DeLaRue 2800VB Value Balancing Currency Sorter/Counterwarning! reference material to the reader This equppmont generates, uses and can radiate radio trequenoy eneray _and if not instaled and used In acoordence with the instruction manuel ‘may cause interference to racko communications. It has been tested and found to comply with the Timits for a Class A computing device pursuant to Subpar J of Pert 16 of FOG Fulos which are designed to provide reasonable protection against such intrfercnca when operated in 2 ‘commercial environment, Operation of ths equipment in a residential fraa is Ikely to cause interforance; in which case, the user at his own expense wil be reauired to take whatever measures may be nocessary 1 ‘correct the interierenes. ‘This machine has been designed for optirrum safety for ts operators. For ‘your added protection, please follow the guidelines wherever this symbol ‘3ppears ani adhere to all Wamings and Important notes found within this fnarual. Always keep loose clathing, jewaly ard hair out of the feed input tray area when operating the machine tr this equipment doos cause reception interference, the user should Contact an authorized sales or sanvice represontatie for suggestions ‘The user may fre! the booklet, Interference Handbook, 1986, prepared by the Fedral Communications Commission hep. This bookget is avaiable tor @ sina foe by ordering Stock Number: 004-000-00450-7 from the U.S. Government Printing Office, Washington, DC 20402, ‘Tho information contained herein is proprietary and is not to be used for purposes olher than as an aid the operation and/or mantenance of the fsuipment described nerein and is futher not to be released or reproduces by aryore without writen pormission of DE LA RUE SYSTEMS Headquarters Langstone Gate Solent Road Havant Hampshire PO 4TP England De La Rue Systems’ counters era the direct result of over 40 years! ‘oxporenes in designing, marulacturing and disttouing world class ‘currency counting machines. Worldwide factory-rained service anid support specialists are provided through De La Fue Systems’ network of branch offices and authorized distoutor. Due to De La Rue's constant strive for product improvement, minor discrepancies betwoon the actual mactine, text and ilustations may cst. Al Information contained herein is based on latest specifications at time of publication and is subect to change without notice. Part No. 0103091 sof Revision = 4, 2/97 j onto! panel overview os iv Touch button amay LOD display Introduction Installing the 2600, Placing documents Speed .. 1 6 Basic operating mode Counting... . . 7 Reset Totals... Batching wneeenmnnnvnennsn Chain and half N0t08 wns sae Doubles detaction i Counterisit detection (CDA») Size (length measurement) Auto-Sensing (RS232 communications) * DAs aregstored tacomark of De La Rus Systems, Advanced operating features Value balancing soe soonest 24 Rogue nate ... econ 22. Cull me ae 24, Facing notes Sort modes ... Customer maintenance leaning cs 31 Setting strippers: 36 Appendix Document consideration «nn AA leasing jams aA Messages/besper: oo Aol Display messages AS Replacing the fUS8 sani AB Programming . Ao ACCESEOFIES ssssensinine nnn At ‘Specifications... o o so AAD Index... AAScontrol panel — Mode Select Keypad — Feature Select Keypad = Numeric Keypad Array = AC Power On/Off Switch Figure ta: Control Panel Overview touch button array VALUE - Press to cycle through U.S. currency denominations example, $1, $5 $10, etc.), and Pieca Count mode for straight pack counting, SORT ~ Press to switch the sort mode on or off, Pressing sort, together with a umber key selects various pack sorting features (808 heading "sort mode"). TOTAL ~ Pross to view tho GRAND total count at the sub total lacation on the display (up to 9 digits maximum), SPEED — Pross to switch speeds between HIGH (up to 1,000npm), MED (up to GO0npm) oF LOW (200npm) minimum. Spoeds aro approximate and influenced ‘by document quality and size. The speed is shown at the COUNT total location. SIZE ~ Press to cycle the length (size) measurement foature betwesn settings 3 through 8 and off, NUMERIG KEYPAD — Used to enter batch settings from 1 to 989 and accass ‘features in other modes, START ~ Press to continue the ‘count atter an error or jam stoppage, or after the STOP button has been pressed, POWER ~ Sets the 2800VB AC power to ON (I) and OFF (} Figure tb: Touch Button ROGUE ~ Press to ontar rogue mode and switch between VALUE and PIECE count modes. Rogue is used when a value count is needed of a given pack that is thought to contain only ‘ono denomination. The “frst note through” sets sort criteria —all other denominations are off-sorted, GULL - Press to enter the cull mode, cycle to selact a specific denomination. Gull Is used when a value count Is needed of a speciic denomination. Ali ater denominations in the pack are off-sorted, FACE ~ Press to switch face mode on or off. When facing notes, HIGH speed {1,000npm) is selected, BATCH ~ Press to switch the ‘batch counting mode on or off. Batch must be press- ed belore entering a batch value, GDA ~ Press to witch the magnetic counterfeit detection mode on or off, DOUBLE ~ Pross to switch the doubles detection feature betwoen eansitivity settings 1 through 6 or off, CLEAR ~ Press to clear (zero) the COUNT, SUB and GRAND tolls. To protect against accidental clearing, the button must be prass- ed twios to ciear a total STOP ~ Press to stop any count in process, ‘When pressed, the Start button must bo ‘pressed to continue the count.Piece (or) Value Count - ‘Shown to indicate that either the Rogue - Shown when rogue mode is selected. (OF- sorts the odd : denomination in the | ROGUE pack) CULL Face = Shown when FACE note facing Is SORT selected (Soparctes notes | MAG according to the SIZE Pa DOUBLE Sort = Shown when note sorting is selected. (Of- sorts denomine- tions and errors in accordance with selected sort modo.) Mag ~ Shown when magnetic counterfelt detection is selected and flashes when a "suspect" is detected. Size ~ Shown when length measurement is selected and flashes whon a "suspect" is detected Double ~ Shown when doubles detection 1s selacted and flashes when a double nate is detected Cull = Shown when cullis selected. (Sorts a selected denomination from a pack of mixedt notes) All other notes and errors off-sort to the top tray, Figure te: LOD Display PIECE count or the VALUE mode is selected. PIECE VALUE COUNT 12345678 Icd display COUNT ~ Shows the accumulated PIEGE or VALUE total (up to 6 digits maximur), BATGH ~ Flashes when the notes counted are equal to the se: lected batch setting, Batch Setting - Shows - the selected ealch batch sotting (rom 1 to 999), the deno- 100 | irmncs eats processing, or the DENOM sselocted sort mode, EAD Error codes ara aiso ven shown hore. ERROR Benom ~ Shown when in the VALUE or cae CULL mode to in- dicate that the batch setting represents the denomination selected (e9g., 1 for $1, 10 for $10, 56 for $60, etc). GRAND TOTAL No Read ~ Hashes when the unit cannot determine the donomination or characteristics of a note. Error ~ When flashing by itself, indlcates a feed ettor (chain note or jam). ERROR also flashes with other messages, such as, doubles, size, ate, ‘Sub Total ~ Shows the sub total (value or piece} ‘count for a specific job (up to 8 digits maximum). This total is always shown Grand Total ~ Shows the orand total count for ‘a shgle account (DDA) oF for all work proces: 2d during a specific time period. The Grand Total is cisplayed by pressing the Tora. touch boutton (up to 8 digits maximum to begin Inrropuction stalling the 2800 ‘The Model 2800 Valve Balancing Currency Sorter/Counter is de- signed to automatically value balance, count and sort U.S. currency, ‘The 2800 offers: G mixed denomination value belancing 1 rogue denomination off-sort based on the fist note through 0 opsrator selected denomination off-sorts using the cull mode 1D non-stop sorting of old and new style currency Q non-stop facing - nates feecing portrait side down (face down ‘or green side up) versus notes feeding portrait side up (face up) 1D non-stop orientation of notes The 2800 casily converts to a currency/document counter (single stacker mode, piece count} to count and batch papor currency, USDA Food Coupons, checks and other similar dcouments within machine epectivations. In the single stacker mode, good notes aro fed to the bottom tray; error* notes are fed 10 the top tray for exami ration oy the machine operator. “Error Note - isa noie or document that dfferent rom the rest ofthe pack such as 8 counterfeit "suspect," a half nots, a size “suspect,” ar possibly @ double note. The 2800 is dasigned and built for quiet operation and to provide: many years of trouble-free service with minimum maintenance using De La Rue's enhanosd service diagnostics. Machine modet, serial and option numbers (where applicable) are stamped on individual nameplates affixed to the underside of the chassis. You must make rafarence to these numbers whon you communicate with your service representative. ‘The temperature of the area where the 2800 Dual Pocket Sorter/ Counter is operated should range between 65° and 86°F (18° and 29°C), with a celative humidity range of 35% to 86%, non condensing, 2. When choosing a location for the machine, avoid areas with drafts, excessive vibrations, and direct exposure to bright, sunight and heat sources. 