EFPFLEX Gmn'stt & Co. KG : Fliederstrae 14 - 84079 Bruckberg EFAFLEX =o. —schnelle und sichere Tore ———-@-@-—-_________ Manual for Technicians TLG 2 Door Safety System Door Lines — Light Cutan 2% Version cali BUS infrared remote control Version: 1.1 a8 of 13, February 2002 Roget TUG2 Handbuch for Wonteue V7TECHNICAL IMPLEMENTATION 1 SCHEMATIC DESCRIPTION. 2. QUTLINE CROSSED PATHS OF BEAMS ssn 3. ARRANGENENT OF BEAMS AT 24 CHANNELS 4 EVALUATOR AND SPACE REQUIREMENTS... 5 PERIODICAL TESTS 6 SUPPRESSING INDIVIDUAL OR MULTIPLE BEAMS SYSTEM COMPONENTS. 2.1 GENERAL, 2.2. INTERFACE 23° Resowution. svn 2.4 ARRANGEMENT OF THE CIRCUIT BOARDS AT 24 LINES 2.5 INSTALLATION INTO THE DOOR 2.6 TLG VERSIONS AND INSTALLATION 2.7 REPLACEMENT IN CASE OF SERVICE... SPECIAL FEATURES 41 3.41. SYNCHRONISATION WITH DOOR CONTROL. 3.2 GATING PHYSICAL DISTURBANCES... 3.3. SYSTEM HEIGHT EXTENSION OVER 2.6 M DOOR HEIGHT. ——— 3.4 SYSTEM HEIGHT REDUCTION BELOW 2.5 MDOOR HEIGHT. eer] TLG2 FEATURES 12 HOOK-UP CABLES 12 FUNCTION 6.1 OVERVIEW INPUTS AND OUTPUTS... 62 ToR_ININPUT... 6.3 SYNG_ININPUT. 64 SyNc_OuUTOUTPUT 6.5 The Schutz_Our 1 output 66 Tre Scuutz_Our2 ourPuT 6.7 THE RS485 INTERFACE, 6.8 THE CAN INTERFACE. 6.9 THE LED-INDICATOR 6.10 THE SEVEN-SEGMENT DIS?) PARAMETERISATION, DIAGNOSTIC DATA weeNNi NV ooaaen & 7 7.1 SETUP PARAMETER, 16 7.2. INFO PARAMETER... saaesecanamvanmao 16 8 REMOTE CONTROL 17 $ ADJUSTMENT WITH DOOR CONTROL 19 40 STANDARDS AND REGULATIONS 19 10.1. SAFETY caTEGoRY 19 410.2 APPLICABLE STANDARDS - an 19 41 TECHNICAL DATA 20 GLOSSARY 22 Paged “TLG2 Manual for Technicians VI 71 Technical Implementation Our TLG enables a light curtain to be fited directly in the closing plane of a rollup door independently from the door control type. During the door opening the TLG is not being evaluated by the door control. The TLG, however, evaluates the separate light beams and automatically determines the position of the closing ede. I the open door is idle and the light beam becomes interrupted, the door control receives a TLG ‘message so that a closing of the door is prevented, Ifthe door is closing and a light beam becomes interrupted, the TLG again signals 2 corresponding ‘message fo the door contro! so that the door travel will be interrupted. AAfier no obstacle remained in the door, all beams are free and the door will be closed. When the. ‘losing edge meets the light beams during closing, the edge itself finally covers the beams “> the TGL, hhowever, depending on the "CLOSE DOOR" travel sequentially deactivates these light beams which by then had become unnecessary, The system is even able to automatically detect different closing speeds at that stage. A sudden stop. (of a door travel reversal will also be evaluated safely. The TLG here works quite self-sufficient; only {door control information is required. "Door is traveling" or “Door is not travelling" 4.1 Schematic description pay [pera G = eurnnarn are a ‘The beam density is divided into three groups: Group very dense (45 mm): this group concerns “floor level light beams up to ca. 355 mm (8 beams). Group Ia trensport system is to be installed temporarily (0. ¢. conveyer belt) within the closing plane, the oor control must be able to synchronise itself on this obstacle (temporarily) In this case a “synchronisation start control switch’ wil be fit info the switch gear cabinet. This ‘switch signals the controller that it has to re-synchronise. The same information willbe transmitted to the TLG This start control switch has to be a key switch and must be operated only by trained personnel, |n order to make this work with the TLG, ight beams that are concealed by the obstacle have to be suppressed. These beams are no longer part of the active protection area, Ths is achieved through shitting of the Sync beam (upwards), Example: ‘A conveyer belt has a height of ca. 750 mm. Thus beam 12 (ca. 715 mm) is still covered while beam 19 (ca. 805 mm) is already free, Line 13 is now the active Syne beam ‘The suppression starts as follows: ‘Through activating the “Sync_In" input in the TLG (using the key switch. Incase the state ofthis input becomes high the TLG memorises the states ofall covered lines from bottom to top, starting with the Syne beam, Please mind: 8) The door must be completely open so that only beams are