MEGATURN SERIES LINEUP

Mega turn 500 series

Max. machining diameter ø500 mm

Mega Turn 500,600 SERIES

Max. workpiece height* 462 mm

Mega Turn
Mega turn 600 series
Max. machining diameter ø630 mm (600, 600S)
ø600 mm (600M, 600MS)
Max. workpiece height* 550 mm

500,600
S E R I E S
Mega turn 900 series
M
Max. machining diameter ø920 mm
Max. workpiece height* 800 mm

Mega turn 1600 series

Max. machining diameter ø1650 mm
Max. workpiece height* 900 mm

*Depends on chuck specifications

YAMAZAKI MAZAK CORPORATION

1-131 Takeda, Oguchi-cho, Niwa-gun, Aichi-Pref., Japan
TEL: +(81)587-95-1131 www.mazak.com 500 500S
Specifications are subject to change without notice.
This product is subject to all applicable export control
laws and regulations.
500M 500MS
600 600S
The accuracy data and other data presented in this
catalogue were obtained under specific conditions.
They may not be duplicated under different conditions.
(room temperature, workpiece materials, tool material,
cutting conditions, etc.)
Unauthorized copying of this catalogue is prohibited.
MEGA TURN 500,600 SERIES SmoothCNC 20.12.0 RH 99J197316E1
600M 600MS
 Mega Turn 500,600 series

Advanced features of the MAZATROL

SmoothC and SmoothG CNC Fastest spindle speed and traverse rate in its class
)DVWHVW&1&LQWKHZRUOGʊ/DWHVWKDUGZDUHDQGVRIWZDUHIRU
unprecedented speed and precision

Operation control panel layout and process support home

screen GHVLJQHGIRUXQVXUSDVVHGHDVHRIRSHUDWLRQ Integral spindle / motor for unsurpassed performance in the machining
of large workpieces
&1&V\VWHPZLWKWKHHVVHQWLDOVIRU\RXUSURJUDPPLQJ 06066SLQGOH 06066SLQGOH
requirements［0$=$752/6PRRWK&］
Chuck size (option) : 12”/15”/18” Chuck size (option) : 18”/21”/24”
6PRRWKJUDSKLFDOXVHULQWHUIDFHDOORZVRSHUDWLRQVLPLODUWR Output : 26 kW (35 HP) Output : 30 kW (40 HP)
\RXUVPDUWSKRQHWDEOHWIRUXQVXUSDVVHGHDVHRIRSHUDWLRQ
0D[VSHHG : 3000 rpm 0D[VSHHG : 2200 rpm
［0$=$752/6PRRWK*］
0D[ZHLJKW : 500 kg 0D[ZHLJKW : 700 kg
&KXFNZHLJKWLQFOXGHG &KXFNZHLJKWLQFOXGHG

)DVWHVWUDSLGWUDYHUVHLQWKLVFODVV;=D[HV 30 m/min
・/DUJHVZLQJIRUVLPSOLILHGIL[WXUHVHWXS

MD[ swing ø700 mm

0D[PDFKLQLQJGLDPHWHU ø500 mm (500 series)
ø630 mm (600, 6)
ø600 mm (600M, 06)

Optional ATC system eliminates boring bar interference

0(*$78510(0$=$752/6PRRWK&)
6KRZQZLWKRSWLRQDOHTXLSPHQW

Mega Turn 500,600 series

0$=$752/6PRRWK*LVRSWLRQDOO\DYDLODEOH
02 03
 Mega Turn 500,600 series

Higher Productivity & Higher Accuracy

Rigid integral spindle / motor for unsurpassed machining performance Powerful cutting capability for high productivity
Thanks to its design, vibration is minimized during high speed operation to ensure exceptional surface finishes. High torque integral spindle / motor and high rigidity 12 position drum turret for heavy duty machining of large workpieces.

