Golliard et al. [108] evaluated the validity of the prediction
model, which are currently available for corrugated tubes to the
narrow cavity profile. They noted that if the cavities become so
narrow, the momentum thickness of the boundary layer developed
is too large compared to the cavity width and any instability of the
shear layer in the cavity is destroyed, which prevents whistling.
The effect of liquid injection and onset of whistling in corrugated
pipes has been studied by Golliard et al. [109]. During the experi-
mental study, they observed small quantities of liquid injection
would reduce the singing phenomenon in corrugated tubes. They
attributed this reduction in onset of whistling to the increased
acoustic damping due to liquid injection. They noted that for cor-
rugated tubes, the measured damping is dominated by the source
behavior at different flow conditions. With liquid injection, they
observed that at low flow velocities, source strength is decreased,
and at higher flow velocities, it has no effects.
The main focus of this review paper is to compile the research
work carried in acoustics of corrugated pipes up to this date. The
review summarizes the theories which are used to model corru-
gated pipes and experimental work carried out to understand the Fig. 3 Various applications of corrugated pipes: (a) general
sound generation mechanism and any numerical as well as com- view of offshore flexible riser system, (b) internal structure
putational work performed on the corrugated pipes to understand of flexible risers, (c) metal corrugated bellows used in aircraft,
the flow physics. Furthermore, noise reduction studies reported, if (d) vacuum cleaner, (e) in-tank fuel supply module in an
any, in the literature will be discussed. automobile
@ @ @p lc V lc d
q0 þU u0 ¼ (9) hbw i ¼ ij ¼ ij d 1þ (16)
@t @x @x pc S pc 2R
1 @ @ @u0 P
2
þ U p0 þ q0 ¼ q0 hv0 i (10) Upon substituting P/A ¼ 2/R, one can obtain the following
c0 @t @x @x A relation:
where v0 is the space averaged radial velocity. Combining these d lc d
1þ 1þ
two equations results in a single equation of the form R pc 2R
k6 (17)
16M
1 @ @ @ 0 P @ @
þ U p ¼ q 0 þ U hv0 i (11)
c20 @t @x2 @x2 A @t @x Since the phase speed of the upstream and downstream traveling
waves is c6 ¼ c0/j6, we can see that presence of corrugations in
the pipe will slow down the acoustic wave. Finally, in such a limit
Taking n0 to be the particle displacement and assuming the pres-
the resonant frequencies of the corrugated pipe are given by
sure and radial particle displacement to be continuous across the
shear layer gives
nc0 ð1 M2 Þ
fn ¼ for n ¼ 1; 2; 3::: (18)
@ @ @ 2Le d lc d
hv0 i ¼ þU hn0 i; hv0w i ¼ ðhn0 iÞ at r ¼ h (12) 1þ 1þ
@t @x @t R pc 2R
where v0x is the radial velocity within the corrugations. After some From Eq. (18), one could see that the resonant frequencies can be
algebraic manipulations (for details, see Ref. [37]), Cummings effectively predicted if we know the flow speed and geometry of
formulated an expression for resonance in corrugated tube, which the corrugations. However, the Cummings [37] model cannot be
is given as used to predict the pressure amplitude of the sound wave produced
s ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
in a corrugated pipe. Neglecting the Mach number dependency
2 P hbw i due to convective effects, one can see that Eq. (18) is the same
1M 1i
2npc0 npc0 A j as Eq. (1), but has some additional terms. If we assume that the
x ¼ c0 j ¼ ¼ sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
(13) reactance has the effect of decreasing the speed of sound c0, then
ðkþ þ k ÞLe Le P hbw i
1i Eq. (18), can be rewritten in simple form as
A j
1
ceff ¼ c0 rffiffiffiffiffiffiffiffiffiffiffiffi (19)
where n is the mode number and Le is the effective length of the V
pipe. Thus the resonance frequency of the smooth hard walled 1þ
Sl
pipe, which are discrete values, is given by the following
equation:
where, ceff is the new speed of sound due to the presence of corru-
s ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
gation, V is the volume of the corrugation, S is the cross sectional
P hbw i
1 M2 1i area of the pipe, and l is the corrugation pitch. With the use of ceff,
x nc0 A j one can calculate the resonant frequencies in corrugated pipe as
fn ¼ ¼ sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
for n ¼ 1; 2; :::
2p 2Le P hbw i
1i nceff
A j fn ¼ (20)
2Le
(14)
Although Eq. (20) explains the reason for reduced resonant fre-
For low frequencies, Cummings [37] assumes that the walls quency in corrugated pipe compared to smooth pipe, this equation
behave as spring like manner and have purely imaginary imped- is actually a modified form of Binnie’s [7] equation. The experi-