memorised which are really covered, b) The beams must be concealed by the obstacle permanently ©) The maximum height that can be suppressed is 895 mm, that is beam 14 (In this case the Syne beam would be beam), 4) The door must not be moving — no travel command from the door contra Important: ‘The user has to ensure that all beams below the suppressed area (ramp, or conveyor belt) are covered, ‘The suppression must be re-set fo ils initial stale by the operator (inthis Instance by the specialised, lwained personne!) after the cbstacie has been removed. The order of actions ‘s the same as at star Lup of the suppression — in this case, howover, with a free path of ray forall lines. Please mind: This type of suppression must not be used If this measure influences the access area in such a way that this could lead to the danger of a crush injury according to prEN12453:1996 par. 4. 1. 1.(e. 9 ramps which are used by persons), TUG Manual for Technicians V7 Paget2 System components 24 NEW 22 NEW General ‘The system includes a transmitter and a receiver unit which together cover the active monitored area (protection area), ‘As soon as an object which is larger than the respective resolution is in this position of the protection aree, is within the protection area, the output of the system (Schutz_Out 1) becomes. deactivated, and a detected object Is signalled. The characteristic feature of the TLG system is that the door which also covers light beams while it is being closed will nol be detected as an object The detection of the door works through sequenti {examination of all ight beams. The door thus covers the ight beams sequentially as it is moving ‘The system detects this and adapts the size of the monitored protection area accordingly. So if a light beam is no longer covered sequentially, this is definitely an object and not the moving dor. in this case the system output switches the safely output on "Schutzfeld bedeckt” ("protection area covered"), {In order to make it impossible to deceive the system by simulating a door movement, the systern is. connected to the door control or frequency inverter (input "Tor_In"). AS soon as the door is moving the TLG system receives a corresponding message, and the door movement is being monitored, ‘The transmitter and receiver units consist of a number of circuit boards which are interconnected through cable connectors, and are positioned in one common plastic profile. The plastic material is transparent to infrared light ‘The system can be varied as to its size, or number of ight beams to be monitored, Now this ean even be done using software. There are three ways of using hardware instead: 24, 22, and 20 lines, A standard system has 24 light beams, and it covers a 2.5 m height protection area, Depending on the door height you now can use less or additional active light beams. Interface (Gee also 6.1 Overviow inputs and outputs) Inputs: -Tora = Door control or frequency inverter message when the deer is moving, = Syne_In = Message when synchronisation line is to be re-memorised (beam euppression, see point 2.6) Outputs: = Schutz_Out1 => Safety output "Schutzfeld belegt” Schutz Out2 = Second separate output, ‘malfunction (system monitoring) = Syne_Out = Door synchranisation ine output {ntemal bus interface: ‘Communication between transmitter and receiver via 2 RS485 interface. ‘Extemal bus interface: ‘Communication between TLG2 and contol unit via CAN BUS interface. Connection: ‘The connection works through a fixed cable with integrally cast plugs, The units can be swifly replaced by removing just two screws. 2.3 Resolution Area 1 45 mm (Check with B body according to prEN 12445, 2000) Area 2 ‘20 mm (Check with A body according to prEN 12445, 2000) Area 3 +180 mm (Check with A bedy according to prEN 12445, 2000) Page? TUO2 Manvel for Technicians V1.12.4 Arrangement of the circuit boards at 24 lines Controller (NOW using tegrated lines) beam spacing 180 mm 4 ict board wah ecntoler end 2 beams Areas {Gbeams, beam spacing 180mm ‘circuit boaras wih eaen 2 beams ‘Area 2: 8 beams, beam spacing 90 mm 2 circu boards with each 4 beams area beams, beam spacing 45 mm ‘oreut board 90000000|0000]0000|00\00 |00 Joo Installation into the door ‘The TLG2 system is mounted directly into the door leaf guide profiles. The entire system is thus, protected against mechanical damage. The folowing action plan shows how the device is to be ‘mounted, Legend: 1 Door leat guide profiles 2. Plastic profile TLG2 3: U pane (they are wal, do rot forget!) 