O.D. depth of cut 7.5 mm

Workpiece Ø250 mm×L270 mm, S45C
No belts and gears that Vibration increases with
Cutting speed 150 m/min (spindle speed=203 rpm)
generate vibration faster speed
DOC 7.5 mm
Spindle Feedrate 0.7 mm/rev
Spindle
Heavy duty O.D. cutting
Workpiece Ø600 mm×L240 mm, S45C

Cutting speed 150 m/min (spindle speed=81 rpm)

Pulley
Belts DOC 3.5 mm

Spindle Feedrate 0.35 mm/rev

Spindle motor
motor/ headstock Example cutting conditions, for reference only

ŶExample results of roundness and surface roughness

Roundness (μm)

1.0 Mazak Belt drive motor

integral
spindle /
motor
0.5

0 0.5 1.0 1.5 2.0

Surface roughness (μm)

MEGA TURN 500, 500S, 500M, 500MS MEGA TURN 600, 600S, 600M, 600MS
Integral spindle / motor ensures micron control high accuracy surface finish 3000 rpm spindle 2200 rpm spindle
Spindle output 26 kW (35 HP) [40 %ED] Spindle output 30 kW (40 HP) [40 %ED]

22 kW (30 HP) [Cont. rating] 22 kW (30 HP) [Cont. rating]

Max. torque 808 N . m [15 %ED] Max. torque 1000 N . m [15 %ED]
Roundness 0.26 ȝm 6XUIDFH5DȝP5]ȝP
Max. loading capacity*1 500 kg Max. loading capacity*1 700 kg
Roughness *1Chuck included *1Chuck included
90
1.0
Output 6SLQGOHERUHĭPP Output 6SLQGOHERUHĭPP
0.0 (kW) Output : AC26 kW（40% ED） (kW) Output : AC30 kW（40% ED）

-1.0ȝP Torque 1000 N . m (15 %ED)

30
0mm 1.00 2.00 Torque 808 N . m (15 %ED) 28.7
180 0 26
Machine MEGA TURN 500
22 22
DOC 0.02 mm 21
18.5
Feedrate 0.03 mm/rev 18.5
Torque 609 N . m (Cont. rating)
Spindle speed 500 ~ 2,600 rpm Torque 505 N . m (Cont. rating)
Torque 724 N . m (40 %ED)
1 μm Workpiece Ø130 mm × L100 mm Torque 600 N . m (40 %ED)
270
Tool Diamond tool R 0.3
0 0
Chuck 18 " 35 210 290 367 420 500 2000 2200 (rpm)
35 260 350 846 1000 3000 (rpm)
Measurement results for reference only.

04 05
 Mega Turn 500,600 series

Higher Productivity & Higher Accuracy

Larger machining area by eliminating interference Machine design and THERMAL SHIELD
The MEGA TURN travelling column design has no cross rail interference to provide a larger ensure high accuracy
machining area than that of comparable machines.
MEGA TURN 500, 500S, 500M, 500MS MEGA TURN 600, 600S, 600M, 600MS

Linear roller guides

Linear roller guides provide improved

positioning accuracy with lower friction.

Ø 630 mm（600, 600S）

550 mm
Ø 600 mm（600M, 600MS）
462 mm

Ø 500 mm

Smooth disposal of machined chips

The machine bed has slanted surfaces to

ensure smooth chip disposal.
MEGA TURN 500 (MAZATROL SmoothG)
Shown with optional equipment

Heat Displacement Control

Max. workpiece height with 12" non-through hole chuck (Kitagawa) Max. workpiece height with 18" non-through hole chuck (Kitagawa) THERMAL SHIELD

Machine design comparison The MEGA TURN 500,600 series is equipped with automatic compensation for room temperature changes to realize enhanced
continuous machining accuracy. MAZAK has performed extensive testing in a variety of environments in a temperature controlled
room and has used the results to develop a control system that automatically compensates for temperature changes in the machining
The MEGA TURN series has no cross-rail for a larger machining area.
area.
Other manufacturers MEGA TURN series MEGA TURN 600M
Constant room temperature Room temperature change (8C°)
Interference No Interference
80 80

ø
Axis motion
Axis motion non-cutting area 60 60
3hours operation 2hours operation 3hours operation 2hours 5hours operation
due to interference

