90.1472 WF GDC O&m Manual

OPERATION & MAINTENANCE MANUAL FOR
WEIGH FEEDER
OPERATION & MAINTENANCE MANUAL
FOR
WEIGH FEEDER
FLSmidth Pfister India Ltd.

FPIL JOB NO : 90.1472
CUSTOMER : FLSMIDTH PFISTER GMBH - HFM 113
PROJECT : CEMENTOS AVELLANEDA, ARGENTINA
EQPT : WEIGH FEEDER (WF)
P.A. ORDER NO. : D0A43755
TABLE OF CONTENTS
FLAP. NO. DESCRIPTION NO. COF PAGE
OPERATION & MAINTENANCE MANUAL FOR GDC

01 108
CONTROLLER
OPERATION & MAINTENANCE MANUAL FOR WEIGH

02 67
FEEDER
INSTALLATION & MAINTENANCE MANUAL FOR

03 248
GEARED MOTOR.
04 OPERATION & MAINTENANCE MANUAL FOR SKF 38

BEARINGS
05 ZERO SPEED SWITCH & SYNCHRO SENSOR SWITCH 01
06 ENCODER TECHNICAL LITERATURE & INSTALLATION 09

MANUAL
07 LOADCELL SPECIFICATION WF. 02
08 DATA SHEET 01
09 ELECTRICAL DRAWING 37
10 MECHANICAL GAD 01

GRAVIMETRIC DOSING CONTROLLER (GDC)
FOR WIGH FEEDER
GRAVIMETRIC DOSING CONTROLLER (GDC)
FOR
WEIGH FEEDER
FLSmidthPfisterIndiaLtd.

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WEIGH FEEDER
Weigh Feeder
Operations and Maintenance manual
Version 1.0

WEIGH FEEDER
Copyright
© All copyright and other property in this document and its contents are confidential and proprietary to FLSmidth Pfister. No
part of these materials should be reproduced, published, transmitted or distributed in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, or stored in any information storage or retrieval system of any nature nor
should the materials be disclosed to third parties without the prior express written authorization of FLSmidth Pfister.

WEIGH FEEDER
Content
About this Guide ................................................................................................................................... 7

Purpose of this Guide ..................................................................................................................... 7
Who should read this Guide? ......................................................................................................... 7
Occupational safety instructions ........................................................................................................ 8

1 About Weigh Feeder ................................................................................................................... 11
1.1 Introduction .......................................................................................................................... 11
1.2 Operating Principle .............................................................................................................. 11
2 Technical Details......................................................................................................................... 12

2.1 Technical Description .......................................................................................................... 13
2.1.1 Main Frame ............................................................................................................. 14
2.1.2 Drive Unit ................................................................................................................ 14
2.1.3 Pulley ...................................................................................................................... 14
2.1.4 Idlers ....................................................................................................................... 15
2.1.5 Conveyor Belts ....................................................................................................... 15
2.1.6 Measuring and Testing Device ............................................................................... 15
2.1.7 Tensioning and Guiding Device .............................................................................. 15
3 Packing and Transport ............................................................................................................... 17

3.1 Packing ................................................................................................................................ 18
3.2 Preparation for Transport..................................................................................................... 18
3.2.1 Securing the weighing device for transport ............................................................ 18
3.2.2 Securing the Testing Device ................................................................................... 19
3.3 Delivery from the Factory..................................................................................................... 19
3.4 Weight of the Belt Weigh Feeder ......................................................................................... 19
3.5 Weigh Feeder Handling ....................................................................................................... 20
3.6 Transport Damage ............................................................................................................... 20
3.7 Temporary Storage .............................................................................................................. 20

WEIGH FEEDER
4 Mounting Instructions ................................................................................................................ 21

4.1 Assembling the Weigh Feeder............................................................................................. 22
4.1.1 Check for Drive and Tail pulleys ............................................................................. 23
4.2 Electrical connections .......................................................................................................... 23
4.3 Disassembly......................................................................................................................... 24
5 Weigh Feeder Commissioning .................................................................................................. 25