4: Screw M8 x20 mm TLG door line and beam level Pease ensure that the plastic housing is not squashed too much as you tighten the screws. To eneure {his headed screws with the corresponding defined lengths must be used. ‘The actual profile requires a M 8x20 mm screw with an U pane, : 9 ‘This U pane Is vital; De rinfes failure to use the U pane may cause damage to the housing through squashing. ‘The screws for mounting the rails, however, do not require U panes (so you screw them in as usual). The bottom screw is designed to fix the light curtain atthe top. The remaining screws may be dimensioned (or fixed) in such a way thatthe light curtain is fixed in the profile but stil has enough ‘space to move during temperature changes. TUG? Manual for Tachnisans ViT Pages2.6 TLG Versions and installation jee ‘The three versions A ~ B - C are depioyed in dependence on the door height. lis importent here that the light grid of a SST {high-speed spiral door) or SIT (high-speed turbo door) (rectangular or circular spiraly may ick" info the straight part of the ‘spiral body (depending cn the door eight) ie te Please do bear this in mind as you install or de-install the system! In order to prevent damage to the TLG oF the cable, we recommend, before starting work, to remove the TLG from the profile in case it sticks out ofthe rails. i i j Page TLG2 Manual for Technicians V1.1‘The set comprises a receiver and transmitter edge as well as two hook-up cables, Special features Transmitter and receiver do not need to be operated in pairs, that is, transmitter or receiver can be replaced separately. The cables remain in the frame if they are not damaged 2 This picture shows the TLG2 components, e 27 Replacement in case of service 1. Opening the lock bolts (fat lens-head M 8x20 mm with U pane) in the guide profile Teking TLG out forward as far as possible, 3. Loosing screws of the upper end cap unti they release the TLG housing (profile) but stil remain fixed in the cap. Important: Before pulling off the end cap with the integrated plug, please firmly hold the circuit board in order to prevent it from slipping off the profile. ~ 4. The replacement assembly groups are delivered together with ti dust covers. Screw off these covers just shomtly before ‘mounting, and be careful that no dit or ether alien material ‘can enter the housing "Now you can replace the transmitter or receiver unit. 6. Before screwing down make sure that the sealing is not damaged or heavily squashed and that itis stil tight. Please remove the sealing ifnecessary, 7. Lock the defective unit wth the dust cap of the service part and relum ito the factory including a detailed deseription of faut. Please note: ‘The receiver becomes connected through a 12-pole cable. Two of the conductors are reserved for the CAN BUS. This applies to the two-colour red J blue and grey / pink conductors. Ifthe CAN BUS is not used please isolate them by cutting off the connector TUG Manual for Technicians Vi Page 1034 33 3.4 NEW Special features The following points define the co-operation between the TLG system and the door control and / or serve justo enhance the system comfort ‘Synchronisation with door control Without the help of TLG: ‘fier power up at first the ‘DOOR CLOSED" pesition becomes determined through the contact bar With the help of TLG: At first the “TOR AUF" position becomes determined! So after power up the door at first must be ‘opened and synchronised. The door control determines the "TOR AUF” position automatically. It ‘eoeives the "DOOR CLOSED" position information from the TLG through the Syne_Out output ‘The "Sync_Out" output forthe synchronisation starts at the moment the Syne beam becomes interrupted, In the automatic operating state of the door control a nonsequentia interruption ofthe light beams, including the Syne beem, leads to a door travel reversal. The door opens up to position “END. OBEN" or intermediate hold. Ths intermediate hold of course may take place within the TLG area of beams, Thus the door can also be closed if itis in the intermediate hold state Special case: | during power up the door is already closed the TLG receives a corresponding message and no synchronisation must be carried out = the door is ready for operation instently (As an option this function can be selected by the door control.) Gating physical disturbances ‘To ensure that in case of heavy rain or snowall the functions ofthe light curtain are not disturbed - 50 that the door fails to close or re-open -“inteligentfiters" are integrated in the software. The system analyses the type of "beam interruption” and reacts accordingly. This feature, however, does not increase the danger to persons or objects arising out of door operation as the door always opens and does not close in case of malfunction, ‘The safety system being optical, cleaning of the TLG optical surface will be necessary from time to time. Doing so itis sufficient to wipe the plastic surface with 2 soft cloth or brush. Do not use any aggressive cleaning agent, System height extension over 2.5 m door height ‘As a standard, the TLG uses a maximum of 24 lines. AAs already said, the maximum monitoring height is fixed at 2515 mm. ‘The system can be extended to a total of $2 lines. The circuit boards available allovr the height to be extended to just under a 5400 mm monitoring height. Realisation: A larger profle is used which is equipped with additional 180 grid circult boards. ‘The light beem number is defined depending on the door height and local conditions, in other words, itis customised. These additional beams do not need to be realised as safety beams according to the standards, {Aitematively, separste light barriers can be mounted in the frame.) System height reduction below 2.6 m door height For doors up to 2.0 m we will eemove cicuit boards. ‘The current software allows deactivation of separate beams Thus intermediate values can be oblained. That is, 23, 21 of 19 channels Further details we will deliver after completion of the system, Paget TTLG2 Manval for Technicians V1.14 TLG2 features Transmitter and recelving unit respectively in separate profile plastic housings. Evaluation electronics always integrated in the profile housing Type A: 2630 mm, 24 beams Type B: 2.270 mm, 22 beams ‘Type C: 1.910 mm, 20 beams Hook-up cable transmitter unit 12 m, 4-pole Hook-up cable transmitter unit 5 m, 12-pole ‘Synehronisation transmit unit - receiver unit through RS488 interface. Diagnostic test can be carried out through RS485 interface Range adjustable between 0.8 and 8 meters Crossed beam evaluation at a minimum 2 m door width ‘Adjustable protection area, bottom and top beams can be switched off ‘Adjustment through infrared remote control or, 8s an option, via CAN interface ‘Storage of hours of operation, door cycles, number of cut-outs, 5 Hook-up cables Design types: ‘The cables are connected through intemal plugs. These plugs are already integrated in the end cap which makes the device easy to handle. ot TSTLGA-40-A-E cable | ©2025 | Sm ped ath TSTIGAA0A-Seable | 6025 | 12m ey, rod i i wap2holele|4t2 2betels lio} Plan of the plug wore it moots Plan of the plug were it meets. the cable the controller (on circuit board) F 1 = bl 2 CANE s z 3 ‘Schutz_Out2 gris. : 4 ANH or zi 6 ‘Schutzt_out an ‘on 6 S485) ge ge 7 RS4856(+) ws ws 8 GND br br 9 Ub G24V) ow 10 ‘Syne_In cl 4 ‘Sync. out vio 12 Tor_in at 13 ‘Syne_out : ay > “The cable shields must be connected with PE of the door!6 Function 6.1 Overview inputs and outputs wire colours Function Switching state Torin wort nau 24 V = Doors taveling door in ‘Signal when doors traveling OV (open) = Coors idle Syne_In vac —— | inout 24 V = parametersation mode ‘syne in ‘Activating parametersation o memarsing | 0 (open) = normal operation Syne beam Syne_Out | redandbive | Qutout: Sync beam free = 8 22 syne out Syme beam is covered, Sync beam covered = 00 ena ee rely contac wih a8. 