8. Save all shipping documents for future use, including the specially designed shipping carton and insulator packaging, should the machine requife transporting to another location or fo the factory for servicing,Q Intropuction Inrmopuction O installing the 2800 nstalling the 2800 4, Ifyou 908 any sgn of damage, immediately notty the shipping 4. Phig the three: Croisier pongodt plug into an Appropriate AC wall 5. heck to make su that al aressoes or options ordered eprops AC wa were shipped withthe machine, Replacement aro avalable through your euthorzed senice or sales offee. 6. the machine need tobe moved or shipped ner in ho wanwina protective shipping bag and place itn the specaly dosianed sets on insulator packaging. Slide the packaging into the carton. nna oa ee Inset the anoossor inthe box and plats tin the packaging Bo-prenged, you cutout. Fold down the carton flaps end seal shut with ren- ae forcing tape. tab) must be Fue 2: Power Bractat - Yotuge extend a ie {abel and AC Power Cord Socket cenler screw (earth AG POWER GOrd +. Beior plugging in the 2800 Sorter/Gounter to your AC power ground) of the outiet. outlet, mak euro the AC votiage Is within +15% or -10% of the voltage fisted on the label next to the power socket on the eee auto-sensing _ Rs232 communications 2. To prevent circu overload when connecting severl units to the same power source, check to make euro their combined Sot the 2800 AC power switch to OFF (0) and currents wil not overload your electrical system, unplug the power cord from the machine. 1. Pig the RS232 cable to the con- nector at the back of your machine. Never Overload Your Electrical System! For Example: A typical system configuration at 115 VAC is as folows: 2. Plug the other end eee es into your Host Gee Computer System 2800 Sorter/Counter... 2.20 amp Refer to the instar 4810 PC Cash Sottment svn 2.00 amp tion instructions 3910 Scale... : 0.06 amp proved wth your ee ren re Note: Do La Fue's typical oln Sorter / Counter craws aperoxmetaly 8. Tighten the lockeng 2.00 3.0amps, ta sorter ls part of your system, chock tha coin sortar ‘operator's manual for the proper amperage draw. screws. A loose ‘connector wil cause Intermittent communication transmission problems. Set the 2800 AC power switch to OFF (0). 8. Plugthe socket end of the power cord into the socket located at the ‘back of the counter. (See Figure 2 on the next page.)Q Intropuction installing the 2800 YF Does the rating on the fuse label at the back of the 2800 machine match your cutlet power rating? For example, 116V at 50/60 Hz. check list 7 Is the AC power cord connected to & grounded outlet anc pushed in tightly at both ends? 7 |s the RS282 interface cable connection from the 2800 connected lo the cash settiernent (or host computer syetern) connector port?’ ¥ Are all connectors secured’? A loose comector will cause Intermittent communication transmission problems, 7 Ifthe answer is "yes" to all of the preceding questions, con- tinue with "Placing Documents... * on the next page to begin using your 2800 Value Balancing Currency Sorter/Counter. If “no” answer applies, make the necessary corrections before continuing. . Iwrropucrion O placing documents align edges 1. Before placing documents on the feed input tray, align the leading eciges as shown in Figure 4 below, Figure 4: Placing Documents to be Counted Heading "Document Consiceration,” in the Appendix of this manual, explains the various types of documents that may be processed, Note: For new or brick documents, bend! ancl flex the stack at into tho pack. wing 2, Place the stack in the center of the feed! tray, Bo not throw documents onto the feed tray as jamming may result document Tho document guides are sot to postion documents in the center of the feed path for optimum performance. (See Step 5 if an off-center guides feed is needed.) The following procedure is only needed for the first pack of notes/ documents placed on the feed tray. 1. Sot the 2800 AC power switch to ON () 2. Press the Srop touch button, 3, Place the first pack of notes/documents in the center of the food tray (see Figure 4 above),Q Intropuction speed Grea) 4, Side the ‘document guides loosely against the left and right edges of the pack as shown in Figure 5, Off-Center Feed Figure &: Setting the Documont Guides 1, [fan off-centor ‘eed is needed (favoring one side or the other), press the guide release button, 2. While holding the button in, each docurnent guide may be moved separately trom side to sido. 8. Release the button when the guides are set as neecied, 4, To center the guides, press and hold the release button while siding both document guides to the full center position, then release the butlon. ot fee inate) ‘Three preset spoods are selectable al 300nem (notes per minut minimum, 6009p, and up to 1000npm maximum. ‘The speed setting is briefy shown (flashes) at the COUNT total location on the display, Note: Actual sosed far count rat) is determined by the qually and the ‘so of the notes/cocuments being counted. 1. Press the SpeEp touch button to select a speed (800 - 300npm, 600 - 600nom or 1000 - 1,000npm). The speed momentarily flashes on the display. Note: When facing notes or using the CDA detection feature, HIGH speed (1000npm) is used for best resuits. At power on, the 2800 otaults to the last speed selected prior to turning the unt of. Mode Select Keypad S06 Note: Before selecting an operating ‘modi, the COUNT total on tha play ‘must be 2670 (0). ceo > Piece > count ia | 50 | sze TOTAL DOUBLE sus, oO Upper Tray Tray (RED Le) — 8 —~O Lower Tray (GREEN Leo) Basic oreratina move 0 ‘The 2800 easily converts to a note/documont counter by pressing the Soar and the Zero (0) butions. Massage PIECE COUNT is shown on the display, ‘The COUNT total i the sum of notes in the bottom tray only. The top tray js used for off-sorting error notes, such @s doubles, half notes, or chain notes. The machine continues the count without stopping on the error note, When using more than one detection feature (for example, doubles {andi size), the error notes in the top tray could be caused by either or both features oF could be a half or chain note. You must examine the errors anct determine wthiat action to take. Notes: Whsn using CDA or when in the FACE mode, tho machine otauits to HIGH speed (1O00qem). However, the actual spaad is determined by the quaity and sie of the notes balng counted. 1. Sot the 2800 AC power switeh to on (D). 2. Apprevious batch setting or detection feature may appear, Press ‘the appropriate touch buttonjs) to clear the display. For example, If the last operation before tuming off the counter included batching at 60, Length Measurement (SIZE), and DOUBLES, when tuming the unit an the batch is sat to 50 and SIZE and DOUBLE are shown. Pross Sra and oycle to zero (0) toclear (tum off SIZE, press Douste and cycle to zero (0) to clear DOUBLES, then press Barew to clear the batch setting 8. RED and GREEN Lro's light to show thal the botlom tray is for {900d notes/cocuments (GREEN Len) and the top tray for off- sorted or error notes/documents (RED Le). 4. For the first pack only, O Press Stop. Place the pack on the feed tray. Adjust the document guides (see heading “document guides" on page 8). Press Start to begin the count, For all other similar packs, place documents on the feed tray. Counting begins immediately with good notes feeding to the bottom tray. The feed tray holds up to 600 U.S. taller-qualty notes, However, the top and bottom trays hold only up to 200 teller- ualty U.S. notes each and must be emptied acoordingly. erences cena SEESIECEE 72. Basic operatina MODE to reseta total ee =100= PIECE “doUNT, 100 E DouBle sue TOTAL oO Pea ead 6, Aditional documents may be counted! and added to the ‘COUNT as Jong as the bottom tray contains at least one document. 7. Pressing the Stop button stops any operation, To continue, press Starr. When the pack is finished: Remove any error notes in the top tray only (RED Le flashing) and place them in the feed tray to verty that they are true errors, Good notes feed to the botiom tray while ‘rue errors again toad to the top tray. | When this count is complete, remove any errors in the top tray and set them aside to be checked lator. Remove all notes from the bottom tray. 9, The COUNT total shows the piece count of the pack pro- ‘cossed (number of notes in the pack), 10. When the machine is not in use, set the AG power switch to OFF (0). Count Total (level-1 total) To prevent a pack PIECE COUNT or VALUE COUNT ($000) from being added to the SUB, TOTAL when recounting (or verifying) the pack, press the CLear bution before removing notes from the bottom tray. The COUNT total flashes fo ask if this Is correct, Press CLeaR again to zsto this count. Sub/Grand Totals (level-2 and level-3 totals) ‘Tho SUB and GRAND TOTALS accent up to 8 digits maximum and are shown al the lower right-hand corner of the display, The SUB TOTAL is the total number of notes (or dollar value ‘whan in the value modes) processed for a particular job or batch. The GRAND TOTAL is the total number of notes (or dollar value) processed over a period of time - an operator's shift, a full cay, ete, 100 sie aly pouste .S “sus 7. Somat =, 250 S “7\» batching Feature Select Keypad ow os 21002 vee Basic operatina move O 1. To clear the SUB TOTAL, press Cuear when the COUNT {otal is zero (0). it you press GueaR with a COUNT shown, the COUNT is cleared fret. The sub total flashes to ask i this is correct, Press Lear again to zero this total 2. To clear the GRAND TOTAL, frst press Torat. to display the GRAND TOTAL, then press CLear while tho total is shown. The grand total flashes to ask i this is correct. Prose CLean ‘again to zero this total, 1. Set the 2800 AC power switch to ON (I). 