ance (involving no energy loss or gain). Use of this assumption mental work of Binnie [7] suggests that corrugated pipes can be
leads to treated as periodic structures with flow. The general theory of
waves in media of this type has been described in the monograph
ijV=S over the cavities by Brillouin [110], who showed that it can be traced back to New-
bw ¼ (15)
0 over the rigid wall ton. Using the lumped impedance theory of Stewart [111] and
Lindsay et al. [112], Binnie [7] modeled the corrugated pipe as
where S ¼ 2pRlc is the area presented by the cavity to the tube and tubes with closed branches. As per Bennie’s model, the resonant
V is the cavity volume. This leads to frequency of corrugated pipe is
c
c ¼ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi (22) 2.3.1 Impinging Shear Layer Instability and Mechanism of
2qc Sound Generation in a Corrugated Tube. It is well known that
1þ jYj
kR when a fluid flow is impinging upon a solid surface or other con-
figurations, the free shear layer (vortex shedding) can exhibit a
where q and c are the density of the medium and speed of sound self-sustained oscillation, known as impinging shear layer insta-
and k is the wave number. For example, for a pipe with small, bility or, more simply, an edge tone. Wind tunnel experiments car-
closely spaced, axisymmetric, rectangular grooves, we obtain ried out by Nakamura et al. [13] showed that the sound in a
corrugated pipe is excited by an impinging-shear-layer instability.
i ka b The resulting instability is characterized by a self-excited resonant
Y¼ (23)
qc 2 pc oscillation occurring in the fluid–acoustic coupled system. In the
case of the flow past cavities as shown in Fig. 5, the shear layer
where a and b are the depth and width of a groove, respectively, separated from the upstream corner of the cavity can be unstable
and pc is the spatial period of corrugation or pitch. Then, the in the presence of a sharp downstream corner. The acoustic
change in velocity of sound in corrugated pipe is expressed as oscillation in a corrugated tube is driven by vortical sound sources
due to an impinging shear layer instability. The frequency of an
c a b impinging-shear-layer instability increases with an increasing
c ¼ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi c 1 (24) flow velocity. Accordingly, when the flow velocity is close to the
ab 2R L
1þ vortex-resonance velocity where the shear-layer frequency coin-
RL cides with one of the natural harmonics of the tube, the acoustic
oscillation of the tube could be resonantly excited. The measure-
This velocity linearly decreases with increasing groove depth. In ments by Nakumura et al. [13] on corrugated pipe shows the
the general case, the effective compliance of a corrugated surface values of sound frequencies plotted against the flow velocities in
cannot be determined by simple physical methods, and, therefore, Fig. 6. As it can be seen from Fig. 6, the sound frequency is con-
the deceleration of a sound wave should be calculated using the stant and locked into one of the natural harmonics of the pipe with
general theory of wave propagation in periodic structures increasing flow velocity and it jumps to the next at a certain
[110,114,115]. Lapin [116,117] showed that the velocity of sound threshold value of the flow velocity. The closer look of frequency
c for a pipe with a small sinusoidal roughness (corrugation) lock-in shown in Fig. 6 indicates that the shear layer instability is
h a i itself strongly influenced by the acoustic oscillation occurring in
cc 1 ðqaÞ (25) the fluid–acoustic coupled system. A block diagram illustrating
2R phenomenon of flow-acoustic coupling in single cavity is shown
in Fig. 7 [13]. A similar behavior of flow acoustic coupling was
this velocity decreases with increasing roughness amplitude noted by Kriesels et al. [26] on the study of aeroacoustic pulsation
according to a square law. The difference in the amplitude in gas transport system and also reported in other literature
dependences in Eqs. (24) and (25) is determined by the difference [118,119]. From the block diagram illustrating the onset of fluid
in the corrugation slopes. acoustic instability shown in Fig. 7, we can observe that the
Fig. 7 Block diagram illustrating the onset of flow-acoustic 2.3.3 Theory of Energy Balance Model. As shown in
instability [13,82] Eq. (26), in order to satisfy the energy balance of the multiple side
branches similar to corrugated pipe, the time averaged acoustic
system under consideration consists of two subsystems, namely: source power has to be equal to the time averaged acoustic losses
(1) the acoustic subsystem with natural frequency equal to nf, [23,64]. According to Tonon et al. [23], the time-averaged
where n ¼ 1, 2…, and (2) the fluid subsystem with vortex shed- acoustic source power generated by the whole multiple side