O.D. compensation

O.D. compensation
40 40 operation
one hour stop 10 minutes stop(power on) one hour stop 50 minutes stop(power on)
(power off) (power off)
20 50 minutes stop(power on) 20 10 minutes stop(power on)
0 0

Machining Large -20 -20

area machining
-40 -40
are
35 35
Coolant temperature change : 4.3 Coolant temperature change : 7.8
30 30

Temperature

Temperature
25 25
Room temperature change : 0.7
Room temperature change : 7.7
20 20
0:00 2:00 4:00 6:00 0:00 2:00 4:00 6:00 8:00 10:00 12:00
Time Time

06 07
 Mega Turn 500,600 series

Higher Productivity

12-Position Drum Turret for Heavy-Duty Machining Automatic Tool Changer for Turning Tools OPTION

12-position drum turret

(MEGA TURN 500,500S,600,600S)

Number of tools 12 tools (Bolt-on tool holder)

Turning and facing tool shank size Ƒ 25 mm (Option Ƒ32 mm:600,600S only)
Interference
Boring bar shank dia. Ø50 mm

Tool selection method Random selection, shortest path (fixed pocket assignment)

Manual

Turret indexing time 0.3 sec. / 1 step Tool interference Tool Interference Eliminated

12-position drum turret with rotary tools Automatic tool changer

(MEGA TURN 500M, 500MS, 600M, 600MS)
Number of tools
Turning and facing tool shank size
Boring bar shank dia.
Tool selection method
The system eliminates interference with
adjacent tools for extremely convenient tool
setup. By increasing the number of tools that
12 tools (Bolt-on tool holder)
can be stored, permanent set tooling can be
Ƒ 25 mm (Option Ƒ32 mm:600,600MS only)
used that meets the requirements of a wide
Ø50 mm
variety of workpieces. Higher productivity is
Random selection, shortest path (fixed pocket assignment)
The boring tools can be realized by minimizing tool setup when changing
Manual

Turret indexing time 0.3 sec. / 1 step

automatically stored in workpieces.
the adjacent tool magazine.
(Turning tools only)

Milling performance
Automatic tool changer specifications
Tool shank
Milling spindle speed 4000 rpm Number of tools 10 tools
Milling spindle output AC 7.5 kW (10 HP) [10 %ED] Max. tool length (from gauge line) 240 mm (500 series) 280 mm (600 series)
AC 5.5 kW (7.4 HP) [Cont. rating] Max. tool weight 10 kg / tool
Max. torque 95.4 N . m [10 %ED] Tool selection method Shortest path, random selection
Milling Drill Ø25 mm Magazine indexing time (1 pocket) 0.5 sec
capacity
Endmill Ø25 mm

Tap M24

Heavy-duty boring
Output 95.4 N . m (10 %ED)
[kW] Tool dimension Ø60 mm L / D = 3
81.0 N . m (40 %ED)
7.5 Workpiece Ø375 mm × 290 mm S45C

Cutting speed 130 m / min

5.5 Spindle speed 351 rpm

High-power 7.5 kW (10 HP) milling spindle 4.2 DOC 6 mm

3.1 Feedrate 0.6 mm / rev
High-accuracy C-axis positioning 42.0 N . m (Cont. rating)
Example cutting conditions, for reference only.
C-axis contouring 0
0 750 885 1250 2250 4000 [rpm]

08 09
 Mega Turn 500,600 series

Higher Productivity

Different machine layouts by combining standard and mirror-image versions

Distance to be covered by operator is reduced when compared to two standard machines.
Floor space requirements are also reduced.
MEGA TURN 500MS MEGA TURN 500M
(Mirror image version) (Standard)

Shown with optional equipment

Available machine layouts Higher efficiency

2850 mm 1100 mm

Adjacent layout Adjacent layout with robot

Setup station
Distance covered by operator is
reduced 61% for more convenient
transfer of workpieces from machine to
machine.