2. RED and GREEN Leo's light to show that the bottom tray is for good notes /documents (GREEN Leo] and the top tray for error otes/documents (RED Lx) Notes: 7 Vihen Facing notes (beginning on page 25), both Leo's are GREEN because you are using both trays for good notes. Batching is not used in the VALUE count modes or vihen in the SORT f mode, 8. Press the Baraw button. The number 100 or a previous batch satting may appear, 4, To select another setting use the numeric keypad (numbers 41 through 0). If an etror is made in selecting, pross CLeaR or press zero (0) three times and enter again. Note: The batch setting ramains in memory. When ratuming to the batch mode, this sating reappears, Repeat Step 4 if another setting ' needa, Setting a Zero Batch Press the Barow button to clear the display and switch to the Continuous Count mode. Batch Gounting 1. For the first pack only, Press Stor, Place the pack on the feed tray,O Basic operarina MODE O._Adjust the document guides (see heading “document guides" on page 5.) O_Pross Starr to begin the count. For all other similar packs, place documents on the feed tray. Counting begins immediately with good notes feeding to the bottom tray, 2, The feed tray holds up to 600 U.S. teller-qualily notes. How- ever, the top and bottom trays hold oniy up to 200 teller quality U.S. notes each and must be emptied accordingly. 8. The machine stops when the COUNT total is equal to your BATCH setting. BATCH also flashes. If the foed tray empties before the batch is complete, addi- tonal documents may be aciled to continue the count. \Without removing notes from the bottom tray, acd more notes to the food tray. 4, Pressing the Stop button stops any operation. To continue, ross Starr. 5. When a BATCH is finished: First remove any error notes in the top tray (RED Leo flashing) and place them in the feed tray to verify that they are true errors. Good notes feed to the bottom tray while ‘true errors again feed to the top tray. O. Remove the counted batch from the battorn tray. The COUNT total is clearad and the next batch count starts unti all notes are processed, 6. When this count is complete, remove any errors remaining in the top tray and set them aside to be checked later. 7, Remove all notes trom the bottom tray. 8. When the machine is not in use, set the AC power switch to OFF (0). Notes: Ifyou clear the bottom tray while error notes are inthe top tray the beeper sounds. You must clear the top tray before the nae batch can process. G Prass Start to continue the next batch 10 chain notes Chain Notes: - tivo or ‘more notes fed cfose together or slightly overlapped + Basic operating move () chain and half notes The Chain Note feature examines notes that are fed too close to each other or slightly overlapped, Single Pocket Mode When a CHAIN note is detected, the arror notes are fed to the top tray and machine counting continues “uninterrupted.” ‘The COUNT total doas not inciude the error notes In the top tray. removing the chain note .. 4. When the pack or jab count is complete, remove the chain Notes fed into the top tray and any other errors, Notes: 1 ityou remove notes irom the bottom tray fst, the top tray RED Leo ‘and message ERROR flash. This ff remind you that thoce notes ‘also bolong to the pack and the pack must be recounted for accuracy. © MFLengih Measurement is used, SIZE may also anpoar shea tho error-producing note may be larger thon required, 2. Seperate the chain notes and place them and all other errors bback in the feed tray to verty that they aro true errors. Good Notes feed to the bottom tray while true errors again feed to ‘he top tray. 3. Press Sranr to continue the count, 4. When the count is complet, remove all notes from the bottom tray, Dual Pocket Mode When a chain note is detectect Machine counting immediataly stops. The Len of the tray containing the chain note flashes RED, ‘A single beep sounds (see Beoper in the Appendiy). ERROR flashes on the display. Operation STOPS, ooooo "QBasic OPERATING MODE chain and half notes to examine the chain note. 1. Remove the top two notes fed into the tray having the fashing RED Len (error tray} to find the chain notes, 2. Separated chain note(s) and place them and all other notes fom the err tray back into the feed tray. The number of notes rernaved from the error tray is subtracted from the COUNT total and from the SUB total to keep an accurate count of all noies processed, 3, Press Starr to recount the pack. half notes The Half Note detection feature examines documents that are folded or tom the short way left-to-right) or the long way (top- to-bottom in direction of feed). gle Pocket Mode Halt Note ~ folded ‘oft-to-right oF hated ‘When a half note (folded or tom in hal) is detected, the error note ‘shown is fed to the top tray and machine counting continues. The COUNT total does not include the eror notes in the top tray. to examine the half note 1. When the pack or job count is complete, remove the halt notes fed into the top tray Halt Note ~ folded in cirection of fd or torn in hail @s shown Notes: 1 styousemnove notes from the bottom tray frst, the top tray RED Leo ‘and ERROR flash (and possibly DOUBLE, if doubles cetaction is Cn). This is fo rernina you that these notes also belong t0 the pack and the pack must b6 recounted for accuracy. 1 I Length Measurement is used, SIZE mey also appear since the error-produang note may be smaller than roquite. 2. Sat any tom notes aside. Unfold and place the half note and all other errors back in the feed tray. 3. Press Starr to continue the count. Good notes feed to the bottom tray while true errors again feed to the top tray. 12 + Basic operating move () When the count is complete, remove all notes frorn tho bottom tray Dual Pocket Mode When a half note is detected: Q Counting immediately stops. The Leo of the tray containing the half note flashes RED, ‘A single beep sounds {ses Beeper in the Append). ERROR flashes on the display. Operation STOPS, ocoo to examine the half note 1. Remove the last two notes fed into the tray having the flashing IED Leo (error tray) to find the half note (folded or torn. 2, Place the tom note(a)asid or unfold the half notes) ancl place them and ail other notes from the error tray back into the teed tray. ‘The number of notes removed trom the error tray is subtracted from the COUNT total and from the SUB total to keep an accurate count of all notes processed. 3. Press Srant to recount the pack,OQ Basic oPeRaTiNa MopE joubles detection Detecting a double note is done by optically comparing previ- ously counted notes to the note presently being counted. tthe present note does not compare to the previously counted notes it is Feature Select Keypad then considered a "DOUBLE." 1. Press the Dousts button, DOUBLE and a 0 or a previous setting are shown, 2. Gycle (press) the Douste button to select a sensitivity setting for the type of notes being processed. Double settings range from 1 through 6 and the selected setting lashes, Note Setting 11s the most sensive, while selting 6 ls the least, Also, ‘sattng 4 is recommended for U.S. currency 2 te used for USDA Food Coupons. 7 IFDOUBLES is not needed, cycle to setting 0. Aftor a brio dalay, ‘doubles is turned OFF and disappears from the splay, Single Pocket Mode 1. When a double document is detected, the error note(s) is fed to the top tray, and counting continues “uninterrupted.” The COUNT total does not include error nates in the top tray. to examine the double note 1. When the pack or job count is complete, remove the double cocuments fed into the top tray and separate them. Notes: 1 you remove notes fom the bottom tray frst, the top tray RED Len ‘and DOUBLE flash, This s fo remind you that these Notes also ‘belong fo the pack and the pack must be recounted far accuracy. tis possibe forthe frst note in a pack to be a double note. inthis ‘case, because of machine speed, this double note feed t0 the bottom tray and afew notes feed t0 the tap tray. Counting STOPS, the bottom tray RED Len ane DOUBLE flash. The COUNT totals also zeroed 10 allow a recount for accurate totals. Clear both trays botore continuing, 2, Place the separated doubles back onto the feed tray to verify ‘that they are trus errors. Good notes feed to the bottom tray while true errors again feed to the top tray. 44 Basic operatina Move jloubles detection Note: If the machine repsatediy detects DOUBLES, reviow heading “document considerations” in the Appendix of thie manual, Dual Pocket Mode 41. When @ double document is detected: Counting immediately stops. ‘Tho Leo of the tray(s) with the double note flashes RED. A single beep sounds (ses Beeper in the Appendix) DOUBLE and ERROR flash on the display. Operation STOPS, cococd to examine the double note .. 1. Remove the last two notes fed into the tray having the flashing RED Leo (errar tray) and separate the double note, 2, Place the separated doubles and all other notes from the error tray back onto the feed tray, 8. Press Stary to continue the count ‘The number of notes from the error tray is subtracted from the COUNT total and from the SUB total to keep an accurate ‘count of all notes processed, Note: if tho machine repeatedly detects DOUBLES, review heading “document considerations” in the Appendix of this mantal, 15O Basic oPERATING MODE counterfeit detection (cpa.) magnetic Feature Select Keypad =) —)) 16 Counterfeit Detection Aid (CDA,) examines the magnetic properties of the ink on each U.S. currency note as it feeds. Message CDA is shown on the display when itis tumed on, Notes: @ Tha CDA “suspect” may be a genuine note but damaged or otherwise unt. For example, the nole may be severely faced, tom, bleached, ete. 2 When opsrating with CDA, be sure io use the document guides ‘and run the machine at HIGH speed (1000n—), the cau sotting. 