ding frequency fv as its natural frequency. These two subsystems branch system for a given Strouhal number can be calculated by a
are strongly coupled in such a way that the acoustic subsystem is summation of the time-averaged acoustic source power generated
driven by the vortex-induced pressure while the fluid subsystem by each side branch, which is given by the following equation:
is influenced and controlled by the acoustic pressure. Thus, the
acoustic oscillation observed in corrugated tube was similar to the X
n
2p co jP0max j
hPsource i ¼ Kq0 U 3 SP cos (33)
self-excited oscillation due to fluid–acoustic coupling in single Lmp xi ceff qo co U
i¼1
cavity flow. The essential feature of this instability is that the nat-
ural frequency of the fluid system is proportional to the fluid ve-
locity. Therefore the imposed acoustic oscillation can set the fluid where xi is the abscissa of the ith side branch or corrugation and N
subsystem into resonance when the vortex resonance velocity is is the total number of side branches or corrugation, K is the con-
approached. The vortex induced acoustic pressure source can be stant, Lmp is the main pipe length, SP is the area of the main pipe,
explained using the theory of vortex sound. The next subsection jP0max j is the maximum fluctuating pressure amplitude, ceff, co are
illustrates the calculation of acoustic source power due to vortex effective speed of sound in side branches and speed of sound
shedding in the cavity. respectively. The time-averaged acoustic losses in a pipe contains
multiple side branches (similar to corrugation) and are: the radia-
2.3.2 Theory of Vortex Sound and Source Pressure. A formal tion acoustic wave loss at the pipe inlet [121], the viscothermal
relationship between vortex shedding and sound generation has dissipation losses (due to heat transfer and friction) in the pipe,
been established for free field conditions by Powell [19] and gen- and the vortex shedding loss at the exit of the main pipe. If we
eralized by Howe [20]. Using a Helmholtz decomposition of the assume that the losses are independent of each other, then they are
flow field to define the acoustic field, it can written as given as [23]: (a) the time averaged acoustic power radiated loss
at the pipe inlet, which contains multiple side branches (similar to
~ ~
u ¼ rðu0 þ u0 Þ þ r w (27) corrugated tube) [121] is given by
where u0 is a steady scalar potential, u0 is the unsteady scalar hPrad i ¼ Sp hIinlet i (34)
potential, and w~ is the stream function. The acoustic field u0 is
defined as the unsteady irrotational part of the velocity field as and which can be rewritten by including the effect of reflection
co-efficient at the inlet as
u0 ¼ ru0
~ (28) 0 2
1 c2 jPmax j
hPrad i ffi 1 R2inlet qo o U 2 SP (35)
Neglecting friction and heat transfer and assuming a homentropic 8 ceff q o co U
flow condition, the momentum equation can be written as per
Crocco [23,120] is where Rinlet is the reflection coefficient and P0max ffi 2P because
it is assumed in the model that the standing wave pattern is built
@~
u up of a Pþ and P traveling wave of almost equal amplitude. (b)
þ rB ¼ ~ x~ u (29)
@t The time averaged viscothermal losses to the main pipe are given
Ð by
where B ¼ ð1=2Þju2 j þ ðdp=qÞ is the total enthalpy and þ þ
hPvth m i ¼ 2Sp hIinlet i hIoutlet i (36)
~ ¼ r~
x u is the vorticity. At low Mach numbers and high
Reynolds numbers, we could neglect the convective effects on the
propagation of sound waves. With this approximation one finds which is equal to
0 2
1 @B 1 c2 jPmax j
r2 B ¼ r ðx
~~
uÞ (30) hPvth m i ffi qo o aLmp U 2 SP (37)
c20 @t2 2 ceff q o co U
This corresponds to the assumption that the Coriolis force density where a is the acoustic damping coefficient in the main pipe. The
~
fcoriolis ¼ q0 ð~
x~
uÞ, where q0 is the fluid density, acts as source equation obtained by the assumption that the acoustic power lost
of sound. The time-averaged acoustic source power can be by the wave traveling in the positive direction hPvth mþ i after
estimated using the following estimation as per Howe [20] traveling along the whole main pipe is equal to the difference in
þ
acoustic power flow between the inlet hIinlet i and the outlet
ð þ
hIoutlet i. The power loss is twice this value because of two travel-
hPsource i ¼ q0 ðx
~~ u0 dV
uÞ ~ (31) ing waves of equal amplitude. (c) The time averaged viscothermal
losses to the multiple side branches or corrugation is given as
Number of side branches Whistling frequency f (Hz) Strouhal number StWeff Measured amplitude Predicted amplitude (EBM)
þ þ
hPvth sb i ¼ 2Ss b hImain i hIwall i (38) Strouhal number for the given resonant mode before the pipe
mode moves to higher harmonics.