Standard version
ve
erssion × 2 Standard version & mirror image version
L-shape
Setup station
layout with
robot
L-shape Minimum floor space
layout

Standard version × 4
12000 mm

Tandem layout with traveling robot MEGA TURN MEGA TURN MEGA TURN MEGA TURN
500 500 500 500
Floor space reduced *12.5%
Setup station
(
Standard
version ) (
Standard
version ) ( )
Standard
version (
Standard
version )
when compared to
600 mm 1000 mm 1000 mm 1000 mm 1000 mm
2 standard versions and 2
Opposed machines Standard version×2 & mirror image version×2 mirror image versions.
*With automatic tool changer

MEGA TURN MEGA TURN MEGA TURN MEGA TURN Floor

500 500 500 500 space
reduced
( Mirror
version) (
Standard
version ) ( Mirror
version) (
Standard
version ) 12.5%
1000 mm 50 mm 1000 mm 50 mm 1000 mm

10500 mm 1500 mm

10 11
 Mega Turn 500,600 series

Ergonomics

Ergonomic design for convenient operation

Designed for
490 mm
convenient operation
The operator has excellent access to the table
from the front of the machine for convenient
workpiece loading/unloading and machine setup.
Wide door opening
The wide overhead door opening provides
convenient workpiece loading / unloading
when using a crane.

Designed for the smooth

flow of machined chips
Large Window The steeply-sloping machine base provides a
The large front door smooth flow of machined chips flushed by the cover
window allows workpiece coolant into the coolant tank. This prevents the
machining to be easily accumulation of machined chips which can affect
monitored by the machine operation.
operator.

MEGA TURN 500 (MAZATROL SmoothG)

Shown with optional equipment
Adjustable CNC
Rotating operation panel
The operation panel easily rotates to each
touch panel
operator's preferred position. Operation touch panel can be tilted to the
optimum position for any operator's height
to ensure ease of operation.
1800

Maintenance area 1700

1600
1500
Operation panel width
435 mm
1400

Center of monitor 1300 mm

Operation panel height
1300
Items requiring frequent access 1200
1100

(when tilted 45°)

for machine maintenance are 1000

563 mm
900
800
arranged in one central location. 700
600
500
400
300
200
100
0

12 13
 Mega Turn 500,600 series

MAZATROL CNC System

Home screen The home screen displays overall process status in an easy to understand manner.

Comprehensive status display on one screen

Machining
4-axes simultaneous CNC Displays axes in operation and load on motors.

Programming
Displays the simulation time and machining time.

Fastest CNC in the world Tool data

Displays status of tool layout.
- Latest hardware and software for unprecedented speed and precision
Same servos as MAZATROL SmoothG Set up
Displays status of workpiece coordinate setting.
Essential functions for increased
ease of programming Maintenance
Overview of the status of items requiring maintenance.
Ease of operation

MAZATROL conversational
programming
MAZATROL interactive programming uses conversational

Simplified display and key input operation language and automatically determines cutting conditions,
M codes and G codes. Even a beginner operator can
Following traditional conversational MAZATROL programming, this new system is designed for ease of operation by simplified key operation. quickly make programs.

USB interface
Transfer program and tool data

Menu keys under the display can

be pressed to go to other pages
SD card slot
for program data input and editing
Transfer program and tool data

3D machine model
A 3D machine model is available to perform program interference
Home screen key goes to the
Compact keypad with unique
home screen from any display checks with other CAD / CAM simulation software. (MAZATROL
design for ease of input
SmoothG, MAZATROL SmoothC)

14 15
 Mega Turn 500,600 series

MAZATROL CNC System

Process home screens

Five different home process screens -
each home screen displays the appropriate
data in an easy-to-understand manner.
Icons can be touched in each process
4-axes simultaneous CNC display for additional screen displays.

