Sentry III OHF Manual

SENTRY® III “OHF”
INSTALLATION AND OPERATION MANUAL
SENTRY III
®
OFF
COOL WASH
TEMPERATURE CYCLE TIME
SAMPLE
AGITAT E
BOTTOM UNIT PRE-RINSE CYCLE
DELAYED START RINSE CYCLE
ALL UNITS DETERGENT CYCLE

AGITAT E
DELAYED START POST RINSE CYCLE
PRE-START COOLING ACID CYCLE
PRE-START AGITAT E SANITIZE CYCLE
TEMPERATURE ALARM CIRCULATION PUMP
FULL TANK ALARM DRAIN VA LVE
0308 8824349
DFE0230
Part No. 8824990
Effective May 26, 2004

Revised April 28, 2008
THE MILK COOLING SYSTEMS SPECIALISTS™

®
SENTRY® III “OHF”

INSTALLATION AND OPERATION MANUAL
Table of Contents
Section 1.0 - Introduction

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.3 Regulatory Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Sentry III Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Figure 1—Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.5 Sentry III and “OHF” Milk Cooler Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Figure 2—Key Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.6 Sentry III Control Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Figure 3—Sentry III Control Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Section 2.0 - Installation

2.1 Crate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Skid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 4—Skid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.3 Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4 Hot Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.5 Water Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.6 Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7 Foundation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Formula 1—Gross Weight of Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 5—Foundation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8 Leveling the Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 6—Leveling the Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9 Bulk Head Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 7—Agitator Weather Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 8—Basic Bulk Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10 Milk Room Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 9—Milk Room Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11 Agitator Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 10—Agitator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12 Water Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 11—Water Solenoid Valve Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 12—Water Solenoid Valve Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.13 Chemical Line Connections (Peristaltic Pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Figure 13—Chemical Line Connections (Peristaltic Pumps) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.14 Manway Wash Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 14—Manway Wash Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.15 Spray Dish Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 15—Spray Dish Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.16 Milk Cooler Vent Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 16—Milk Cooler Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Table of Contents
Section 3.0 - Electrical Wiring

3.1 Field Electrical Connections at Milk Cooler’s Rear Junction Box . . . . . . . . ................ . . . . . .18
Figure 17—Milk Cooler Electrical Terminal Strip - Rear Junction Box . . . . ................ . . . . . .18
Figure 18a—Control Box Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . ................ . . . . . .19
Figure 18b—Rear Junction Box Field Wiring (Full Cabinet Models) . . . . . ................ . . . . . .20
Figure 19—Rear Junction Box Field Wiring (Half-Cabinet - 400C, 500, and 600 Gallon Models) . . . . . .21
Figure 20—Electrical Schematic - Wash-Pump Motor . . . . . . . . . . . . . . . . ................ . . . . . .22
Figure 21—Electrical Schematic - Agitator Motor(s) . . . . . . . . . . . . . . . . . ................ . . . . . .22
Figure 22—Electrical Schematic - Optional Remote Indicator Lamps . . . . ................ . . . . . .22
Section 4.0 - Sentry III Temperature Control

4.1 Sentry III Temperature Control and Digital Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2 Sentry III Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 23—Sentry III Digital Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Figure 24—Sentry III Digital Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.3 Cooler-Mounted Sentry III Digital Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4 Half-Cabinet, Wall-Mounted Sentry III Digital Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Figure 25—Sentry III Digital Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Figure 26—Sentry III Digital Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Section 5.0 - Sentry III Programming

5.1 View Cooling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.2 Cooling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5.3 View Wash Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.4 Washing Parameters for ADB or WWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.5 Washing Parameters for MMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.6 Programming Cooling Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.7 Programming Wash Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.8 Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Section 6.0 - Automatic Chemical Dosing

6.1 Initial Start-Up Procedures for Automatic Dosing and Chemical Usage . . . . . . . . . . . . . . . . . . . . . . . . .33
6.2 Peristaltic Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.3 Chemical Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.4 Peristaltic Pump Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Figure 27—Peristaltic Pump Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Table 1A—Peristaltic Pump Timing for Specific Chemical Concentrations (2–160 Seconds) . . . . . . . . . .35
Table 1B—Peristaltic Pump Timing for Specific Chemical Concentrations (162–318 Seconds) . . . . . . . .36
Table 1C—Peristaltic Pump Timing for Specific Chemical Concentrations (320–478 Seconds) . . . . . . . .37
Table 1D—Peristaltic Pump Timing for Specific Chemical Concentrations (478–600 Seconds) . . . . . . . .38
6.5 Determining Water Usage Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 2—Minimum Water Requirements (Per Cycle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.6 Determining Actual Water Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Table 3—Calculated Water Usage (Fill-Time/Supply Pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 28—Wash Cycle Timing Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Table of Contents
Section 7.0 - Operating Instructions

7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Figure 29—Sentry III Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7.2 “Cool-Off-Wash” Rotary-Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.3 Cooling Bottom Unit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.4 Cooling All Units Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.5 Pre-Start Cooling Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7.6 Pre-Start Agitator Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.7 Temperature Alarm LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.8 Full Tank Alarm LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.9 Detergent Cycle Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.10 Advance Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.11 Acid Cycle Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.12 Sanitize Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.13 Circulation Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.14 Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.15 Agitate Sample Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.16 Milk Temperature Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.17 Cycle Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.18 Cooling Override Switch (FOR AUTHORIZED SERVICE TECHNICIAN USE ONLY) . . . . . . . . . . . . . . . .46
Section 8.0 - Weights and Dimensions

8.1 English Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.2 Metric Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Section 9.0 - Sentry III Equipment Markings

9.1 Label No. 8822229, Lock Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.2 Label No. 8820482, Caution - Disconnect Power and Retain Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.3 Label No. 8820623, Warning Symbol - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.4 Label No. 8822584, Pump Motor - Wire Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.5 Label No. 8802375, Agitator(s) - Wire Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.6 Label No. 3791, Hot - Water Valve Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.7 Label No. 3792, Cold - Water Valve Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.8 Label No. 30737, Bottom Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
9.9 Label No. 8823014, Warning - Chemical Pump Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
9.10 Label No. 8823013, Warning - Disconnect Power Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
9.11 Label No. 8822225, CE Data Tag (U.K. Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
9.12 Label No. 8801150, Warning - Disconnect Power Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.13 Label No. 8820410, Data Tag (U.K. Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.14 Label No. 30612, Notice - Chart Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.15 Label No. 8820454, Dry Nitrogen Holding Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.16 Label No. 8822705, Canadian and U.S. Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
9.17 Label No. 8805299, Warning - HCFC Class II Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
9.18 Label No. 30890, Mueller Data Tag - Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
9.19 Label No. 8820677, Ground Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Table of Contents
Section 9.0 - Sentry III Equipment Markings (continued)

9.20 Label No. 30397, Stainless Steel Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
9.21 Label No. 8822558, Mueller Milk Cooler Data Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
9.22 Label No. 30166, Caution - Vent Must Be Over Milk Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
9.23 Label No. 8802777, Caution - Do Not Sanitize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
9.24 Label No. 8824401, Mandatory Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
9.25 Label No. 8824871, Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
9.26 Label No. 8824876, Mueller Dosing Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Section 10.0 - Safety

10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
10.2 Manway Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
10.3 Ladder Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Section 11.0 - Disposal

11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
11.2 Chemical Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
11.3 Solid Component Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Sentry III Service Reference Form, Programmable Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Attachments
Figure 18a—Control Box Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 18b—Rear Junction Box Field Wiring (Full Cabinet Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 19—Rear Junction Box Field Wiring (Half-Cabinet - 400C, 500, and 600 Gallon Models) . . . . . . . . . . . . .
SECTION 1.O - INTRODUCTION
1.1 General
The Mueller® Model “OHF” Milk Cooler and Sentry® III refrigeration and cleaning control system are
custom designed and manufactured for cooling and storing milk.
Durable construction and enhanced control circuitry ensures maximum cooling and energy efficiencies,
superior automation, and long-term reliability.
1.2 Technical Support

This manual provides the basic installation and operating information to ensure safe and optimum
performance of the milk cooler and control system. Please contact your local Mueller Sales and Service
Representative if you require additional technical assistance pertaining to installation or operating
procedures.
Manufacturer’s support is available by contacting:
Paul Mueller Company

Dairy Farm Equipment Service Department
P.O. Box 828
Springfield, Missouri 65801
Telephone: (417) 831-3000 • 1-800-MUELLER (683-5537)
1.3 Regulatory Requirements

It is the responsibility of the purchaser and installer to seek the necessary regulatory pre-approval of
an installation, ensuring that the site and method of installation meets all regulations for the locality.
Local, state, and/or country regulations pertaining to the installation, operation, and service of the
Mueller milk cooler may vary and must be followed accordingly.
The installation and service of the Mueller milk cooler must be performed by authorized service
technicians who have the proper training and certification to install and service refrigeration and
electrical equipment.
United States EPA regulations require that any technician performing refrigerant installation or service
on a high-pressure refrigeration appliance be certified as a Type II Technician in accordance with
Section 608 of the Clean Air Act. The Clean Air Act regulations may change or differ for your locality.
It is the responsibility of the technician performing the refrigerant service and/or installation to abide
by all regulatory requirements and procedures for their locality, state, and country.
Sentry III “OHF” Installation and Operation Manual Effective May 26, 2004
Part No. 8824990 1 Revised April 28, 2008
1.4 Sentry III Control Box Assembly
A. Sentry III Control Box Assembly J. Temperature Display
B. Wash/Cool/Cycle Time Display K. Bottom Unit Cooling Switch/Indicator
C. Detergent Switch/Indicator L. All Units Cooling Switch/Indicator
D. Advance Switch M. Pre-Start Cooling Switch/Indicator
E. Acid Switch/Indicator N. Pre-Start Agitation Switch/Indicator
F. Sanitize Switch/Indicator O. Temperature Alarm Indicator
G. Circulation Pump Indicator P. Full Tank Alarm (Optional)
H. Drain Valve Indicator Q. Sample Agitation Switch/Indicator
I. Cool/Off/Wash Switch
Figure 1 - Control Box Assembly
I A
SENTRY III
®
J B
OFF
COOL WASH
K C
SAMPLE
AGITAT E
L D

M E
AGITAT E
N F
FULL TANK ALARM DRAIN VALVE
® G
0308 8824349 H
O DFE0230
P Q
1.5 Sentry III and "OHF" Milk Cooler Components
A. Agitator Motor J. Spray Dish
B. Agitator K. Measuring Stick (Internal)
C. Air Vent and Front Milk Inlet L. Rear Milk Inlet (Optional)
D. Manway M. Chemical Dosing Box
E. Sentry III Control N. Electrical Junction Box
F. Milk Outlet Valve O. External Trough Raceway
G. Wash-Pump Assembly P. Water Solenoid Valves
H. Electric Drain Valve Q. Wash Cap
I. Ladder
Figure 2 - Key Components
Half cabinet shown for 400C-, 500-, and 600-gallon models.

Sentry III control is wall-mounted.
Full cabinet shown
for 800- to 3,000-
gallon models. K
E I M
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E
BOTTOM UNIT
DELAYED START
ALL UNITS
DELAYED START
AGITAT E
PRE-RINSE CYCLE
RINSE CYCLE
DETERGENT CYCLE
POST RINSE CYCLE

M
0308 8824349
DFE0230
G
Q
F
H F H
P
N A
D
L C
B K
E
O
H
1.6 Sentry III Control Cabinet Components
A. Sentry III Control Box1
B. Peristaltic Pump (Sanitize)
C. Peristaltic Pump (Acid)
D. Peristaltic Pump (Detergent)
E. Chemical Line Priming Disconnect
F. Wash/Fill Tube
G. Fill/Float Valve
H. Pressure Switch (No Water Alarm/Optional)
I. Outlet Valve Assembly
J. Water Solenoid Valves (Hot/Cold)
K. Electric Drain Valve Assembly
L. Wash Cap
M. Wash Pump Motor
1The Sentry III Control Box is wall mounted on 400C, 500, and 600-gallon models.
Figure 3 - Sentry III Control Cabinet Components
A
Half cabinet shown for 400C-, 500-,
and 600-gallon models.
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E
F FULL TANK ALARM
®
DRAIN VA LVE
0308 8824349
DFE0230
G
M D
E
L
K
I
J
SECTION 2.0 - INSTALLATION
2.1 Crate Removal

IMPORTANT: Equipment used to move or lift the milk cooler must be rated for the weight of
! the milk cooler. Approximate weights are provided in Section 8.
1. Remove any open-type crating and the packaged parts. Do not remove the skids attached to the
milk cooler legs at this time.
2. Inspect the milk cooler and report any damage to the transportation carrier. File a claim
immediately if the milk cooler is damaged.
3. Move the milk cooler into the milk house and position it to meet all regulatory requirements for
the locality.
4. Once in place, the skids can be removed.
2.2 Skid Removal

1. Raise one end of the milk cooler with the floor jack placed beneath the skid’s cross brace. Securely
block the skid to ensure safety and stability while removing the self-tapping screws from the
bottom of each leg.
2. Lower the milk cooler and repeat the procedure on the opposite end.
3. Remove cross-bracing members, leaving the two skids under the milk cooler’s legs.
4. Raise one end of the milk cooler with a floor jack and wooden-cradle block. Pivot the skids away
from the milk cooler. Lower the milk cooler and repeat the procedure for the other end.
Figure 4 - Skid Removal
SENTRY III
®
SENTRY III
®
OFF OFF
COOL WASH COOL WASH
TEMPERATURE CYCLE TIME TEMPERATURE CYCLE TIME
SAMPLE SAMPLE
AGITAT E AGITAT E
BOTTOM UNIT PRE-RINSE CYCLE BOTTOM UNIT PRE-RINSE CYCLE
DELAYED START RINSE CYCLE DELAYED START RINSE CYCLE
ALL UNITS DETERGENT CYCLE ALL UNITS DETERGENT CYCLE
AGITAT E AGITAT E
DELAYED START POST RINSE CYCLE DELAYED START POST RINSE CYCLE
PRE-START COOLING ACID CYCLE PRE-START COOLING ACID CYCLE
PRE-START AGITAT E SANITIZE CYCLE PRE-START AGITAT E SANITIZE CYCLE
TEMPERATURE ALARM CIRCULATION PUMP TEMPERATURE ALARM CIRCULATION PUMP
FULL TANK ALARM DRAIN VALVE FULL TANK ALARM DRAIN VALVE
® ®
Cross
Brace
DFE0161
Skid
Floor Jack Cradle Block

Block skids to ensure safety while removing the
Self-Tapping Screws
self-tapping screws from the bottom of each leg.
2.3 Site Requirements
It is the responsibility of the installer and/or purchaser to provide adequate electrical service, water
supply, floor drains, and footer foundations for the installation. Failure to do so can cause non-
warranted structural damage to the milk cooler and/or costly service problems for the user.
2.4 Hot Water Requirements

A water heating device with adequate storage and temperature recovery capacity must be provided to
wash the milk cooler and milking equipment simultaneously. The water heater should be capable of
supplying water temperatures of 160-170°F (71-76.6°C) during the detergent wash cycle.
PROHIBITION: To prevent non-warranted expansion damage to the milk cooler, the

maximum wash water temperature shall not exceed 170°F (76.6°C). Installation sites that
require water temperatures in excess of 170°F (76.6°C) should install a tempering valve,
Mueller Part No. 8820276, to regulate the milk cooler wash water temperature at 170°F
(76.6°C) or below.
2.5 Water Supply Pressure

Water supply pressure to the milk coolers wash system must be maintained between 20 and 60 psig.
2.6 Electrical Requirements

The Sentry III Control System requires a 195, 208-240/50-60/1 power supply, fused at 15 amps
maximum. Install lockable disconnect within view of Sentry III control between 0.6m and 1.9m from
floor level and in accordance with CE Standard EN60947-3. See Section 3 for detailed wiring
schematics.
Electrical installation requirements for the refrigeration units should be obtained from the Installation
and Operation Manual specific to the refrigeration unit(s) being installed.
NOTE: All wiring to be performed in accordance with the National Electrical Code and/or regulatory
agency for the installation locality. All wiring that enters the Sentry III control box must be sealed with
cord grips or liquid-tight conduit connectors.
2.7 Foundation Requirements

IMPORTANT: Due to varying geographical soil conditions, contact a local civil engineer for footer,
! concrete, and foundation requirements that will adequately support the weight of the milk cooler
when filled to maximum capacity.
The following information is required to determine the foundation requirements:
1. A drawing showing the layout location of the milk cooler’s legs. See Section 8.
2. A drawing describing the proposed installation layout.
3. Gross weight of the milk cooler when filled to maximum capacity.
Formula 1 - Gross Weight of Milk Cooler
Net Weight (lb)* + (Capacity in US Gallons x 8.6) = Gross Weight (lb)

Net Weight (kg)* + (Capacity in Liters x 1.0305) = Gross Weight (kg)
Example: 2,000 gallon Mueller milk cooler filled to maximum capacity.

