Safety Guide

Telsmith Equipment

ISSUE DATE: 05/06 TP550

SAFETY
Be sure to read and fully understand the precautions shown on the inside front cover of this manual before
operating or servicing your Telsmith product. Also refer to Chapter 1 for important safety information.
 ! WARNING
Failure to follow the safety precautions shown below may result
in serious personal injury or death!

• Never attempt to work on quarry equipment while it is in operation. Always stop the machinery, lock out
power and tag controls:
1. Before performing any lubrication, maintenance, adjustment or repairs.

2. Before removing spilled materials.

3. Before clearing jams or working inside the machinery.

4. If any unusual noises or sudden changes in operation are noticed.

• Stay clear of feed and discharge areas and other places where falling rock is present. Keep away from loading
vehicles. Wear and use personal protective equipment in accordance with all applicable health and safety
regulations. Safety goggles, hard hat, ear plugs and steel-toed shoes are mandatory when working near
machinery. Wear and use additional personal protective equipment as required.

• Stay clear of springs and other pinch points. Never reach in between vibrating equipment and its support
structure. Keep a safe distance from all moving components.
• Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are wedged inside.
These materials are under tremendous pressure and may be propelled upwards through the feed opening at any
time. On crushers not equipped with hydraulic clearing, use a pole, hook, grappling device or breaker bar to
safely dislodge uncrushable objects.
• Do not make equipment modifications that will result in a safety hazard or create a dangerous situation. Never
remove or disable safety devices. Maintain all machinery in accordance with manufacturer’s instructions and
maintenance schedules.
• Read the Operations Manual for the equipment that you operate. Be sure that you fully understand all phases
of operation for each machine. A careful and well-trained operator is the best insurance against an accident.
• Refer to Chapter 1, Safety, in the Operations Manual, for important quarry safety information. If your copy is
missing, replacement copies may be obtained from your local Telsmith Dealer or the Telsmith Parts
Department.
• All rotating power products are potentially dangerous and must be properly guarded. Placement of guards and
other safety equipment is the user’s responsibility. Such equipment must be installed wherever appropriate and
maintained as required.
• It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and lawful
manner. All machinery must be operated in compliance with applicable health and safety laws and general
standards of reasonable care.
 Foreword
INTRODUCTION
The information, drawings, and pictures provided in your
machine manual, will help you to achieve optimum
performance from your Telsmith, Inc. product. They contain
safety, operation, maintenance, service, and repair
information on the machine to assist you in your operation.
Please note that some features shown in these manuals may
not be present on your machine. Some equipment described
may be optional at extra cost, or available only on selected
models.
The data and instructions contained in these manuals are
based on the latest information at the time of publicaion.
Telsmith's policy of continuous improvements, features and
specifications are subject to change without notice.
Actual dimensions, weights, and clearances may be different
than shown, due to fabrication variables, custom engineering
or optional equipment.
ORDERING REPLACEMENT PARTS
A separate parts catalog has been provided with your
machine. Refer to the parts catalog when ordering Telsmith
parts. If your parts catalog has been lost or damaged, new
copies are available from your local approved Telsmith
Distributor or the Telsmith Parts Department.
To ensure that you receive the correct parts for your machine,
always include the model number and serial number when
ordering.
MODEL and SERIAL NUMBER PLATE
LOCATION
Model and serial numbers are located on a data plate attached
to the machine main frame. Always lockout power and tag
controls before reading data plate!

HOW TO CONTACT TELSMITH INC.

Use the following information when you wish to contact
Telsmith:
• General: Phone (262) 242-6600
FAX (262) 242-5812
• Parts: Phone (800) 688-6601
FAX (262) 242-7861
• Written: Telsmith, Inc.
10910 N. Industrial Drive
P.O. Box 539
Mequon, WI 53092-0539
U.S.A.
• Send all e-mail to:
parts@telsmith.com

REQUESTING SERVICE ASSISTANCE

If service assistance is required or you have questions about
maintenance or repair procedures of your Telsmith
equipment, please contact your local approved Telsmith
Distributor. If additional assistance is necessary, contact the
Telsmith Service Department.
Service technicians are available by telephone from 8:00 a.m.
to 4:30 p.m. CST, Monday through Friday, except holidays.
After hours 24/7 Product Support is available by contacting
the General Phone number listed above. To ensure faster
response, please have your machine’s model and serial
numbers ready when calling.

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SERVICE BULLETINS CONTACTS

Telsmith periodically issues service bulletins to inform TELSMITH PARTS DEPARTMENT CONTACTS
customers of the latest repair and maintenance procedures.
Service bulletins may be included separately with your
Name:
machine manual. Always read and understand all service
bulletins before starting any maintenance or service work. Phone (Office):
Phone (Cell):
SAFETY FAX No.:

All quarry personnel operating or servicing the machine must

read and fully understand the information included in this Name:
manual and Chapter 1, Safety, of the Operations Manual for Phone (Office):
the machine. Phone (Cell):
FAX No.:
ILLUSTRATIONS
The manuals contain some illustrations in which guards, TELSMITH SERVICE DEPARTMENT CONTACTS
access panels and other safety equipment have been removed
for instructional purposes or to provide greater clarity.
Name:
However, to prevent serious personal injury or death, always
be sure all such equipment is installed before operating the Phone (Office):
product. Phone (Cell):
FAX No.:
INSTALLATION & ASSEMBLY DRAWINGS
Installation and assembly drawings (blueprints) are provided TELSMITH APPROVED DISTRIBUTOR CONTACTS
with all new Telsmith products. These drawings are normally
included with the technical manuals but may be shipped Name:
separately for some orders.
Phone (Office):
The drawings include specifications, dimensions and other Phone (Cell):
information for use during installation and assembly FAX No.:
procedures. Contact your local Telsmith dealer or the
Telsmith Service Department if you have any questions about
OTHER CONTACTS
information contained on the drawings.
If the drawings are lost, replacement copies may be ordered
Name:
from your local Telsmith dealer or the Telsmith Parts
Phone (Office):
Department.
Phone (Cell):
FAX No.:

Name:
Phone (Office):
Phone (Cell):
FAX No.:

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 Chapter 1
Safety

CONTENTS

Page

GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

PRECAUTIONARY STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Hazard Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Advisory Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