Fastest CNC in the world Programming Tool data

- Latest hardware and software for unprecedented speed and precision

Smooth graphical user interface

MAZATROL Smooth graphical user interface for unsurpassed ease of operation
Touch screen operation - operates similar to your smart phone / tablet

Ease of operation
VOICE ADVISER
Verbal support for machine setup and safe conditions confirmation
Set up Machining Maintenance

Programming screen links tool path, workpiece

shape and programming to reduce programming time

QUICK MAZATROL 3D ASSIST QUICK EIA

Workpiece and coordinates data can be imported Program, process list and 3D tool path display
MAZATROL program, unit list and 3D workpiece shape are linked to each other. After defining a machining unit in a MAZATROL program,
from 3D CAD data to a MAZATROL program. are linked to each other. Visible search on touch
the 3D shape is immediately displayed to easily and quickly check for any programming error.
No coordinate value inputs are required. Can screen can reduce the time for program checking.
Quickly move to the corresponding reduce input errors and time for program checking.
section in the MAZATROL program
by touching a feature in the 3D model
3D model in the process list
is displayed with updated
programming in real time Shape Automatically input to
selection MAZATROL program
CAD model Selecting tool path
importing by touching the screen

Moving to the
corresponding EIA
program line

16 17
 Mega Turn 500,600 series

Machine Dimensions
Environmentally Friendly Unit : mm

MEGA TURN 500, 500M, 600, 600M

451.6
（MAZATROL SmoothG）

1058 2370 2480

300.8 Status light

Designed with environmental considerations （MAZATROL SmoothC）

(option)

157
1850 630

452 1918 785 720 10-tool magazine

(option)

The environment and our impact on natural surroundings have always been important concerns

200
of Yamazaki Mazak. This is shown by the fact that all factories in Japan where Mazak machine

948
tools are produced are ISO 14001 certified, an international standard confirming that the operation

2990（MEGA TURN 500 series）

3000（MEGA TURN 600 series）

1790
of our production facilities does not adversely affect air, water or land.

3150

2950
LED worklight is standard equipment. The chip conveyor automatically stops operation 5 minutes
after cycle completion for reduced electrical power consumption.

2002
1089.5
1160
Chip conveyor (option) 45°
（MAZATROL SmoothG） MAZATROL SmoothC MAZATROL SmoothG
Chip bucket (option)

Energy Dashboard (MAZATROL SmoothG) OPTION

The Energy Dashboard provides a convenient visual

monitoring of energy consumption and analysis.

Display approximate CO2

MEGA TURN 500S, 500MS, 600S, 600MS
Energy consumption diplayed on graph emission and electrical power cost

451.6
(MAZATROL SmoothG)

2480 2370 1058

300.8
630 1850 (MAZATROL SmoothC)
Status light
(option)
157

200
10-tool magazine 720 785 1918 452
(option)

948
Energy consumption by workpieces

2990（MEGA TURN 500 series）

3000（MEGA TURN 600 series）
1790

3150
Process screen display

2950
·Total energy consumption (of workpiece in operation) 2002

·Current energy
consumption

1160
MEGA TURN 500 (MAZATROL SmoothG)
Shown with optional equipment

45° Chip conveyor (option)

MAZATROL SmoothG (option) MAZATROL SmoothC (MAZATROL SmoothG)
Chip bucket (option)

18 19
 Mega Turn 500,600 series

MAZATROL SmoothC Specifications MAZATROL SmoothG Specifications

MAZATROL EIA MAZATROL EIA

Number of controlled axes Simultaneous 2 ~ 4 axes Number of controlled axes Simultaneous 2 ~ 4 axes

Least input increment 0.0001 mm, 0.00001 inch, 0.0001 deg Least input increment 0.0001 mm, 0.00001 inch, 0.0001 deg

High speed, high precision control Shape compensation, Smooth corner control, Rapid traverse overlap High speed, high precision control Shape compensation, Smooth corner control, Rapid traverse overlap

Interpolation Positioning (interpolation), Positioning (non-interpolation), Linear interpolation, Interpolation