2,356 lbs + (2,000 x 8.6) = 19,556 lbs
1,069 kg + (7,570 x 1.0305) = 8,870 kg
*Section 8 provides approximate net weights of Mueller milk coolers.
IMPORTANT NOTE: Mueller warrants to the original purchaser/user that the Mueller factory calibration
! of a Mueller milk cooler will not be affected (i.e. exceed the tolerances prescribed by the National
Institute of Standards and Technology) by distortion or structural change for a period of five (5) years
from the date of installation or sixty-six (66) months from the date of shipment from the Company
factory, whichever occurs first. The Company’s obligation shall be limited to the correction of the
calibration only, and does not cover reimbursement of product loss. This warranty will not apply if
distortion is caused by changes in the floor or foundation on which the milk cooler is installed. Refer
to the Mueller Milk Cooler Warranty Card for complete warranty information.
Figure 5 - Foundation Requirements
Contact a local civil engineer for footer and foundation requirements.
2.8 Leveling the Milk Cooler
With the assistance of a floor jack and protective wooden-cradle block, level the milk cooler as
described in the following steps:
1. Adjust the inner legs off the floor until the proper pitch is obtained with the four corner legs.
2. Place a carpenter’s level across the brim of the manway opening and level the milk cooler by
adjusting the corner legs with a nylon strap wrench. Legs may be extended by turning the legs
counterclockwise, and retracted by turning the legs clockwise.
3. Using the levels located on the side of the cooler, adjust each end of the milk cooler until the
proper height and pitch is obtained. (The milk cooler should pitch 1/4" per foot towards the outlet
valve.)
4. Using a certified seraphin, add the exact volume of water indicated for the “Set-Up Reading” on
the calibration chart.
5. Adjust the final pitch of the milk cooler, matching the calibration gauge reading with the “Set-Up
Reading” on the calibration chart.
6. When the front and back corner legs are positioned properly, the inner legs should be extended
firmly against the floor.
7. Ensure that the final location and position complies with all regulations for the installation locality,
including the proper height of the milk outlet and the proper dimensions beneath and around the
milk cooler.
Figure 6 - Leveling the Milk Cooler

Place level across manway opening
with manway cover and gasket removed.
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E
FULL TANK ALARM DRAIN VALVE
Side Mounted Levels
DFE0161
Adjust milk cooler legs

with a nylon strap wrench.
Wood Cradle Block
Floor Jack
2.9 Bulk Head Installations
If the milk cooler is bulkheaded through a wall, the wall must be free-standing and not load bearing
against the milk cooler. Mueller offers an optional steel-formed structural support channel that may be
installed in masonry walls to prevent the wall from bearing load on the milk cooler. Contact Mueller’s
Sales Department for availability and pricing.
A weather shield kit, Part No. 93750, is required for agitator(s) that are located exterior of the milk
house wall. See Figures 7, 8, and 10, and Section 2.11 for additional installation instructions.
Figure 7 - Agitator Weather Shield
Model KO
31393 BB
"T" drain must

be installed at
6 o'clock position.
Neoprene Gasket —
Do not use on Model KO.
Figure 8 - Basic Bulk Head Installation
2.10 Milk Room Installations
Ensure proper clearances between the milk cooler and other obstacles or equipment as required by the
regulations in your locality. Special attention should be placed on floor drain locations, high-traffic and
working areas, and ease of access for the operators.
The milk cooler parts box includes two stainless steel brackets to secure the incoming water supply
lines to the rear head of the milk cooler, Part Nos. 8823254 (top) and 8823253 (bottom). These brackets
are supplied with 1.125-inch ID rubber grommets to facilitate the installation of .75-inch PVC pipe. The
milk cooler is pre-drilled and supplied with stainless steel hardware for the attachment of the water
line brackets. See Figure 9.
Figure 9 - Milk Room Installation
2.11 Agitator Assembly Installation

1. Remove the protective plastic shipping wrap and position the agitator shaft (Item 7) up through
the opening in the top of the milk cooler. Slip the neoprene shield (Item 8) over the end of the
agitator shaft. Be careful not to damage the internal and external finishes of the cooler during this
procedure.
2. Position the spacer sleeves (Item 3) on the studs located on the top of the cooler. Apply Never-
Seez® to the shaft end (Item 7) and threads of the cap screws (Item 1). Slip the agitator shaft
through the agitator drive and secure in place with cap screws (Item 1), lock washers (Item 2),
and spacer sleeves (Item 3).
3. Align the hole in the agitator shaft with the hole in the output shaft of the agitator drive and insert
the roll-pin (Item 5).
4. Place the blue plastic cap [silver metal cap for stainless steel agitator] (Item 6) over the top of the
output shaft after assembly.
5a. Model KO — Thread the 90° liquid-tight conduit fitting (Item 10) through the plastic nut (Item 11)
with the flat-washer flange facing the motor. Slip the cut gasket (Item 12) over the threads and
thread the assembly into the agitator motor. Insert the 3-wire cable through the straight conduit
fitting, conduit, and 90° fitting installed in the motor. Thread the straight liquid-tight conduit fitting
into the full coupling attached to the milk cooler. Connect L1 and L2 as shown on the wiring
schematic in motor, secure the ground wire under the grounding screw in the motor housing.
Ensure clockwise rotation as viewed from the top of the drive.
5b. Stainless Steel Agitator — Insert the 90° liquid-tight conduit fitting (Item 10) into the electrical
junction box on the motor. Slip the gasket (item 12) over the threads and secure the fitting into the
junction box using the plastic nut (item 11). Insert the 3-wire cable through the straight conduit
fitting, conduit, and 90° fitting installed in the motor. Thread the straight liquid-tight conduit fitting
into the full coupling attached to the milk cooler. Connect L1 and L2 and instructed on wires in the
electrical junction box on the motor. Secure the ground wire under the ground screw in junction
box. Ensure clockwise rotation as viewed from the top of the drive.
6. The optional agitator weather shield (Item 13) must be installed on all agitators that are located
exterior of the milk room.
Figure 10 - Agitator Installation
11 12
10
13
11
11 12
10 12
Model KO Agitator Assembly

31393 BB Model 31393 BB
9
5 1
9 6 10
3
8
4
2.12 Water Line Connections
1. Hot and cold water must be supplied to the water solenoid valves located in the lower right rear
corner of the stainless steel cabinet that encloses the Sentry III control box and pump assembly.
Refer to Figure 11.
2. Insert and clamp one of the four barbed hose fittings in each end of the nylon reinforced supply
hoses provided in the parts box. The hoses may be cut to length to facilitate different installation
methods. Prior to installation, mark one of the water hoses on each end to ensure that the hoses
are not crossed and proper hot and cold connections are made at the opposite end.
3. Connect the hot and cold water hoses to the water solenoid valve protruding from the back of the
stainless steel housing. Connect the hot water supply hose to the top solenoid valve and the cold
water supply to the bottom solenoid valve.
4. The solenoid valve assembly may be slipped upward and away from the cabinet to facilitate front
access and service of the solenoid valve. Refer to Figure 12.
5. Route the hot and cold water supply hoses through the milk cooler's external trough raceway to
the hot and cold water supply valves. See the examples shown in Figures 8 and 9.
6. Connect the supply hoses to the hot and cold water supply valves with the check valves included
in the parts box. Refer to Figures 8 and 9.
7. Ensure that these hose connections are leak-free and provide the proper water temperature during
the start-up inspection.
Figure 11 - Water Solenoid Valve Location
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E

Hot
0308 8824349
DFE0230
Cold
DETERGENT ACID SANITIZE

Exploded View
Solenoid Valve
WARNIN G
Figure 12 - Water Solenoid Valve Connections
Hot Hot
Cold Cold
Slide the solenoid valve assembly Slide the solenoid valve assembly
upward and away from cabinet to back into bracket after servicing or
faciliate easy access for water connecting the water supply hoses.
connections and valve service.
2.13 Chemical Line Connections (Peristaltic Pumps)

1. Determine the best location for the chemical supply drums that will provide protection from
freezing, direct sunlight, and unauthorized access.
2. Connect the chemical supply hoses between the chemical drums and the inlet of each peristaltic
pump as follows:
a. Insert the clear-colored chemical supply hose to the bottom of the detergent drum.
b. Route the other end of the hose through the milk cooler’s external raceway and connect it to
the suction inlet fitting (left side) of the peristaltic pump labeled “Detergent.” Refer to Figures
8, 9, and 13.
c. Repeat the procedure for the acid and sanitize connections, connecting the red hose to acid
and the blue hose to sanitize.
NOTE: The maximum distance allowed between the chemical drums and peristaltic pumps is 28 feet
or 8 meters.
SAFETY/ALERT: Wear protective clothing and eye protection when handling caustic
chemicals! Always observe the chemical manufacturer’s precautions, warnings, and usage
recommendations! Store all chemicals in a location protected from freezing, unauthorized
access, and direct sunlight.
CAUTION
WEAR EYE PROTECTION, CORROSIVE POISON
RUBBER GLOVES, AND
APRONS WHEN HANDLING
CHEMICALS
Figure 13 - Chemical Line Connections (Peristaltic Pumps)
Sanitize - Connect "Blue" Hose 58 RPM Shown
Acid - Connect "Red" Hose
Detergent - Connect "Clear" Hose

Inlets (Left Side) WARNI G
SENTRY III
OFF
COOL W ASH
TEMPERA
TURE CYCLETIME
SAMPLE
AGITATE
BOTTOM UNIT PRE-RINSECYCLE
DELA
YED START RINSE CYCLE
ALL UNITS DETERGENT

CYCLE
AGITATE
DELA
YED START POST RINSE CYCLE
PRE-ST
ART COOLING ACID CYCLE
PRE-ST
ART AGITATE SANITIZECYCLE
TEMPERA
TUREALARM CIRCULA
TION PUMP
FULLTANK ALARM DRAIN VA LVE
0308 8824349
DFE0230
Priming Disconnect
Fittings (Right Side)
WARNI G
Exploded View
Route chemical lines through

the external trough located
beneath the milk cooler.
PERISTALTIC PUMP OPERATION - PART NO. 8822976, 58 RPM, CLOCKWISE ROTATION
Priming
Disconnect
Inlet Inlet Inlet
PERISTALTIC PUMP OPERATION - PART NO. 8825611, 108 RPM, COUNTERCLOCKWISE ROTATION
Priming
Disconnect
Inlet Inlet Inlet
2.14 Manway Wash Tube Installation
The manway wash tube provides positive wash of the manway opening and cover. The tube is
inserted in the stainless steel nipple in the top of the milk cooler and held in place with a stainless
steel pin. Refer to the drawing in Figure 14 for detailed installation procedures.
Figure 14 - Manway Wash Tube
Manway Wash Tube (External Models with Optional External Gauge)
Stainless Steel Dowel Pin
Manway Wash Tube with Diffuser
Optional External Gauge
2.15 Spray Dish Installation
The spray dishes connect to the internal or external CIP wash line with a stainless steel keeper pin.
Check for proper spray dish installation and orientation during the installation and start-up inspection.
The rectangular notch cut across the bottom of the spray dish tube must face the front and rear heads
of the milk cooler and the slot cut in the bottom of the dish must point towards the center of the
agitator shaft. See Figure 15.
Figure 15 - Spray Dish Orientation
2.16 Milk Cooler Vent Assembly Installation
Install the milk cooler vent assembly by rotating the vent assembly clockwise and allow the retaining
straps to engage in the retaining lugs. See Figure 16.
IMPORTANT: The vent for the milk cooler must be in place at all times. The vent prevents
! contaminates from entering the milk cooler and provides proper air flow to prevent internal damage
resulting from vacuum or pressurization when the milk cooler is washed or emptied. Mueller Model
“OHF” milk coolers are designed for operation at normal atmospheric pressure only.
Figure 16 - Milk Cooler Vent Assembly
CAUTION
VENT ASSEMBLY
MUST BE OVER
MILK INLET AT
ALL TIMES.
MISE EN GARDE
LE MONTAGE DE
VENTILATION DOIT
ÊTRE AU DESSUS DE
L’ENTRÉE DU LAIT
EN TOUT TEMPS.
¡PRECAUCIÓN!
EL ENSAMBLE DE
RESPIRACIÓN DEBE
ESTAR SOBRE LA
ENTRADA DE LECHE
EN TODO MOMENTO.
0408 30166
SECTION 3.0 - ELECTRICAL WIRING
3.1 Field Electrical Connections at Milk Cooler's Rear Junction Box

The rear junction box is factory equipped with a quick-connect terminal strip for simple field electrical
connections. See Figure 17.
Figure 17 - Milk Cooler Electrical Terminal Strip - Rear Junction Box
To make electrical connections to the quick-connect terminal strip:
1. Disconnect all power supplies.
2. Strip .375-inches (10 mm) of insulation off the 16-gauge conductor.
3. Open the quick-connect terminal connection by inserting a 3-mm screwdriver into the bottom of
socket “A”.
4. Press the correct 16-gauge conductor into the terminal connection “B” and remove the screwdriver,
allowing the quick-connect terminal to close on the conductor.
WARNING! RISK OF ELECTRICAL SHOCK. CAN CAUSE INJURY OR DEATH.
Part No. 8824990

DISCONNECT ALL REMOTE ELECTRIC POWER SUPPLIES TO THE SENTRY III
CONTROL CABINET BEFORE SERVICING.
Sentry III “OHF” Installation and Operation Manual

POWER BOARD
19
RELAY BOARD
LOGIC BOARD
HIGH VOLTAGE
IMPORTANT NOTE: THE MANUAL OVER-RIDE SWITCH IS ONLY TO BE UTILIZED BY

AN AUTHORIZED SERVICE TECHNICIAN. IF THE MANUAL OVER-RIDE IS UTILIZED,
THERE IS NO TEMPERATURE CONTROL TO SHUT OFF THE REFRIGERATION. WHEN
PRODUCT TEMPERATURE IS AT A SAFE HOLDING TEMPERATURE, TURN OFF THE
POWER SUPPLY TO THE SENTRY III CONTROL. 8824999 REV D
Figure 18a - Control Box Wiring Schematic - Full-Size Drawing Attached in Back
Revised April 28, 2008

Effective May 26, 2004
Figure 18b - Rear Junction Box Field Wiring (Full Cabinet Models) - Full-Size Drawing
Attached in Back
8002256 (8824864)
Figure 19 - Rear Junction Box Field Wiring (Half-Cabinet - 400C, 500, and 600
Gallon Models) - Full-Size Drawing Attached in Back
Figure 20 - Electrical Schematic - Wash-Pump Motor
WHITE PAINTED MOTOR STAINLESS STEEL MOTOR

Grd.
P1 L1
Line 1
Violet (9) T4
Grd. 240 VAC L2
Black (2) T5
Line 2
T2
T3 Wire Nut
T8
P2 Insulate
Figure 21- Electrical Schematic - Agitator Motor(s)
Grd.
Rotation must be clockwise Grd.
Red 5
looking down on agitator drive
Line 1
To change rotation, interchange Black 240 VAC
Line 2
Black and Red leads. A
Figure 22 - Electrical Schematic - Optional Remote Indicator Lamps
NOTE:
Use white and red for bright
illumination. Use white and
black for low illumination.
SECTION 4.0 - SENTRY III TEMPERATURE CONTROL
4.1 Sentry III Temperature Control and Digital Sensor

The Sentry III control uses an electronic temperature control and digital sensor. The following
installation and calibration procedures are very important to ensure accurate sensing of the milk
temperature.
4.2 Sentry III Sensor Installation

Install the sensor in the front-sensor raceway of the milk cooler as follows:
1. Fabricate an insertion rod from a 5-foot piece of 10-gauge solid wire by forming a 3/8" open loop
on one end. See Figure 24.
2. Slip the loop of the insertion rod over the sensor wire and push the sensor down the raceway until
it seats into the spring-clip at the end of the sensor raceway.
3. Being careful not to pull the sensor from the spring clip, withdraw the insertion rod from the
sensor raceway. See Figures 23 and 24.
Figure 23 - Sentry III Digital Sensor Installation
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E
0308 8824349
DFE0230
Raceway
for sensor
Figure 24 - Sentry III Digital Sensor Installation
4.3 Cooler-Mounted Sentry III Digital Sensor Wiring