þ
where Ssb is the cross sectional area of the side branch and Imain In the theory of vortex sheet and sound interactions, one can
þ
and Iwall are the acoustic power fluxes at the main pipe and at the assume the effect of corrugations in terms of the acoustic wall ad-
end wall mittance of an equivalent smooth cylindrical pipe. The vortex
sheet which forms across each cavity of a corrugated pipe changes
n
X 2 the effective acoustic admittance of the pipe wall so that it can
1 2p jP0max j
hPvth sb i ffi qo co sin2 xi aLsb U 2 Ssb now have a real part. The simplest corrugation configuration is
i¼1
2 Lmp qo co U one of length lc, with infinite depth, and the basic flow being that
(39) of a uniform stream of speed U separated from a fluid at rest by
two semi-infinite flat plates located at y ¼ 0 for x < 0 and x > lc,
where a is the acoustic damping coefficient in the side branch or respectively, as shown in Fig. 8. Consequently, there is a vortex
corrugation. (d) The time averaged acoustic losses due to vortex sheet across the cavity at y ¼ 0 emanating from the leading edge
shedding at the outlet of the pipe [121,122] are given by of the cavity. We therefore consider the scattering problem due to
a wave of frequency x ¼ coj. For small disturbances, the vortex
þ
sheet is displaced to y ¼ gðx; tÞ ¼ gðxÞeixt . On physical grounds,
hPvort i ¼ Sp hIoutlet i hIoutlet i (40)
0 2 the vortex sheet must vanish at the trailing edge of the cavity.
2 (Note: however, Dequand et al. [26,63] noted that for a closed
1 c jPmax j
hPvort i ¼ qo o U 2 SP M (41) side branch type system, the pressure fluctuations across the cav-
2 ceff qo co U
ity and main pipe, induced by unsteady vortex shedding at the
edges of the junction, drive acoustic waves in pipes and impinging
With the use of above equations and Eq.(26), which is developed
or reattachment of this shear layer induced vortices at the trailing
for multiple side branches, the EBM can be used to predict the
edge is not needed. However, this theory [37] assumes that the
acoustic sound pressure amplitude of corrugated tubes with simple
acoustic waves will be generated due to impinging of shear layer
modifications. Tonon et al. [23,67] successfully applied this
generated vortices at the trailing edge. Interested readers in the al-
energy balance model to the multiple side branch resonators. The
ternative theories can refer to the work reported in Refs. [26,63]).
result of the predicted and measured sound pressure amplitude for
It can be shown that the vortex sheet at the trailing edge leads to
side branches is given in Table 1. This is the only model available
growing and decaying Kelvin–Helmhotlz instability waves, if we
in the literature, which explains the prediction of sound pressure
consider the scattering problem at the cavity trailing edge as a sin-
amplitude in a corrugated type of system. However, the predicted
gle semi-infinite flat plate. It should be noted that some of these
pressure amplitude values (refer to Table 1) using this model are
instability waves would vanish at the trailing edge of the cavity
ten times higher if the number of side branches is less compared
and some would not. Applying the correct Kutta condition at the
to measured pressure amplitude values. The error of this over
trailing edge, the scattering coefficients are calculated by solving
prediction is reduced six times if the number of side branches
the Wiener–Hopf equations. Integrating the wall pressure over the
increases. Also, it should be noted that, although this model pre-
cavity length lc L yields
dicts the pressure amplitude reasonably well, one must use suita-
ble assumption for ratio of acoustic velocity to the mean flow ð lc ð lc x
velocity. Application of the EBM model to corrugated tube is pðtÞ ¼ p0 ðx; 0þ; tÞdx ¼ p0 eixt dx ¼ p0 lc eixt (42)
studied by Nakiboglu et al. [91], and they noted that the EBM 0 0 L
model overpredicted the fluctuating pressure amplitude in the
order of 2, which is consistent with the observation made by where p0 is the mean pressure which varies over the scale of the
Tonon et al. [23]. Some of the other theories such as Elliott’s [37] pipe length. However, the vortex sheet and the fluctuating normal
vortex sheet model, plane wave acoustic model (PAWM), Serafin velocity v0 will vary over the shorter scale of the cavity. Conse-
et al. [16] singing tube model for virtual corrugated tube for audio quently, upon integration over the cavity we have
analysis and the corrected model proposed by Nakiboglu et al.