Positioning (interpolation), Positioning (non-interpolation), Linear interpolation, Positioning (interpolation), Positioning (non-interpolation), Linear interpolation, Positioning (interpolation), Positioning (non-interpolation), Linear interpolation, Circular interpolation,
Circular interpolation, Spiral interpolation, Helical interpolation, Constant lead threading,
Circular interpolation, Cylindrical interpolation, Polar coordinate interpolation, Circular interpolation, Cylindrical interpolation, Polar coordinate interpolation, Spiral interpolation, Helical interpolation, Constant lead threading, Variable lead threading,
Variable lead threading, Threading (C-axis interpolation type), Cylindrical interpolation*,
Constant lead threading, Re-threading*, Thread start point compensation*, Constant lead threading, Re-threading*, Thread start point compensation*, Threading (C-axis interpolation type), Cylindrical interpolation*, NURBS interpolation*, Polar coordinate interpolation*,
NURBS interpolation*, Polar coordinate interpolation*, Re-threading*,
Thread cut-speed override*, Synchronous tapping* Thread cut-speed override*, Synchronous tapping* Re-threading*, Thread start point compensation*, Thread cut-speed override*, Synchronous tapping*
Thread start point compensation*, Thread cut-speed override*, Synchronous tapping*

Feedrate
Rapid traverse, Cutting feed, Cutting feed (per minute),
Cutting feed (per revolution), Dwell (time / rotation), Rapid traverse override,
Cutting feed override, G0 speed variable control,
Feedrate limitation, Variable acceleration control, G0 slope constant*
Feedrate
Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per revolution), Rapid traverse, Cutting feed, Cutting feed (per minute), Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per revolution),
Cutting feed (per revolution), Dwell (time / rotation), Rapid traverse override, Inverse time feed, Dwell (time / rotation), Rapid traverse override, Cutting feed override,
Inverse time feed, Dwell (time / rotation), Rapid traverse override, Cutting feed override,
Cutting feed override, G0 speed variable control, Feedrate limitation, G0 speed variable control, Feedrate limitation, Time constant changing for G1,
G0 speed variable control, Feedrate limitation, Time constant changing for G1,
Variable acceleration control, G0 slope constant* Variable acceleration control, G0 slope constant*
Variable acceleration control, G0 slope constant*

Program registration Number of programs : 256 (Standard) / 960 (Max.), Program memory : 2 MB, Program memory expansion : 8 MB*, Program memory expansion : 32 MB* Program registration Number of programs : 256 (Standard) / 960 (Max.), Program memory : 2 MB, Program memory expansion : 8 MB*, Program memory expansion : 32 MB*

Control display Display : 10.4" , Resolution : VGA Control display Display : 19" touch panel , Resolution : SXGA

Spindle functions Spindle functions S code output, Spindle speed limitation, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant surface speed,
S code output, Spindle speed limitation, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant surface speed,
Spindle speed command with decimal digits, Synchronized spindle control, Spindle speed range setting Spindle speed command with decimal digits, Synchronized spindle control, Spindle speed range setting

Tool functions Number of tool offset : 4000, T code output for tool number, Tool life monitoring (time), Number of tool offset : 4000, T code output for tool number, T code output for group number, Tool functions Number of tool offset : 4000, T code output for tool number, Tool life monitoring (time), Number of tool offset : 4000, T code output for tool number, T code output for group number,
Tool life monitoring (number of machined workpieces), Tool life monitoring (wear) Tool life monitoring (time), Tool life monitoring (number of machined workpieces), Tool life monitoring (wear) Tool life monitoring (number of machined workpieces), Tool life monitoring (wear) Tool life monitoring (time), Tool life monitoring (number of machined workpieces), Tool life monitoring (wear)

Miscellaneous functions M code output, Simultaneous output of multiple M codes Miscellaneous functions M code output, Simultaneous output of multiple M codes

Tool offset functions Tool position offset, Tool length offset, Tool diameter / tool nose R offset, Tool position offset, Tool length offset, Tool diameter / tool nose R offset, Tool offset functions Tool position offset, Tool length offset, Tool diameter / tool nose R offset, Tool position offset, Tool length offset, Tool diameter / tool nose R offset,
Tool nose shape offset, Tool wear offset, Fixed amount offset, Simple wear offset Tool wear offset, Fixed amount offset, Simple wear offset Tool nose shape offset, Tool wear offset, Fixed amount offset, Simple wear offset Tool wear offset, Fixed amount offset, Simple wear offset

Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, MAZATROL coordinate system, Additional work coordinates (300 sets) Coordinate system Machine coordinate system, Work coordinate system, Local coordinate system, MAZATROL coordinate system, Additional work coordinates (300 sets)