LOCKOUT/TAGOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Who Must Use Lockout/Tagout? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
What Is Lockout/Tagout? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
When Must Lockout/Tagout Occur? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
How Is Lockout/Tagout Performed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
When Can Lockout/Tagout Devices Be Removed? . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Lockout/Tagout Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Lockout/Tagout Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Additional Lockout/Tagout Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

QUARRY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Know Your Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Be Prepared for Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Wear Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Observe Personal Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Help Prevent Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Avoid Alcohol and Other Drugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Be Aware of Your Surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Practice Good Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Inspect and Maintain Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

EQUIPMENT INSTALLATION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Foundations and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Customer Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Electrical Installation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

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MAINTENANCE AND REPAIR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Pressurized Systems
(Hydraulic and Pneumatic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Welding, Cutting or Grinding on Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Clearing Jammed Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Hazardous Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Disposal of Excess Fuels, Lubricants and Liquids . . . . . . . . . . . . . . . . . . . . . . . 1-15
Flammable and Combustible Liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

HOISTING AND HANDLING SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Wire Rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Forming Wire Rope Eyes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Connecting Wire Ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Fiber or Synthetic Slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

TRANSPORTATION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

MAINTENANCE INSPECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

SAFETY LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Types of Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

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GENERAL SAFETY Hazard Statements

It is the responsibility of the quarry management team to
develop a comprehensive safety awareness program, and to ! DANGER
ensure that all quarry workers and support personnel receive Danger indicates an imminently hazardous situation which, if
appropriate safety training as required by federal, state and not avoided, will result in death or serious injury.
local regulations.
Be sure all operating, maintenance, service and support ! WARNING
personnel read and understand the contents of this manual,
including the safety information in this Chapter 1. Warning indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
There are standard safety rules, but each situation has its own
conditions that cannot always be covered by these rules.
Therefore, quarry personnel must continually watch for ! CAUTION
possible safety hazards and be prepared to take prompt Caution indicates a potentially hazardous situation which, if
corrective action when deficiencies in safety procedures are not avoided, may result in minor or moderate injury.
found.
Failure to observe the precautions contained in this chapter Advisory Statements
can result in serious personal injury and even loss of life. As
with most industrial work environments, a careful operator is NOTE:
the best insurance against an accident.
A statement used to draw attention to procedures and
The complete observance of one simple rule would prevent practices. Advisory in nature to the operation, maintenance,
many unnecessary injuries and deaths each year. This rule is: service, and repair of the machinery.
“Never attempt to clean, lubricate, repair or adjust any
machinery or equipment unless it is stopped and properly IMPORTANT:
locked out and tagged out.” A statement used to draw attention to procedures and
Please note that this safety guide is intended only as a brief practices that need to be followed to prevent damage to the
review of basic quarry safety precautions and procedures. machine.
The general guidelines included in the following paragraphs
should not be considered in lieu of a quarry’s official safety
procedures, insurance company requirements, or applicable
federal, state and local regulations.

PRECAUTIONARY STATEMENTS
Throughout this manual, you will see the following
Precautionary Statements listed below. These are used to
emphasize certain hazards or precautions related to
procedures in this manual.

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There are many maintenance procedures contained LOCKOUT/TAGOUT

throughout this manual. All machinery that is maintained in
good working condition minimizes safety hazards and Who Must Use Lockout/Tagout?
emergencies.
Quarry owners, managers, and safety officers must be aware
Refer to Figure 1-1 for examples of Precautionary of OSHA’s “lockout/tagout” standard: 29 CFR, Section
Statements. 1910.147, The Control of Hazardous Energy. This standard is
also recognized by MSHA.
All mechanics, maintenance personnel, operators, and
electricians must fully understand and comply with this
NOTE: standard to ensure the safety of all employees.

If installing banded V-belts, multiply the deflection

force called for in Table 7-3 by the number of V-belts
in the band.

IMPORTANT:
If obvious signs of trouble or unusual noises occur
during start-up, stop the crusher as soon as
possible.

! CAUTION
Failure to install rotor locking pin after upper
rear frame has been opened will allow rotor
to turn. Serious personal injury may occur.

! WARNING
Failure to follow the instructions and
precautions below may result in serious
personal injury or death.
• Stop crusher and lockout/tagout main drive
power source and controls. Warn all
personnel that crusher is being serviced.

! DANGER
HAZARDOUS VOLTAGE! Disconnect and
lockout/tagout power source before
servicing. Failure to observe this precaution
will likely result in serious injury or death.

Figure 1–1. Sample Precautionary Statements

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Safety Guide Safety
Telsmith Equipment

What Is Lockout/Tagout?
Lockout/tagout is a means to ensure that personnel who
install, operate, repair, maintain, service, or otherwise disable
machines, equipment, or electrical energy systems are
protected from harm due to unexpected energizing or start-up
of equipment, or the release of stored energy by:
Lockout. The placement of a lockout device on an
energy isolating device, in accordance with an
established procedure, ensuring that the energy
isolating device and the equipment being controlled
cannot be operated until the lockout device is
removed.
Lockout device. A device that utilizes a positive
means such as a lock, either key or combination
type, to hold an energy isolating device in the safe
position and prevent the energizing of a machine or
equipment. Included are blank flanges and bolted
slip blinds.
Tagout. The placement of a tagout device on an
energy isolating device, in accordance with an
established procedure, to indicate that the energy
isolating device and the equipment being controlled
Figure 1–2. Lockout/Tagout
may not be operated until the tagout device is
removed.
When Must Lockout/Tagout Occur?
Tagout device. A prominent warning device, such
Lockout/tagout of equipment must occur whenever service
as a tag and a means of attachment, which can be
or maintenance is performed, and injury could occur due to
securely fastened to an energy isolating device in
the unexpected energizing or start-up of equipment, or the
accordance with an established procedure, to
release of stored energy.
indicate that the energy isolating device and the
equipment being controlled may not be operated In general, lockout/tagout procedures must be performed
until the tagout device is removed. under the following circumstances:
• Before cleaning, lubricating, adjusting or repairing
machinery or equipment.
• Before working on electrical, hydraulic or pneumatic
circuits or devices.
• Before clearing jammed mechanisms, machinery or
equipment.
• Before removing guards or other protective devices.
• Whenever a machine or its controls will be left
unattended.