2602 | Light ein sched of = 01 parallel resistance {(oreak contact, closee-crcult principe} ‘Schutz_Out 1 grey Output: Protection area free = 24 V safety output 1 Protection area covered, self test evaluation | protection area covered = OV (open) Plus switching, resistant to short cuits ‘Schutz_Out2 pink Output Light ord active = 24 V safety output 2 Function sate tight gr, Light er eistursed = 0 V (open) Plus-switching, resistant to short reuts Interface RS485| _97-RS486AC) | Commuricaton between transmiter and ge-Rssesais)_| recetver unit CAN Interface | irs-CANH | Diagnostes and parameterisatin.no |= ‘wel-CaNL | Safetyrelevant function 6.2 ‘Tor_In' (door in) input Door travelling is signalised tothe ight curtain by the door control or frequency inverter through the Tor_n input ‘Tor_In active (+24 V): ‘The light curtain is waiting for door movement in the ght beams area, The light curtain is tracing door movement in both directions DOWN and UP. Beam interruptions do not tngger a cut-out, The respective highest beam isthe transmission beam which traces the door position, ‘Acutout becomes released uring a Tor_In active phase the cut-out will not be cancelled unt all beams have become free. When during ‘an activated intermediate hold within the protection area the intermediate hold position ie reached, the Tor_in active phase will be cancelled. ‘Tor_tn' (door in) passive (0 V): ‘The door has stopped, On switching over the input from active to passive, a 500 ms tracking phase is allowed {or. After this the transmission beam will not be shifled any more. If the door is positioned above light curtain level, all cutout beams are active, It the door is positioned within the light curtain, all cut-out beams are active. ao a er6.3 Sync_In input With the Sync_in input the editing state becomes activated. Depending on the TLG2 parameter setting this input allows to adapt the Sync beam position automatically. (See 1,6 Suppressing individual or multiple beams). |i addition, some parameters of the light curtain can be modified using the MWD RC infiared remote control if {the Syne_tn input is active (24 V), In this state the light curtain outputs are not released (24 V nol applied} 6.4 Sync_Out output The Sync_Out culput isa potential-free relay break contact with an 8.2 KO resistance which is connected in Parallel internally. The Sync beam state is communicated through this output. ‘Status ‘Syne_Out output Sync beam free B2kO ‘Sync beam interupied on ‘Supply switched off 02 6.6 The ‘Schutz_Out 1" (safety out 1) output Activation ofthe protection area is signalled through the Schutz_Out 1 output. When the protection area is free the output has a 24 V potential. Ifa beam within the protection area becomes interrupted the output Switches over to 0 V (active low). ‘The self test evaluation is also transmitted through this output, (see 1.5 Periodical tests) 6.6 The ‘Schutz_Out 2' (safety out 2) output ‘The Schulz_Out 2 output communicates maifunction. During normal function the output has a 24 V potential {In case of malfunction the output switches over fo OV (active low). 6.7 The RS485 interface ‘Transmitter unit and receiver unit synchronise themselves to one another through the RS485S interface. In ‘dcition, diagnostic data is able to be called up via an interface with a service devico, 6.8 The CAN Interface still under development TUG? Manat for Technicians V1.1 Page 146.9 The LED-indicator Transmitter unit TLG2 LeD green | LED yellow Status ‘On JOn Normal operation ‘on |orr S485 interface is delurbed of lor ‘Supply voliage not applied TLG2 receiver unit LED green LED yellow [Status On: On: Normal operation ‘Off ‘Off cutout On: Blinks Slowly (1H) [Light signal weak, adge sil unreleased ‘On: blinks rapidly (B Hz) [Bright ight signals, too high transmission power or extraneous light interference, 6.10 The seven-segment display ‘Status signals during normal operation: Left display: ELT Ber in the mice and on the top Bottom bar Right display: Run display full digit size Run display bottom half of the digits Top end bar Bar in the middie 1 Bottom bar live beams above Sync beam level interupted ‘Sync beam interrupted = Tor_tn input active, door is above light curtain level = Tor_tn ingut active, door is within the light curtain = door is above light curtain level door is within the curtain level door isin bottom end position Page 15 TLG2 Manual for Technidene V1.17 Parameterisation, diagnostic data V 3.08 = Boe Settings may be made using either the infrared remote contrat or, as an option, the CAN-BUS and the door control. (not yet integrated) The sotup parameter P1 up to PF can be selected only after the access code has been entered. The parameter P4 up to PF can be modified only f the Sync_In input too is active, (Can be modified only by the manufacturer!) 