Machine functions — Polygonal machining*, Hobbing* Machine functions — Polygonal machining*, Hobbing*

Machine compensation Backlash compensation, Pitch error compensation Machine compensation Backlash compensation, Pitch error compensation

Protection functions Emergency stop, Interlock, Pre-move stroke check, Barrier Protection functions Emergency stop, Interlock, Pre-move stroke check, Barrier, SAFETY SHIELD (manual mode), SAFETY SHIELD (automatic mode)*, VOICE ADVISER

Automatic operation mode Memory operation Memory operation, Tape operation, MDI operation, SD card operation, EtherNet operation* Automatic operation mode Memory operation Memory operation, Tape operation, MDI operation, EtherNet operation*

Automatic operation Automatic operation

Optional stop, Dry run, Manual handle interruption,
control Optional block skip, Optional stop, Dry run, Manual handle interruption, control Optional stop, Dry run, Manual handle interruption, Optional block skip, Optional stop, Dry run, Manual handle interruption,
MDI interruption, TPS,
MDI interruption, TPS, Restart, Restart 2, Collation stop, Machine lock MDI interruption, TPS, Restart, Single process, Machine lock MDI interruption, TPS, Restart, Restart 2, Collation stop, Machine lock
Restart, Single process, Machine lock

Manual measuring Tool-setting data teach, Tool length teach, Tool-setting data teach, Tool length teach, Tool offset teach,
Manual measuring Tool-setting data teach, Tool length teach, Touch sensor coordinates measurement, Tool-setting data teach, Tool length teach, Tool offset teach,
functions Touch sensor coordinates measurement, Workpiece offset measurement, Touch sensor coordinates measurement, Workpiece offset measurement,
functions Touch sensor coordinates measurement, Workpiece offset measurement, Tool eye measurement
Workpiece offset measurement, Tool eye measurement Tool eye measurement Tool eye measurement

Automatic measuring functions Workpiece measurement, Sensor calibration, Tool eye auto tool measurement, Tool breakage detection Automatic measuring functions Workpiece measurement, Sensor calibration, Tool eye auto tool measurement, Tool breakage detection

Peripheral network PROFIBUS-DP*, EtherNet/IP*, CC-Link* Peripheral network PROFIBUS-DP *, EtherNet/IP*, CC-Link*

Interface SD card interface, USB Interface SD card interface, USB

EtherNet 10 M / 100 M / 1 Gbps EtherNet 10 M / 100 M / 1 Gbps

* Option * Option

20 21
 Mega Turn 500,600 series

Standard Machine Specifications Standard and Optional Equipment

Ɣ : Standard ż : Option - : N / A
MEGA TURN 500, 500S MEGA TURN 500M, 500MS MEGA TURN 600, 600S MEGA TURN 600M, 600MS MEGA TURN 500, 500S MEGA TURN 500M, 500MS MEGA TURN 600, 600S MEGA TURN 600M, 600MS

Capacity Max. Swing Ø700 mm Ø700 mm Machine Work light ● ● ● ●

Max. machining dia. Ø500 mm Ø630 mm Ø600 mm 12" non through-hole chuck NV12 ○ ○ ̶ ̶

Max. machining height*1 462 mm 550 mm 15" non through-hole chuck NV15 ○ ○ ̶ ̶

Max. loading capacity*2 500 kg 700 kg 18" non through-hole chuck NV18 ○ ○ ○ ○

Stroke X-axis 345 mm 345 mm 21" non through-hole chuck NV21 ̶ ̶ ○ ○

Z-axis 520 mm 520 mm 24" non through-hole chuck NV24 ̶ ̶ ○ ○

Distance from spindle face to turret face 165.5 mm ~ 680.5 mm 273.5 mm ~ 788.5 mm High / low chuck pressure ○ ○ ○ ○

Spindle Chuck size 12”,15”,18” (option) 18”,21”,24” (option) 0.0001°- indexing ̶ ● ̶ ●

Spindle speed*3 3000 rpm 2200 rpm C-axis contouring ̶ ● ̶ ●

Max. torque 808 N m. .