1. Sot the 2800 AC power switch to ON (1), 2, Press the CDA button. MAG is shown on the display. Single Pocket Mode 1. When & ODA “suspoot" is detected the error note is fed to the top tray and machine counting continues. The COUNT total remains accurate, It is not cleared AND does not include the “suspect” in the top tray. to examine the GDA suspect. 1. When the pack or job count is complete, remove any sus pects from the top itay and examine them. Note: If you remove notes from the botiom tray fist, the top tray RED Lepand MAG fash. TW i to remind you that these notes also belong to the pack and tha pack must be recounted for accuracy. 2, Place them back in the feed tray to verity that they are true CDA erors. 3, Press Start to continue the count 4. When the count is complete, all error notes in the top tray should be placed aside for further examination 5, Remove all notes from the bottom tray. : Basic operatinc move Q. counterfeit detection Dual Pocket Mode 1, When @ CDA “suspect” is detacted: Counting immediately stops. The Leo of the tray containing the CDA suspect flashes ‘YELLOW, DA ssingle beep sounds (see Beoper in the Append. CDA flashes on the display, Operation STOPS, to examine the CDA suspect 1. Remove the last two notes fod into the tray having the biinking YELLOW Le» (error tray) to find the CDA suspect. 2. Examine the ODA “suspect” and: If Acceptable — Return the last two notes to the tray they were taken from, {the one having the blinking YELLOW Len). 2 The COUNT total remains accurate. Press Sraar to continue the count If Not Acceptable ~ O. Either place the CDA “suspects” aside for examination later, or place them back in the feed tray to verity that they are true CDA errors. Empty the error tray (the one having the blinking YELLOW Lise) and place all notes back into the feed tray, Q_Press Stamr to recount the pack. Remember: The COUNT totais the sum of both the top and ‘bottom trays, Therefore, when the error produaing tray fs ‘emptied, the machine automaticaly subtracts the amount of notes in that ray from the COUNT total when Start is pressed to begin the recount. This keeps an accurate total of notes processed for a jab or pack. 7Q Basic operatine moDE SIZE (length measurement) SIZE detection (or Length Measurement) is used to count currencies of different overall sizes. Notes that are largor or smaller (in rilimeters) than previously counted nates cause a SIZE “suspect” error. Other SIZE “suspects” may also result from any of the following ‘causes: Feature Select Keypad 3 Q a note of an incorrect denomination {with some international currencies}. @ badly skewed note (fed on a severe slant). & note with @ piece missing, a note with a badly damaged edge. a a 1. Press the Size button, SIZE and a 0 or a previous setting are shown at the batch count area on the display, 2. Oycte (press) the Size button to select a milimeter setting for the type of notes being processed. Size settings range from ‘3mm through 8mm and the selected setting briefly flashes on 100 rn HeeeaaeeNty the display. 70> Note: 1 Sze s not needed, cycle to soting 0, After a brie del, see ayy detection is tumed OFF and disappears from the display, Single Pocket Mode 1. When a SIZE suspect is detected itis fed to the top tray and machine counting continues “uninterrupted.” The COUNT total is the sum of notes in the bottom tray only. to examine the SIZE suspect 1. When the pack or jab count is complete, remove the SIZE errors fed into the top tray and examine them. The suspects may be either under or oversized or possibly folded in hat, Note: I you remove notes from the bottom iray frst, the top tray RED Lep and SIZE tlh, This is to remind you that those notes aiso belong to the pack anc! the pack must be recounted for accuracy. 2. Unfold and plece the size error back into the feed tray, oF set the under of oversized error note aside. 18 . Basic operatina mopE Q. ue Press Starr to continue the count. 4, When the count is complete, remove all notes from the bottom tray, Dual Pocket Mode 1. When a SIZE suspect Is dotected: Counting immediately stops. ‘The tray Leo with the SIZE suspect flashes YELLOW, ‘single beep sounds (803 Beeper in the Appendid). SIZE flashes on the display, Operation STOPS, oooca to examine the SIZE suspect .. 1, Examine the last two notes fed into the tray having the blink ing YELLOW Le and remove the suspect (the note that is either under or oversized). 2, Examine the SIZE suspect and: If Acceptable Return the note to the tray from which it was taken (the ‘one having the flashing YELLOW Len}. The COUNT total remains accurate. Press Staat to continue the coun. Hf Not Acceptable — Place the suspect note aside. Empty the error tray (the one having the flashing YELLOW Leo} end place all notes back into the feed tray, Press Starr to recount the pack, Remember: The COUNT totalis the sum of both the top and bottom trays. Therefore, when the error producing tray Is eniptied, the machine automatically subtracts the amount of ‘nates in that tray from the COUNT total when Starr is pressed to begin the recount. This keeps an accurata total of notes [processed for a job or pack. 19Q. Basic operatine moDE Eee o eile) Auto-Sensing (RS232 Communications) ‘Auto-Sensing (or RS232 Communications Interfacing) transmits count totals, and if desired, operational control of the Model 2600 toa Host Computer System. Refer to your host computer system documentation for further information, Mode Select Keypad Note: Bofore selecting an operating ‘mode, the COUNT or VALLE total on the alsplay must be zero (0), Oo | VALUE counr 100 Mag DOUBLE suB. : ADVANCED OPERATING FEATURES value balancing Value Balancing is used when a “DOLLAR VALUE” is needed of a given pack of mixed currency. ‘Al verified notes are fed! to the bottom tray and accumulate towards @ VALUE total, which is a dollar value ($000), Error notes, such as DOUBLES and SIZE or CDA “suspects," are fed to the top tay. ‘These notes are not included in the total. The Machine continues uninterrupted. Also, Balching is not used. 1. Press the Vatue iouch button RED and GREEN Le's light to show that the bottom tray is for good notes (GREEN Leo) and the top tray for the off:sorted error notes (RED Len). VALUE and MAG appear on the dieplay. Note: Document guides must be used. See “document guides” on page 6. 3. Place notes on the feed tray. Counting begins immediately with the verified denominations feeding to the bottom tray; no-reads* and! error notes otf- sorting to the top tray. * No-reads are notes that the 2800 cannot varity by denomina- tion, No-reads are usually caused by excessive ditt, facing, a ‘washed-out notes or damaged notes (tears or fokied comers), 4. Additional notes may be processed and added to the count as Jong as the bottom tray contains at least one note. ‘The VALUE total (large 6-cigits) is a dollar ($000) amount of all notes in the bottom tray only, 6. When the pack is finished: Remove all error notes from the top tray and examine them for double notes, CDA, size “suspects,” eto, Note: if you remove notes irom the bottom tray fst, the top tray YELLOW Leo flashes and the Deeper sounds. This is fo remind you to remove and examine these notes. Algo, the Sranr butfon must bo pressed fo begin the next count. O. Remove all notes from the bottom tray. 24Q Apvancep OPERATING FEATURES ) rogue note Mode Select Keypad Note: Bofors selecting an operating ‘mode, tho COUNT or VALUE total an the display must bo 2er0 (0), rogue note 6. The COUNT total shows the dollar value ($000) of all notes in the bottom tray. to view VALUE totals by denomination Press the Value button to cycle through each currency denomi- nation. The dollar VALUE total for each denomination is shown, APIECE count otal appears after the last denomination is . displayed, A SUB totals also shown and a GRAND total is avalablo by pressing the Terat button, See heading "to reset a total’ on page 8. Rogue Note is used when a “DOLLAR VALUE" is needed for a ack that is thought to contain only one currency denomination. ‘The first note through sets the denomination and those notes feed to the bottom tray. All other denominations ara off-sorted to the top tray, Other errors, such as DOUBLES, SIZE or CDA “suspects,” are also {ed to the top tray and the count continues without stopping, Notes In the top tray are not included in the collar VALUE total 1, Prag the Reaus touch button. YELLOW and GREEN Leo's light to show that the top (YEL- LOW) and bottom (GREEN) trays are used and ready to ‘accopt notes, 2. ROGUE and MAG are shown on the display, Note: When in the ROGUE mode, the COUNT, SUB and GRAND totals «ra dollar ($000) valves, not piece counts, ancl aro the sun of notes fed ta the bottam tray only : 3. If batching is needed, press Baron and select a batch quan- tity. See Steps 3 and 4 on page 9, Note: Document guidee must be used, Sse “document guides" on page 6. . ADVANCED OPERATING FEATURES 2 rogue note 4 Place notes on the feed tray. Counting begins with the frst note throuigh feeding to the bottom tray and setting the lenomination to be processed. All other denominations and feed errors off-sort to the top tray, 5. Adcitional notes may be processed and added to the existing value as long as the bottom tray contains at least one note, 6. When the pack is finished! Q_Remove all notes from tho top tray and examine them for improper denominations and errors, such es double notes, CDA or size “suspects,” ate, Note: If you remove notes from the bottom tray frst, the top tray YELLOW Ls flashes and the beeper sounds. This is fo remind you tO amore and examine these nates. Also, the Sranr button must then be pressed to begin the next count Q Place notes that may belong in the bottom tray back into the top tray and run them again to verily their error condition. When this is complete, remove all notes from the top then bottom trays, Any remaining error notes must be placod asida snd re-examined further, 7. The COUNT total shows the dollar value (6000) of all notes in the bottom tray, To reset totals, see heading "to reset a total” on page 8. 