1. Splice the sensor cable to the shielded extension cable at the right front access opening. Use
sealing splice crimp connectors (Part No. 8825009). Do not strip the insulation from the single
conductors. Fully insert two like-colors into the splice and pinch closed with pliers. Splice green to
green, red to red, and black to black.
IMPORTANT: Cut the white wire, drain wire (bare wire), and aluminum foil wrap back to the
! cable jacket and insulate with electrical tape at the right front access opening. The foil and drain
wire must be insulated so that it does not make contact with the stainless steel shell of the milk
cooler! See Figure 26.
2. Route the shielded extension cable (Part No. 8824887) through the internal conduit to the left
access opening.
NOTE: The shielded wire provided by Paul Mueller Company MUST be used to ensure the proper
conductor capacitance.
3. Drop the extension cable down through the grommet in the left-hand access opening, routing it
through the external raceway and up through the stainless steel enclosure. Route the extension
wire to the right side of the pump compartment, up over the auto-dosing box, and into the Sentry
III control box.
4. Connect the red, black and green wires to the proper terminal connections at the bottom left
corner of the Sentry III relay board.
IMPORTANT: Trim the white wire back to the insulation and connect the bare drain wire in the
! shielded cable to earth ground in the Sentry III cabinet. See Figure 26.
NOTE: If the temperature display shows “?°” (question mark and degree symbol) you have a poor
connection at the splice or a miss-wire of the sensor circuit.
4.4 Half-Cabinet, Wall Mounted Sentry III Digital Sensor Wiring
1. Splice the sensor cable to the shielded extension cable at the right front access opening. Use
sealing splice crimp connectors (Part No. 8825009). Do not strip the insulation from the single
conductors. Fully insert two like-colors into the splice and pinch closed with pliers. Splice green to
green, red to red, and black to black.
IMPORTANT: Cut the white wire, drain wire (bare wire), and aluminum foil wrap back to the
! cable jacket and insulate with electrical tape at the right front access opening. The foil and drain
wire must be insulated so that it does not make contact with the stainless steel shell of the milk
cooler! See Figure 26.
2. Route the shielded extension cable (Part No. 8824887) through the internal conduit to the left
access opening.
NOTE: The shielded wire provided by Paul Mueller Company MUST be used to ensure the proper
conductor capacitance.
3. Exit the rear top junction box in a separate conduit and route to the Sentry III enclosure. Do not
route with other high-voltage cables or route sensor conduit parallel in close proximity with other
high-voltage conduits.
4. Route the shielded cable into the bottom of the Sentry III enclosure and cut the white wire and
aluminum foil wrap back to the cable jacket.
IMPORTANT: Do not cut off the drain wire. The drain wire must connect to the earth
! ground inside the Sentry III cabinet.
4. Connect the red, black and green wires to the proper terminal connections at the bottom left
corner of the Sentry III relay board.
NOTE: If the temperature display shows “?°” (question mark and degree symbol) you have a poor
connection at the splice or a miss-wire of the sensor circuit.
Figure 25 - Sentry III Digital Sensor Wiring
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E
0308 8824349
DFE0230
Left-hand
access opening Right-hand
access opening
Splicing is required.
External Follow instructions accurately.
Internal conduit raceways to raceway
top-rear junction box.
Grommet
A conduit raceway located between the
inner and outer milk cooler shell connects
the right and left access openings.
Figure 26 - Sentry III Digital Sensor Wiring
SECTION 5.0 - SENTRY III PROGRAM PARAMETERS
5.1 View Cooling Parameters

In viewing mode the parameters can not be changed, they may only be viewed. To view the cooling
parameters, place the “COOL/OFF/WASH” switch in the “OFF” position. Press and hold the “Bottom
Unit Switch” until “COL” is displayed in the temperature display, when the “Bottom Unit Switch” is
released “BUD” will be displayed in the temperature display and the programmed delay will be
displayed in the cycle time display. See Cooling Parameter chart for program acronyms and range.
Press the “All Units Switch” to cycle through the program parameters. The parameter will be displayed
in the “Temperature” display and the value will be displayed in the “Cycle Time” display. After viewing
parameters the control will revert back to normal operating mode after being left idle for 30-60
seconds. See Section 5.2, “Cooling Parameters.”
5.2 Cooling Parameters
Control Parameter Parameter

NO. Parameter Code Description Operational Description
Model(s) Code Option(s)
Bottom Unit Delay (Bottom Unit Starts the programmed “Bottom Unit” delay after pressing the “Bottom Unit” switch once when in “Cool”
1 ADB/WWB BUD 0-120
Delayed Start LED - flash) mode. Pressing the “Bottom Unit” switch a second time will override the delay.
Starts the programmed “All Unit” delay after pressing the “All Units” switch once when in “Cool” mode.
Pressing the “All Units” switch a second time will override the delay. NOTE: If the “All Units” switch is the first
switch activated in the “Cool” mode, the “Bottom Unit Delay” will activate (flash) and start timing and the “All
All Unit Delay (All Units Delayed Start
2 ADB/WWB AUD 0-300 Units Delay” will flash but not start timing until the “Bottom Unit Delay” has expired. Pressing the “All Units”
LED - flash)
switch a second time will prematurely end the “Bottom Unit Delay” and start the timing of the “All Unit Delay”.
If the “All Units” switch is pressed a third time, the “All Units Delay” will prematurely end and “Bottom and All
Units” will be active on temperature setpoint.
Selects a 30 or 60 minute timer for selected refrigeration units (“Bottom” or “All”) with a fixed temperature
Pre-Start Cooling Cycle (Pre-Start
3 ADB/WWB PSC 30/60 setpoint of 34°F (1.1°C). If no units have been selected (ie. “Bottom” or “All”) the pre-start switch will start the
Cooling LED)
“Bottom Unit” only.
Pre-Start Agitation Cycle (Pre-Start Selects a 30 or 60 minute timer for agitation (“Bottom” and/or “All Units” will operate from programmed
4 ADB/WWB PSA 30/60
Agitate LED) setpoint and differential).
5 ADB/WWB F/C Degree F or C Selection F/C Selects temperature scale
-35 to 36°F
6 ADB/WWB CAL Calibration of temperature sensor Adjust the calibration of the digital temperature sensor in 1 degree increments.
(-20 to +20°C)
34 to 42°F Determines the temperature that “Bottom” and “All Units” switch off, unless “Pre-Start Cool” has been
7 ADB/WWB SPT Setpoint Temperature
(1.1 to 5.5°C) selected at which time the setpoint will be 34°F (1.1°C) until the “Pre-Start Cooling” timer expires.
8 ADB/WWB DIF Temperature Differential 2 to 4 Determines the degrees above the setpoint temperature that the “Bottom” and/or “All Units” restart.
Interval Agitation Timing (Agitate Selects interval agitation timing of 3 minutes on and 18 or 30 minutes off whenever the selector switch is in
9 ADB/WWB IAG 3/18 or 3/30
LED) the “Cool” mode.
Sample Agitation Timing (Agitate
10 ADB/WWB SAG 5 or 10 Selects the duration of agitator sample time when the “Sample Agitate” switch has been activated.
LED)
If the “TLA” and “GND” are made with a switch closure, the “Full Tank Alarm” LED will activate until the switch
11 ADB/WWB N/A Full Tank Alarm (LED) N/A
closure is opened.
LED flashes when in the “Cool” mode if temperature is 44°F (6.6·C) or above and/or 34°F (1.1°C) or below.
12 ADB/WWB N/A Temperature Alarm (LED) N/A (“Remote Temperature Lamp” will flash at these conditions and remain illuminated when the temperature is
within the parameters above.)
13 ADB/WWB N/A Remote Cool Lamp N/A Output for “Remote Cool Lamp” will duplicate the “Bottom Unit Delayed Start LED” and the “Bottom Unit LED”
5.3 View Wash Parameters
In viewing mode, the parameters cannot be changed, they may only be viewed. To view the washing
parameters, place the “COOL/OFF/WASH” switch in the “OFF” position. Press and hold the “Full Wash
Switch” until “WSH” is displayed in the cycle time display. The “Cycle Time” display will show which
configuration the control is programmed for, “WWB” for wall mount water box, “ADB” for auto-dosing
box or “MMB” for Mueller Matic® box. See washing parameter chart for program acronyms and range.
Press the “Advance Key” to cycle through the program parameters. The parameter will be displayed in
the “Temperature” display and the value will be displayed in the “Cycle Time” display. After viewing
parameters the control will revert back to normal operating mode after being left idle for 30-60
seconds. See Section 5.4, “Wash Parameters for ADB and WWB.”
5.4 Washing Parameters for ADB or WWB

NO. Parameter Code Description Operational Description:
Model(s) Code Option(s)
1 ADB/WWB CON Selects Wash Control Type ADB/WWB/MMB “Auto-Dosing Box” or “Water Works Box” or “Mueller Matic Box”
Selects normally open or normally closed drain valves
2 ADB/WWB DRP Drain Valve Polarity “NO”/“NC”
(factory Mueller drain valves are of the normally open variety)
3 ADB/WWB TWT Total Wash Time “XXX” Min. Accumulative time required to complete entire “Full Wash Cycle” (recorded in minutes)
4 ADB/WWB TAT Total Acid Time “XXX” Min. Accumulative time required to complete entire “Acid Cycle” (recorded in minutes)
5 ADB/WWB TST Total Sanitize Time “XXX” Min. Accumulative time required to complete entire “Sanitize Cycle” (recorded in minutes)
Full Wash Option Only - Determines length of time delay (for water heater recovery) between the end of the
6 ADB/WWB WD Wash Delay “0 to 120” Min.
“Pre-Rinse (R1) Drain Cycle” and start of the “Rinse Fill Cycle (R2)” (1 minute increments)
7 ADB/WWB WFT Wash Fill Time “3 to 20” Min. Sets the length of all independent fill times in 1/2 minute increments
Mix temperature ratio for
8 ADB/WWB MIX “25-50%” Adjust the duration of the hot water solenoid “on” time in relationship to the cold water solenoid “on” time
“Warm” water cycles
9 ADB/WWB DRN Drain Time (Drain LED) “1 to 10” Min. Sets the length of all independent drain times in 1/2 minute increments
Rinse No. 1 (Pre-Rinse)
10 ADB/WWB R1? “Yes/No” Selects option of a “Pre-Rinse” to help remove milk residue
(Pre-Rinse LED if “Yes”)
Rinse No. 1 Temperature
11 ADB/WWB R1T “CLD/WRM/HOT” Selects “Cold”, “Warm”, or “Hot” water fill temperature
(Pre-Rinse Cycle LED)
Rinse No. 1 Circulation Time (Pre-
12 ADB/WWB R1C “0.5 to 5” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
Rinse Cycle and Circulation LED)
Selects which drain will open at the end of the Pre-Rinse Cycle (DR1 or DR2) NOTE: DR2 output will remain
Rinse No. 1 Drain Selection energized (closed) for the duration of all wash cycles with the exception of the drain immediately after the
13 ADB/WWB R1D “DR1/DR2”
(Pre-Rinse Cycle and Drain LED) Pre-Rinse Cycle if DR2 is selected in parameters. If DR2 is selected, DR1 will remain energized (closed)
when DR2 opens for the Pre-Rinse drain
(Rinse Cycle LED)
Rinse Circulation Time
15 ADB/WWB R2C “0.5 to 5”Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
(Rinse Cycle and Circulation LED)
Acid Wash Temperature, Super Wash
16 ADB/------ AWT “CLD/WRM/HOT” Selects “Cold”, “Warm”, or “Hot” water fill temperature
option on ADB only (Acid Cycle LED)
Acid Wash Circulation Time, Super
17 ADB/------ AWC Wash option on ADB only (Acid “2 to 10” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
Cycle and Circulation Pump LED)
Detergent Wash Temperature
18 ADB/WWB DWT “HOT” Fixed “Hot” water fill temperature
(Detergent Cycle LED)
Detergent Circulation Time
19 ADB/WWB DWC (Detergent Cycle and Circulation “2 to 10” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
LED)
80-140°F Programs the “Low Wash Temperature” indicator (If Detergent cycle water temperature at time of drain is
20 ADB/WWB LWT Low Wash Temperature Notification
(26.5-60°C) below the “LWT” programmed setting, Cycle Time Display will flash “LWT” at the end of the wash cycle
(Post Rinse Cycle LED)
Rinse No. 3 Circulation Time (Post-
22 ADB/WWB R3C “0.5 to 5” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
Selects automatic 5th cycle
23 ADB/WWB AR? (Acid-Rinse) during full wash “Yes/No” If “Yes”, “Full Wash” has a 5th cycle “Acid Rinse”; If “No”, “Full Wash” ends with “Post-Rinse”
selection (Acid Cycle LED)
Acid-Rinse Temperature
24 ADB/WWB ART “CLD/WRM” Selects “Cold” or “Warm” water fill temperature
(Acid Cycle LED)
Acid-Rinse Circulation Time
25 ADB/WWB ARC “0.5 to 5” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
(Acid Cycle and Circulation LED)
Rinse No. 4 (Acid Post-Rinse)
26 ADB/WWB R4? “Yes/No” Selects option of a “Cold” water “Post-Rinse” after the “Acid-Rinse” cycle
(Post Rinse LED if “Yes”)
Rinse No. 4 Temperature (Acid Post
Rinse) (Post Rinse Cycle LED)
Rinse No. 4 Circulation Time (Acid
28 ADB/WWB R4C Post Rinse) (Post Rinse Cycle and “0.5 to 5” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
Circulation LED)
Sanitize Rinse Temperature
29 ADB/WWB SRT “CLD/WRM” Selects “Cold” or “Warm” water fill temperature
(Sanitize Cycle LED)
Sanitize Circulation Time (Sanitize
30 ADB/WWB SRC “0.5 to 5” Min. Programs the duration of the wash pump circulation time for the specific cycle 1/2 minute increments
Cycle and Circulation LED)
Detergent Wash Dosing Pump Time Programs the duration of the Detergent Wash chemical dosing pump in 1-second increments.
31 ADB/------ DWP “0-600” Sec.
(Detergent Cycle LED) NOTE: Timing prematurely ends when water fill time expires.
Acid Wash Dosing Pump Time Programs the duration of the Acid Wash (Super Wash) chemical dosing pump in 1-second increments.
32 ADB/------ AWP “0-600” Sec.
(Acid Cycle LED) NOTE: Timing prematurely ends when water fill time expires.
Acid Rinse Dosing Pump Time Programs the duration of the Acid Rinse chemical dosing pump in 1-second increments.
33 ADB/------ ARP “0-600” Sec.
(Acid Cycle LED) NOTE: Timing prematurely ends when water fill time expires.
Sanitize Rinse Dosing Pump Programs the duration of the Sanitize Rinse chemical dosing pump in 1-second increments.
34 ADB/------ SRP “0-600” Sec.
Time(Sanitize Cycle LED) NOTE: Timing prematurely ends when water fill time expires.
5.5 Washing Parameters for MMB