5.1 Safety Instructions ............................................................................................................... 26
5.2 Installing the Weigh Feeder ................................................................................................. 27
5.2.1 Measuring Device ................................................................................................... 27
5.2.2 Measuring Section .................................................................................................. 28
5.2.3 Testing Device ........................................................................................................ 29
5.3 Check List ............................................................................................................................ 30
5.4 Test Run of Weigh Feeder................................................................................................... 30
5.4.1 Test Run without Material ....................................................................................... 31
5.4.2 Test Run with Material ............................................................................................ 36
5.4.3 Dosing Accuracy ..................................................................................................... 36
5.4.4 Shutdown ................................................................................................................ 37
6 Inspection and Maintenance Routine ....................................................................................... 39

6.1 Safety Instruction ................................................................................................................. 40
6.2 Lubrication ........................................................................................................................... 40
6.2.1 Lubrication Points ................................................................................................... 40
6.2.2 Lubrication intervals and lubricants ........................................................................ 43
6.2.3 Lubricating Instruction............................................................................................. 44
6.3 Maintenance ........................................................................................................................ 46
6.3.1 Maintenance Points ................................................................................................ 46
6.3.2 Maintenance Interval .............................................................................................. 48
6.3.3 Maintenance Activity ............................................................................................... 49
6.3.4 Possible sources of faults ....................................................................................... 51
7 Repair Instructions ..................................................................................................................... 55

WEIGH FEEDER
7.1 Repair Instruction ................................................................................................................. 56
7.2 Conveyor belt ....................................................................................................................... 57
7.2.1 Remove covers and secure measuring devices ..................................................... 58
7.2.2 Inlet hopper ............................................................................................................. 59
7.2.3 Release the belt tension ......................................................................................... 60
7.3 Measuring and testing device .............................................................................................. 62
7.3.1 Replacing the load cell............................................................................................ 62
7.3.2 Testing Device ........................................................................................................ 63
7.3.3 Weighing rocker and weighing rocker bearing ....................................................... 63
7.4 Drive ..................................................................................................................................... 66
7.4.1 Removing the gear motor ....................................................................................... 67
7.4.2 Mounting the gear motor......................................................................................... 67
7.5 Outer Belt Stripper ............................................................................................................... 68
A Index of Figures .......................................................................................................................... 69

WEIGH FEEDER
About this Guide
Purpose of this Guide

Who should read this Guide?

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ANUAL FOR
WEIGH
H FEEDER
6.2.2 Lubrrication
n intervals and
d lubrica
ants
The lubricatio
on intervals and the lubrricants to be us
sed are as
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t below
w table.
No De
esignation Lubricantt change L
Lubricant Lubricant Change
e Rema
ark
for compponent Quantitty(Ltrs)
Lubrication
1st Fill Recharge (Hrs)
1 He
elical- Roller C
CLP 220 Initially 2.45 10,000
0 Att
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evel Gear bearing - Gear filled lates st
Un
nit oil afterr 2
KA
AZ77 yearrs
Sealing rings -
R3
37 greaase
2 Drrive Grease KL 3K 1 1 10,000

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3 Be
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Tail pulley
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cker Filling
bearing
5 Idller Lifetime KL 2K 5
bearing lubrica
ation
6 Se
elf Lifetime KL 2K 6
alignment ation
lubrica
&
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nt
NOTE:- GGrease fillling is als

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he oil or shaft
s sealing ring are
a
replaced
FLSmidth
h Pfister In
ndia Ltd.
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SKF BEARINGS

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ZERO SPEED SWITCH &
SYNCHRO SENSOR SWITCH

ENCODER TECHNICAL LITERATURE &
INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

INSTALLATION MANUAL

LOADCELL SPECIFICATION

LOADCELL SPECIFICATION

DATA SHEET

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MECHANICAL GAD
MECHANICAL GAD

90.1472 WF GDC O&m Manual

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OPERATION & MAINTENANCE MANUAL FOR

OPERATION & MAINTENANCE MANUAL

FLSmidth Pfister India Ltd.

OPERATION & MAINTENANCE MANUAL FOR GDC

OPERATION & MAINTENANCE MANUAL FOR WEIGH

INSTALLATION & MAINTENANCE MANUAL FOR

04 OPERATION & MAINTENANCE MANUAL FOR SKF 38

05 ZERO SPEED SWITCH & SYNCHRO SENSOR SWITCH 01

06 ENCODER TECHNICAL LITERATURE & INSTALLATION 09

07 LOADCELL SPECIFICATION WF. 02

FLSmidth Pfister India Ltd.

GRAVIMETRIC DOSING CONTROLLER (GDC)

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