7.1 Setup parameter Param | Setup parameter setting range| default Comment: eters. | Status information Vv] BI [Door width 0..08m 4 | 0=P2and Ps treely adjustable v|__P2 | Infrared transmission power | 0...50 36 | Only acjustabla WP PA. [Crossing of beams ont 1 | Only adjustable it P PY [Sync beam automatic on 0 | 0= Sync beam automatic system switched system ‘off, position adjustable manually through 5 parameter 1 = Syne automatic beam switched on, ‘adaptation of Syne beam if Syne. In input is active BS | Sync beam position 0..max. ‘0 | Manual adjustment of DOOR CLOSE position P.5 [Highest active beam O..max. | max. | Entering of Fighest active beam ures hat should rot be changod witout el back wit customer serves dep) (a gy backgrouna ciate INFO parameter can bo selected without a code at any time, no masificationis possible, 11 [Displaying beam status 5 : separately 11__ [Status inputs and outputs : 16 | Programme version z + | Example: Aoi.05 0.1201 ‘AD. = Harawarevatiant and version 1.05 = Sofware version + date8 Remote control The remote contr allows to call up selup and info parameters, Settings too ean be made ifthe Sync_in input is activated i Activating INFO menu (Code net necessarily required) F-/F# Selecting function 14.4 Numeric input (as at af Bm) =f Increasing value mm Reducing value sctatng sup parameter sing acsoas code Code input and save key 1 Sec. = Saving parameters, clearing dial reading ‘Abort, returning to normal operation FIP keys PI. function Choosing PS (valié code required) =m keys © enter function selected aim keys © modity values x key “ ©‘ — @ save modified values by pressing until lashing signal tums steady (= ca. 1 second) F-/Ftkeys © Other PI... function Choose PS or rn a Scooling down in the INFO menu through pressing i key again ress Return to normal operation Code input: poss 3 Dial: © Code np fst postion) adm keys © Display: 0.9 or AF Selection ofthe first code) oes © Dla: (+ Soe frst positon an ‘Select second position) adm keys © Display: 0-9 or AF (= Selection of te second code) a = Dip {¢ Save second positon and Select third postion) adm keys © Display: 09 or AF {Selection of the third code) RB was © Daley. P| {¢ Seve mis poston ans Selection of the fist parameter) ‘A wrong input causes a restart ofthe procedure beginning atthe first position Alter successful input of the code the display immediately changes to the first parameter. P4 Page 7 TLG2 Manual for Technicians V1.1Example - change of parameter: Cade must be entered before! Pross F-F+ keys © Display P1 = menu, fist function atm keys © select parameter value atm keys © Change parameter value, decimal point blinks pros sac © lem petmanetyon (new lue seve) press O One step back in the menu F-/ F+ keys "> Solect other parameter press Im keys ‘> Enter this function, setpoint value becomes displayed adm hes © Change parameter value, decimal point blinks = value in change ore + xe 4 Uti permanent ew value ee) press O One step back in the menu prose OD © Retuin to main menu Please mind As org 0h cone toy nat roses sone sup nol dann, is posal ol beeen trlNEO mera ant antpne SODE Sec a needs enred ae) Special feature of the |2 parameter in the INFO menu (display beam state) Left display: 0-9 digit = Beam number right-hand position 1-2. digit + biinking decimal point = Beam number decimal place Right display: | op end bar Status beam from above =| Sarin the middie = Status straight beam —| Bottom bar = Status beam from below Bar status: ‘Top end bar Beam free Baris blinking Beam interrupted aris off Beam is switched off (Switching off facility not yet integrated) ‘Special feature of the I2 parameter in the setup-menu (infrared transmission power) Unlike all other parameters the transmission power adapts temporarily with every change of value so that the LEDs indicate the signal quay instant. Before settings can be done the PY parameter must be sot tO On abort using the C) button the inital transmission power willbe restored. key Change to setpoint value 10 key 2 Change to setpoint valve 20 key 3 Change to setpoint value 30 key 4 Change to setpoint value 40 "TLG2 Manual or Techvicans Vit Page 189 Adjustment with door control ‘Will be'defined during CAN intariace implementation) 10 Standards and Regulations 10.1 Safety category