1000 N m Manual pulse generator ○ ○ ○ ○

Min. indexing angle increment (C-axis) í 0.0001° í 0.0001° CNC operation panel raised 300 mm ○ ○ ○ ○

Spindle nose A2-11 A2-11 Automation Absolute position detection ● ● ● ●

Turret Type 12 position drum turret (Bolt-on) 12 position drum turret (Bolt-on) Robot interface ○ ○ ○ ○

Number of tools 12 tools 12 tools Automatic tool changer CAPTO C6 (10 tool magazine) ○ ○ ○ ○

Tool shank (O.D) 25 mm 25 mm (32 mm option) Tool eye (automatic) ● ● ● ●

Tool shank (I.D) Ø50 mm Ø50 mm Automatic chuck jaws open / close ○ ○ ○ ○

Turret indexing time 0.3 sec / 1 step 0.3 sec / 1 step Chuck jaw air blast ○ ○ ○ ○

Rotary tool Spindle speed í 4000 rpm í 4000 rpm Automatic front door ○ ○ ○ ○
spindle
Max.torque í .
95.4 N m í .
95.4 N m Automatic power off ● ● ● ●

Milling capability Calendar automatic power on / off and warm-up operation ○*1 ○*1 ○*1 ○*1
Drill : Ø25 mm, Drill : Ø25 mm,
í Endmill : Ø25 mm, í Endmill : Ø25 mm, Machining end buzzer ○ ○ ○ ○
Tap : M24×3 Tap : M24×3 Status light (1 color) ○ ○ ○ ○

Feedrate Rapid traverse rate : X-axis 30000 mm/min 30000 mm/min Status light (3 colors) ○ ○ ○ ○

Rapid traverse rate : Z-axis 30000 mm/min 30000 mm/min Spindle orient ○ ○ ○ ○

Rapid traverse rate : C-axis í 75 rpm í 50 rpm Safety Chuck open / close confirmation (when equipped with hydraulic chuck) ● ● ● ●

Motors Spindle motor (40% ED) / Cont. rating) 26 / 22 kW (35 / 30 HP) 30 / 22 kW (40 / 30 HP) equipment Hydraulic pressure interlock ● ● ● ●

Milling spindle motor (10% ED) í 7.5 kW (10 HP) í 7.5 kW (10 HP) Operator door interlock ● ● ● ●

Coolant pump motor 0.52 kW (0.7 HP) 0.52 kW (0.7 HP) Overload detection system ○ ○ ○ ○

Power Required power capacity (30 min. rating / Cont. rating) 49.0 / 43.3 kVA 54.7 / 43.2 kVA Double foot-pedal ● ● ● ●
requirement
Air supply 0.5 MPa 0.5 MPa Coolant / Mist collector ○ ○ ○ ○
0.5 MPa, 0.5 MPa,
10 L/min 60 L /min 10 L/min 60 L /min chip disposal Turret air blast ○ ○ ○ ○

Coolant Tank capacity*4 329 L 329 L Shower coolant system ● ● ● ●

Machine size Height 2990 mm 3000 mm High-power coolant 520 W ● ● ● ●

Floor space*5 1850 mm × 2370 mm 1850 mm × 2370 mm High-power coolant 1.1 kW ○ ○ ○ ○

Machine weight 9250 kg 9800 kg High pressure coolant system 1.5 MPa ○ ○ ○ ○

Sound Equivalent continuous sound pressure level at SUPERFLOW coolant system ○ ○ ○ ○

Less than 80db (A)
operator position (dependent on equipment options)
Chip conveyor (Rear discharge) Hinge type ○ ○ ○ ○
*1 Max. machining height varies according to the type of chuck. Chip conveyor (Rear discharge) ConSep 2000WS ○ ○ ○ ○
*2 Including chuck weight
*3 Spindle speed depends on chuck specifications. Chip conveyor (Side discharge) Hinge type ○ ○ ○ ○
*4 When Rear-Hinge Chip Conveyer (CT -20) equipped.
*5 Control panel and coolant tank dimensions are not included. Chip bucket ○ ○ ○ ○

*¹ Standard equipment with MAZATROL SmoothG

22 23