[102] for “Hummer,” the semiempirical model proposed by
Kop’ev et al. [100], and Debut et al.’s [123] nonlinear phenome-
nological model for corrugated tube are also reported in literature.
Brief description of each of these theories is given in the follow-
ing subsections.
fM fCAM fM fPWAM
CAM Model 100% PWAM Model 100%
Mode number Measured frequency, fM (Hz) fM fM
2.7 Singing Tube Model of Corrugated Tube for Virtual the fluctuating flow field in frequency and time domains better.
Audio Analysis. The complete singing tube model used for audio Hence Eq. (24) in Ref. [102] can be used for future work related
analysis developed by Serafin et al. [16] is shown in Fig. 9. This to musical studies.
model is derived from the Bernoulli’s principle, which is
explained in detail in Sec. 2.1. Doppler shift effect was also
included along with the Bernoulli’s principle, which explains the 2.8 The Coupled Non-Linear Acoustic Model for a
fluid dynamics aspects for this virtual audio simulation. The basic Corrugated Tube. In this phenomenological nonlinear model
cylindrical tube is modeled as a loaded wave guide, the corruga- [123,125–127], the acoustic response of the corrugated pipe is
tions inside the tube are modeled using Bernoulli’s principle and simulated by connecting the lossless medium moving with a con-
Doppler shift effect of tone generation is modeled using basic stant velocity with a source based on discrete distribution of Van
flow physics. The loaded wave guide model for the basic tube is der Pol oscillators arranged along the pipe. A simple model [128]
shown in Fig. 10 and the Doppler shift effect which affects the which utilizes the concept of a mechanical oscillator to represent
sonorities (or tones) is given by shear layer instability is described by the following equation:
vls p€s þ 2gr xr p_ s þ x2r ps ¼ nx2r p (54)
1þ
x l ¼ xs c (53)
vsl
1 where ps is the acoustic pressure in the cavity, p is pressure in the
c neck of the cavity, xr is angular frequency of the resonator, and gr
is the reduced damping. The alternative form of the equation using
where xs is the radian frequency emitted by the source at rest, xl Van der Pol type is given by [129]
is the frequency received by the listener, vls denotes the speed of
the listener in the direction of the source, vsl denotes the speed of ( 2 )
the source in the direction of the listener, and c denotes sound ps @ 3 ps
p€s þ 2gr A 2
1 xr p_ s þ x2r ps v ¼ nxcp0
speed. It should be noted that the Bernoulli’s principle used for Bq0 U @t@z2
this model contains erroneous assumptions (refer to Sec. 2.1) and (55)
this was later corrected by Nakiboglu et al. [102]. Futhermore, in
this model, the use of Doppler shift effect on the listener is very
where x is angular frequency, v is diffusion parameter, and A and
simple and the detailed effect with the use of “method of images
B are coefficients. Popsecu et al. [129] found the empirical rela-
approach” proposed by Nakiboglu et al. [102] seems to capture
tion for coefficient A, which is A ¼ 0.5dr, where dr (boundary
layer ratio) is the ratio between the boundary layer thickness and
the radius of the pipe. For the coefficient B, Popsecu et al. [129]
chose the empirical value of B as the ratio between the volume
of the cavity and the volume of the pipe of length of the cavity
opening. In the pipe, the acoustic behavior can be described as the
lossless medium moving with a constant velocity linear wave
equation as
8
>
> @ðq0 uÞ @ðq0 uÞ @p
< þU þ ¼ Fðz; tÞ
Fig. 9 Singing corrugation pipe model for virtual audio analy- @t @z @x (56)
sis. (Adopted from Ref. [14] with permission.) > @p @p
>
: 2 @u
þ U þ q 0 c0 ¼0
@t @z @x
@ps
Fðz; tÞ ¼ G (57)
@z
Fig. 12 Schematic diagram of the apparatus used to measure the resonant tones in rotating
“Voice of the Dragon” [10,14]. (Copyright: IOP Publishing Ltd and European Physical Society.