232 Apvancep OPERATING FEATURES Made Select Keypad ‘med, the COUNT of VALUE totalan the display must be zero (0), cou “100 “yr DEWOR™ maa 4 sus TOTAL 0 For this example, Al other denominations (2.9, $81) and error notes off-sort te the top tray Tha selected denomination (eg,, $100) feeds 10 the bottom tay CULL is used when a “DOLLAR VALUE" is needed of a specific currency denomination that is part of a pack of mixed U.S. currency. The solected denomination is fed to the bottom tray. All other denominations off-sort to the top tray. Eror notes, such as DOUBLES, SIZE or CDA “suspects", are also fod to the top tray without stopping the count. Notes in the top tray are not included in the VALUE total 1, Press the Guu touch button, YELLOW and GREEN Leo's light to show that the top (YEL- LOW) and bottom (GREEN) trays are ready to accept notes. CULL and the number 100 {for $100), or a previous setting, flash on the display. VALUE, MAG and DENOM are also shown. 3, Cycle (press) the Guu button andl select the denomination to ‘be culled from the pack. For example, select 100 for $100, 20 for $20, 1 for $1, etc. 4, The selected dollar value briefly flashes at the BATCH count location. CULL and MAG remain an the cispiay. Note: When in the CULL mode, the COUNT, SUB and GRAND totals ara dollar (8000) valves, not place counts, and are the sum of notes foo {0 the bottom tray only 6. If batching is needed, press Bare and select a batch quan- tity. See Steps 3 and 4 on page 8. ‘Note: Document guicies must be used. ‘See “document guiies” on page 5. 6. Place notes on the feed tray. Count- ing begins with the selected denomi- ration feeding to the bottom tray; all ‘other denominations and errors off- sort to the top tray, Soe Figure 6. 7. The feed tray holds up to 600 U.S. talor-quallty notes. However, the top and bottom trays only hold up to 200 tler-quaity notes each and must be emptied accoraingly. Figure 8: Stacker Outout Trays 2a “—\\Face Mode Select Keypad Note: Beiors selecting an operating ‘modo, the COUNT or VALUE total an the clgplay must be zero (0) facing notes 40, (ADVANCED OPERATING FEATURES () ‘Additional notes may be processed and exdded to the exiting VALUE as long as the boltom tray contains at least one note, ‘When the pack is fished: Remove any notes from the top tray and exarnine them {or improper denominations or other errors, such as: double, CDA or Size "suspects," etc. Place notes that may belong in the bottom tray back into the top tray and run them again to verify their error condition, Note: If you remove notes trom the bottom tray frst, the top tray YELLOW Leo flashes and the beeper sounds. This is to remind you to remove and examine these notes. Also, the Sraae button must then be pprassed to begin the naxt count. When this is complete, remove all notes from the top then bottom trays. Any remaining error notes must be placed aside and re-examined further. ‘The COUNT total shows the dollar value (6000) of the notes in the bottom tray. To reset totals, see heading "to roset a total" on page 8 Note Facing detects and separates U.S. currency that is not faced the same way. ‘The face up notes (portrait side yp) are fed to the bottom tray. Notes that are not portrait side up (green side up) off-sort to the top tray, ‘The COUNT total is the sum of notes in “both’ the lop and bottom trays, Facing Is oporable in the VALUE or PIECE count. However, in VALUE, batching is not availabie. First, setect either VALUE using the Vatue button or PIECE count using the Sort 0 buttons, ‘Then press the Face touch button. In PIECE count, FACE appears; in VALUE count, FACE and MAG appeer. ‘Two GREEN Leo's light to show that both trays are used anc are ready lo accept notes.‘ ADVANCED OPERATING FEATURES Within the Sort modi of aperation the following features are offered: Q Apvancen OPERATING FEATURES However, the actual spead is determined by the quality and size of the notes being counted. Soto + Pees Count Mode 8, Ifyou are in PIECE count and | batching is needed, press Baren and @ Sot - Old vs, New U.S, Currency Design, mixed select a batch quantity using the Q Sot2 - Old vs, New U.S, Currency Design, by numeric Keypad. See Steps 3 and 4 denomination eae —>. on page 9. Mode Select Keypad Q Sorts - Add Note Value (one note at a time) ; : G Sons - Subtract Note Value (one note at a time) COUNT Mase ees Ie ol : G Son? - Sort Head vs. Foot, by denomination COUNT mode only and is the sum of both the top and bottom trays, To enter a sort mode, Place notes on the feed tray. Count- ing begins with face up (portrait side up} notes feeding to the bottom tray, face down nates off-sorting to the top tray. See Figure 7. Portrait sido up this tray 1. Press the Sorr button, 2. While the SORT flashes on the display, enter the number for Note: Bofore solocting an operating your mode selection per the above fst. The entered number ‘mode, the COUNT or VALUE tota an also flashes. the olsplay must be zero (0). Note: Document guides must be used ‘See “documant guides” an page 6: Note: if SORT stops flashing before you enter @ number, you must Figure 7: Facing Stacker Output Trays ress Sanr again an enter the number again bofore tho fashing stops. 6. The food tray holds up to 600 teller-quallly notes. However, the top and bottom trays oniy hold up to 200 toller-qualty U.S, roles each and must be emptied accordingly Sort 0: Piece Count | 6. Additional notes may be processed ancl added to the existing Sort 0 sets the counter in the PIECE COUNT mode and count as long as the trays contain at least one note. PIECE is shown on the display. 7. To recount or verity a pack, remove all notes from both trays ‘See section Basic Operating Features, heading "counting ‘and place them back into the feed tray, portrait side up, beginning on page 7. 8, When fished, remove all notes from both trays and face them propariy (either all face up or all face clown. Sort 1: New vs, Old 8. The COUNT or VALUE total is the sum of notes in both the top and bottom trays. To reset totals, see heading “to reset a total” on page 8. Within the Sort mode of operation the following features are offered: 26 Sort 1 sorts U.S. currency by design (new vs. old) and assumes the pack is mixed denominations. “The new design feeds to the top tray, the old design to the bottom tray. Press the Sort and number 4 buttons. SORT and MAG are shown, ‘Two GREEN Lin's light to show that both trays are used ancl ‘are ready to accept notes, The VALUE count is the sum ($000) of both trays. 27Q ApvaNceD OPERATING FEATURES sort modes Sort 2; New vs. Old Sort 2 ajgo sorts U.S. currency by design (now vs. old) but assiimes the pack contains only one U.S. denomination. 2. the fist note through sets the design and denomination that ‘ig tp the bottom tray | ‘Ttie tgp tray (RED Leo} accepts the other currency design, @rorinotes and notes thal are a different denomination. 3. The YALUE counts the sum of Bottom rayon : Sort 8: Add a Note ‘Sort 9 fadds” one note at a time to the existing VALUE ‘count ‘of a specific denomination. ‘This mede is used with all other modes, except PIECE count, ‘where dolar values are not considered. 1. Alter pressing Sor 8, VALUE end 10 {for $10 donomination) arg!shown on the display. 2, Press the number 9 button to cycle up from $10 and stop at the'denomination to be added (20, 50 or 100). or ‘press the number 3 button to cycle down from $10 and 'stgp at the denomination to be added (5, 2 or 1). 3, _ immediately press Sror to “eck” one note of this denomine- tio to the VALUE count. 4, Rogeat preceding Steps 1 and 2 for each note that must be acldpd. Two (2) beeps sound wen entry is accepted, ADVANCED OPERATING FEATURES () Subtract a Note Sort § “SuBtracts" one note at a time from the existing VALUE é6unt of a’ specific denomination, ei) Tis r866 & use with at other modes, ‘except PIECE count, wheré Uli Values are not considered, A. 6f68sing Sonr 8, VALUE and 10 (or $10 denomination) atts 8f3¥in on the diaplay. Prassthd number 9 button to cycle up from $10 and stop at thé aémination to be subtracted (20, 60 or 100), or {Bt8$8 the number 8 button to cycle down from $10 and. 8108 at the denomination to be subtracted (5, 2 oF 1) liredldtely press Stor to “subtract” one note of this denom nats from thé VALUE count Repeat preceding Steps + and 2 for each note that must be ‘subiracted. Two 2) besps sound when entry is accepted Sort 7: Head vs. Feet ‘Sort 7 sorts U.S. currency according to the direction of the Pottrait (feet first or head first) and assumes the pack con- tains only one U.S. denomination. Press the Sot and number 7 buttons. SORT, CULL and MAG ate shown, ‘Two GREEN Leo's light to show that both trays are used and ate ready to accept notes. ‘The first note through sets the denomination for the pack, Notes feeding fest frst are directed to the bottom tray. The top tray accepts notes fed head first. ‘The VALUE count is the sum of both trays. Notas that are of a cifferent denornination feed to a tray according to their head first-feet first direction. 