The TLG system complies with the requirements of safely category 2 systems according to PrENgS4-1 10.2 Applicable standards Generally doors come under the machine guideline and under the construction product guideline. The following standards have been applied: EN 12.453 Doors, safety in use of power-operated doors, requirements & classification EN 12.445 Doors, safety in use of power-operated doors, test methods *prEN 12.978 Doors, safety in use of power-operated doors, protective equipment IEC 6 1496 Machine safety, electro-sensitive protective equipment (for basie definitions) ‘DIN VVDE 0801 Principles for computers in eafely-related systems # prEN 50.178 IEC 664 clearances and creeping distances *DINEN 2921 Machine, equipment and plant safely * DIN EN 29272 © DIN prEN 954-1 DIN EN 60 204-1 = DINEN 5008-1 *# DIN EN 50 082-1 Technical principles and specifications Safety-elated parts of control systems (general principles of design) Electrical safety of machinery Generic emissions (according to prEN 12453:Okt. 1998) Generic immunity (according to prEN 12453:Okt. 1998) For door safety issues, the fe zH 17494 Principles for power-operated windows, doors and gates have been binding so far. In aaiion, of course all CE labelling requirements are complied with, We contirm that the standards and regulations mentioned above are complied with. BIA made a concept analysis and established a positive result, ‘This was confirmed to us in the No. 1988 22449-01 inquiry report dated 12 March 1999, ‘Another acceptance test (prototype test) of the TLG system will be carried out during 2002. A ‘corresponding order has already been awarded to the South Germany TOV. Page 15 TLG2 Manual for Teclwiclane V1.441 Technical Data Operational voltage Current consumption Safety output "Sichutz_ Ou "Schutz_Out 2 ‘Sync-Straht "Sync_Out” output Input door is traveling “"Tor_tn* Input synchronisation "Syne_in" Response time Door speed ‘Stonate Number of beams Protection area +UB (Vin) = 24 VDC 10% 250 mA maximum at +UB = 24VDC, without output load and relay for Sync_Out dropped 1 PNP output potential based, light on (conducting if protection area is free) + PNP output potential based, 24 separate switch output {Maximum 200 mA suitching capacity, short-circult-proot, minimum load current: 10mA "On resistance : 109 @ tax = 70 mA maximum; Relay potentia-ree with dark-on closer, is controlled by the Sync beam state (closed if ight beam for Sync beam becomes interrupted), a 8.2k0 resistor is Installed in parallel to the relay contact Active if door is moving ‘Active f synchronisation line has to be re-memorised; after this the lowest free light ‘beam of the system becomes defined as the actual Sync beam (see also “Suppressing individual or multiple beams"), the protection area is then evaluated only between the actual door position and this Sync beam. Ton (Input atleast active for); 200 ms ‘The response time ofthe system depends on thé number of active safaty beams: this is ‘maximum : 150.ms and ‘minimum: 30 ms (within danger area below cover) Closing: 1.5 mis (regular 0.75 m/s) Opening: 3.0 m’s (regular 1.5 mis) 2 LED's on receiver and transmitter unit respective, within the controller area indicating the following functions Operational display, green ‘Transmitter and receiver: Lights up if operational voltage is epplieg Functional back-up, yellow Receiver: Lights up ifback-up is active, blinks at ertical range of transmission ‘Communication display, yellow Transmitter: Lights up during communication, goes out in case of interface error 2x7 segment LED, red Display of the beam status and of operating states 24 straight light beams through software 3-fold crossed ‘This leads to ¢ total of 68 active light beams during a dynamic state and 70 light beame during a alate state of the door ‘An uncrossed version has thus a total of 23 active light beams during a dynamic slate and 24 light beams during a static state of the door. Highest active safety beam at 2515 mm (beam 24). ‘The lowest beam is defined by the Sync beam position: the basic position ‘switching on the voltage -is at beam 1 ca. 40 mm above floor level TUG? Manoal for Technicians Vi.7 Page 20Connection Light type ‘Transmission angle Operating range Meximum overall length Profile / measurements Interfaces Remote control ‘Type