Reproduced by permission of IOP Publishing.)
a vertical plane; a counterweight was fixed at the opposite end of that turbulence generated within the smooth inlet length L1 had
the slab so that the center of mass of the system lay on the axis of the effect of destroying the whistling. They carried out the experi-
the wheel. A motor, whose speed was controlled by a rheostat, ments with smooth and wrinkled wall tubes (Fig. 13) and found
was placed in direct contact with the outer rim of the wheel. A that the wrinkled wall reduces the whistling amplitude consider-
microphone, aligned along the axis of rotation, recorded the tones ably. They also noted that with the introduction of smooth wall
at different speeds of rotation; the sound was amplified and then upstream of the corrugated tube (L3 in Fig. 13), sound pressure
its Fourier spectrum was analyzed by a computer. The rotational level reduced. The level of reduction varied depends upon the L3
frequency of the tube was determined by means of a stroboscope value. Based on the experiments, it was concluded that the turbu-
and a counter/timer. The test set up used to measure the axial pres- lence inside the corrugation is responsible for tonal sounds and
sure difference across the tube, the axial air speed at the fixed end, introduction of wrinkling or smooth pipe at the upstream would
and the tangential velocity at the rotating end is shown in alter the turbulence structure which leads to reduced sound pres-
Fig. 12(c). With the help of experimental data, the authors [10] sure level at the pipe exit.
successfully developed a theory (based on Bernoulli’s principle, Kristiansen et al. [70] measured the sound pressure level (SPL),
which is outlined in Sec. 2.3) to explain the singing of “Voice of sound intensity, and phase of the sound waves inside a corrugated
the Dragon”. Later, Serafin et al. [16] used this model and with tube along its entire length. The test set up is shown in Fig. 14. The
the inclusion of Doppler shift effects, they developed a virtual arrangements is similar to the Petrie et al. [17], but used the two
acoustic corrugated singing tube for audio analysis. Hence, this microphones and ones placed on a guide rail, which measures axial
experimental set up can be used to understand the whistling mech- acoustic properties. By moving the guide rail, the required acoustic
anism while whirling or rotating a corrugated tube as well as data can be measured for the entire length of the tube. The more
studying the virtual audio music productions.
Fig. 15 Measured sound pressure level, phase, and axial intensity for the third mode of the
615 mm corrugated pipe. (Adopted from Ref. [70] with permission from Acoustic Society of
America.)
details of tubes and instrumentation used for the measurement can (IL) of the corrugated tube and observed that the IL values are
be found in Ref. [70]. The typical acoustical data obtained using lesser than the smooth tube. The test set up and the typical IL curve
this set up for 615 mm corrugated tube is shown in Fig. 15. From measured is shown in Fig. 18.
the figure, we could observe the presence of standing waves and Kristiansen et al. [70] noted that net acoustic energy stream in a
flow-acoustic lock-in mechanism. They also measured the input corrugated tube is always in the same direction for nearly the total
impedance of smooth wall and corrugated wall using the well- length of the pipe, which is against the direction of the flow. The
known two-microphone technique [132–134]. The experimental same observation also has been reported by Binnie [6] in an experi-
set up used by Taylor et al. [28] for measuring the impedance of ment with water in an open horizontal channel with vertically cor-
corrugated tube is shown in Fig. 16, and the similar set up also rugated sides. However, it should be noted that an axial dipole is a
used by Kristiansen et al. [70]. The measured impedance curves of discontinuity in the acoustic pressure, which radiates equally in
corrugated pipe and smooth pipe by Kristiansen et al. [70] is shown both pipe directions and at low Mach numbers there is only a very
in Fig. 17. The data shows that for corrugated tube the impedance minor effect of convection. The observation of propagation of net
curve is shifted eight to nine times on the left side of the smooth intensity in the upstream direction [70] in the experiment may not
tube. Kristiansen et al. [70] expressed that the shift in impedance be due to a source property, but rather is an effect of boundary con-
due to presence of corrugation is the reason for reduced resonant ditions at the pipe terminations or an error in the measurements. It
frequency, which is the same order of eight to nine times that of is very difficult to determine intensity because in a pure standing
smooth pipe. Taylor et al. [28] also measured the Insertion Loss wave, this intensity vanishes. The upstream energy transport
exactly cancels the downstream energy transport. A net intensity is
thus the difference between two almost equal large quantities. Kris-
tiansen et al. [70] experiment also reveals that the sound source is
present at the pressure node, which agrees with the observation
made by Hammache et al. [21] and a constant value of Strouhal
number of 0.3 is observed during the pipe resonances.