29 BE Eee ee eee eee eee ee ee ee ee eee eee eee ee eee eee eee eee eee eee eee eee eeQ Abvancep opERATING FEATURES . Gusromer mainrenance O sort modes a ‘The count immodiately stops and the appropriate Leo fashes RED to indicate the error tray. The beeper sounds and DENOM is shown on the display. WARNING! Before cleaning, set the Model 2800 AC power switch OFF (0) and disconnect the power cord fom the machine. To A or ee (0) an dlscornec he pone cod fom to machin. To the last two notes fed for improoer denomination or errors, covers as there are no user-serviceabla parts undemeath. ‘such as DOUBLES, ODA or SIZE *suspects,” elc, ‘The value ic vied s o 4 Of these notes is subtracted from the SUB total and not fae ete tectaeneearaueat eat Included in the VALUE count shown. Replacements of Professional Cleaner and foam-tipged cleaning ‘swabs (see Acosssaries, page A-11) may be purchased from your local sales or service office, ‘Also, read and adhere to the warning notices printed on the labo! of the Professional Cleanor, cauriont Do not splash Professional lesneronto the rollers or besrings. Excess fivid dripping insides these components can be costiy. Itcan dissolve groaso in the bearings, causing premature weer. how often For optimum mactine performanca, cleaning must be performed ‘ones @ week under normal usage, more frequently under heavy usage. Rolate each part by hand to cleen the entre surface. Gearing is best accomplisied using: G DRY Foam-tipped Ciesning Swab - for sensor lenses and magnetic pickup heads. 1 A lint-free, nonabrasive cloth moistened with the approved Professional Cleener or dampened with water, Small, soft brush. Vacuum, similar to those used for cleaning PC computers, including a nozzle and crevies tool, exterior Set the 2800 AC power switch to OFF (0) and unplug power cord from the machine. 1. Brush and vacuum accumulated dust from the feed input and the upper and lower stacker output trays 2. Use the dry, foam-tioped cleaning swab to olean each sensor lens at these locations. Do not moisten this swab; best results are achieved when It fs dty. 30 atQ Customer manTeNANce the Icd display opening the back door Set the 2800 AC power switch to OFF (0) and unplug the power cord from the machine. CAUTION! ‘Never allow cleaning fluc or quid to drip orrun down the face Of tho display and find its way insicle where it could short electronic circuit. Never use an abrasive or chemical type clesner which wil scratch or chemically attack tho plastic lens of the dlgplay or the machine side covers. Uso onl a slightly water-dampened, lint-free, nonabrasive cloth ‘0 clean the display panel. Ciean by applying only light pressure; never press hard, Set the 2800 AC power switch to OFF (0) and unplug the power cord from the machine. ann! On CDA machines the back door inclides electrical parts. Be extremely careful not to damage the interconnecting wire cables or short out the electronics, Slide the back door spring latch downward to release it. Open the door downwards as shown in Figuro 8, The back door is hinged to the chassis. Do not apply excessive downward force as damage to the hinge may result, ‘Special machine options require electronics installed to the door and include wire cables between the cover and tha chassis, (Seo WARNING above) Figure 8 Opening the Back Cover internal Text continued on page 35. 3 Cusromen maintenance O Close the door and press above the laich to snap the spring latch into place. Note: Make sure that the cable wing between back doar alactronics and the machine chassis are not pinched when the door Is closed and locked. Set the 2800 AC power switch to OFF (0) and unplug the power cord from the machine. Front of Machine ‘Open the back door. Release the movable drive plate by pressing both pin fasten- ers in towards each other as shown in Figure 9. The drive plate is free to rotate up and down, Brush and vacuum accumu: lated dust from Figure 9: Releasing the Movable the exposed Drive Piste ‘areas being careful not to damage electrical wiring. Croan items shown in Figure 11 beginning on the next page Release and raise the red ‘tipped rota spring clip as shown in Figure 10. ‘The stripper assembiy is {ree to move up or down, Figure 10: Releasing the Stipper Assembly 332 Customer MAINTENANCE . Customer MAINTENANCE OQ 7. See Figure 11 on the preceding page and clean the strippor pads and feed wheals 8, When finished, raise the stripper assembly and fasten the red- tipped retaining cfp. 9, Close the movable drive plate making sure it Is latched firmly in place, Both pins must snap into the sic plate. Acceleration Rollers (quantity 6) - Wipe surface Pinch Roliers (quantity 5) - Brush paper dust from > using a cloth moistanad with the approved: areas around the rollers and wipe each using a cloth 10o eee ee ee te eee Professional Gioarer. moistened with the approved Prolesslanel Cleans Note: Moke sure the cable wiring is not pinched when the door is closed and locked, Front of Machine 1, Release the upper stacker tray cartridge by pressing the releaso tabs ‘upwards on both sidos of the unit 2s shown in Figure ‘Magnetic Pickup Heed (quantly 2) - Wipe surtace 42. The cartridge usiig DAY Foem-tipped Cleaning Swab, also wie lowers slightly tension spring. The second toad Is focated an the movabie ple. Peper Path Tension Springs (quantity 2) - Brush paper dist rom areas around ane! under sping. Slide the cartridge out as far as it wal go to expose the intemal feed path, rollers and bets, (See Figure 13 on the next page). Faure 12: Releasing the Upper 3, Brush and vacuum ‘Stacker Tray Cartridge ppaper dust from all exposed areas. ‘S00 Figure 13 on the next page. 4. When finished, slide the cartridge back into place and lift the front upwards unil the latches on bot sides snap into place. Feed Wheals (quantity 2} - See Ste 6, page 23 to fower the Make sure the cartridge is firmly latched. ‘Stioper Pads (quantty 2) - See Step 5, page 39 strippers, Brush each wheel using a side-to-side motion to rervove to lower the strippers. Wipe both pads using 2 [paper dst fom the grooves. Vacuum area when fished. cloth moistened with the approved Professional Cleaner. Also clean the Dancer O-Rings (2). Figure 11: General Cleaning, insite the ‘Movable Drive Plato ArcaBEE EEE CE oo oe Soo oe oe He See oo Q Customer MAINTENANCE . Customer maintenance setting strippers setting strippers 8. Slide the hex adjustment nut towards the center of the unit to release it from behind the stop tab. 4, Tum the adjustment rod unt the preferred number setting (1, 2, 8 or 4} is face up as shown in Figure 14 on the preceding page. Note: Sotting 2 is suggested for counting U.S. curency. Frequent double stops oy extra notes fesng through suagests @ ‘ower number setting 10 apply exta stipping force (example, satting 2). 2 Sow feeding or frequent jars at the stripper pads suggests a ‘ighar number setting for fos stripping force (example, setting 4) Auto Start/Stop Sensor Lenses (quantity 2) - Wipe ‘Rollers and Belts - Wipe both belts and each roller 5. Release the hex nut allowing spring force to slide it behind the Stace gE Par tied Sob Soa tng om maton ah eens Sop oan | The oar be hand ae pats cy woe! Corer ato ae ron whe as ee | sma os ope poate ; 0. een ocr tho leper ase endl ose the back cover Figure 19: Gonoral Cleaning, inside the Upper Stacker Cartage Area setting strippers Set the 2800 AC power switch to OFF (0). The stripper pads may require adjustment if frequent ers develo} (euch as jams, doubies, chain notes, miscounting, etc.) or to accor modate the thickness of various type documents. 1. Open the back cover and unclip and lower the stripper assembly. 