No. Parameter Code Description: Operational Description:
Model: Code: Option(s):
1 MMB CON Selects Wash Control Type ADB/WWB/MMB “Auto-Dosing Box” or “Water Works Box” or “Mueller Matic Box”
2 MMB DR Selects Drain Valve Type "HYD" Fixed at Hydraulic, or water operated, drain
3 MMB WT Selects Wash Timer Emulation "A/B" Sets wash timer: A=36 minutes, B=72 minutes
4 MMB TWT Total Wash Time "40/80" "A" timer = 40 Min. "B" timer =80 Min. (Times reflect R1?=No)
5 MMB TAT Total Acid Time "20/40" "A" timer = 20 Min. "B" timer =40 Min.
6 MMB TST Total Sanitize Time "10/20" "A" timer = 10 Min. "B" timer =20 Min.
Full Wash Option Only - Determines length of time delay (for water heater recovery) between the end of the
7 MMB WD Wash Delay “0 to 120” Min.
“Pre-Rinse (R1) DRAIN Cycle” and start of the “Rinse Fill Cycle (R2)” (1 minute increments)
8 MMB WFT Water Fill Time "8.0/16.0" "A" timer = 8.0 Min. "B" timer =16.0 Min. (Fill time includes pump run times)
9 MMB DRN Drain Time (Drain LED) "2.0/4.0" "A" timer = 2.0 Min. "B" timer =4.0 Min.
Rinse No. 1 (Pre-Rinse)
10 MMB R1? "Yes/No" Selects option of a "Pre-Rinse" to help remove milk residue
(Pre-Rinse LED if “Yes”)
11 MMB R1T "CLD" Fixed "Cold" water fill temperature
(Pre-Rinse Cycle LED)
Rinse No. 1 Circulation Time (Pre-
12 MMB R1C "1.0/2.0" "A" timer = 1.0 Min. "B" timer =2.0 Min.
13 MMB R2T "HOT" Fixed "Hot" water fill temperature
(Rinse Cycle LED)
Rinse Circulation Time
(Rinse Cycle and Circulation LED)
Detergent Wash Temperature
15 MMB DWT "HOT" Fixed "Hot" water fill temperature
(Detergent Cycle LED)
Detergent Circulation Time
16 MMB DWC (Detergent Cycle and Circulation "4.0/8.0" "A" timer = 4.0 Min. "B" timer =8.0 Min.
LED)
80-140°F Programs the “Low Wash Temperature” indicator (If Detergent cycle water temperature at time of drain is
17 MMB LWT Low Wash Temperature Notification
(26.5-60°C) below the “LWT” programmed setting, Cycle Time Display will flash “LWT” at the end of the wash cycle
18 MMB R3T "HOT" Fixed "Hot" water fill temperature
(Post Rinse Cycle LED)
Rinse No. 3 Circulation Time (Post-
Selects automatic 5th cycle
20 MMB AR? (Acid-Rinse) during full wash “Yes/No” If “Yes”, “Full Wash” has a 5th cycle “Acid Rinse”; If “No”, “Full Wash” ends with “Post-Rinse”
selection (Acid Cycle LED)
Acid-Rinse Temperature
21 MMB ART "CLD" Fixed "Cold" water fill temperature
(Acid Cycle LED)
Acid-Rinse Circulation Time
22 MMB ARC "2.0/4.0" "A" timer = 2.0 Min. "B" timer =4.0 Min.
(Acid Cycle and Circulation LED)
Sanitize Rinse Temperature
23 MMB SRT "CLD" Fixed "Cold" water fill temperature
(Sanitize Cycle LED)
Sanitize Circulation Time (Sanitize
24 MMB SRC "2.0/4.0" "A" timer = 2.0 Min. "B" timer =4.0 Min.
Cycle and Circulation LED)
5.6 Programming Cooling Parameters

To enter the Programming mode, place the “COOL/OFF/WASH” switch in the “OFF” position. Press
and hold the Roman numeral “III” (to the right of the “SENTRY” text) until “COL” and “WSH” displays
in the alpha numeric screens.
Press the “Bottom Unit Switch” to enter into the cooling parameter programming. The temperature
display will show the program parameter and the cycle time will show the parameter setting. See
Cooling Parameters for program options.
To view different parameters use the “All Units Switch” to advance to the next parameter and use the
“Bottom Unit Switch” to move back to the previous parameter. Once a parameter has been selected to
change use the “Pre-Start Cooling Switch” to increase the displayed value in the cycle time display or
the “Pre-Start Agitation Switch” to decrease the value.
If no key is pressed for 30-60 seconds the control will revert back to normal operation mode.
Example: With the rotary switch in the “OFF” mode, press and hold the roman numeral III until “COL”
and “WSH” are displayed. Press the “Bottom Unit Switch”, the display windows will show “BUD” and
the delay time that is programmed. Press and release the “All Unit Switch” until “SPT” is displayed in
the temperature display. This is the setpoint for refrigeration to shut off, use the “Pre-Start Cooling
Switch” to increase the displayed value in the cycle time display or the “Pre-Start Agitate Switch” to
decrease the value.
After programming is complete on the cooling parameters, press the roman numeral “III” to return to
automatic operation, or if no key is pressed for 30-60 seconds the control will revert back to normal
operation mode.
5.7 Programming Wash Parameters

To enter the Programming mode, place the “COOL/OFF/WASH” switch in the “OFF” position. Press
and hold the Roman numeral “III” (to the right of the “SENTRY” text) until “COL” and “WSH” displays
in the alpha numeric screens.
Press the “Detergent Wash Switch” to enter into the wash parameter programming. The temperature
display will show the program parameter and the cycle time will show the parameter setting. See Wash
Parameters for program options.
To view different parameters use the “Advance Switch” to advance to the next parameter and use the
“Detergent Wash Switch” to move back to the previous parameter. Once a parameter has been selected
to change use the “Acid Cycle Switch” to increase the displayed value in the cycle time display or the
“Sanitize Cycle Switch” to decrease the value.
Example: The first parameter that needs checked or changed is the “CON” parameter. This parameter
selects how the control box will be utilized as either an auto-dosing box (ADB OHF only), a wall
mount water works box (WWB), or as a retrofit replacement of an older Mueller Matic style wash
control utilizing a water operated drain valve (MMB).
With the rotary switch in the “OFF” mode, press and hold the roman numeral III until “COL” and
“WSH” are displayed. Press the “Detergent Wash Switch”, the display windows will show “CON” and
either WWB, ADB, or MMB. Press the “Acid Cycle Switch” or the “Sanitize Cycle Switch” to cycle
between MMB, WWB, and ADB.
After selecting the control type continue through the wash parameters. After programming is complete
on the wash parameters press the roman numeral III to return to the normal operation or if no key is
pressed for 30-60 seconds the control will revert back to normal operating mode.
5.8 Test Program

The Sentry III has a built in test program for service technicians to test the program revision, displays,
LEDs, and relay outputs on the relay board. The test program will allow the technician to cycle
through all of the relay outputs and validate if the relay and component are operating.
1. To enter the test program place the rotary switch in the “OFF” position, press and HOLD the “Pre-
Start Agitate” switch. After 15 seconds the temperature display will show “TST” and the cycle time
display will show the software version number.
2. Release the “Pre-Start Agitate” and all segments of the alpha numeric displays will illuminate. This
will validate that all segments are working on the 16 segment displays.
3. Press and release the advance key once, all of the LED lights will be illuminated.
4. Press and release the advance key again and the level alarm input can be checked. The
temperature display will show “LVL” and the cycle time will show “OPN” for open or “CLS” for
closed. If no level switch is installed, use a jumper wire from “GND” to “LVL” on TB1 terminal
block to simulate a closed level alarm.
5. Press and release the advance key again and the water pressure switch can be checked. The
temperature display will show “PSW” and the cycle time will show “OPN” or “CLS”.
NOTE: The water pressure switch is optional on “OHF” front-mount controls, and must be
jumpered if no switch is used.
6. Press and release the advance key again, “K1” will be displayed in the temperature window and
condensing unit number one will be energized.
7. Continue pressing and releasing the advance key to cycle through relays K1-K17. After K17 the
control will revert back to normal operation mode.
Listed below are the relay outputs and corresponding component(s):
K1 Condensing Unit No. 1 K10 Temperature Alarm (Remote)

K2 Condensing Unit No. 2 K11 Cool Lamp (Remote)
K3 Hot Solenoid K12 Wash Lamp (Remote)
K4 Cold Solenoid K13 Agitator Relay Coil
K5 Detergent Solenoid (Water Works Box) K14 Pump Relay Coil
K6 Acid Solenoid (Water Works Box) K15 Detergent Pump (240vac)
K7 Drain 1 K16 Acid Pump (240vac)
K8 Drain 2 K17 Sanitize Pump (240vac)
K9 Level Alarm (Remote)
NOTE: Relays K1-K14 output is 24-vac and K15-K17 are 240-vac.
Sentry
Sentry III
III “OHF”
“OHF” Installation
Installation and
and Operation
Operation Manual
Manual Effective
Effective May
May 26,
26, 2004
2004
Part 32
Part No.
No. 8824990
8824990 Revised
Revised April
April 28,
28, 2008
2008
SECTION 6.0 - AUTOMATIC CHEMICAL DOSING
6.1 Initial Start-Up Procedures for Automatic Dosing and Chemical Usage
The chemical usage will vary depending on the make and manufacturer, the amount of water required
for each cycle, and the water quality. It is very important to have your Chemical Supplier test the water
supply and determine the proper usage and concentrations of each specific chemical. This information
should be posted on a cleaning chart near the milk cooler.
IMPORTANT NOTE: Improper chemical usage can cause non-warranted and non-repairable damage to
! your stainless steel milk cooler. Chemicals should be purchased from a reputable source that
specializes in the proper application and usage of dairy cleansers for clean-in-place (CIP) applications.
6.2 Peristaltic Pumps

The peristaltic pumps are controlled by Sentry III programming and designed to deliver a specific
amount of liquid chemical per second of operation. Validate pump motor model number to
determine chemical dispensing rate. See Section 6.5 and Tables 1A - 1C.
6.3 Chemical Cautions

• Proper safety precautions must be followed when handling chemicals.
• Read and abide by all Material Safety Data Sheets (MSDS), labels, instructions, warnings,
and health hazard information provided by the Chemical Manufacturer.
• Eye, face, and skin protection should be worn at all times!
• Prime peristaltic pumps in a glass jar only. Do not prime the pumps into the milk cooler.
• Without proper dilution, chemicals can damage the stainless steel milk cooler.
• Never mix chemicals — a deadly gas may be created.
• Ensure that all drains are properly trapped to prevent mixed chemical gasses from re-
entering the workplace.
• Store chemicals in an area protected from freezing and out of direct sunlight.
• Store chemicals in an area that prevents access by children or unauthorized individuals.
CAUTION
WEAR EYE PROTECTION, CORROSIVE POISON
RUBBER GLOVES, AND
APRONS WHEN HANDLING
CHEMICALS
6.4 Peristaltic Pump Priming
The peristaltic chemical pumps will require priming upon the initial installation and each time the
chemical supply drums are emptied and replaced thereafter. The following procedure provides the
proper method of priming each pump:
1. While holding the female barbed fitting stationary, separate the in-line disconnect by pulling the
quick-connect down and turning it a 1/2 turn counterclockwise.
2. Place the COOL/OFF/WASH rotary switch in the “OFF” position. While holding a glass jar beneath
the pump’s discharge, press and hold the appropriate cycle switch of the pump to be primed.
Holding the switch for 15 seconds will begin priming. Once primed, release the switch.
3. Reconnect the quick-connect fitting by inserting the male end into the female socket and turning
1/2 turn clockwise to lock it into position.
4. Safely dispose of the small amount of chemical in the glass jar.
5. Thoroughly wash all chemical traces from the glass jar and repeat the procedure for the remaining
peristaltic chemical pumps.
Figure 27 - Peristaltic Pump Priming
SENTRY III
®
NOTE: Validate pump motor model number

to determine chemical dispensing rate.
OFF
COOL WASH
SAMPLE
AGITAT E
BOTTOM UNIT PRE-RINSE CYCLE Detergent Prime

ALL UNITS DETERGENT CYCLE Acid Prime

AGITAT E
PRE-START COOLING ACID CYCLE Sanitize Prime
0308 8824349
DFE0230
Press and hold for 15 seconds and priming will start.
Priming
Disconnect Hold stationary.
Discharge Inlet Inlet Inlet

