DHS

Air Main Charging System

E INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

Document no.: 9_5855_12E

Software version: 1.0.4.0

KAESER KOMPRESSOREN
96410 Coburg - PO Box 2143 - GERMANY
Material No.: .........................................
Tel. +49---(0)9561---6400
Serial no.: .......................................
Fax +49---(0)9561--640130
http://www.kaeser.com

DHS
 DESIGN VERSIONS OF AIR MAIN CHARGING SYSTEM

Important
Operating personnel must be given instruction before
putting the air main charging system into operation.

KAESER AS-SUPPLIED SETTING

Standard
"Safe compressed air quality"
Please observe settings and operating instructions.
Requirement:
Protection of compressed air conditioning if operating
pressure is too low, e.g. when starting up the station
and/or if compressed air usage is too high
Important
If the power supply and/or the
control pressure fails, the valve closes.
Option
"Safe compressed air supply"
Important
This mode has to be set on site by a specialist
technician.
The operating instructions must be observed when
doing so.
Requirement:
Protection of compressed air conditioning if operating
pressure is too low, e.g. when starting up the station
and/or if compressed air usage is too high.
Important
If the power supply and/or the control pressure fails,
the valve opens or remains open.

Manual emergency release possible. Manual emergency release possible.

TO CHANGE OPERATING MODE, PLEASE PROCEED AS

DESCRIBED IN SECTION 10.

DHS 2 / 52 9_5855_12E
 Function
SAFE COMPRESSED AIR QUALITY SAFE COMPRESSED AIR SUPPLY
(AS-SUPPLIED SETTING) (SET ON SITE)
Air main Air main
Power supply Pressure charging Power supply Pressure charging
system system
0 0 Closed 0 0 Closed
0 1 Closed 0 1* Open
1 0 Closed 1 0 Closed
1 1 Open 1 1 Open

Power supply: 0 = No power

1 = Power present
Pressure: 0 = Pressure present is lower than setting
1 = Pressure present is higher than setting
*1 = Special function
If the system is operating in "Safe compressed-air supply" mode and a power failure occurs when
the control pressure present is > 3.5 bar, the air main charging system is in the OPEN position. If
the control pressure drops below 3.5 bar, the air main charging system remains open.

Function in the event of an error

Setting error function parameter

Error message Valve position
goClose goOpen
X Closed
01: DHS closed
X Closed
X Closed
02: Actual value > 20.5 mA
X Open
X Closed
03: Actual value < 3.5 mA
X Open
X Not defined
04: Drive Error
X Not defined