2. Four (4) stripper positions are imprinted on the hex adjustment nut as shown in Figure 14, Figure 14: Stripper Pad Adjustment 37Q Customer mainreNance Appenox 0 locument consideration Most documents normally in use can be accurately counted. But document quality has an impotent effect on corect machine operation. Tho following conditions can cause problems, such as reduced tmachine speed, jams, frequent no-reads, doubles, cchain or skewed note errors, O Very Wrinkied Documents ‘Smooth out wrinkles and feed the curled edges last. Foeding the curled eciges frst can cause jamming or slow operation. Q Badly Ton or Ragged Documents Feed these documents in small quantities, 1 Documents Containing Paper Clips or Staples Do not feed documents containing paper clips or staples. These will damage the machine. Remove these objects before counting the documents. Q Unbroken “Brick” Currency Bend or flex unbroken (brick) currency or perforated documents to allow air between each note. Form the stack 0 the bottom note is leacing (meaning itis the closest note to the machine input slot in the fead tray) ‘See Figure 4 on page 5. O Documents of Ink Blotter Texture Operation will bo siow. In some cases, this kind of document may cause excessive wear on the rollers, Biock-perforated Documents ‘These tend to jock together and cause undercounting. In most instances, rifling and/or bucking the pack breaks the pert lock and allows acceptable operation. The 2800 Currency Sorter/Gounter is not intended to food: 7 stapled documents certain plastic or plastio-coated docurnents 7 documents outside the specified thickness or size range ¥ lly, greasy or sticky documents ¥- cellophane or highly transparent documents, otc. Atclearing jams {Also see Document Consideration on preceding page.) Food jams may be caused by: © Extremely poor quality documents © Bacty wrnkiod, tom or folded leading edges Q Throwing documents onto the feed input tray Bofore clearing any jam: Set the 2800 AC power switch to OFF (0) and unplug the power cord from the machine. Feed Input Area Feed jams occuring at the strippers in the feed input tray area are cleared by setting the AC power switch to OFF (0), then trying to pull the decuments ree, You may also open the back cover door and lower the stripper assembly (see Steps 5 and 6 on page 33) to gain access to any jammed documents behing the strippers, Raise and secure the stripper assembly, close the back cover door, connect AC power cord! and set power switch to ON il) Press Srarr to clear any documents thai may be hidden within the feed path. Top Tray Cartridge ‘Suspected jams within the feed path, behind the top tay cartridge are cleared as falows: Set the 2800 AC power ‘switch to OFF (0) and unplug the power cord from Release the top tray cartridge by pressing the release tabs upwards on both sides Of the unit as shown in Figure A-t. The cartridge lowers Figure A-1: Releasing the Top 2, Appenox O g jams Slide the cartridge out as far as it will go to expose the internat feed path, rollers and belts, Reach in and remove the jammed dacuments, When you ate finished, slide the cartridge back into place and lift the front upwards untl the latch on each side snaps into place. Make sure the cartridge is frmiy latched, Connect the AC power cord! and set the power switch to Press Start fo clear ary documents that may jee hidden within the feed path. Behind the Movable Drive Plate Suspected jams within the feed path, behind the movable Plate area are cleared as follows: Set the 2800 AC power switch to OFF (0) and unplug the power cord from the machine. To gain access to jammed documents in this area, release the movable drive plate by pressing both fasteners towards each other, then rotate the plate downward as shown in Figura A-2, Figure A-2: Releasing the Movable ‘cord and set the power switch to ON (1) Pross Starr to clear any documents that may be hidden, within the feed path.nee Q Appenpix messages/beeper 86 Heading ‘display messages" foeginning on page A-6) Ists special VALUE messages, their causes and corrective action. In the Dual Pocket Mode, it is possible to exporienice an error cconaition in bath trays at the same time. in which case, both Len’ light elther YELLOW or RED or a combination thereof. beeper tone ‘The beeper sounds when: C1 A double note is detected. 2 Jammed notes occurred. OA feed error such as a chain note or half note is encoun- tered (g0e Figure A-3). Figure 4-3: Sample Chain and Half Notes © A task has been completed. An incorrect button is pressed during an operating s9- quence. (For example, pressing any button other than Starr after the Stop button is pressed.) Check the display for a message and review that section of the manuel to continua the count. message MAG (Counterfeit) DOUBLE (Sensitivity settings 1-6) SIZE (Sonsitivity settings 1-6) Error : Appenox display messages reason solution AUS rote is a" 4} Remove last two notes fed into the error producing Ccounterfat.. The suspect may be tray anc! locate the ODA "suspect." Genuine but othonwise damaged — badly tom, bleached, et. Note: The aor producing tay foskes sitar @ RED or YELLOW? Leo [RED for Single Pocte, YELLOW for Dual Pocket operto ®) See Section: “Advance operating features, heading Counterfeit Detection" forthe proper operating sequence, Two or more notes stick together a} Remmave last two notes fed into the eror producing vay and feed as one} a single note is ‘nd locate the DOUBLE notes. evcdelteeae ‘Note: The enor producing tay Nashes @ RED Ln ) Soo Section: “Basie operating features, heading Doubles Detection" for the praper operating sequence, ‘An under or oversized! note is fed. Aa) Rlrmove last two notes fed Into the ear producing skewed note or ono with a piece tray and locate the SIZE ‘euspoct." missing can tigger a SIZE (oc LENGTH) frror wen though tis the correct size, «Note:The eor produchy try dashes ether a RED or YELLOW Len (RED for Single Pocket, VELLOW for Dual Pocket operation bb) Soo Soction: "Basic operating features, heading Spe (longth measurement)” for the proper operating Feeding error occurred (ar, extra Feed Errors - nates in batch, chain note, half note, a) Ramovo last two notes fed inte the error producing otc). tray and! locate the ERROR note, papery errs Note: The avor producing ay Bases & RED Len (page for an ilustration of Chin 'b) Combine all notes ftom the arror producing tray with Notes, and both types of Hal Noles. those in the feed tray. ©) Pross Sranr to feed any documents remaining in the feed path, ‘Remember: tn the Dual Pocket Mode, the COUNT totals thesur orboth ways. Thertore, when the eer produolng tray is omptod, tke machina automaticaly subtracts the amount of nates in thet tray fom the COUNT tte mien ‘Sranr s pressed to begin tha recount. «) Prose Sranr to recount the pack. For Jams - 2} Empty both trays, press Starr a few times toloosen tho jam, or press Stop and pul ammed notes ftom the feed trey. If necessary, open back cover, lower the stripgers and remove jarrmed documents. Seo heading *Clearing Jams." pags A-2, 1) Repeat stops a through 6, AsBEE ee eee eee eee ee See Q) AppeNDix Aprenoix O display messages display messages message Error - continued Eot £02 E03 on Excess alt uilduo. ‘Stripper not set for the type of notes being countsc. ‘Stipper Guide Plate not secured ‘Annote is fed that is flood in halt Ia the drecton of feed. See heading "Chain and half notes" for furthor Information. ‘Count sensor is blocked foo long. ‘Arnote may bs jammed in the feed path bicoking a count sensor. Motor Overload. Counting notes for oxtenced poriods of tine that are outside the specified size range (especialy thickness). Excossive stripper pressure (too tight ‘r uneven setting) oF a mechanical failure oinding shat bearing) may cause this message, Sensor blocked at start. ‘At aulo-start or when Starr is recsed cove £03 alerts the operator that a noe i in the feed path (possibly Jemmed) solution 9} Clean the counter, See “Cleaning and Maintenance" boginning on page 3 ‘Adjust the stripper pads. Sae ‘salting strippers" ‘beginning on page 36, 2) Lock the Stipper Assembly 42) Remove last two notes fod into tho error producing tray and locate the ERROR note. Notes: OTe error producing tray flashes a RED Leo. 2 ERROR also appears with other massages, such as DOUBLE, CDA, Length (SIZE), etc. For these cases, 808 appropriate heading, 9.9. DOUBLE. +) Seo Section: "Basle operating features, heading (Ghain and helf notes" for the prooer operating soquence, 4 Press the Stor button. Remove notes trom feed input tay. bj Put jamened notes from tho food rolors (usually ‘caused by gulping). If necessary, open the back ‘cover, lower the sliigpers andl remove the notes. ) Close machine and remove all notes ‘rom both trays ‘and combine them with those removed from the, feed tray. 4) Press Stan to foed any noles remaining in the feed path. 6} Place all notes in the food tray and press Starr to recount the pack, 1) When the beep sounds and the E02 message appears, slow the machine to remain idle fora fow minutos. bb Check clmensions of the documents being counted ‘and make sure they are within the spectied range. ©) Check stripper pad adjustment. Adjust the strippers as needed, The uni attempts to clear the jarnmad notes) by running at ‘sow’ speed for period of time. If the note clears, normal operation is retuned, ft not the unit nas out, stops and E08 is shown agein. = Continued on the next page — message _—reason E03 - Sensor blocked at start. continued At autostart or when Starrs pressed code £03 alerts the operator that @ note isin the feed path (possibly Jarmo, E04 ‘Sonsor blocked at stop. A the end of a count code E04 alerts the operator that @ note has remained In the feed path possibly jammed), £05 Runout too long £06 Coast too long E07 Gato unoxpected load E08 Gato late lead E09 Gate lato trail E10 Exit-1 Unoxpected lead EM Exit Lato load E12 Exit Lato te E13 Exit-2 Unexpected lead E14 Exit-2 Late lead E15 Exite2 Late trail No Reads The unit cannot very the characteris- ties of the note, usualy caused by leading edge tears or large folds, missing comers, or severe faxing. solution Clear the jam as ‘otows: 4) Open the back door. Release and fowar the ‘movable guide plate and the stripper guide plate ») Physically remove any jammed notes in the feed path, } Repeat Stops c-e on preceding page (codo E01), 9} Pros Starr. ‘The unit attempis to clear the jammed notes) by running at ‘slow speed for a period of time, If the rote dears, normal operation is retuned. fit id not the unit times out, stops and E04 is shown again. Feopeat Staps 3, b and o above to cer the jam. ‘These E-codes inccate a timing errer at diferent locations in the feed path (@ note not being at tho right placo et the