Pull down and turn 1/2 turn CCW.
Table 1A - Peristaltic Pump Timing for Specific Chemical Concentrations
(2 to 160 seconds) (See Section 5.4, Item Nos. 29-32)
8822976 Motor 8825611 Motor 8822976 Motor 8825611 Motor
Model No. 105-4058 Model No. 105-60108 Model No. 105-4058 Model No. 105-60108
Sec. ml. oz. Sec. ml. oz. Sec. ml. oz. Sec. ml. oz.
2 5.2 0.18 2 11.67 0.39 82 213.2 7.21 82 478.33 16.17
4 10.4 0.35 4 23.33 0.79 84 218.4 7.38 84 490.00 16.57
6 15.6 0.53 6 35.00 1.18 86 223.6 7.56 86 501.67 16.96
8 20.8 0.70 8 46.67 1.58 88 228.8 7.74 88 513.33 17.36
10 26 0.88 10 58.33 1.97 90 234 7.91 90 525.00 17.75
12 31.2 1.05 12 70.00 2.37 92 239.2 8.09 92 536.67 18.15
14 36.4 1.23 14 81.67 2.76 94 244.4 8.26 94 548.33 18.54
16 41.6 1.41 16 93.33 3.16 96 249.6 8.44 96 560.00 18.94
18 46.8 1.58 18 105.00 3.55 98 254.8 8.61 98 571.67 19.33
20 52 1.76 20 116.67 3.94 100 260 8.79 100 583.33 19.72
22 57.2 1.93 22 128.33 4.34 102 265.2 8.97 102 595.00 20.12
24 62.4 2.11 24 140.00 4.73 104 270.4 9.14 104 606.67 20.51
26 67.6 2.29 26 151.67 5.13 106 275.6 9.32 106 618.33 20.91
28 72.8 2.46 28 163.33 5.52 108 280.8 9.49 108 630.00 21.30
30 78 2.64 30 175.00 5.92 110 286 9.67 110 641.67 21.70
32 83.2 2.81 32 186.67 6.31 112 291.2 9.84 112 653.33 22.09
34 88.4 2.99 34 198.33 6.71 114 296.4 10.02 114 665.00 22.49
36 93.6 3.16 36 210.00 7.10 116 301.6 10.20 116 676.67 22.88
38 98.8 3.34 38 221.67 7.50 118 306.8 10.37 118 688.33 23.28
40 104 3.52 40 233.33 7.89 120 312 10.55 120 700.00 23.67
42 109.2 3.69 42 245.00 8.28 122 317.2 10.72 122 711.67 24.06
44 114.4 3.87 44 256.67 8.68 124 322.4 10.90 124 723.33 24.46
46 119.6 4.04 46 268.33 9.07 126 327.6 11.08 126 735.00 24.85
48 124.8 4.22 48 280.00 9.47 128 332.8 11.25 128 746.67 25.25
50 130 4.40 50 291.67 9.86 130 338 11.43 130 758.33 25.64
52 135.2 4.57 52 303.33 10.26 132 343.2 11.60 132 770.00 26.04
54 140.4 4.75 54 315.00 10.65 134 348.4 11.78 134 781.67 26.43
56 145.6 4.92 56 326.67 11.05 136 353.6 11.95 136 793.33 26.83
58 150.8 5.10 58 338.33 11.44 138 358.8 12.13 138 805.00 27.22
60 156 5.27 60 350.00 11.83 140 364 12.31 140 816.67 27.61
62 161.2 5.45 62 361.67 12.23 142 369.2 12.48 142 828.33 28.01
64 166.4 5.63 64 373.33 12.62 144 374.4 12.66 144 840.00 28.40
66 171.6 5.80 66 385.00 13.02 146 379.6 12.83 146 851.67 28.80
68 176.8 5.98 68 396.67 13.41 148 384.8 13.01 148 863.33 29.19
70 182 6.15 70 408.33 13.81 150 390 13.19 150 875.00 29.59
72 187.2 6.33 72 420.00 14.20 152 395.2 13.36 152 886.67 29.98
74 192.4 6.50 74 431.67 14.60 154 400.4 13.54 154 898.33 30.38
76 197.6 6.68 76 443.33 14.99 156 405.6 13.71 156 910.00 30.77
78 202.8 6.86 78 455.00 15.39 158 410.8 13.89 158 921.67 31.17
80 208 7.03 80 466.67 15.78 160 416 14.06 160 933.33 31.56
NOTE: Validate pump motor model number to determine chemical dispensing rate.
Table 1B - Peristaltic Pump Timing for Specific Chemical Concentrations
162 421.2 14.24 162 945.00 31.95 240 624 21.10 240 1400.00 47.34
164 426.4 14.42 164 956.67 32.35 242 629.2 21.27 242 1411.67 47.73
166 431.6 14.59 166 968.33 32.74 244 634.4 21.45 244 1423.33 48.13
168 436.8 14.77 168 980.00 33.14 246 639.6 21.62 246 1435.00 48.52
170 442 14.94 170 991.67 33.53 248 644.8 21.80 248 1446.67 48.92
172 447.2 15.12 172 1003.33 33.93 250 650 21.98 250 1458.33 49.31
174 452.4 15.29 174 1015.00 34.32 252 655.2 22.15 252 1470.00 49.71
176 457.6 15.47 176 1026.67 34.72 254 660.4 22.33 254 1481.67 50.10
178 462.8 15.65 178 1038.33 35.11 256 665.6 22.50 256 1493.33 50.50
180 468 15.82 180 1050.00 35.50 258 670.8 22.68 258 1505.00 50.89
182 473.2 16.00 182 1061.67 35.90 260 676 22.85 260 1516.67 51.28
184 478.4 16.17 184 1073.33 36.29 262 681.2 23.03 262 1528.33 51.68
186 483.6 16.35 186 1085.00 36.69 264 686.4 23.21 264 1540.00 52.07
188 488.8 16.53 188 1096.67 37.08 266 691.6 23.38 266 1551.67 52.47
190 494 16.70 190 1108.33 37.48 268 696.8 23.56 268 1563.33 52.86
192 499.2 16.88 192 1120.00 37.87 270 702 23.73 270 1575.00 53.26
194 504.4 17.05 194 1131.67 38.27 272 707.2 23.91 272 1586.67 53.65
196 509.6 17.23 196 1143.33 38.66 274 712.4 24.08 274 1598.33 54.05
198 514.8 17.40 198 1155.00 39.06 276 717.6 24.26 276 1610.00 54.44
200 520 17.58 200 1166.67 39.45 278 722.8 24.44 278 1621.67 54.84
202 525.2 17.76 202 1178.33 39.84 280 728 24.61 280 1633.33 55.23
204 530.4 17.93 204 1190.00 40.24 282 733.2 24.79 282 1645.00 55.62
206 535.6 18.11 206 1201.67 40.63 284 738.4 24.96 284 1656.67 56.02
208 540.8 18.28 208 1213.33 41.03 286 743.6 25.14 286 1668.33 56.41
210 546 18.46 210 1225.00 41.42 288 748.8 25.32 288 1680.00 56.81
212 551.2 18.63 212 1236.67 41.2 290 754 25.49 290 1691.67 57.20
214 556.4 18.81 214 148.33 42.21 292 759.2 25.67 292 1703.33 57.60
216 561.6 18.99 216 1260.00 42.61 294 764.4 25.84 294 1715.00 57.99
218 566.8 19.16 218 1271.67 43.00 296 769.6 26.02 296 1726.67 58.39
220 572 19.34 220 1283.33 43.39 298 774.8 26.19 298 1738.33 58.78
222 577.2 19.51 222 1295.00 43.79 300 780 26.37 300 1750.00 59.17
224 582.4 19.69 224 1306.67 44.18 302 785.2 26.55 302 1761.67 59.57
226 587.6 19.87 226 1318.33 44.58 304 790.4 26.72 304 1773.33 59.96
228 592.8 20.04 228 1330.00 44.97 306 795.6 26.90 306 1785.00 60.36
230 598 20.22 230 1341.67 45.37 308 800.8 27.07 308 1796.67 60.75
232 603.2 20.39 232 1353.33 45.76 310 806 27.25 310 1808.33 61.15
234 608.4 20.57 234 1365.00 46.16 312 811.2 27.42 312 1820.00 61.54
236 613.6 20.74 236 1376.67 46.55 314 816.4 27.60 314 1831.67 61.94
238 618.8 20.92 238 1388.33 46.95 316 821.6 27.78 316 1843.33 62.33
240 624 21.10 240 1400.00 47.34 318 826.8 27.95 318 1855.00 62.73
Table 1C - Peristaltic Pump Timing for Specific Chemical Concentrations
320 832 28.13 320 1866.67 63.12 400 1040 35.16 400 2333.33 78.90
322 837.2 28.30 322 1878.33 63.51 402 1045.2 35.34 402 2345.00 79.29
324 842.4 28.48 324 1890.00 63.91 404 1050.4 35.51 404 2356.67 79.69
326 847.6 28.66 326 1901.67 64.30 406 1055.6 35.69 406 2368.33 80.08
328 852.8 28.83 328 1913.33 64.70 408 1060.8 35.86 408 2380.00 80.48
330 858 29.01 330 1925.00 65.09 410 1066 36.04 410 2391.67 80.87
332 863.2 29.18 332 1936.67 65.49 412 1071.2 36.21 412 2403.33 81.27
334 868.4 29.36 334 1948.33 65.88 414 1076.4 36.39 414 2415.00 81.66
336 873.6 29.53 336 1960.00 66.28 416 1081.6 36.57 416 2426.67 82.06
338 878.8 29.71 338 1971.67 66.67 418 1086.8 36.74 418 2438.33 82.45
340 884 29.89 340 1983.33 67.06 420 1092 36.92 420 2450.00 82.84
342 889.2 30.06 342 1995.00 67.46 422 1097.2 37.09 422 2461.67 83.24
344 894.4 30.24 344 2006.67 67.85 424 1102.4 37.27 424 2473.33 83.63
346 899.6 30.41 346 2018.33 68.25 426 1107.6 37.45 426 2485.00 84.03
348 904.8 30.59 348 2030.00 68.64 428 1112.8 37.62 428 2496.67 84.42
350 910 30.77 350 2041.67 69.04 430 1118 37.80 430 2508.33 84.82
352 915.2 30.94 352 2053.33 69.43 432 1123.2 37.97 432 2520.00 85.21
354 920.4 31.12 354 2065.00 69.83 434 1128.4 38.15 434 2531.67 85.61
356 925.6 31.29 356 2076.67 70.22 436 1133.6 38.32 436 2543.33 86.00
358 930.8 31.47 358 2088.33 70.61 438 1138.8 38.50 438 2555.00 86.39
360 936 31.64 360 2100.00 71.01 440 1144 38.68 440 2566.67 86.79
362 941.2 31.82 362 2111.67 71.40 442 1149.2 38.85 442 2578.33 87.18
364 946.4 32.00 364 2123.33 71.80 444 1154.4 39.03 444 2590.00 87.58
366 951.6 32.17 366 2135.00 72.19 446 1159.6 39.20 446 2601.67 87.97
368 956.8 32.35 368 2146.67 72.59 448 1164.8 39.38 448 2613.33 88.37
370 962 32.52 370 2158.33 72.98 450 1170 39.56 450 2625.00 88.76
372 967.2 32.70 372 2170.00 73.38 452 1175.2 39.73 452 2636.67 89.16
374 972.4 32.87 374 2181.67 73.77 454 1180.4 39.91 454 2648.33 89.55
376 977.6 33.05 376 2193.33 74.17 456 1185.6 40.08 456 2660.00 89.95
378 982.8 33.23 378 2205.00 74.56 458 1190.8 40.26 458 2671.67 90.34
380 988 33.40 380 2216.67 74.95 460 1196 40.43 460 2683.33 90.73
382 993.2 33.58 382 2228.33 75.35 462 1201.2 40.61 462 2695.00 91.13
384 998.4 33.75 384 2240.00 75.74 464 1206.4 40.79 464 2706.67 91.52
386 1003.6 33.93 386 2251.67 76.14 466 1211.6 40.96 466 2718.33 91.92
388 1008.8 34.11 388 2263.33 76.53 468 1216.8 41.14 468 2730.00 92.31
390 1014 34.28 390 2275.00 76.93 470 1222 41.31 470 2741.67 92.71
392 1019.2 34.46 392 2286.67 77.32 472 1227.2 41.49 472 2753.33 93.10
394 1024.4 34.63 394 2298.33 77.72 474 1232.4 41.66 474 2765.00 93.50
396 1029.6 34.81 396 2310.00 78.11 476 1237.6 41.84 476 2776.67 93.89
398 1034.8 34.98 398 2321.67 78.50 478 1242.8 42.02 478 2788.33 94.28
Table 1D - Peristaltic Pump Timing for Specific Chemical Concentrations
478 1242.8 42.02 478 2788.33 94.28 568 1476.8 49.93 568 3313.33 112.04
480 1248 42.19 480 2800.00 94.68 570 1482 50.10 570 3325.00 112.43
482 1253.2 42.37 482 2811.67 95.07 572 1487.2 50.28 572 3336.67 112.83
484 1258.4 42.54 484 2823.33 95.47 574 1492.4 50.45 574 3348.33 113.22
486 1263.6 42.72 486 2835.00 95.86 576 1497.6 50.63 576 3360.00 113.62
488 1268.8 42.90 488 2846.67 96.26 578 1502.8 50.81 578 3371.67 114.01
490 1274 43.07 490 2858.33 96.65 580 1508 50.98 580 3383.33 114.40
492 1279.2 43.25 492 2870.00 97.05 582 1513.2 51.16 582 3395.00 114.80
494 1284.4 43.42 494 2881.67 97.44 584 1518.4 51.33 584 3406.67 115.19
496 1289.6 43.60 496 2893.33 97.84 586 1523.6 51.51 586 3418.33 115.59
498 1294.8 43.77 498 2905.00 98.23 588 1528.8 51.69 588 3430.00 115.98
500 1300 43.95 500 2916.67 98.62 590 1534 51.86 590 3441.67 116.38
502 1305.2 44.13 502 2928.33 99.02 592 1539.2 52.04 592 3453.33 116.77
504 1310.4 44.30 504 2940.00 99.41 594 1544.4 52.21 594 3465.00 117.17
506 1315.6 44.48 506 2951.67 99.81 596 1549.6 52.39 596 3476.67 117.56
508 1320.8 44.65 508 2963.33 100.20 598 1554.8 52.56 598 3488.33 117.95
510 1326 44.83 510 2975.00 100.60 600 1560 52.74 600 3500.00 118.35
512 1331.2 45.00 512 2986.67 100.99
514 1336.4 45.18 514 2998.33 101.39
516 1341.6 45.36 516 3010.00 101.78
518 1346.8 45.53 518 3021.67 102.17
520 1352 45.71 520 3033.33 102.57
522 1357 45.88 522 3045.00 102.96
524 1362.4 46.06 524 3056.67 103.36
526 1367.6 46.24 526 3068.33 103.75
528 1372.8 46.41 528 3080.00 104.15
530 1378 46.59 530 3091.67 104.54
532 1383.2 46.76 532 3103.33 104.94
534 1388.4 46.94 534 3115.00 105.33
536 1393.6 47.11 536 3126.67 105.73
538 1398.8 47.29 538 3138.33 106.12
540 1404 47.47 540 3150.00 106.51
542 1409.2 47.64 542 3161.67 106.91
544 1414.4 47.82 544 3173.33 107.30
546 1419.6 47.99 546 3185.00 107.70
548 1424.8 48.17 548 3196.67 108.09
550 1430 48.35 550 3208.33 108.49
552 1435.2 48.52 552 3220.00 108.88
554 1440.4 48.70 554 3231.67 109.28
556 1445.6 48.87 556 3243.33 109.67
6.5 Determining Water Usage Requirements
The Sentry III is fully programmable for wash water fill and drain time through the wash program
setup. See Section 5 for programming.
There are three factors that must be considered when determining the amount of water required
during the wash cycle:
1. The first requirement is to ensure there is sufficient water to prevent cavitation of the wash pump.
See Table 2 for minimum water requirements.
2. The second requirement is to ensure that there is sufficient water to maintain a minimum drain
temperature of 115°F (46°C) at the end of the hot-detergent wash cycle. The volume of water
required to satisfy the minimum drain temperature will vary depending on the surface area and
temperature of the milk cooler and the inlet supply water temperature. The installation technician
will need to adjust the fill water volume until the minimum drain temperature is achieved for the
hot-detergent cycle.
3. The third requirement is to ensure that there is sufficient drain time between cycles. This is to
prevent chemical mixing and redeposit of materials on the milk cooler surface.
Table 2 - Minimum Water Requirements (Per Cycle)
Cooler Model Liters U.S. Gallons

400 - 1000 37.9 10.0
1350 - 2000 56.8 15.0
2700 - 3000 60.6 16.0
4,000 - 5,000 75.7 20.0
6,000 - 8,000 113.6 30.0
6.6 Determining Actual Water Usage

To estimate the actual water usage:
1. Measure the customer’s water supply pressure.
2. Determine the programmed wash fill time “WFT” from Section 5.4, Item No. 6.
3. Refer to the calculated water usage provided in Table 3.
Table 3 - Calculated Water Usage (Fill-Time/Supply Pressure)
Measured Measured Water Supply Pressure (psig)

Fill-Time 15 psig 20 psig 30-50 psig 60 psig
(Minutes) Liters Gallons Liters Gallons Liters Gallons Liters Gallons
3.00 35.89 9.48 42.59 11.25 48.83 12.90 51.10 13.50
4.00 47.85 12.64 56.78 15.00 65.11 17.20 68.14 18.00
5.00 59.81 15.80 70.98 18.75 81.39 21.50 85.17 22.50
6.00 71.77 18.96 85.17 22.50 97.66 25.80 102.21 27.00
7.00 83.73 22.12 99.37 26.25 113.94 30.10 119.24 31.50
8.00 95.70 25.28 113.56 30.00 130.22 34.40 136.27 36.00
9.00 107.66 28.44 127.76 33.75 146.50 38.70 153.31 40.50
10.00 119.62 31.60 141.95 37.50 162.77 43.00 170.34 45.00
11.00 131.58 34.76 156.15 41.25 179.05 47.30 187.38 49.50
12.00 143.54 37.92 170.34 45.00 195.33 51.60 204.41 54.00
13.00 155.50 41.08 184.54 48.75 211.60 55.90 221.45 58.50
14.00 167.47 44.24 198.73 52.50 227.88 60.20 238.48 63.00
15.00 179.43 47.40 212.93 56.25 244.16 64.50 255.52 67.50
Figure 28 - Wash Cycle Timing Sequence
The Sentry III provides several programming options for the wash cycles.
FULL WASH CYCLE
START "R1?"
"R4" Optional
"R4?" Optional Pre-Rinse
Post-Rinse "R1T" C/W/H
"R4T" C/W/H "R1C" 1/2-5 min.
"R4C" 1/2-5 min. "R1D" DR1 or 2
"AR"
"AR?" Optional "WD"
Acid-Rinse Optional
"ART" C/W ALL CYCLES: Wash-Delay
"ARC" 1/2-5 min. 0-120 min.
"WFT" Water Fill Time: 3-20 min.
"DRN" Drain Time: 1-10 min.
"MIX" Warm Water: 25-50% Hot
"DP": 0-600 sec.
"AWP": 0-600 sec.