Fig. 18 Experimental set up used for IL measurement and the measured IL value of smooth
and corrugated pipes [28]
review reveals that different researchers used different experimen- 4 Acoustics of Corrugated Pipes: Computational and
tal set ups to study the acoustics of corrugated pipes. Some experi- Numerical Study
ments are simple to set up [9] and some are complex and involve
a lot of instrumentation [23]. To understand the flow physics in acoustics of corrugated pipe,
some researchers used CFD as a tool to study the shear layer insta-
bility in different flow regime and to predict resonant frequency of
a pipe. As we could see from the study of Crawford [9], turbu-
lence of a Reynolds number of 2000 is required to force the pipe
to sing, but a later study by Cadwell [11] noted that flow with a
Reynolds number of 500 is sufficient to make the pipe to whistle.
To do an experiment on a wind tunnel for varying range of flow
velocities, it is often time consuming and expensive. Hence,
acoustic engineers used the computational techniques such as
CFD and other numerical techniques for the acoustics of a corru-
gated tube. In this section, we will briefly outline the computa-
tional techniques reported in literature for this type of analysis.
The earliest available paper which reported the application of
commercial CFD software (FLUENT) to predict the resonances
due to flow in corrugated tube is Taylor et al. [28], which used
the k e steady flow model to solve the Navier–Stokes (N–S)
equation. Taylor et al. [28] simulated the model for a minimum
Reynolds number of 6000 to maximum Reynolds number of
26,000. For the simulation, Ref. [28] used a square and narrow
cavity profile and noticed a formation of vorticity inside the
tube closer to corrugations which was also noted by Hardin [135].
Taylor et al. [28] concluded that the location of the sound source
is at the leading edge of corrugations by observing the presence of
coherent vortices at the leading edge of the cavity.
Blackburn et al. [79,81] employed DNS, which solves the full
Fig. 19 Experimental setups for measuring the resonant fre- N–S equation, to carry out flow simulation in the circular pipe
quency and fluctuating acoustic pressure amplitude for (a) cor- with smoothly corrugated walls where the streamwise wavelength
rugated pipes and (b) multiple side branch system. (Adopted of the corrugations is long (hundreds of wall units), and the corru-
from Ref. [24] with permission from Elsevier.) gation amplitude is a variable parameter. It was observed that,
Label hþ
104 h/D Rmin/D V/V0 S/S0
software [82–84]. The simulation carried out was for single cav-
ity when the flow is laminar and for full corrugations when the
fluid flow is fully turbulent. The single cavity studies reveal that
the vortex shedding occurs closer to the corrugation and the full
corrugation study shows the presence of standing wave. For the
LES simulations, Rajavel et al. [83] adopted boundary layer type
mesh approach to meet the yþ and CFL conditions. The mesh
created using this approach is shown in Fig. 20(b). The stream-
lines of single corrugation simulated using DNS and LES is
shown in Fig. 21. It found that there is a closer agreement
between DNS and LES data. The pressure contours of a single
Fig. 20 Types of corrugated pipe used for DNS [79] and LES
cavity unsteady-LES CFD result is shown in Fig. 22, and the
[83] flow simulations
static pressure contour which shows the presence of a standing
wave is shown in Fig. 23. The authors of Ref. [82] also found in
their simulation that the sound source inside the corrugation is
dipole and the simulation results agree well with experimental
even in the laminar flow regime, the larger corrugation heights data (Kristiansen et al. [70]) and the theoretical model (CAM).
produce flow separation and the proportion of pressure drop that The experimental and predicted resonance frequencies of corru-
is attributable to pressure drag can be of order 50%, rising to gated pipe using the CAM model and CFD–LES model is given
approximately 85% in a turbulent flow. In a turbulent flow, the in Table 4. From Table 4, we could observe that predicted whis-
near-wall structure is heavily influenced by the effects of flow tling frequencies using the CFD–LES model agreeing quite well
separation and reattachment. When the corrugation height (less than 4% error) with measured data, unlike the CAM model,
increases, pressure drag makes an increasingly large contribution which overpredicts the frequency with more than 10% error.