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How Is Lockout/Tagout Performed? In situations in which lockout or tagout devices must be

temporarily removed to test or position the machinery or
OSHA has identified the following step-by-step lockout/
component thereof, the following sequence of actions shall be
tagout procedure:
followed:
1. Prepare for shutdown – Before shutting down a piece of
1. Clear the machine or equipment of tools and materials.
equipment, know the type and magnitude of the energy that
powers it, the hazards of that energy, and how to control it. 2. Remove employees from the equipment area.
Warn all employees that the machinery is about to be shut
3. Remove the lockout or tagout devices following proper
down.
procedures.
2. Shut down the equipment – After warning all
4. Energize and proceed with testing or positioning.
employees, shut down the machine, equipment, or electrical
system by the normal stopping procedure. 5. De-energize all systems and reapply lockout/tagout
devices to continue the servicing and/or maintenance.
3. Isolate the equipment – Disengage all isolating devices,
both primary and secondary, so that the equipment is isolated
from all of its energy sources (electrical, mechanical,
hydraulic, pneumatic, etc.).
4. Apply lockout/tagout devices – Attach lockout/tagout
devices (according to your company’s safety program) in
such a manner that the isolating device (circuit breaker,
control, etc.) will be held in a safe or off position. Attach tags
to alert others that the machinery is being serviced.
5. Control stored energy – any potentially hazardous
stored energy (electrical, mechanical, hydraulic, pneumatic,
etc.) that remains must be released, dissipated, restrained, or
otherwise rendered safe. If stored energy reaccumulates,
monitor it until the possibility of accumulation no longer
exists.
6. Verify that equipment is isolated – After warning all
employees to stay clear, engage the start button to confirm the
machine is inoperable. Return the control to the OFF position
before proceeding with servicing.

When Can Lockout/Tagout Devices Be

Removed?
Lockout/tagout devices can be removed only after the
following conditions are met:
• All guards and protective devices are properly reinstalled.
• All tools and repair equipment are removed from the
equipment and the immediate area.
• All mechanics and other personnel are clear of the
equipment and its immediate area.
• All personnel have been warned that the equipment is
about to be restarted (sound warning horn or activate
warning lights).
After removing lockout/tagout devices, always use the
normal start-up procedure as described in the operator’s
manual for the machinery.

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Lockout/Tagout Devices • Your company’s lockout/tagout program may be

somewhat different than described in this manual. If so,
Lockout/tagout devices include:
be sure to completely follow your company’s official
1) locks policies and procedures when lockout/tagout is
2) tags and labels necessary. Consult your company’s safety officer if you
3) multiple lockout devices have any questions.
Lockout devices and tagout devices shall be singularly • A lock must have only one user and one key. Anyone who
identified, shall be the only device(s) used for controlling installs a lock must keep the key in their possession at all
energy, shall not be used for other purposes, and shall meet times. Except in an emergency situation, only the person
the following requirements: that installs a lock is authorized to remove it.
• Lockout and tagout devices shall be capable of • To prevent accidental start-up, never give your lock or its
withstanding the environment to which they are exposed key to another employee.
for the maximum period of time that exposure is
• Your key must open your lock only. Your key should not
expected. Tagout devices shall be constructed and printed
be capable of opening any other locks. Keys for other
so that exposure to weather conditions or wet and damp
locks should not be capable of opening your lock.
locations will not cause the tag to deteriorate or the
message on the tag to become illegible. • Except in an emergency situation, never attempt to
remove anyone else’s lock. Do not allow others to remove
• Lockout and tagout devices shall be standardized within
your lock.
the facility in at least one of the following criteria: color,
shape, or size, and additionally, in the case of tagout • When disconnecting power, be sure that the circuit
devices, print and format shall be standardized. breaker handle (or other isolating device) is in the OFF
position. Accidentally locking a control in the ON
• Lockout devices shall be substantial enough to prevent
position could result in serious personal injury or death.
removal without the use of excessive force or unusual
techniques, such as with the use of bolt cutters or other • If two or more people are working on a machine, a
metal cutting tools. multiple lockout device must be used to prevent
accidental start-up in the event that one person finishes
• Tagout devices, including their means of attachment,
working before another.
shall be substantial enough to prevent inadvertent or
accidental removal. Tagout device attachment means • Each lock must have a tag. If two or more people are
shall be of a non-reusable type, attachable by hand, self- working on a machine, each person must attach a separate
locking, and non-releasable with a minimum unlocking tag to their lock. Never attach a lock without a tag.
strength of no less than 50 pounds and having the general
• Never use tags alone. A tag should always be
design and basic characteristics of being at least
accompanied by a lock which prevents the isolating
equivalent to a one-piece, all-environment-tolerant nylon
device from becoming energized.
cable tie.
• Lockout devices and tagout devices shall indicate the
identity of the employee applying the device(s).
• Tagout devices shall warn against hazardous conditions if
the machine or equipment is energized and shall include a
legend such as the following: Do Not Start. Do Not Open.
Do Not Close. Do Not Energize. Do Not Operate.
A multiple lockout device must be used when two or more
people are working on a piece of equipment. This allows each
person to install their own lock and tag.

Lockout/Tagout Rules
• Always lockout/tagout any machinery before
performing any adjustment, inspection, lubrication,
maintenance or repair procedures. Failure to observe this
precaution may result in serious personal injury or death.