"AW"
"R3" "ARP": 0-600 sec. Optional*
Post-Rinse Acid-Wash
"R3T" C/W/H "SRP": 0-600 sec. "AWT" C/W/H
"R3C" 1/2-5 min. "AWC" 2-10 min.
*Acid Wash (AW) is

selected by pressing the
"DW" "R2" "Full Wash Switch" and
Detergent Wash Rinse "Sample Agitation Switch"
"DWT" Hot "R2T" C/W/H simultaneosly. Available on
"DWC" 2-10 min. "R2C" 1/2-5 min. "ADB" models only.
ACID CYCLE, "WWB" MODELS ACID CYCLE, "ADB" MODELS SANITIZE CYCLE
START START START

"R4"
"R4?" Optional "R1" "R2" "R1"
Post-Rinse Pre-Rinse Rinse Pre-Rinse
"R4T" C/W/H "R1T" C/W/H "R2T" C/W/H "R1T" C/W/H
"SR"
"R4C" 1/2-5 min. "R1C" 1/2-5 min. "R2C" 1/2-5 min. "R1C" 1/2-5 min.
Sanitize-Rinse
"SRT" C/W
"SRC" 1/2-5 min.
"AR" "AW"
Acid-Rinse Acid-Wash
"ART" C/W "AWT" C/W/H
"ARC" 1/2-5 min. "AWC" 2-10 min.
SECTION 7.0 - OPERATING INSTRUCTIONS
7.1 General
! MANDATORY ACTION
The Sentry III control system is designed for —MILK COOLING AND STORAGE— —WASH—
“CAP MUST BE REMOVED” “CAP MUST BE ATTACHED”
easy, touch-of-a-button operation with simple
visual notification of each operational mode SCREEN MUST BE
INSPECTED AND
with bright, LED indicators. CLEANED
REGULARLY.
CAP SCREEN
Please locate the enclosed plastic laminated

reference chart, Part No. 8824909, near the
Sentry III control. This will provide unfamiliar
! ACTION OBLIGATOIRE
—REFROIDISSEMENT ET —LAVAGE—
operators with a quick reference to the basic ENTREPOSAGE DU LAIT— “LE BOUCHON DOIT ÊTRE ATTACHÉ”
“LE BOUCHON DOIT ÊTRE ENLEVÉ”
operation and features of the Sentry III
LE GRILLAGE
control system. DOIT ÊTRE
RÉGULIÈREMENT
INSPECTÉ ET
NETTOYÉ
NOTE: Wash cap located on left side of BOUCHON GRILLAGE
cabinet must be disconnected during milk

cooling and storage modes. Wash cap to be ! ACCION OBLIGATORIA
connected only during wash modes. —DURANTE EL ALMACENAJE Y —DURANTE EL LAVADO—
ENFRIAMIENTO DE LECHE— “EL TAPÓN DEBE ESTAR PUESTO”
“EL TAPÓN DEBE SER REMOVIDO”
IMPORTANT NOTE: This tank is CIP-able. LA MALLA
! All Mueller bulk milk coolers are CIP-able. In DEBE SER
INSPECCIONADA Y
accordance with 3A Standard 13-10, it is LIMPIADA
REGULARMENTE
recommended that the outlet valve on this 0408
TAPÓN MALLA
8824401
cooler be manually cleaned prior to the

sanitize cycle.
Figure 29 - Sentry III Operating Controls
SENTRY III
®
OFF
COOL WASH
SAMPLE
AGITAT E

AGITAT E
0308 8824349
DFE0230
7.2 “Cool-Off-Wash” Rotary-Selector Switch
Select “COOL” for cooling modes, “OFF” for sample agitation and programming or when the milk
cooler is not in use, and “WASH” for cleaning modes.
7.3 Cooling Bottom Unit Switch

1. When the rotary selector switch is placed in the cool mode the interval agitation is started. Press
the “Cooling Bottom Unit” switch once to initiate the time-delayed start of the bottom refrigeration
unit(s). The “Delayed Start” LED will flash until the time delay has expired. After the time delay has
expired the “Bottom Unit” LED will illuminate and the bottom refrigeration unit(s) will energize if
the temperature control is calling for cooling. The programmable time delay may be adjusted
between 0-120 minutes. See programming section for adjustment.
2. Pressing the “Cooling Bottom Unit” switch a second time will bypass the programmable time delay
and immediately start the bottom refrigeration unit(s).
3. To cancel the bottom or all refrigeration unit(s), turn the “COOL — OFF — WASH” rotary switch to
the “OFF” position.
4. During the cooling cycle, the “Cycle Time” display will show the accumulated run time of the
bottom refrigeration unit(s) in 1/10 hours. The run time will continue to accumulate until the rotary
selector switch is turned to the “OFF” position.
7.4 Cooling All Units Switch

1. With the rotary selector switch in the “COOL” position, press the “Cooling All Units” switch once
to initiate the time-delayed start of the side refrigeration unit(s). The “Delayed Start” LED will flash
until the time delay has expired. The programmable time delay may be adjusted between 0-300
minutes. See programming section for adjustment.
NOTE: The time delay for the “Cooling All Units” will not start timing until the “Cooling Bottom
Unit” time delay expires.
2. After the “Cooling All Units” time delay has expired the “All Units” LED will illuminate and the side
refrigeration unit(s) will energize if the temperature control is calling for cooling.
3. Pressing the “Cooling All Units” switch a second time will bypass the programmable time delay
and immediately start the bottom and side refrigeration units.
4. To cancel the bottom or all refrigeration unit(s), turn the “COOL — OFF — WASH” rotary switch to
the “OFF” position.
7.5 Pre-Start Cooling Switch

1. With the rotary selector switch in the “COOL” position and “Cooling Bottom Units” and/or
“Cooling All Units” in the automatic cool position, press the “Pre-Start Cooling” switch once to
initiate an automatic override of the agitator(s) and refrigeration unit(s). The “Pre-Start Cooling”
mode may be programmed for 30 or 60 minutes. See programming section for adjustment.
2. After the programmed time period expires, the refrigeration unit(s) will return to the normal
cooling mode.
3. This feature will pre-cool and blend the milk to 34°F (1.1°C) at the onset of the second, third, or
fourth milkings.
4. To cancel “Pre-Start Cooling” press the switch a second time.
7.6 Pre-Start Agitator Switch

1. With the rotary selector switch in the “COOL” position and “Cooling Bottom Units” and/or
“Cooling All Units” in the automatic cool position, press the “Pre-Start Agitator” switch once to
initiate manual agitation for programmed period of 30 or 60 minutes. See programming section for
adjustment.
2. This feature blends the warm incoming milk at the onset of the second, third, or fourth milkings.
3. To cancel “Pre-Start Agitation” press the switch a second time.
7.7 Temperature Alarm LED

1. The temperature alarm gives a visual indication of milk temperature conditions. If the “Temperature
Alarm” is flashing the milk temperature is either below 34°F (1.1°C) or above 44°F (6.6°C).
2. A remote alarm is also incorporated into the relay board inside of the control box. This is a 24-vac
output that can be connected to a remote lamp or buzzer. See wiring schematic for remote alarm
wiring.
7.8 Full Tank Alarm LED

1. The “Full Tank Alarm” is a visual indication of a full tank of milk. This alarm must be incorporated
with a level switch installed in the milk cooler to indicate the milk cooler is full.
2. A remote “Full Tank Alarm” is also incorporated into the relay board inside of the control box. This
is a 24vac output that can be connected to a remote lamp or buzzer. See wiring schematic for
remote alarm wiring.
7.9 Detergent Cycle Switch

The Sentry III is designed for fully programmable wash options including water fill, drain, pump and
chemical dispensing times. During the “Detergent Wash” cycle the “Cycle Time” display will
numerically count down the remaining time to complete the “WASH” cycle. See programmable options
and wash charts.
1. With the rotary switch in the “WASH” position, press the “Detergent Cycle” switch.
The “Detergent Cycle” offers multiple programming options:
• “PRE-RINSE — RINSE — DETERGENT — POST RINSE”
• “PRE-RINSE — RINSE — DETERGENT — POST RINSE — ACID/SANITIZE”
• “PRE-RINSE — RINSE — DETERGENT — POST RINSE — ACID/SANITIZE — POST RINSE”
2. The “Detergent Cycle” utilizes program parameter “DWP” for detergent dispensing and “ARP” for
acid dispensing.
3. A programmable 0 to 120-minute delayed start is available to allow sufficient recovery time for the
water-heating device. If a time delay is programmed, the program will perform the pre-rinse cycle
then delay for the programmed time. After the delay expires the wash cycle will continue with the
rinse, detergent, post rinse, acid/sanitize cycles. See programmable options for “WD.”
4. At the end of the cycle the display will flash “0”, this indicates the wash is complete and another
function may be started.
5. Also incorporated into the detergent wash cycle is a low water temperature alarm “LWT”. The
“LWT” takes a temperature reading during the detergent drain cycle, if this reading is below the
programmed “LWT” at the end of the wash cycle “LWT” will be displayed in the cycle time display.
This is only an indicator of low detergent wash temperatures and all wash cycles function
normally, when the rotary switch is turned to the “OFF” position the alarm is cleared. See
programmable options for “LWT.”
6. To cancel and reset the “WASH” cycle, turn the “COOL — OFF — WASH” rotary switch to the
“OFF” position.
7.10 Advance Switch

1. The Sentry III incorporates an advance switch to advance through the cycles. The advance switch
is intended for service and testing of cycles and not intended to shorten wash times.
2. Press once to advance to drain of current cycle. This allows water and chemicals to be drained
before the next cycle can be started to prevent mixing of chemicals in the milk cooler.
7.11 Acid Cycle Switch

1. With the rotary selector switch in the “WASH” position, press the “ACID” cycle switch once to start
a “PRE-RINSE — ACID — WASH — RINSE” cycle.
2. The acid cycle switch utilizes program parameter “AWP” for acid dispensing.
3. To cancel and reset the “ACID WASH,” turn the “COOL — OFF — WASH” rotary switch to the
“OFF” position.
7.12 Sanitize Cycle

1. With the rotary selector switch in the “WASH” position, press the “SANITIZE” cycle switch once to
start a “SANITIZE” cycle. There are no pre-rinses or post rinses on the “SANITIZE” cycle.
2. The sanitize cycle switch utilizes program parameter “SRP” for sanitizer dispensing.
3. To cancel and reset the “SANITIZE” cycle, turn the “COOL — OFF — WASH” rotary switch to the
“OFF” position.
7.13 Circulation Pump

The “Circulation Pump” LED is a visual indicator of when the wash water circulation pump is energized.
7.14 Drain Valve

The “Drain Valve” LED is a visual indicator of when the drain valve is open during the wash cycles.
7.15 Agitate Sample Switch
1. With the rotary selector switch in the “OFF” position, press the “Agitate Sample” switch once to
start the agitator(s) for milk sampling. The agitator(s) will operate for the programmed period of 5
or 10 minutes, and shut off automatically. See Sections 5.2, Item No. 10.
2. To cancel “Agitate Sample” press the switch a second time.
7.16 Milk Temperature Display

The milk temperature display provides a digital readout of the product temperature. To ensure
calibration accuracy and safe product holding temperatures, check and compare the actual product
temperature with an accurate secondary thermometer on a regular basis. See Program Parameter “CAL”
7.17 Cycle Time Display

1. The “Cycle Time” display is intended to show refrigeration run time and wash timer count down.
2. During the cooling cycle, the “Cycle Time” display will show the accumulated run time of the
bottom refrigeration unit(s) in 1/10 hours. The run time will continue to accumulate until the rotary
selector switch is turned to the “OFF” position.
3. During the wash cycles, the “Cycle Time” display will count down the time remaining in the wash
cycle and display a flashing “0” when complete. Turning the rotary switch to the “OFF” position
will clear the display.
4. The “Cycle Time” display is also utilized to display the parameter settings while programming the
Sentry III.
7.18 Cooling Override Switch (FOR AUTHORIZED SERVICE TECHNICIAN USE ONLY)
WARNING! RISK OF ELECTRICAL SHOCK. Failure to disconnect power from Sentry III control
before servicing may result in death or serious injury. Service should be performed by an
authorized service technician only.
1. The Sentry III has an emergency override switch located inside the enclosure. This will override
the temperature control and several other components and engage the bottom refrigeration unit(s)
and agitator(s) in an emergency situation.
2. To access and activate this switch, turn the power off to the Sentry III control box, open the door
and move this switch to the “Manual” position. Close the door, secure the door screws, and
reapply power.
IMPORTANT NOTE: There will be no automatic temperature control in the “Manual Over-Ride
! Position.” When the product temperature is at a safe holding temperature, turn the power supply off to
the Sentry III control. (This switch is for authorized Mueller Technician use only.)
SECTION 8.0 - WEIGHTS AND DIMENSIONS
8.1 English Weights and Dimensions

Dimensions not to be used for construction unless certified.
Capacity1 A B C D E F G H J2 No. of Weight

Model (gal) (in) (in) (in) (in) (in) (in) (in) (in) (in) Legs (Empty)3
O-500 500 78 61 37.25 51 63.75 18 42 87.75 4/5 4 1,215
O-600 600 90 61 37.25 51.25 64 18 54 99.75 44/55 4 1,411
O-800S 800 80 71.25 50 60.75 73.5 18 44 89.75 4/8 4 1,700
O-1000S 1,000 102 71.25 50 61.25 74 18 33 111.75 4/8 6 2,075
O-1000D 1,000 102 71.25 50 61.25 74 18 33 111.75 4/8 6 2,075
O-1350 1,350 102 80 48.25 69.125 82 18 33 111.75 7/9 6 2,449
O-1600 1,600 120 80 48.25 69.5 82.25 18 42 129.75 7/9 6 2,696
O-1800 1,800 136 80 48.25 70 82.5 18 50 145.75 7/9 6 3,009
O-2000 2,000 155 80 48.25 70.25 83 17.5 40 164.75 7/9 8 3,322
O-2700 2,700 155 90.5 55 79 91.875 17.5 40 164.75 7/9 8 3,763
O-3000 3,000 176 90.5 55 79.375 91.25 18 35 185.75 7/9 10 4,595
O-4000 4,000 196 97.625 58 86.25 99 18 32 205 7/9 12 5,982
O-5000 5,000 196 108 62 93.675 106.25 18 32 205 7/9 12 6,282
O-6000 6,000 196 119 72 99.375 112.25 12.25 24.5 205 7/9 16 6,792
O-7000 7,000 196 127 78 106.5 119.25 12.25 24.5 205 7/9 16 6,912
O-8000 8,000 228 127 78 107.125 119.25 12 25.5 237 7/9 18 7,744
1Actual calibration capacity may exceed certified capacity.

2Minimum and maximum clearance under the milk cooler with standard adjustable legs.
3Approximate weight measured in pounds (includes agitator(s), pump assembly, and controls).
8.2 Metric Weights and Dimensions
Dimensions not to be used for construction unless certified.
Capacity1 A B C D E F G H J2 No. of Weight

Model (liters) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Legs (Empty)3
O-500 1,893 1,981 1,550 946 1,295 1,619 457 1,067 2,229 102/127 4 551
O-600 2,271 2,286 1,550 946 1,302 1,626 457 1,372 2,534 102/127 4 640
O-800S 3,028 2,032 1,810 1,270 1,543 1,867 457 1,118 2,280 102/203 4 771
O-1000S 3,785 2,591 1,810 1,270 1,556 1,880 457 838 2,839 102/203 6 941
O-1000D 3,785 2,591 1,810 1,270 1,556 1,880 457 838 2,839 178/229 6 941
O-1350 5,110 2,591 2,032 1,226 1,756 2,083 457 838 2,839 178/229 6 1,111
O-1600 6,057 3,048 2,032 1,226 1,765 2,089 457 1,067 3,296 178/229 6 1,223
O-1800 6,814 3,454 2,032 1,226 1,778 2,096 457 1,270 3,702 178/229 6 1,365
O-2000 7,571 3,937 2,032 1,226 1,784 2,108 445 1,016 4,185 178/229 8 1,507
O-2700 10,221 3,937 2,299 1,397 2,007 2,334 445 1,016 4,185 178/229 8 1,507
O-3000 11,356 4,470 2,299 1,397 2,016 2,343 457 889 4,718 178/229 10 2,084
O-4000 15,142 4,978 2,480 1,473 2,190 2,515 457 813 5,207 178/229 12 2,713
O-5000 18,927 4,978 2,743 1,575 2,379 2,699 457 813 5,207 178/229 12 2,850
O-6000 22,712 4,978 3,022 1,829 2,524 2,851 311 622 5,207 178/229 16 3,081
O-7000 26,498 4,978 3,226 1,981 2,705 3,029 311 622 5,207 178/229 16 3,135
O-8000 30,283 5,791 3,226 1,981 2,721 3,029 305 648 6,020 178/229 18 3,513
1Actual calibration capacity may exceed certified capacity.

2Minimum and maximum clearance under the milk cooler with standard adjustable legs.
3Approximate weight measured in kilograms (includes agitator(s), pump assembly, and controls).
SECTION 9.0 - SENTRY III EQUIPMENT MARKINGS
9.1 Label No. 8822229, Lock Out

LOCK OUT
HERE
VERROUILLER
ICI
USE CANDADO
0408 AQUÍ 8822229
9.2 Label No. 8820482, Caution - Disconnect Power and Retain Latch
CAUTION MISE EN GARDE ¡PRECAUCIÓN!