to the total friction for both laminar as well as turbulent flow Based on the LES simulations, the authors of Ref. [82] also
cases. The geometry of the tubes used for the DNS simulation is developed a one-dimensional nonlinear model of acoustics of
given in Table 3 and in Fig. 20(a). The simulated streamlines and corrugated pipe based on the Van der Pol equation [128–130],
contours of pressure for laminar flow regime for larger corruga- which has been explained in detail in Sec. 2.8. Brac et al. [84]
tion height are shown in Fig. 21. Although Blackburn et al. [79] developed a 2D linear model based on the Orr–Sommerfeld for-
did not exactly simulate the acoustical aspect of corrugated pipe, mulation [84,136–138]. Based on this formulation, Brac et al.
they showed that the DNS-unsteady model could be used for cor- [84] calculated the wavelengths of the shear layer instability
rugated pipes. For the simulation, Blackburn et al. [79] used their waves inside the corrugated cavity of singing risers. Brac et al.
own code and used the spectral element/Fourier discretization also obtained the location of the eigenfunction inside the cavity,
scheme for the simulation (Fourier expansions are employed in which is related to the magnitude of the instability waves.
the azimuthal coordinate, spectral elements in the meridional
semiplane [80]). For the laminar flow simulations, Blackburn
et al. [79] used single corrugation and utilized the periodic bound- 4.1 Discussions and Applications of Various Numerical
ary conditions whereas in turbulent flow, the whole domain is Models to Corrugated Tubes. We can see that computational
solved. and numerical techniques can also be employed apart from using
Recently, the application of unsteady-LES to corrugated pipes the traditional theoretical and experimental techniques. The CFD
has been reported by Popsecu et al. [82], Rajavel et al. [83], and techniques such as DNS, LES, and quasi-laminar model based
Brac et al. [84]. For LES simulation, they used ANSYS–FLUENT RANS approach can be used efficiently to predict the resonant
Fig. 23 CFD–LES results of static pressure on the axis of the pipe; u 5 18 m/s, t 5 0.3047 s: (a) axial pressure, (b) pressure con-
tours (pitch 5 5.3 mm, length of the pipe 5 0.614 m, total number of corrugation 5 106). (Reprinted from Ref. [82] with permission.)
Table 4 Comparisons of measured [70], predicted (using CAM model [37]), and CFD–LES model [82] for calculating the resonant
frequencies of a corrugated pipe. (Data used from Ref. [82] with permission.)
whistling frequencies in corrugated pipes with flow. However, 5 Acoustics of Corrugated Pipes: Noise Reduction
similar to the various theoretical models such as EBM and Study
PWAM, the prediction of sound pressure level is not accurate.
Other numerical approaches such as unsteady RANs model [98] The singing of a corrugated tube not only generates musical
and Lattice–Boltzman based CFD model [101] have also reported tones as we observe in “Voice of the Dragon” or in “Magic
this shortcoming and it is required to be improved upon before Whistle,” but could also have detrimental effects in some house-
applying to corrugated tubes. CFD–DES is another numerical hold appliances and offshore structures of oil and gas rigs. Petrie
technique which has not yet been explored for corrugated tube et al. [17] tried to reduce the sound generation in a corrugated
application. Another numerical approach which combines the pipe by introducing wrinkles closer to corrugation and they
CFD–DNS or LES unsteady data with proper orthogonal decom- observed a reduced sound pressure level compared to a smooth
position (POD) and Galarkin projections (GS) is promising. This corrugated pipe. The suppressed sound pressure level of a wrin-
CFD–POD/GS technique is successfully applied for incompressi- kled tube wall and unsuppressed sound pressure level of the
ble and compressible flow applications in open cavity acoustics smooth corrugated tube is shown in Fig. 24. The author’s explana-
[41,42,139,140]. This POD technique not only captures the tion for the lesser amplitude for wrinkled tube is that the wrinkling
dominant acoustic energy modes, but also the coherent vortex of the wall would alter the vortex shedding mechanism which is
structures that can be visualized very effectively during recon- responsible for noise generation. They also noted that the intro-
struction phase. duction of smooth pipe upstream of the corrugations would also
Fig. 25 Sound pressure level (dB) versus Whistling frequency (Hz) for (a) “Single”
corrugation and different upstream lengths, and (b) “188” corrugations and differ-
ent upstream lengths. (a) for “Single” corrugation, pitch 6 mm, depth 5 mm; (b) for
188 corrugations, pitch 6 mm; L1 5 0.63 m, L2 5 1.33 m. (Adopted from Ref. [17]
with permission from Elsevier.)
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