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Additional Lockout/Tagout Requirements • Become familiar with the controls, functions and settings
of each machine. Fully understand all phases of each
• Be sure that the power is COMPLETELY turned off. A
machine’s operation.
motor may be stopped and locked out. However,
interlocks, starters, and other supplemental electrical • Be sure that you completely understand and follow all
components may still be energized. Use a voltmeter and/ start-up and shutdown procedures as described in the
or ammeter to verify that all electrical circuits are manufacturer’s manuals.
completely dead.
• Be familiar with the safety labels on your equipment, and
• Always be sure that all peripheral equipment, such as feed the hazards against which they warn.
conveyors, grizzly feeders and discharge conveyors, have
• Check the legibility of all safety labels every day. Order
lockout/tagout devices attached. Serious personal injury
new labels from the machinery manufacturer if they
or death can result if any of these items starts
become illegible or worn.
unexpectedly while service work is in progress.
• Although lockout/tagout procedures are most commonly Be Prepared for Emergencies
associated with electrical systems, be aware that
• Know the proper emergency shutdown procedures for the
hydraulic, pneumatic and mechanical systems must also
equipment you operate.
be tagged and locked out before servicing. This may
involve the lockout/tagout of valves, levers and other • Know where fire extinguishers are kept and how to use
non-electrical devices. them. Be sure that fire extinguishers are properly rated,
and that they remain fully charged and ready for use at all
• For machinery powered by internal combustion engines
times.
(diesel, gas, etc.), always disconnect batteries and shut off
fuel supply before servicing the machinery. Lockout/ • Know the procedure for contacting emergency medical
tagout engine controls to ensure that engine is not personnel. Keep a list of emergency phone numbers
accidentally started while the machinery is being handy at all times.
serviced.
• Know where a first-aid kit, stretcher and other emergency
• Always be sure that all hydraulic or air pressure is supplies are kept. Be sure that first aid supplies are
completely relieved before working on hydraulic or properly maintained and ready for use.
pneumatic systems. Dangerous pressures can be present,
• Make sure that a clear path to emergency equipment and
even when equipment is turned off and locked out.
exits is always maintained. Do not allow equipment,
• After maintenance or repairs are completed, always warn spilled materials or other obstructions to get in the way.
all employees that the machinery is about to be restarted.
• Know how to report accidents. Always report all
Be sure no one is on or near the equipment before a lock
accidents immediately to the appropriate supervisor.
and tag is removed.
• As a precaution, always activate a warning horn or light
before restarting the machinery. This will provide
additional warning for personnel to stay clear of
machinery that is about to be started.

QUARRY SAFETY
Know Your Equipment
• Read and understand the manufacturer’s operation and
maintenance manuals for all machinery and equipment
that you operate. Be sure that all hazard statements
contained within the manuals are completely understood.
• Allow only trained and authorized personnel to operate
and maintain machinery.

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Telsmith Equipment

Wear Personal Protective Equipment (PPE) • Use walkways and ladders when working near
machinery, or observing its operation. Use a safety
Aggregate processing and handling can be a dangerous
harness when necessary. Keep handrails and machine
process. To reduce the risk of serious injury or death to
contact surfaces clean.
personnel, observe the following precautions:
• To avoid back injuries, always use proper lifting
• Wear safety glasses or goggles whenever outside of an
techniques to safely lift heavy objects. Lift with your legs
approved operator’s enclosure. Failure to wear
and keep your back straight. Keep the materials or object
appropriate eye protection can result in permanent eye
close to your body. Have a co-worker assist you if the load
injuries and loss of sight.
cannot be lifted safely by one person.
• Wear steel-toe safety boots, heavy-duty gloves and a hard
• Before starting the machinery, check that no personnel are
hat. This equipment is mandatory in most areas of the
inside, on, under or beside the equipment. Unless
quarry.
absolutely necessary, do not allow anyone to be on or near
• Always use authorized respirators when working in and the equipment while it is operating.
around high-dust areas. Prolonged exposure to dust
• Never attempt to catch falling materials or objects.
particles can cause silicosis of the lungs. This, over a long
time period, can cause serious illness or death. • Be aware of flammable liquids and other potential fire
hazards. Do not smoke when refilling engines or using
• Other personal protective equipment may be necessary
cleaning solvents.
for your specific job assignment, such as a full face shield
and safety harness. Wear or use these items when • Do not stand under equipment or components that are
necessary and as required by applicable federal state and being hoisted or suspended. Never allow other quarry
local regulations. personnel to do so.
• Before you assemble, operate, clean, lubricate, or adjust
Noise Levels machinery, be sure to read and understand all procedures
• While operating, this equipment generates noise levels in contained in the machinery manufacturer’s manual.
excess of 100 dB(A). Therefore, hearing protection is
• Be sure to operate quarry machinery in compliance with
strongly advised at all times while exposed to these noise
current OSHA and MSHA regulations, and all applicable
levels.
federal, state or local regulations.
• During initial start-up of machine, sound pressure levels
• Be sure that all guards and other safety devices are
should be taken near machine to determine what level of
correctly installed and tightly secured before starting the
hearing protection is required. Wear appropriate ear
crusher. Stay clear of rotating or moving parts during
protection when working within 50 feet of any operating
crusher operation.
quarry machine and in other areas where noise levels are
high. Prolonged exposure to high noise levels can cause
permanent hearing loss.

Observe Personal Safety Precautions

• Never wear loose or ragged clothing when working on or
around rotating power equipment. Avoid wearing
necklaces, rings or other jewelry. These items can become
caught or tangled in the machinery, resulting in severe
personal injury or death.
• Keep hair short, if possible. Keep long hair securely tied
up to prevent it from becoming caught in the machinery.
Be especially careful whenever using wet walkways,
platforms, or ramps. The combination of rock dust and
wet metal can create an extremely slippery surface. Keep
all walkways and other access structures clean, dry and
free of grease or oil.