right time), E05 and E06 indicates a possibie hardware protien such as, slippage, brake or motor problem, wom belt, etc, E07, £08 anc £08 orrors occur al the gate area, Jams are cleared by sliding the top tray cartridge out and/or ‘oponing the movabla guide plate, E10, E11 and E12 errors occur at the lower tray. Jams ‘are Gleared by reaching in and puling notes from the try ‘sansor area. E18, E14 and E15 errors occur at the top tray. Jams are Gloared by reaching in and puling nates from the tray ‘seneor area. For these codes, bath trays rrust be emptied ancl StaRT ‘must be pressed to begin a recount of tho pack. The. error code clears and the count end proceeds normally i there are no notes jammed in the feed path However, fa note i in the path, the unt attomts to clear the note by running at “slow” speed for a period of time. If the note clears, notmal operation is returned. IF it dd not, the unit times out, stops and E03 1s shown 10 indicate a jam, To clear a unt, 4) Access the area whore the jam is located 2s Indicated by the initial E-code, ) Physically remove any jammed notes within the feed pall ©} Repeat Stepe c-e on preceding page (code E01), 2) Remove lest two notes fod to the error tray and examine. Ifthe note seems correct, place it back in the feed tray to be processed! agaln or place it aside for adltional examination,Q AppenDix replacing the fuse VN warner Ifthe fuse bums out frequently, do not continue to use the counter, Contact your local authorized service office. Set the 2800 AC power switch to OFF (O) and unplug the power cord from the machine. “The fuse is located on the mac hand side as viewed from the back back plate, at the lower lett- 1, Using a medium sized screwdriver, insert it into the slot in the fuse cap and turn counterciockwise {about 4/4 tum), Spring force pops the fuse cap free, 2. Remove the fuse cap trom the holder to expose the fuse, ‘The replacement fuse must be the ‘exact size and ‘amperage as the old fuser G32 amp/260 volt slow-biow type for 100/ 135 VAG. Q 1.6 amp/250 volt slow-blow type for 230 VAC Figure A-4: Replacing the Fuso Never increase fuse amperage or siz 4, Place the new fuse in the cap, Insert the cap into the {use holder. 5. Using the screwdriver, gently press Inward and turn, clockwise about 1/4 tum to lock the cap in place, Appennix Programming of the Model 2800 Sorter/Counter offers a “Master Clear’ and “S232 Setup.” The touch buttons used for programming: {0 perform a "Master Clear.” .to enter the S282 Communications Setup parameters, .to exit the setup mode and store changes in memory, ‘0 cycle through the setting selections within a programmable feature. master Clear wine vetoing a ‘waster Clear” all functions retum to their factory defauils, The programming mode is then exted reluing the 2800 to normal opetation To Return to Factory Defaults 1. Set the 2800 AC power switch-to OFF (0) 2, Press and hold the CLear touch button while setting the ‘AG power ta ON. After the series of "begps,” release the Cuear bution 8, Allifunction touch buttons retum to their factory default settings and the counter is ready for normal operation. rs232 18282 Communications is programmable for: communication a sassie Stop bits Q Bits/Characters: U Parity ‘The default settings are highlighted on the next page and are the standard settings for RS232 Communications Interface. 1, Set the 2800 AG power switch to OFF (0). 2, Press and hold the Batew touch button while sotting the AG power to ON. After the “beep," release the BarcH button,O Appennix to exit the program mode AA four digit number appears with the first number flashing {as shown and explained in the folowing example, 1200 Baud 9 = 7 Bite/char, #00 Seed JY Teanwchee to as 0 ead Oa rary 00 Baus o=1 stone 37227 }2200 Baud 1 = 2 Stop Bits Setup 1. Use the Sraar button to cycle through the four digit number. 2. Use the number 9 button to increase the selting; use the umber 8 button to decrease the setting 3. When you are finished, sat the 2800 AC power switch to Off (0), All settings are stored in memory. 1. To end programming at any time and return to normal machine operation simply press the Stop button, 2, ter the "beep," release the Stop bution, then set the AC ‘power switch to OFF (0), = a son accessories ‘AC Power Cord .. D000534 * (USA at 115V shown) Approved Professional Cleaner (40z.) 002061 Operator's Manual .. Di08091 Foam-Tipped Cleaning Swab (1) .. soso DOO299B No-Moist Pressure-Sensitive Bil Straps... Coin Wrappers Contact your authotized gales oF service office for ordering information on No-Moist Pressure-Sensitve Bll Sreps and Coin Wraps ‘and the AC Power Cord for your machine. Appenox antOD Appenpix REPRE eee ee eee eee ee eee eee specifications Auto-Sensing (88282 Communications) Batching . Capacity Counterfeit Detection Ald wninnismanans Counting Speed. Dimensions. Displayed Count Levels nn Document Size Range and Thickness Doubles Detection Environmental Conditions. Length (Size) Location sin Mossages/B00peF win Operating Modes... Power Requirements. Weight. 2800 Valus Balancing Sorter/Counter includes S282 Communications Interfacing for transmiting data to @ host computer system. Progren malo por Industy standards (@ pin connector, Variable Batch... Numoric keypad array allows entries from 1 to 999 ates per batch Food Tray xonn5.0" (125mm)....0F..Up to 600 U.S. toler-cpalty notes Outout Trays wa 1.8" (BBme)....oF..up te 200US. tller-quaity notes Feed Wath... 10.0" (264mm) Patonted Magnetic Gounterfatt Detection, U.S, Currency only “Thvee “Quick-set” default speeds: $00 notes per minute minirum {npm), 600npM oF up to 1000q Maxum, Helght nn: 18:50" (469m) Wh nsw 18.00" (457 men) Depth nes 14.75" Q75men} Gout and VAIUB ns nsnnnsinenne Brg LOD Batch S-digit LOD Sub arid Grand Totals wecsnnenee 8-Digit LOD Minimum sane 2% 4" vwe(60mm by 100mm) Maximum 2,60" x 9.50" ..-(@0mm by 185mm) Thickness nn 0.003" to 0.007"... (0.08 to 0.18) Detection is Yadantive," On/Off sokictable and automatically controlled by tho machine. The count is zereed for an accurate pack recount Operating Temperature 65° to B5tF (16° to 29°C) Storage Temperature = 40° to 95°F (- 40° to 35°C) Humidity Range semen 86% 10 85% relative humidity, rhon-condensing Length (Size) measurement is On/Crf selectable and detects notes that are Under or oversized by tha selected milmeter setting (rom Smm-2mm ‘Avold eroas of excesevo vibrations, drafts, and droct exposure to bight suntght and heat sources, Digplays messages or sounds the beeper for chain, doubles and half notes in either direction, length and CDA "suspects," and other errors, ‘Touch button selectable for: Standard Count, Value Balancing, Cull Rogue Note, Facing (ooth portrait and head-anci-fest) anc Old vs. New ‘currency, Standard 11SVAO (+15%/-10%), 50-60 HZ ‘Optional TOOVAC (+1896/-10%), 50-60 HZ 2ADVAC (+18%6/-108), 50-60 HZ 30 tbs. (17.72 ka) Do La Aue's policy is to continually Improve products. We reserve the right ‘to change specifications and design without notice. Anz A ALCESSOHES rx nessnineninenmsnaininnsennnin DA AG power. Nw 2 A Advanced $8e "Modes" Append AA AO-8€08INg sonsmeninnsnsonnnrn 8, 20, ANZ B Back cover (opening) eee Balancing See "Value" Baste Seo “Modis” Batch, (Batching) y vi, 9, 10, 21-24, 26 Beoper Error 10, 11, 1, 15, 17, 19, 2, 23, 25, 28, 29 Tone ‘A-4 c GDA See "Counterfoit Detection" Chain, note Error 96, At, AAA Operation a it, 12 hart, Operating messages. Ad Check Est See "instalation" ang oon Display External How ofton Internal Clear (button) seman) BB Control panel iv Counterfot dstectiON enn 16-17, A12 COA v6, 7, 21-25, 90, 82 Mag (magnetic Vs 16-17, 86 “To examine “suspect” 7 ‘Counting, standard note a) Single pocket: 7-8, 11, 12, 14, 16, 18 Dual (WO) POEL sinneenen MT, 13, 18, 17, 18 cul sinncnnVs Vy 24-25, 28, AAD D Denom vi Bocumantis} “Adklitional 8 10, 21, 23, 25, 26 Alan 60998 et 8 Consideration re Doubies Sea ‘Doubio” Guides| 5-6, 7, 10, 18, 17, 19, 28 Pracing «. es 5 Specifications... i AR D - continued DOUEIS resem snnn yd Enor 1,7, 12, 14, 16, 22, 24, 87, Bed, AS Operation m4, 1S To exarrine sm 18 Dual pockst See "Counting, Duat™ E E-Codes a sn MB, AAT (E01 - E15) Environmental conditions. : Anz Entor son 1, NTS, 15, AB F Face (facing notes) asus My 9, 28, 28, A12 Fuse (repiecing) ss M8 a Guldos Place ae “Document” Using -ransesenon %, 10, 16, 21, 22 24, 26 H Half note tor 7 11, 12, AAG Operation stenoses TONE 1 Istallng.wnsnn snore V0 |AG power cord 2 ‘Auto-sensing 3 Chock Ist 4 TO BOQ wnininnnnnnnnnnnsn 1 Voltage 2 J lam(s) Cleatng nnn en Error 88, 87, At, Aa, K KEYPAD earn snnaanoel Ve L Lod spy. se 82, Length measurement Se9 “Sizo" AaaO Appennix M Mag See "Counterfait detection’ Master Ciear Soo ‘Progremning" N No reaseeeeeee 21, AT P Piece count Wi, 7, 8, 22, 26-29 Programering 49, A410 Mastor Clear wo AD To Enter Ag To Ext roe AAD Pockat Sac “Counting” R Rogue note. YM, 22, 28, a2 S232 See “Auto-soncing" Programming Ao Ata s Single pocket See "Counting" Ervor Mit, 7, 11, 12, 22,25, 90, A-5, AB 18-19 yw : saenonnnn Py 27-20, Specifications 5, ANB, Spood : wv, 6 7, 16, 26, AZ Start (button) Ws 7, B 10-13, 15, 18, 17, 19, 21, 28, 25, AdA-6 ‘Stop (button) 5, 7-10, 12, 28, 29, 65, A Strippers 88, 94, 35, A-2, A-5, A-6 Setting. oe 98, 97 T Total. : vw 7 Sub ‘ Vi 8, 84 22 Grand. My 8, 8, 22 v Value count. WB, 21-29, A12 Voluge See “nstatng”™aw Meco) oe ere ek! Solent Road peed Seno Re eG) Telephone: +44 (0)1705 492000 Telefax: +44 (0)1705 492920 SR re) usa SCC mR) eed Ar Rory Corea