of protection Air humidity ‘Temperature range operation: Storage temperature Standards Bruckberg, 6. January 2002 Cable, 0.25 mm cross-section Transmitter: 12 m, Receiver: 5.0m Infrared pulsed, 2 = 880m + Onn, complies with requirements for laser class 1 according to IEC 625-1 8° related to a 50% beam power (One performance type - adjustable: for door widths ranging from ca. 0.8 mup to ca, 2.5 m (parallel beams only] for door widths ranging from 2.0 m up to 8.0 m (3-fold crossing) “Type A: 2630 mm, wth cable entry (with internal controller) Type B: 2.270 mm, without cable entry (with internal controller) Type C: 1.910 mm, without cable entry (with internal controler) Polycarbonate profile, transparent to infsred lah, outside measurements 21.5 x 36 mm Internal: RS485 (Communication between transmitter and receiver unit) External: CAN-BUS (communication between TLG and door control) 1. for status request and 2. programming particular functions (protected through code and hardware input) P65 Up to 90%, non-condensing “28°C to 460°C Please mind that this is an optical system the optical surface of which needs to be {ree from ice and water (dev, condensate, or fog) to operate trouble-free. 40°C to #70°C. see above EFAFLEX ome Kari Eichatetter (© EFRIFLEX 2002. We reserve ihe ight to make echnical changes ——- eeGlossary Abbreviations used & definitions - TLE Resolution Size ofthe smallest detectable object, Evaluator TLG controller unit Dynamic operation The door is moving, Tor_In inputs active First beam Lowest active light bear Beam spacing ‘Vertical space between the light beams Receiver TLG TLG System receiver unit with integrated evaluator Scan One-time (serial) check-up of all safety beams Schutz Out 4 Protection area safety output Schutz_Out 2 Safety output 2, separate output, drops in case of an error Protection area Active monitored area of the TLG (area of active light beams, safety output operation depends on the light beams in this case) Protection area is covered. State of the safety output in case a safety beam is covered (no light) = Safely ‘output is inactive (PNP light-on) Protection area is free Stale ofthe safety output in case all safety beams are uncovered (light) ‘© Safety output is active (PNP light-on) Safety message _The safety output switches to "Protection ares is covered!” Safety beam ‘This beam activates on abort (no light) the safety output directly Static operation The door is not moving, Tor_In input is inactive Syne_In {Input synchronisation required or selection of additional functions ‘Syno_Out ‘Output relay synchronisation (connections "Relais C" and "Relais N.C.") Sync beam Light beam that controls the "Syn¢_Out” synchronisation output TG2 “Torlnien-Lichtgitter 2") Door line ight grid, term meaning the safety system — 2° version Door is outside ~The door is completely outside the TLG protection area Tor_In or RUN ‘Message input for "Tor fahrt (“door is traveling") Transmitter TLG°_‘TLG System transmitter unit with integrated Evaluator Circuit board unit wth a group of transmitter or receiver diodes. Abbreviations used & definitions - door FU ‘Frequenzumformer") Frequency inverter (part ofthe drive in the door Control, motor driven) KL (Kontaktleiste") Input for connecting the contact profile (conventional ‘safety system which functions through touching) ts (1-2) Lichtschranke") Input for connecting a light barrier as a safety system sRT ‘Schneliaut-Roltor") High-speed rollup door (door with a flexible curtain) sst ("Schneliauf- Spicalto") High-speed spiral door (door with @ solid aluminium cover) st (*Schneliauf ~ Turbotor”) High-speed turbo door (door with solid plastic and aluminium laths) Abbreviations used & definitions - general Bus Line system that provides communication between several components (data exchange). Here an actual data exchenge takes places in al directions. Thus booth commands are put out and return information are processes, CAN Bus. Defined (standard) BUS protocol, global distribution, provides inteligent communication between systems (TLG control) All users connected have principally equal rights, Protocol Defined "ianguage" for communication between separate languages S485 BUS. Bus interface for internal communication between recewver and transmitter "TLG2 Manual or Technicians Vit Page 22