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Telsmith Equipment

Help Prevent Accidents
• Do not allow unauthorized personnel in or near the work
area. Never allow unauthorized personnel to operate,
adjust, maintain or repair machinery.
• Allow only properly trained and experienced personnel to
operate machinery. Be sure inexperienced operators are
carefully supervised at all times.
• Do not allow personnel to be near loading areas, or
anywhere else that falling or ejected material could hit
them.
• Use extreme caution if the machinery must be operated
for inspection or observation purposes. Stay a safe
distance from the machinery and wear appropriate
personal protective devices.
• Before making repairs to the machinery, always clear all
quarry material from the feed and discharge devices
(feeders, conveyors, chutes, etc.).
• In areas that present a danger of falling, use an appropriate
fall protection device, such as a safety harness and
lifeline.
• Always report any unsafe conditions or defective
equipment to the appropriate supervisor.
High Operating Temperatures
• The equipment generates heat during operation resulting
in surface temperatures that may sometimes exceed 60 °C
(140 °F). For your safety, we recommend to let the
equipment cool before attempting to perform
maintenance. CAUTION - There is a risk of burn if the
equipment is handled before cooling.
Avoid Alcohol and Other Drugs
• Do not operate or work near quarry machinery when
under the influence of alcohol or other drugs. These
substances can result in reduced alertness and impaired
judgement. Serious personal injury or death could result.
• Some prescription and non-prescription medications can
cause drowsiness or other adverse side effects. Do not
operate or work near quarry machinery when under the
influence of such medications.
• Be aware of idle machinery that could start up without
warning. Stay clear of such machinery and the immediate
area.
• Be aware of overhead obstructions, such as conveyors,
support structures or power lines.
Practice Good Housekeeping
• Do not store tools or equipment on walkways.
• Be sure that all walkways, platforms, stairs and ramps are
kept free of spilled material and trash. A build-up of
material in these areas can cause slips and falls. Make
repairs as required in areas where spillage is present.
• Do not allow machinery to become buried under piles of
spilled material. This will make the machinery more
difficult to inspect and may hide broken welds, loose
fasteners and other serious problems that could cause a
safety hazard.
• Keep the areas around control panels and machinery free
of spilled material. Free access must be maintained at all
times. In the event of an emergency, quick access to
controls could prevent injury or death.
• Clean up spilled fuel or oil immediately to eliminate
slipping hazards. If necessary, use an oil absorbent.
• Always be sure that power is tagged and locked out before
cleaning spilled material or oils. Never clean up these
items while the machinery is operating.
Falling Rocks or Material
• Due to the unpredictable nature of aggregate and mineral
handling, rocks may sometimes fall or be ejected from the
equipment. The user is cautioned to prevent potential
falling debris though intelligent design of the surrounding
structure by using guards and skirting where appropriate.
CAUTION - A falling debris hazard exists around the
equipment. Maintain a safe distance and wear Personal
Protective Equipment such as your hard hat, safety shoes
and safety glasses. Additional safety warning decals have
been provided for your convenience to post near the
equipment.

Be Aware of Your Surroundings

• The quarry environment contains many situations that are
potentially hazardous. Use extreme caution to avoid being
struck by haul trucks, loaders and other quarry mobile
equipment.

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Inspect and Maintain Machinery
• Always perform a safety inspection at the beginning of
each shift. Refer to the machinery manufacturer’s
operation and maintenance manuals for detailed pre-start-
up inspection and maintenance procedures.
• Test all warning devices before starting the machinery to
ensure that they are working properly. Never disable or
bypass any alarm systems or interlocks.
• Be sure that any defective components or systems are
properly repaired by a qualified technician before the
machinery is started. Immediately report any serious
problems to the appropriate supervisor.
• Before performing inspections or maintenance, always
lockout and tagout power to the machinery, and to all feed
and discharge equipment for the machinery. Warn all
personnel that the equipment is being serviced. Refer to
the Lockout/Tagout section of this chapter for additional
information.
• Maintenance inspection procedures are included
throughout this manual. Although maintenance is not
typically a safety concern, machinery that is regularly
maintained and in proper working condition will
minimize the occurrence of safety hazards and emergency
situations.
EQUIPMENT INSTALLATION SAFETY
Equipment Vibration
Some Telsmith equipment is designed to vibrate during
operation. Vibrations are amplified during the start-up and
shut-down cycles. There is a risk of a crushing injury if body
parts become pinched by the motion of the equipment.
CAUTION - Be advised to keep hands and body parts away
from the moving equipment to avoid injury. Support
structures must be suitably designed to accept these
vibrational forces. The dynamic loads generated by the
equipment are referenced on the installation drawing.
Foundations and Supports
Your Telsmith equipment, along with any supporting
structure, must be installed on an adequate and proper
foundation. Consider the following when preparing for the
installation of the equipment:
• An adequate foundation on a solid footing is required.
The load-bearing capacity of the location for the
machinery must be 2500–3000 lb/ft2. The location should
be as level as possible.
05/06
Safety
• All support structures designed and manufactured by
others must be of adequate strength and size to resist the
weight of loaded machinery and any vibration which may
occur.
• Structures and foundations should be designed and
constructed to handle dynamic forces up to 2.5 times the
weight of the machinery.
• All walkways, platforms, handrails, stairs and guards
designed by others must meet all local, state and federal
regulations.
Typical installations of Telsmith equipment will include an
operator's platform. This may be furnished by Telsmith or by
the owner of the equipment. The operator's platform should
be positioned so that the operator has a clear view to control
the feed of material to the equipment. Remote cameras can be
located to assist the viewing of feed points that are obstructed
from the operator's view. An operator's cabin should be
provided in environments where the operator would be
exposed to harmful dust, noise, and bad weather conditions.
The operator's platform should be isolated from any structure
that might cause the operator to be exposed to excessive
vibrations.
Typical installations of Telsmith equipment will include
service platforms. These may be furnished by Telsmith or by
the owner of the equipment. Since these platforms are
typically installation specific, Telsmith provides several
hazard decals to be located at the time of installation. The
placement of these decals is part of the initial start-up
checklist for the particular Telsmith equipment. Refer to
specific Telsmith operator manual for proper placements.
The construction of any platforms shall conform to MSHA
and OSHA regulations for the area in which the equipment is
to be operated.
Operator’s Vantage Point
• Telsmith suggests that the operator of the equipment
should have a clear vantage point to view the flow of
material into the primary sections of large capacity plants
(250 tons per hour or more). This will ensure good control
of material flow into the primary and into downstream
components. It will also promote quicker reactions to
problems, such as blockages, resulting in improved
overall efficiency.
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Safety Safety Guide
Telsmith Equipment