BEFORE ENTERING TANK, AVANT D’ENTRER DANS LE ANTES DE ENTRAR AL TANQUE
DISCONNECT POWER TO BASSIN DÉBRANCHER LE DESCONECTE LA CORRIENTE DEL
AGITATOR. REMOVE AND RETAIN COURANT À L’ AGITATEUR. AGITADOR, QUITE Y RETENGA EL
COVER LATCH. ENLEVER ET GARDER LE VERROU CERROJO DE LA TAPA DEL TANQUE.
0408 DU COUVERCLE. 8820482
9.3 Label No. 8820623, Warning Symbol - Electrical
9.4 Label No. 8822584, Pump Motor - Wire Marker

PUMP MOTOR
MOTEUR POUR
LA POMPE
MOTOR DE
0408
BOMBA 8822584
9.5 Label No. 8802375, Agitator(s) - Wire Marker

AGITATOR(S)
AGITATEUR(S)
AGITADOR(ES)
0408 8802375
9.6 Label No. 3791, Hot -Water Valve Marker
HOT
3791
9.7 Label No. 3792, Cold - Water Valve Marker
COLD
3792
9.8 Label No. 30737, Bottom Temp-Plate

BOTTOM EVAPORATOR
PLAQUE INFERIEUR
EVAPORADOR INFERIOR
0408 30737
9.9 Label No. 8823014, Warning - Chemical Pump Priming
WARNING
▲ WEAR EYE PROTECTION, RUBBER GLOVES, AND APRONS WHEN
HANDLING CHEMICALS.
▲ FOLLOW ALL INSTRUCTIONS, WARNINGS, AND HEALTH HAZARD
INFORMATION PROVIDED BY THE CHEMICAL MANUFACTURER.
▲ SEE MANUAL FOR PRIMING INSTRUCTIONS.
▲ DO NOT PRIME CHEMICAL PUMPS INTO THE FLO AT VALV E
ASSEMBLY. PRIME INTO A CLEAN CONTAINER ONLY.
▲ DO NOT MIX CHEMICALS—A HAZARDOUS VAPOR COULD RESULT.
▲ WITHOUT PROPER DILUTION, CHEMICALS CAN DAMAGE THE
STAINLESS STEEL MILK COOLER.
AVERTISSEMENT
▲ PORTER UN PROTECTEUR OCULAIRE, GANTS DE CAOUTCHOUC ET
TABLIER LORS DE LA MANUTENTION DES PR ODUITS CHIMIQUES.
▲ SUIVRE TOUTES LES INSTRUCTIONS, ALERTES ET INFORMATION
SUR LE DANGER POUR LA SANTÉ FOURNIS PAR LE FABRICANT DU
PRODUIT CHIMIQUE.
▲ VOIR LE MANUEL POUR L’ APPRÊTAGE.
▲ NE PAS AMORCER LES POMPES POUR PRODUITS CHIMIQUES DANS
L’ ASSEMBLAGE DU RÉGLEUR À FLOTTEUR. AMORCER SEULEMENT
DANS UN CONTENANT PROPRE.
▲ NE PAS MÉLANGER LES PRODUITS CHIMIQUES. UNE VAPEUR
DANGEREUSE POURRAIT ÊTRE PROVOQUÉE.
▲ SI LES PRODUITS CHIMIQUES NE SONT PAS PROPREMENT DILUÉS.
ILS PEUVENT ENDOMMAGER LES BASSINS À LAIT EN ACIER
INOXYDABLE.
¡ADVERTENCIA!
▲ USE GUANTES Y DELANTAL DE HULE ASÍ COMO GAFAS DE SEGURIDAD
DURANTE EL MANEJO DE QUÍMICOS.
▲ SIGA TODAS LAS INSTRUCCIONES, ADVERTENCIAS Y LEA
CUIDADOSAMENTE TODA LA INFORMACIÓN SOBRE LOS RIESGOS A LA
SALUD PROPORCIONADOS POR EL PROVEEDOR DE QUÍMICOS.
▲ LEA EL MANUAL DE INSTRUCCIONES SOBRE PURGADO.
▲ NO PURGUE LAS BOMBAS DE QUÍMICOS EN EL ENSAMBLE DE LA
VÁLVULA DE FLOTACIÓN. PURGUE LAS BOMBAS A UN RECIPIENTE
LIMPIO ÚNICAMENTE.
▲ NO MEZCLE LOS QUÍMICOS — UN VAPOR PELIGROSO PUEDE
FORMARSE.
▲ SIN LA APROPIADA DISOLUCIÓN, LOS QUÍMICOS, PUEDEN DAÑAR EL
ACERO INOXIDABLE DE SU TANQUE ENFRIADOR.
0408 8823014
9.10 Label No. 8823013, Warning - Disconnect Power Before Servicing
WARNING
DISCONNECT CONTROL
CABINET FROM MAIN POWER
SUPPLY BEFORE SERVICING.
AVERTISSEMENT
DÉBRANCHER L’ARMOIRE DE
COMMANDE DE LA SOURCE
ÉLECTRIQUE PRINCIPALE
AVANT D’EFFECTUER LA
MAINTENANCE.
¡ADVERTENCIA!
CORTE EL SUMINISTRO
PRINCIPAL DE CORRIENTE
ELÉCTRICA ANTES DE DAR
SERVICIO AL GABINETE DE
CONTROL.
0408 8823013
9.11 Part No. 8822225, CE Data Tag (U.K. Models Only)
Year of Construction
Année de fabrication
Año de fabricación
Model Number
Numéro de modèle
Número de modelo
Serial Number
Numéro de série
Número de serie
Noise Level
Niveau de bruit
Nivel de ruido
Weight
Poids
Peso
0408 8822225
9.12 Label No. 8801150, Warning - Disconnect Power Before Servicing
WARNING
DISCONNECT BOTH CONDENSING
UNIT AND CONTROL CABINET
FROM MAIN POWER SUPPLY
BEFORE SERVICING.
AVERTISSEMENT
DÉBRANCHEZ L’ UNITÉ
RÉFRIGÉRANTE ET LA BOÎTE DE
CONTRÔLE DU SYSTÈME
D’ALIMENTATION ÉLECTRIQUE
AVANT DE RÉPARER.
¡ADVERTENCIA!
DESCONECTE LAS UNIDADES DE
CONDENSACIÓN Y EL GABINETE
DE CONTROL DEL SUMINISTRO
ELÉCTRICO PRINCIPAL ANTES DE
DAR SERVICIO.
0408 8801150
9.13 Label No. 8820410, Data Tag (U.K. Models Only)
PA U L M U EL L E R C OM PA N Y
M I L K C OOL ER
MODEL PA RT NO. SERIAL NO.
NOMINAL CAPACITY WEIGHT, EMPTY

litres kg.
VOLT S HERTZ PHASE F. L.A.
NOTE: For electrical characteristics of condensing unit,

refer to condensing unit data plate.
ISO PERFORMANCE CLASS REFRIGERANT
8820410
9.14 Label No. 30612, Notice - Chart Accuracy
Notice
The accuracy of these charts depends upon the proper
installation of the cooler.
Follow the detailed “leveling” instructions carefully.

Check the level indicator and test gauge reading before use.
Improper installation could result in claims by the buyer or
seller of the milk against the party making the installation.
6911 30612
9.15 Label No. 8820454, Dry Nitrogen Holding Charge
IMPORTANT
THIS EQUIPMENT CONTAINS A HOLDING CHARGE OF DRY
NITROGEN GAS. SLOWLY RELEASE PRESSURE THROUGH SERVICE
PORTS OR SCHRADER VALVES BEFORE REMOVING FITTINGS.
EVACUATE THE SYSTEM TO 500 MICRONS BEFORE CHARGING

WITH REFRIGERANT. DISCARD THIS TAG UPON CHARGING SYSTEM
WITH REFRIGERANT AND APPLY A SYSTEM REFRIGERANT
SPECIFICATION DECAL.
NOTE: IT IS THE TECHNICIAN’S RESPONSIBILITY TO COMPLY WITH

ALL CURRENT REFRIGERANT USAGE REGULATIONS.
(11/94) 8820454
9.16 Label No. 8822705, Canadian and U.S. Certification
LR67608
NPI 8822705
9.17 Label No. 8805299, Warning - HCFC Class II Refrigerant (To Be Applied After Installation)
WA R N I N G
THIS EQUIPMENT CONTAINS R-22 HYDROCHLOROFLUOROCARBON (HCFC CLASS II)
A SUBSTANCE THAT, IF RELEASED INTO THE ENVIRONMENT, WILL CONTRIBUTE TO A SERIOUS PUBLIC HEALTH AND ENVIRONMENTAL
PROBLEM BY DEPLETING THE OZONE LAYER. OZONE LAYER DEPLETION INCREASES THE RISK OF SKIN CANCER AND OTHER DISEASES
IN HUMANS AND IS HARMFUL TO PLANT AND ANIMAL LIFE.
THIS EQUIPMENT SHALL BE SERVICED AND DISPOSED OF ONLY IN ACCORDANCE WITH THE OZONE DEPLETING SUBSTANCES
REGULATION - CLEAN ENVIRONMENT ACT.
N.B. This regulation is consolidated to September 30, 1992.
LE PRÉSENT ÉQUIPMENT CONTIENT R-22 HYDROCHLOROFLUOROCARBON (HCFC CLASS II)

UNE SUBSTANCE QUI, LORSQU’ÉMISE DANS L’ENVIRONNEMENT, CONSTITUE UN SÉRIEUX DANGER À LA SANTÉ PUBLIQUE ET À
L’ENVIRONNEMENT EN APPAUVRISSANT LA COUCHE D’OZONE. L’APPAUVRISSEMENT DE LA COUCHE D’OZONE AUGMENTE LES RISQUES
DE CANCER DE LA PEAU ET D ’AUTRES MALADIES CHEZ LES HUMAINS ET CONSTITUE UN DANGER À LA VIE VÉGÉTALE ET ANIMALE.
LE PRÉSENT ÉQUIPEMENT EST MIS EN SERVICE ET N’EST ÉLIMINÉ QU’EN CONFORMITÉ DU RÉGLEMENT SUR LES SUBSTANCES
APPAUVRISSANT LA COUCHE D’OZONE - LOI SUR L’ASSAINISSEMENT DE L’ENVIRONNEMENT .
N.B. Le présent réglement est refondu au 30 septembre 1992.
ESTE EQUIPO CONTIENE FLUOROCARBURO HIDROCLORADO R-22 (HCFC CLASS II )

(Escriba el nombre de la substancia empobrecedora de la capa de ozono.)
UNA SUBSTANCIA QUE, SI SE SUELTA AL MEDIO AMBIENTE, CONSTITUIRA UN SERIO PELIGRO PARA EL AMBIENTE Y LA SALUD PUBLICA
AL EMPOBRECER LA CAPA DE OZONO. EL EMPOBRECIMIENTO DE LA CAPA DE OZONO AUMENTA EL RIESGO DE CANCER A LA PIEL Y
OTRAS ENFERMEDADES EN LOS SERES HUMANOS Y ES TAMBIEN DAÑINO PARA LA VIDA DE LAS PLANTAS Y LOS ANIMALES.
EL MANTENIMIENTO Y LA ELIMINACION DE ESTE EQUIPO SOLO SE PODRA REALIZAR EN CUMPLIMIENTO CON LAS NORMAS SOBRE LAS
SUBSTANCIAS EMPOBRECEDORAS DE LA CAPA DE OZONO - LEY PARA LA CONSERVACION DEL AMBIENTE LIMPIO.
N.B. La presente norma se ha consolidado hasta el 30 de septiembre de 1992.
8805299
9.18 Label No. 30890, Mueller Data Tag - Control Box
PRODUCT
MODEL NUMBER PART NUMBER SERIAL NUMBER
VOLTS HERTZ PHASE LRG MTR AMPS FLA
DISCONNECT MAIN POWER SUPPLY BEFORE SERVICING.

ROMPRE LE CABLE DE DISTRIBUTION AVANT DE REPARER.
0007 30890
9.19 Label No. 8820677, Ground Symbol
9.20 Label No. 30397, Stainless Steel Symbol
Stainless
Steel
9.21 Label No. 8822558, Mueller Milk Cooler Data Tag
®
MUELLER MILK COOLER
Model & Nominal Capacity U.S. Gallons Calibrated Capacity Serial Number Refrigerant
Tw o Wires with Ground FLA Minimum Circuit Ampacity

Volts Hertz Phase Agitator Pump Agitator Pump
Evaporator Design Note: For electrical characteristics of the condensing unit, refer to the data plate on the condensing unit.
Working Pressure PSI This cooler is designed for use with a Mueller cooling control and wash system.
This cooler is designed for every-day or every-other-day pickup. The maximum rate at which milk can
enter the cooler and meet the cooling requirements of the 3-A Sanitary Standards for Farm Milk Cooling and Holding Tanks, Serial Number
13-09, is U.S. gallons per hour for every-day pickup and U.S. gallons per hour for every-other-day
pickup. When milk enters the cooler at the maximum rate, the minimum condensing unit capacity is Btu/hr at
°F saturated suction temperature. The agitator of this cooler is designed that it must be in continuous operation
minutes before removing a product sample. The agitator of this tank is designed so that the portion of the
agitator shaft outside of the farm tank does not have to be in the milk room when used with an external weather shield. NUMBER 13-09
Note: The cooling performance specified above is based upon use of the largest condensing unit recommended for this cooler.
Smaller condensing units may be used, but at reduced fill rates. Contact your Mueller dealer for assistance in condensing unit sizing.
0207 FOR OUTDOOR USE 8822558
9.22 Label No. 30166, Caution - Vent Must Be Over Milk Inlet
CAUTION
VENT ASSEMBLY
MUST BE OVER
MILK INLET AT
ALL TIMES.
MISE EN GARDE
LE MONTAGE DE
VENTILATION DOIT
ÊTRE AU DESSUS DE
L’ENTRÉE DU LAIT
EN TOUT TEMPS.
¡PRECAUCIÓN!
EL ENSAMBLE DE
RESPIRACIÓN DEBE
ESTAR SOBRE LA
ENTRADA DE LECHE
EN TODO MOMENTO.
0408 30166
9.23 Label No. 8802777, Caution - Do Not Sanitize
CAUTION MISE EN GARDE ¡PRECAUCIÓN!

DO NOT SANITIZE YOUR COOLER NE PAS ASSAINIR VOTRE BASSIN NO SANITIZE SU TANQUE CON
WITH SOLUTIONS CONTAINING IN REFROIDISSEUR AVEC DES SOLUTIONS SOLUCIONES QUE CONTENGAN MAS
EXCESS OF 200 PARTS PER MILLION QUI CONTIENNENT PLUS DE 200 DE 200 PPM DE CLORO. NO MEZCLE
OF CHLORINE. DO NOT MIX PA RTIES PAR MILLION DE CHLORE. NE SANITIZANTES Ó SUBSTANCIAS QUE
SANITIZERS OR ANY CHLORINE PAS MÉLANGER LES ASSAINISSEURS CONTENGAN CLORO, CON ÁCIDO, YA
CONTAINING SUBSTANCES WITH OU DU CHLORE CONTENANT DES QUE ESTO DAÑARÁ LA SUPERFICIE
ACID AS THIS WILL RESULT IN SUBSTANCES AVEC ACIDE CAR CECI DEL ACERO INOXIDABLE Y PUEDE
DAMAGE TO THE STAINLESS STEEL CAUSERA DES DOMMAGES À LA LIBERAR UN GAS QUE ES LETAL
SURFACE AND CAN GENERATE A SURFACE EN ACIER INOXIDABLE ET PARA SU SALUD. DURANTE LOS
GAS THAT IS LETHAL TO YOUR PEUT PROVOQUER UN GAZ NÉFASTE À CICLOS DE LAVADO NO EXCEDA LOS
VOTRE SANTÉ. LA TEMPÉRATURE DU
HEALTH. DO NOT EXCEED 170?F 76?C (170?F).
CYCLE DE LAVAGE NE DOIT PAS
(76?C) DURING THE WASH CYCLES.
0408
EXCÉDER 170?F (76?C). 8802777
9.24 Label No. 8824401, Mandatory Action
! MANDATORY ACTION
—MILK COOLING AND STORAGE— —WASH—
“CAP MUST BE REMOVED” “CAP MUST BE ATTACHED”
SCREEN MUST BE
INSPECTED AND
CLEANED
REGULARLY.
CAP SCREEN
! ACTION OBLIGATOIRE
—REFROIDISSEMENT ET —LAVAGE—
ENTREPOSAGE DU LAIT— “LE BOUCHON DOIT ÊTRE ATTACHÉ”
“LE BOUCHON DOIT ÊTRE ENLEVÉ”
LE GRILLAGE
DOIT ÊTRE
RÉGULIÈREMENT
INSPECTÉ ET
NETTOYÉ
BOUCHON GRILLAGE
! ACCION OBLIGATORIA
—DURANTE EL ALMACENAJE Y —DURANTE EL LAVADO—
ENFRIAMIENTO DE LECHE— “EL TAPÓN DEBE ESTAR PUESTO”
“EL TAPÓN DEBE SER REMOVIDO”
LA MALLA
DEBE SER
INSPECCIONADA Y
LIMPIADA
REGULARMENTE
TAPÓN MALLA
0408 8824401
9.25 Label No. 8824871, Terminal Wiring

