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IKEA Epedit Plywood Hack

by dyiguy on July 1, 2014

Table of Contents

IKEA Epedit Plywood Hack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intro: IKEA Epedit Plywood Hack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1: Materials and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2: Prototype . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 3: Cutting parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 4: All the parts ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 5: Putting it all together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 6: The ready box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Step 7: Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Step 8: The wine bottles box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/
 Author:dyiguy author's website
geek and DYI fan

Intro: IKEA Epedit Plywood Hack

We've got two IKEA Expedit units a couple of years ago. Nice and cheap stuff but not as good for storing books as we initially thought. So we cam up with a plywood
boxes that will combine all of this:

Look good
Store books
Store small less often used stuff on the back (like Christmas toys, backup light bulbs etc)
Be easy to operate
Be doable with hand tools.

So here we go: we built three of these boxes and one for storing wine bottles. Books and wine go bloody well together especially in a winter evening.

Step 1: Materials and Tools

We have no laser cutter or CNC so everything is done by hand:
Sheet of 8mm / 0.3" thick plywood
Some trash cardboard for the prototype (if you use our drawings you don't need it)
Hand saw
Chisel
Rubber hammer
Sandpaper
Slamps
Glue
Ruler and angle
Beer bottles! (optional)

Step 2: Prototype
When doing stuff like this we always start with a cardboard prototype. You can never be really sure how the thing will look only based on paper drawings.

So we found some discarded cardboard in the shed and used it to make a real size prototype of the box.

In case you like our model you can save this step and use our drawings (PDF)

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/
Step 3: Cutting parts
Have the drawings on paper and cut the parts carefully. I used a coping saw for the mortises and then a chisel. You can use the regular saw for this but it's going to make
rough cuts.

However if you have a jigsaw it cuts the plywood better. Just use a blade with small teeth - the ones for cutting metal are good.

We decided for only 1-2 mortises / tenons on a side, otherwise things are harder to fit. But if you use a laser cutter you may be able to do it with more.

Step 4: All the parts ready

Here are all the parts for one of the boxes.

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/
Step 5: Putting it all together
Here you will need long clamps. We don't have clamps long enough for this so we improvised a little bit. You can do it too - use some pieces of wood and and cord, then
twist the cord until you get the parts well clamped. Poor man's clamps work good enough for plywood.

Step 6: The ready box

The box is now assembled and ready for painting.

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/
Step 7: Finishing
Put some paint and something soft at the bottom to allow easier sliding.

Step 8: The wine bottles box

We also built a box for wine bottles. Same tools and same principles used. We enforced the back with more plywood pieces to make the whole stuff more stable. The
wine bottles are heavy and can easily bend the plywood.

That's it :) For more stuff like this check our DIY blog shedbuilder.info

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/
 Related Instructables

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Bookshelves for Ikea DJ Console schmid Expedit by marcgr
Storage by by drwelby Bookcase Size
ripflash Reduction by
GrayW

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Comments
1 comments Add Comment

craftclarity says: Jul 1, 2014. 9:28 AM REPLY

Nice! I'm going to have to build a few of these.

http://www.instructables.com/id/IKEA-Epedit-Plywood-Hack/