Guarding • If power and control lines are run overhead, allow for
plenty of clearance for vehicle traffic of all sorts. If there
• Quarry management is responsible for the proper
are multiple cables, a cable tray should be used to support
installation and placement of guards to prevent personnel
all lines.
from coming in contact with rotating or moving parts.
• Maintain adequate overhead clearance from power lines
• In addition to the guards supplied with the machinery,
or other obstructions, particularly when planning to use
additional guards and related safety equipment may be
stacking conveyors for stockpiles.
required to comply with OSHA, MSHA and any
applicable local regulations. The proper fabrication, • Be sure that electrical power supplies are located in an
installation and placement of these items is quarry area that will be safe from accidental contact during
management’s responsibility. operation.
• When fabricating guards, refer to MSHA’s Guide to • All Telsmith machinery is designed with electrical
Equipment Guarding. Additional information can also be components of the proper size and voltage.
provided by the safety officer at your worksite.
• Be sure that all connections are in accordance with the
• Never remove guards until the machinery is stopped, National Electric Code (NEC) and any applicable state or
power is locked out and tagged. Be sure that guards are local codes.
properly reinstalled before reconnecting power. Refer to
• NEVER run computer cables in the same conduit as
the Lockout/Tagout section of this safety guide for
electrical power cables. This will cause interference with
additional information.
the computer input/output data.
Customer Modifications • Incoming power and utility company transformers should
be located away from the crushing and screening
• Do not modify quarry machinery in any way without prior
equipment and vehicle travel ways. Any modifications to
approval from the manufacturer. Such modifications may
these components or to the power supply must be
include (but are not limited to) changing machine speed or
approved in writing by the Telsmith Engineering
direction of rotation, drilling additional holes and welding
Department.
or bolting additional equipment to the machinery.
• All customer modifications to Telsmith machinery must
be approved in writing by the Telsmith Engineering
Department.

Electrical Installation Safety

! WARNING
When installing any electrical equipment, be
sure to completely follow the manufacturer’s
instructions. Failure to observe this precaution
could result in a dangerous electrical shock
hazard.
• Be sure that all electrical equipment is properly grounded.
• Lay out the power lines, especially those for portable
plants, so that contact with standing water is minimized.
• Do not place power lines in an area where they will be
driven over by transport vehicles or other quarry
equipment. If it is absolutely necessary to extend a power
line across a traffic area, protect the cable with properly
rated bridging.
• Be sure that all auxiliary control panels or power supply
panels can be securely locked out. This type of panel is
mandatary.

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Telsmith Equipment

MAINTENANCE AND REPAIR SAFETY • Do not tamper with machinery alarm components. Never
attempt to defeat electrical interlocks or to disable
machine protective devices.
! WARNING
Always lockout/tagout power to the machinery Pressurized Systems
and to all feed and discharge equipment before (Hydraulic and Pneumatic)
performing any maintenance or repairs. Warn all
• Adjust, maintain and repair all pressurized systems only
personnel that the machinery is being serviced.
in accordance with the instructions contained in the
manufacturer’s manuals provided with the machinery.
General Precautions
• Never attempt to work on a pressurized system while it is
• To help ensure safe machine operation, use only genuine
pressurized or in operation.
OEM replacement parts that are sold or approved by the
machine’s manufacturer. Use of non-OEM parts may • Before performing maintenance or repairs on any
adversely affect machine operation and could result in a pressurized system:
hazardous situation.
— Cycle the controls through all operating positions to
• Always tighten all fasteners to the proper torque as relieve any trapped pressure.
described in the repair procedures. When torque
— Check that ALL pressure is relieved from the system.
specifications are not listed, use the values in the repair
Pressure gauges must read zero (0) psi.
manuals.
— Lockout and tag all controls. Be sure electrical power
• Be sure all replacement fasteners are of the proper grade
is properly locked out and tagged.
and specifications. Replace any worn or damaged
fasteners.

Electrical Systems
• Always read, understand and follow appropriate electrical
system troubleshooting, maintenance and repair
instructions in the machinery manufacturer’s manuals.
• Allow only trained and licensed electricians to install,
troubleshoot and repair electrical equipment. All
procedures must be in compliance with the National
Electric Code and any applicable state or local
regulations.
• When servicing an electrical system, work with the power
locked out and tagged. Always assume that an electrical
system is live until it has been locked out.
• Always lockout and tag power before removing cables
with quick-disconnect plugs.
• Repair any obviously worn or damaged wires and
connectors.
• Inspect power cables and connections daily for signs of
wear, cracked insulation and worn or damaged
connectors. Repair or replace as required.
• Do not store tools inside electrical cabinets.
• Verify that all tools are grounded with a three-wire plug
or double insulated. Be sure that all extension cords are
grounded with a three-wire plug.

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• Allow time for hot hydraulic oil to cool before performing • Be sure to wear the proper welding shield, welding gloves
any maintenance or repairs. Hot oil can cause burns. and clothing. Do not wear synthetic-fabric clothing or
clothing which could be easily ignited by sparks.
• Wear safety glasses or face shield when working on
pressurized systems. • Always follow all standard safety procedures when
welding. Be sure that all systems are locked out and
• Before loosening fittings or removing components,
tagged out. Provide welding screens to protect other
always recheck that ALL pressure is relieved from the
employees working in the area.
system. Pressure gauges must read zero (0) psi.
• Relieve all hydraulic pressure before welding near
• Never attempt to loosen a hydraulic fitting while a
hydraulic components and lines. Cover hydraulic
hydraulic system is pressurized. Serious personal injury
components to protect them from weld spatter and sparks.
could result.
• Do not weld near flammable liquids or hydraulic oils.
• Never have your face near, or stand directly in front of a
hydraulic line when loosening a fitting, even after system • DO NOT weld lifting eyes or hooks to any components.
pressure has been relieved. Always assume that the line Welding lifting eyes or hooks to components made of
has pressure. manganese, cast iron, ductile iron or other alloyed
materials may fail when being hoisted or moved. If it
• Use a piece of cardboard, not your hand, to check for
becomes absolutely necessary, use a stainless steel or
hydraulic oil leaks. Escaping fluid under pressure can
manganese welding rod. Use extreme caution when
penetrate the skin, resulting in serious personal injury.
lifting or moving these items and keep all personnel clear.
• Clean up any spilled hydraulic oil. Hydraulic oil is
• Never ground the welder so that the electrical power will
extremely slippery, and can be especially dangerous if
flow through bearings, hydraulic components or electrical
spilled on an elevated walkway or platform.
equipment. Serious damage could result.
• Repair any leaks immediately. Always relieve system
• Be sure all compressed gas cylinders are stored upright,
pressure and lockout/tagout power before tightening
chained and capped. Turn off all cylinders when not in
fittings or making repairs.
use.
• Never attempt to adjust pressure relief valves above the
machinery manufacturer’s recommended settings.
Serious personal injury and/or equipment damage could
result.
• Do not operate any hydraulic or air system with obviously
worn or damaged, or leaking components. Always replace
any defective components immediately.
• Never place hands on hydraulic cylinder rods while
equipment is in operation.
• Refer to manufacturer’s instructions when recharging
hydraulic accumulators or checking accumulator
pressure. Allow only trained hydraulic system technicians
to depressurize, recharge or repair hydraulic
accumulators.