(Ground)
Wire Terminal
1 #1 L1 Main Power
(240v)
2 #2 L2 Main Power
3 #3 Agitator (Wire 1)
4 #4 Agitator (Wire 2)
5 #5 Condenser #1
6 #6 Condenser #2
7 #7 Remote Alarm
8 #8 Remote Wash
0403
9 #9 Remote Cool
(24v)
10 #10 High Level Switch

11 #11 High Level Ground
12 #12 Level Alarm Indicator
13 #20 Common 24v
#20 Common 24v
8824871
14 #20 Common 24v
9.26 Label No. 8824876, Mueller Dosing Box
SECTION 10.0 - SAFETY
Safety/Alert: See all safety, warning, and caution labels displayed in Section 9.
10.1 General
1. The Mueller milk cooler and Sentry III control system should be operated by qualified personnel
who are familiar with the equipment and instructions.
2. Improper handling, operation, or service of the equipment, cleaning chemicals, and/or electricity
can create a health hazard and possible non-warranted damage to the equipment.
3. An authorized Mueller Service Representative who is trained and certified in electrical and
refrigeration work must perform all service.
4. The equipment can start automatically! Use extreme caution when servicing. All guards and covers
must be in place during operation to prevent mechanical and electrical hazards.
10.2 Manway Safety

The Mueller milk cooler manway cover is supplied with a lock-out cover to prevent entry during
operation. Ensure that this is securely locked during operation.
In the need to enter the milk cooler for inspection or maintenance follow the “Confined Entry” laws
and perform the following steps:
WARNING: Failure to perform the following steps can present personal injury due to live
moving parts and possible electrical shock.
1. Disconnect and lock-out the main power supply to the milk cooler prior to entry.
2. Remove the milk cooler manway lock and locking strap and retain during entry.
3. Detach the milk cooler manway cover and place in secure location.
10.3 Ladder Safety

Mueller direct-mounted milk cooler ladders are designed and constructed to meet or exceed OSHA
regulations. Mueller’s welded ladder construction of stainless steel and anti-skid steps provides a safe
ladder that requires little maintenance. However, any ladder may pose a safety risk if not properly used
or maintained.
Proper use of the fixed ladder system will contribute significantly to safety. Haste, sudden movements,
lack of attention during use, ladder condition (worn or damaged), and physical condition contribute to
falls. The footwear employed by the user may also contribute to falls. Improper climbing posture
which creates user clumsiness on the ladder may also cause falls. Ladders shall be routinely inspected
to ensure they meet the criteria set forth by the American National Standards Institute (ANSI) and
Occupational Safety and Health Act (OSHA).
A. Inspection — ANSI and OSHA recommend performing the following checklist before each use:
1. Inspect ladder for missing or damaged components.
2. Inspect thoroughly for loose, worn, or broken fasteners.
3. Keep ladder free of any foreign materials.
4. Inspect all ladder welds to ensure they are secure and free of cracks.
5. Inspect all mounting hardware to ensure that it is tight, secure, and free of wear.
B. Proper Use
1. When ascending/descending a ladder, the user shall face the ladder and maintain a three-point
contact at all times. Three-point contact consists of two feet and one hand or two hands and
one foot, which is safely supporting user’s weight when ascending/descending ladders.
2. The user shall not carry tools or equipment while ascending/descending a ladder. Both hands
and arms shall remain free for climbing. Hand tools shall be carried in a pouch holster or
otherwise secured, to help avoid creating a hazard. Alternative methods, other than being
carried by the ladder user, shall be implemented to handle materials and supplies.
3. The user shall never jump or slide down from a ladder or climb more than one step/rung at a
time.
4. Keep body centered between side rails at all times.
5. Do not overreach the ladder.
6. Do not use a ladder when impaired with a medical condition or influenced by any drug.
SECTION 11.0 - DISPOSAL
11.1 General
If the milk cooler and controls are removed from the installation site, ensure the materials, refrigerants,
and chemicals are handled and/or disposed of according to applicable codes and regulations.
11.2 Chemical Disposal

All detergents, acids, sanitizers, refrigerants, and oils can be harmful and toxic to the environment if
not properly disposed of. Consult each chemical label and comply with all local environmental
regulations and agencies.
11.3 Solid Component Disposal

The milk cooler’s basic components consist of steel, copper, rubber, and plastics which may be
separated and recycled. The “CFC-Free” foam insulation should be disposed of according to local
environmental regulations and agencies.
®
Sentry® III Service Reference Form
Programmable Features
Please complete for future service reference:
Mueller Authorized Dealer: End User/Owner:
Name: Name:
Address: Address:
Phone: Phone:
Contact: Contact:
Please record the selected program options:
SENTRY III ADB/WWB WASH PARAMETERS

ADB/WWB CON Selects Wash Control Type ADB/WWB ADB
ADB/WWB DRP Selects normally open or normally closed drain valves “NO/NC”
ADB/WWB TWT Total Wash Time "XXX" Min.
ADB/WWB TAT Total Acid Time "XXX" Min.
ADB/WWB TST Total Sanitize Time "XXX" Min.
ADB/WWB WD Wash Delay "0 to 120" Min.
ADB/WWB WFT Wash Fill Time "3 to 20" Min.
ADB/WWB MIX Mix temperature ratio for "Warm" water cycles "25 - 50%"
ADB/WWB DRN Drain Time (Drain LED) "1 to 10" Min.
ADB/WWB R1? Selects option of a “Pre-Rinse” to help remove milk residue “Yes/No”
ADB/WWB R1T Rinse No. 1 Temperature (Pre-Rinse Cycle LED) "CLD/WRM/HOT"
ADB/WWB R1C Rinse No. 1 Circulation Time (Pre-Rinse Cycle and Circulation LED) "0.5 to 5" Min.
ADB/WWB R1D Rinse No. 1 Drain Selection (Pre-Rinse Cycle and Drain LED) "DR1/DR2"
ADB/WWB R2T Rinse No. 2 Temperature (Rinse Cycle LED) "CLD/WRM/HOT"
ADB/WWB R2C Rinse Circulation Time (Rinse Cycle and Circulation LED) "0.5 to 5" Min.
ADB/------ AWT Acid Wash Temperature, Super Wash option on ADB only (Acid Cycle LED) "CLD/WRM/HOT"
ADB/------ AWC Acid Wash Circulation Time, Super Wash option on ADB only "2 to 10" Min.
(Acid Cycle and Circulation Pump LED)
ADB/WWB DWT Detergent Wash Temperature (Detergent Cycle LED) "HOT"
ADB/WWB DWC Detergent Circulation Time (Detergent Cycle and Circulation LED) "2 to 10" Min.
ADB/WWB LWT Low Wash Temperature Notification 80-140°F (26.5-60°C)
ADB/WWB R3T Rinse No. 3 Temperature (Post Rinse Cycle LED) "CLD/WRM/HOT"
ADB/WWB R3C Rinse No. 3 Circulation Time (Post Rinse Cycle and Circulation LED) "0.5 to 5" Min.
ADB/WWB AR? Selects automatic 5th cycle (Acid-Rinse) during full wash selection (Acid Cycle LED) "Yes/No"
ADB/WWB ART Acid-Rinse Temperature (Acid Cycle LED) "CLD/WRM"
ADB/WWB ARC Acid-Rinse Circulation Time (Acid Cycle and Circulation LED) "0.5 to 5" Min.
ADB/WWB R4? Rinse No. 4 (Acid Post-Rinse) (Post Rinse LED if "Yes") "Yes/No"
ADB/WWB R4T Rinse No. 4 Temperature (Acid Post Rinse) (Post Rinse Cycle LED) "CLD/WRM/HOT"
ADB/WWB R4C Rinse No. 4 Circulation Time (Acid Post Rinse) (Post Rinse Cycle and Circulation LED) "0.5 to 5" Min.
ADB/WWB SRT Sanitize Rinse Temperature (Sanitize Cycle LED) "CLD/WRM"
ADB/WWB SRC Sanitize Circulation Time (Sanitize Cycle and Circulation LED) "0.5 to 5" Min.
ADB/------ DWP Detergent Wash Dosing Pump Time (Detergent Cycle LED) "0-600" Sec.
ADB/------ AWP Acid Wash Dosing Pump Time (Acid Cycle LED) "0-600" Sec.
ADB/------ ARP Acid Rinse Dosing Pump Time (Acid Cycle LED) "0-600" Sec.
ADB/------ SRP Sanitize Rinse Dosing Pump Time (Sanitize Cycle LED) "0-600" Sec.
Sentry® III Service Reference Form - Programmable Features - Page 2
Please record the selected program options:
SENTRY III MMB WASH PARAMETERS

MMB CON Selects Wash Control Type ADB/WWB/MMB
MMB DR Selects Drain Valve Type "HYD"
MMB WT Selects Wash Timer Emulation "A/B"
MMB TWT Total Wash Time "40/80"
MMB TAT Total Acid Time "20/40"
MMB TST Total Sanitize Time "10/20"
MMB WD Wash Delay “0 to 120” Min.
MMB WFT Water Fill Time "8.0/16.0"
MMB DRN Drain Time (Drain LED) "2.0/4.0"
MMB R1? Rinse No. 1 (Pre-Rinse) (Pre-Rinse LED if “Yes”) "Yes/No"
MMB R1T Rinse No. 1 Temperature (Pre-Rinse Cycle LED) "CLD"
MMB R1C Rinse No. 1 Circulation Time (Pre-Rinse Cycle and Circulation LED) "1.0/2.0"
MMB R2T Rinse No. 2 Temperature (Rinse Cycle LED) "HOT"
MMB R2C Rinse Circulation Time (Rinse Cycle and Circulation LED) "2.0/4.0"
MMB DWT Detergent Wash Temperature (Detergent Cycle LED) "HOT"
MMB DWC Detergent Circulation Time (Detergent Cycle and Circulation LED) "4.0/8.0"
MMB LWT Low Wash Temperature Notification 80-140°F (26.5-60°C)
MMB R3T Rinse No. 3 Temperature (Post Rinse Cycle LED) "HOT"
MMB R3C Rinse No. 3 Circulation Time (Post- Rinse Cycle and Circulation LED) "2.0/4.0"
MMB AR? Selects automatic 5th cycle (Acid-Rinse) during full wash selection (Acid Cycle LED) “Yes/No”
MMB ART Acid-Rinse Temperature (Acid Cycle LED) "CLD"
MMB ARC Acid-Rinse Circulation Time (Acid Cycle and Circulation LED) "2.0/4.0"
MMB SRT Sanitize Rinse Temperature (Sanitize Cycle LED) "CLD"
MMB SRC Sanitize Circulation Time (Sanitize Cycle and Circulation LED) "2.0/4.0"
SENTRY III COOLING PARAMETERS (COL)

ADB/WWB BUD Bottom Unit Delay (Bottom Unit Delayed Start LED - flash) 0-120
ADB/WWB AUD All Unit Delay (All Units Delayed Start LED - flash) 0-300
ADB/WWB PSC Pre-Start Cooling Cycle (Pre-Start Cooling LED) 30/60
ADB/WWB PSA Pre-Start Agitation Cycle (Pre-Start Agitate LED) 30/60
ADB/WWB F/C Degree F or C Selection F/C
ADB/WWB CAL Calibration of temperature sensor "-20" to "+20"
ADB/WWB SPT Setpoint Temperature 34-42F/1.1-5.5C
ADB/WWB DIF Temperature Differential 1 to 3
ADB/WWB IAG Interval Agitation Timing (Agitate LED) 3/18 or 3/30
ADB/WWB SAG Sample Agitation Timing (Agitate LED) 5 or 10
Sentry Information: Milk Cooler Information:

Part Number/Model: Part Number/Model:
Serial Number: Serial Number:
Comments:
Figure 18a - Control Box Wiring Schematic
WARNING! RISK OF ELECTRICAL SHOCK. CAN CAUSE INJURY OR DEATH.
DISCONNECT ALL REMOTE ELECTRIC POWER SUPPLIES TO THE SENTRY III
CONTROL CABINET BEFORE SERVICING.
POWER BOARD
RELAY BOARD
LOGIC BOARD
HIGH VOLTAGE
IMPORTANT NOTE: THE MANUAL OVER-RIDE SWITCH IS ONLY TO BE UTILIZED BY

AN AUTHORIZED SERVICE TECHNICIAN. IF THE MANUAL OVER-RIDE IS UTILIZED,
THERE IS NO TEMPERATURE CONTROL TO SHUT OFF THE REFRIGERATION. WHEN
PRODUCT TEMPERATURE IS AT A SAFE HOLDING TEMPERATURE, TURN OFF THE
POWER SUPPLY TO THE SENTRY III CONTROL. 8824999 REV D
Part No. 8824990 Revised April 28, 2008
Figure 18b - Rear Junction Box Field Wiring (Full Cabinet Models)
8002256 (8824864)
Figure 19 - Rear Junction Box Field
Wiring (Half-Cabinet - 400C, 500,
and 600 Gallon Models)
®
P.O. Box 828 • Springfield, Missouri 65801-0828, U.S.A.

Phone: (417) 575-9000 • 1-800-MUELLER • Fax: 1-800-436-2466
www.muel.com • E-mail: dairyfarm@muel.com
©2005-08 Paul Mueller Company (4/08) 8824990

Sentry III OHF Manual

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SENTRY® III “OHF”

INSTALLATION AND OPERATION MANUAL

TEMPERATURE CYCLE TIME

BOTTOM UNIT PRE-RINSE CYCLE

DELAYED START RINSE CYCLE

ALL UNITS DETERGENT CYCLE

PRE-START COOLING ACID CYCLE

PRE-START AGITAT E SANITIZE CYCLE

TEMPERATURE ALARM CIRCULATION PUMP

FULL TANK ALARM DRAIN VA LVE

Part No. 8824990

Effective May 26, 2004

THE MILK COOLING SYSTEMS SPECIALISTS™

SENTRY® III “OHF”

Section 1.0 - Introduction

Section 2.0 - Installation

Section 3.0 - Electrical Wiring

Section 4.0 - Sentry III Temperature Control

Section 5.0 - Sentry III Programming

Section 6.0 - Automatic Chemical Dosing

Section 7.0 - Operating Instructions

Section 8.0 - Weights and Dimensions

Section 9.0 - Sentry III Equipment Markings

Section 9.0 - Sentry III Equipment Markings (continued)

Section 10.0 - Safety

Section 11.0 - Disposal

Sentry III Service Reference Form, Programmable Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1.2 Technical Support

Manufacturer’s support is available by contacting:

Paul Mueller Company

1.3 Regulatory Requirements

Figure 1 - Control Box Assembly

DELAYED START RINSE CYCLE

PRE-START AGITAT E SANITIZE CYCLE

TEMPERATURE ALARM CIRCULATION PUMP

FULL TANK ALARM DRAIN VALVE

Figure 2 - Key Components

Half cabinet shown for 400C-, 500-, and 600-gallon models.

TEMPERATURE CYCLE TIME

POST RINSE CYCLE

PRE-START AGITAT E SANITIZE CYCLE

TEMPERATURE ALARM CIRCULATION PUMP

FULL TANK ALARM DRAIN VA LVE

Figure 3 - Sentry III Control Cabinet Components

TEMPERATURE CYCLE TIME

BOTTOM UNIT PRE-RINSE CYCLE

DELAYED START RINSE CYCLE

ALL UNITS DETERGENT CYCLE

PRE-START COOLING ACID CYCLE

PRE-START AGITAT E SANITIZE CYCLE

TEMPERATURE ALARM CIRCULATION PUMP

F FULL TANK ALARM

2.1 Crate Removal

4. Once in place, the skids can be removed.

2.2 Skid Removal

Figure 4 - Skid Removal

COOL WASH COOL WASH

TEMPERATURE CYCLE TIME TEMPERATURE CYCLE TIME

BOTTOM UNIT PRE-RINSE CYCLE BOTTOM UNIT PRE-RINSE CYCLE

DELAYED START RINSE CYCLE DELAYED START RINSE CYCLE

ALL UNITS DETERGENT CYCLE ALL UNITS DETERGENT CYCLE

PRE-START COOLING ACID CYCLE PRE-START COOLING ACID CYCLE

PRE-START AGITAT E SANITIZE CYCLE PRE-START AGITAT E SANITIZE CYCLE