Welding, Cutting or Grinding on Machinery

• Be sure to provide adequate ventilation when welding,
cutting or grinding inside enclosed areas to prevent the
buildup of hazardous fumes or dust. Special concern
should be exercised when welding, cutting or grinding
chromium, manganese, cadmium, copper, cobalt, lead
and nickel, as these materials are considered to be
potentially carcinogenic.

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Clearing Jammed Material
• If material becomes jammed in the machinery:
— Immediately stop the machinery.
— Lockout/tagout power. Warn others that the
machinery is being serviced.
— Follow the instructions in the operation and
maintenance manual of the affected equipment.
• To prevent serious personal injury or death, never attempt
to remove jammed material while the machinery is in
operation.
• Always remove all jammed material before restarting the
machinery. To prevent damage, never attempt to restart a
stalled machine without first removing the jammed
material.
• Never use dynamite or other explosives to clear jams.
Explosives are dangerous and can injure or kill personnel.
Damage to machinery could also occur.
Hazardous Materials
• Be aware of potentially hazardous chemicals or materials.
Such items can be harmful if they are improperly used,
stored, mixed or transported, or if they are inhaled,
swallowed or allowed to contact the skin.
• Consult your employer’s hazard communications plan for
instructions regarding the proper handling and use of
hazardous materials. Read and understand the labels
attached to the product containers. Always follow the
instructions carefully.
• Consult the manufacturer’s material safety data sheet
(MSDS) for potential hazards and appropriate medical
procedures should an accident occur.
• Store hazardous materials only in approved containers.
Be sure containers are clearly labeled.
• To avoid potential health hazards, persons in regular
contact with hydraulic oils must be aware of the
importance of thorough hygiene, and the proper methods
for handling mineral oils.
• Always wear suitable protective clothing when handling
hydraulic oil.
• Be sure protective clothing and proper washup facilities
are available to all personnel that may come in contact
with mineral-based hydraulic oils.
• Always dispose of used rags or paper towels in the correct
and safe manner.
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Safety
Disposal of Excess Fuels, Lubricants and
Liquids
Quarry personnel are responsible for the proper disposal of
unused fuels, used lubricating oils, used hydraulic oils, and
other toxic materials. DO NOT dispose of these materials in
an unapproved manner. Follow all applicable federal, state
and local regulations.
Flammable and Combustible Liquids
• Store flammable liquids in a safe place, away from quarry
machinery and personnel. Use approved safety containers
and be sure that they are clearly marked. Containers must
be covered when not in use.
• Keep flammable liquids away from sparks, open flame,
and other ignition sources. Do not smoke around
flammable liquids. Always obey posted “no smoking”
signs.
• Be familiar with the locations of fire extinguishers
throughout the quarry. Be sure they remain accessible at
all times, and are not blocked by obstructions.
• Do not use gasoline or other flammable liquids to clean
tools or parts. Use only approved non-flammable
solvents.
• Always shut off engines before refueling. Ground fuel
spout against the filler neck to prevent static electricity.
Never smoke while refueling.
• Use only approved safety containers for storing and
transporting small quantities of flammable liquids. Keep
containers covered when not in use.
Suitability for use in Explosive Atmospheres
WARNING -NONE OF THE EQUIPMENT SUPPLIED IS
SUITABLE FOR USE IN POTENTIALLY EXPLOSIVE
ATMOSPHERES.
Suitability for use with Explosive Materials
WARNING - NONE OF THE EQUIPMENT SUPPLIED IS
SUITABLE FOR HANDLING EXPLOSIVE MATERIALS.
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Safety Safety Guide
Telsmith Equipment

HOISTING AND HANDLING SAFETY Forming Wire Rope Eyes

General Precautions
• Do not allow personnel to work or walk under loads
supported by a crane or hoist.
• Use appropriate lifting devices to secure the load to the
crane. See the following paragraphs of this section for
additional information.
• Use the correct lifting hooks to support the load.
• Use extreme caution when operating a crane near power
lines or electrical equipment.
• Do not exceed the crane’s rated load capacity. Always
include the weight of the hook block, slings, chains,
spreader bars and any additional equipment when
determining the maximum load that can be safely lifted.
Wire Rope
Wire rope requires careful use, handling and maintenance to
ensure long life and safe operation. Always observe the
following precautions.
When forming eyes in wire ropes, use the following method:
• Use the correct size thimble as recommended by the
supplier for the wire rope being used. DO NOT use under-
or over-sized thimbles.
• Use the correct size and number of U-bolt/saddle clamps
to fasten the wire rope dead end to the live side of the wire
rope. Orient the saddle so it sits against the live side of the
rope. DO NOT place the U-bolt against the live side of the
wire rope, as this will crush and deform the wire rope.
Connecting Wire Ropes
When clamping or connecting two separate pieces of wire
rope together use the following method:
• Lay the two pieces of wire rope side by side with the spiral
of the strands facing or turning in the same direction.
• Have your supplier determine the number of U-bolt/
saddle clamps required for your size of wire rope.
Normally, one complete clamp can carry approximately
75–80% of the wire rope capacity.

• Be sure to use the correct size wire rope for the • Install the clamps so that the saddle portion is alternated
application. from one side to the other.

• Be sure wire ropes are inspected regularly following the

manufacturer’s guidelines. Maintain an inspection log.
• When storing wire rope, follow the manufacturer’s
recommendations for applying a protective coating to the
wire ropes.
• Avoid sudden loading in cold weather. Never use frozen
wire rope in weather below 32°F (0°C).
• Do not use wire rope around sharp corners or edges that
may cause a cut or deformation of the wire rope.
• Use suitable padding to protect wire rope from sharp
corners or edges.
• Avoid dragging wire rope underneath loads or over
obstacles, as this may cause damage to the wire rope.
• Never use wire rope that is cut, badly kinked, frayed or
crushed.
• Avoid reverse bends.
• Be sure rope ends are properly sized.
• Use appropriate sized thimbles in eye fittings at all times.
NEVER attempt to use an undersized thimble in forming
a wire rope eye.
• Follow the manufacturer’s instructions for lubrication if
using wire rope for lifting purposes.

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Chains
Chains require careful use, handling and maintenance to
ensure long life and safe operation.
• Be sure to use the correct size chain for the application.
• Be sure chains are inspected regularly following the
manufacturer’s guidelines. Maintain an inspection log.
• Avoid sudden or shock loading. DO NOT jerk load
upright or allow load to fall over if chains have too much
slack.
• DO NOT use chains around sharp corners or edges that
may damage chain.
• Use suitable padding to protect the chain from sharp
corners or edges.
• Avoid dragging the chain under loads or over obstacles,
as this may cause damage to the chain.
• Always place chain hooks over links with the hook point
facing downwards.
• Inspect chains for wear. Refer to manufacturer’s
recommendations for replacement.
• Be sure all connections between chain sections are
completed with properly sized hardware and lifting
hooks.
• When storing chains, follow the manufacturer’s
recommendations for applying a protective coating to the
chains.
! CAUTION
Always follow proper rigging procedures as
provided by the chain manufacturer. The angle
of rigging may decrease the rated lifting
capacity.
Fiber or Synthetic Slings
Slings require careful use, handling and maintenance to
ensure long life and safe operation.
• Be sure slings are rated or coded for the hitch or
application.
• Be sure slings are inspected regularly following the
manufacturer’s guidelines. Maintain an inspection log.
• DO NOT use fiber or synthetic slings in temperatures
below 32°F (0°C) or temperatures exceeding 150°F
(65.5°C).
• Avoid sudden or shock loading (DO NOT jerk load
upright).
05/06
Safety
• Keep slings clean and free of solvents, oils and grease.
• Wet or frozen slings should not be used until thoroughly
dried. Have supplier inspect sling before using.
TRANSPORTATION SAFETY
General Precautions
• Be sure that the machinery or equipment is properly
secured so that it cannot vibrate or move during transport.
Remove any dirt, stones or other loose material from the
machinery.
• Install shipping brackets, wood blocking or other
shipping materials as directed in the machinery
manufacturer’s manuals. Perform any shipment
preparation procedures as indicated in the manuals.
• Plan your route carefully. Know the clearance height of
the machinery. Be aware of bridges, power lines and steep
or uneven grades. Be aware of any other conditions which
may present hazards or obstructions.
• Be sure that all tractor-trailer components are working
and in good condition. Test all systems (brakes, steering,
lights, etc.) for proper operation and/or adjustment before
beginning the move. Check air pressure in all tires and
replace any tires that are worn or damaged.
• After the machinery has been transported, block the tires
if the trailer will remain stationary for an extended period
of time.
MAINTENANCE INSPECTIONS
• Routine maintenance inspections such as lubrication can
often be conducted when performing a safety inspection.
This will help provide a good service routine and increase
the efficiency of your operation.
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Safety Safety Guide
Telsmith Equipment

SAFETY LABELS It should be mentioned here that the ANSI Z535.4-2002

General
Each piece of equipment manufactured by Telsmith, Inc. has
undergone a Safety Audit to determine those areas that may
create a potential hazard. These audits were done under the
guidelines set forth by the ANSI Z535.4-2002 Standards, EN
292-2 European Standards and ISO 3864 Part 2 International
Standards. Hazard audits performed are on file at our
facilities.
Standards are voluntary standards – they are not a legal
requirement. However, from a legal point of view, product
manufacturers have the legal “duty to warn” about hazards
associated with the use or maintenance of their products.
To provide a comprehensive Safety Label, safety labels use
the “Harmonized” format. The Telsmith “Harmonized”
format uses the ISO Symbol in a center panel along with
English text in the left side panel and the text translation for
the country of operation in the right side panel of the label.

Where possible, potential hazards have been designed out of
the equipment. However, when it is impractical to design out
a potential hazard, Telsmith, Inc. applies various safety labels
to equipment manufactured to warn of the potential hazard.
Types of Safety Labels
Since Telsmith, Inc. furnishes equipment worldwide, Safety
Labels provided comply with the ANSI Z535.4-2002 and the
International ISO 3864 Part 2 Standards.
To promote a better understanding of the Safety Labels
specifically designed and used by Telsmith, the following
outlines the design of Safety Labels to meet or exceed the
ANSI Z535.4-2002 and the ISO 3864 Part 2 Standards.
See Figure 1-3 to better understand the parts of a Safety
Label.

B
A

F G H I

Figure 1–3. Safety Label

A – Safety Alert Symbol D – Consequence of Interaction with Hazard G – ISO 3864-2 Symbol
B – Signal Word in Panel E – How to Avoid the Hazard H – Text Panel – Country of Operation
C – Nature of Hazard F – Text Panel – English I – Label Part Number for Ordering

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Telsmith Equipment

A. “SAFETY ALERT SYMBOL”

This symbol is an exclamation mark enclosed in a triangle. It
is placed next to the Signal Word in the Panel and indicates
that a possible personal (human) injury hazard exists.

B. “SIGNAL WORD in PANEL”

The Signal Words for product Safety Labels are DANGER,
WARNING, CAUTION, and NOTICE. These words call
attention to the Safety Label and designate a level of hazard
seriousness. (ANSI 4.13 Standard.)
• ANSI 4.13.1 DANGER: Indicates an imminently
hazardous situation which, if not avoided, will result in
death or serious injury. The Signal Word is to be limited
to the most extreme situations.
• ANSI 4.13.2 WARNING: Indicates a potentially
hazardous situation which, if not avoided, could result in
death or serious injury.
• ANSI 4.13.3 CAUTION: Indicates a potentially
hazardous situation which, if not avoided, may result in
minor or moderate injury. It may also be used to alert
against unsafe practices.
• ANSI Z535.2 NOTICE: Indicates potential equipment
damage may occur if the Safety Label is ignored when
performing maintenance, repair or servicing of the
equipment.

NOTE:
When the Signal Word “NOTICE” is used on a Safety
Label the Safety Alert Symbol is removed from the
panel.
It is the responsibility of the quarry personnel to replace any
worn or illegible labels. Contact the Telsmith Parts
Department for replacement labels.

CE Mark Notice:
Most Telsmith equipment has been certified to comply with
essential requirements of the European Union Directive
Certification. Please contact Telsmith if you have specific
questions about the CE Certification.

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Telsmith Equipment

NOTES

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