Important Factory setting: goClose

9_5855_12E 3 / 52
DHS
Contents 10.1 Safe compressed air quality
(as-supplied setting) 23
1 Safety regulations 5
10.2 Safe compressed air supply
1.1 Explanation of symbols and signs 5
(set on site) 23
1.2 General safety information 5
11 Manual override 23
1.3 Spare parts 5
12 Commissioning 24
1.4 Environmental protection 5
13 Visual position indicator 24
2 General information 5
13.1 LED indicator 24
2.1 Correct use 5
13.2 Mechanical indicator 24
2.2 Use for purposes other than intended 6
14 Operation 25
2.3 Copyright 6
14.1 Operating and display elements 25
2.4 Electrical connection 6
14.2 General notes on operation 25
3 Description 6
15 Menu structure 27
3.1 Problem 6
16 Parameters table 29
3.2 Consequences 6
17 EC Declaration of conformity 32
3.3 How the air main charging system operates 6
18 Explanation of parameters 33
3.3.1 Automatic pressure maintenance 6
18.1 Menu 1 SetCalibration 33
3.3.2 Start-up principle 6
18.1.1 Basic settings 33
3.3.3 Remote operation option 6
18.1.2 Logging onto and off the system 34
3.4 Specifications supplied 7
18.2 Menu 2 SetFunction 34
4 Versions 7
18.2.1 Setting outputs 34
5 Air main charging system for 0.5 - 16 bar 7
18.3 Menu 3 Service 35
5.1 Overview of order numbers 7
18.3.1 Viewing inputs and outputs 35
5.2 Control unit technical data 7
18.3.2 Diagnostic functions 35
5.3 Design of 16 bar ball valve and butterfly valve
18.3.3 Reading device-specific data 36
version 8
18.4 Menu 4 SetBasics 36
5.4 Dimensions of 16 bar air main charging system
18.4.1 Resetting the system 36
with ball valve 9
18.4.2 Automatic log-off 36
5.5 Dimensions of 10 bar / 16 bar air main charging
18.4.3 Operating mode of the air main charging
system with butterfly valve 10
system/pressure relief valve 36
5.6 Ball valve technical data 11
19 Error messages 36
5.7 Butterfly valve technical data 11
20 Installation and setting 37
6 Air main charging system for 16 - 63 bar 12
21 Changing the control unit position 37
6.1 Overview of order numbers 12
22 Inspection and servicing 38
6.2 Control unit technical data 12
23 Options 39
6.3 Design of 63 bar ball valve version 13
24 Function selection of the air main
6.3.1 Dimensions of 63 bar air main charging system
charging system/pressure relief valve 39
with ball valve 14
25 Spare parts 39
6.4 Ball valve technical data 14
26 Air main charging system – piping and
6.5 Pressure reducer 15
instrument circuit diagrams 40
6.5.1 Setting the pressure reducer 15
26.1 Installation examples for 4 - 16 bar and
6.5.2 Pressure reducer technical data 15
16 - 63 bar air main charging systems 40
6.5.3 Pressure reducer dimensions 15
26.2 P&I circuit diagram for air main charging
7 Installation 16
system for system pressure of 4 - 16 bar 41
7.1 Installation of air main charging system 16
26.3 P&I circuit diagram for air main charging
7.2 Installation of ball valve 17
system for system pressure of 16 - 63 bar 42
7.3 Installation of butterfly valve 18
26.4 Installation example for external feed air main
8 Control air connection 20
charging system with system pressure of
8.1 Control air connection with system
0.5 - 4 bar 43
pressure of 4 to 16 bar 20
26.5 P&I circuit diagram for external feed air main
8.2 Control air connection with system
charging system for system pressure of
pressure of 16 to 63 bar 20
0.5 - 4 bar 44
8.3 Control air connection with system
27 Wiring diagrams 45
pressure of 0.5 to 4 bar 20
27.1 16 bar air main charging system,
8.3.1 Method of operation 20
24 V DC power supply 45
8.3.2 Conversion 20
27.2 63 bar air main charging system,
8.4 Control pressure indication (pressure gauge) 21
24 V DC power supply 46
9 Electrical connection 21
27.3 16 bar air main charging system,
9.1 Terminals 21
90 - 264 V AC power supply 47
9.1.1 Terminal block X1 21
27.4 63 bar air main charging system,
9.1.2 Terminal block X2 22
90 - 264 V AC power supply 48
9.2 Internal fuses 22
28 Updating the software 49
9.3 External cut-out 23
10 Changing operating mode 23 Goods return declaration 51

DHS 4 / 52 9_5855_12E
1 Safety regulations
Before commissioning or carrying out adjustment
or servicing work, it is essential that these operating
instructions are read and the directions in them followed.
1.1 Explanation of symbols and signs
This symbol appears alongside all health
and safety instructions in this instruction
manual where persons are potentially at
risk of life and limb. In such cases, following
these instructions and exercising care
are particularly important. All health and
safety instructions must also be passed on
to other users. As well as the instructions
in this instruction manual, the generally
applicable safety and accident prevention
regulations must be followed.
Important This symbol appears at those points in the
operating instructions that require particular
attention in order that the directives,
regulations, instructions and correct
sequence of operations are followed and
damage or destruction of equipment is
avoided.
This symbol identifies important
environmental protection information or
measures.
This symbol identifies information of
particular importance to the operators.
This symbol marks items in a list.
®®
PP This symbol identifies instructions on what
to do.
Explanation of warning signs in the operating
instructions:
Warning of hot surfaces. Do not touch
surface as there is a risk of skin burns.
Warning of potentially fatal electric voltage.
Do not touch live components as there is a
risk of electric shock.
9_5855_12E
1.2 General safety information
Work on power-operated equipment must
only be carried out by properly trained or
instructed staff or specialist technicians.
Important Conversion work not described in these
operating instructions and carried out
without prior consultation with and approval
of KAESER KOMPRESSOREN will void
any guarantee entitlement. This symbol
appears at those points in the operating
instructions that require particular attention
in order that the directives, regulations,
instructions and correct sequence of
operations are followed and damage or
destruction of equipment is avoided.
Installation, operation, servicing and repairs must be
carried out in accordance with the European Directives.
Where the European Standards have not yet been
incorporated in national law, the applicable existing
regulations of the country concerned are to be applied.
Operators of compressor systems outside the area in
which European Standards are applicable are obliged to
observe the applicable safety and accident prevention
regulations of the country in which the system is
operated. If necessary, appropriate measures must be
taken prior to commissioning to ensure compliance with
the regulations of the country concerned.
There must be no naked flames or airborne sparks at the
installation site.
1.3 Spare parts
Genuine KAESER spare parts are individually designed
for the technical requirements and compatibility with one
another.
1.4 Environmental protection
The used consumables and replacement
parts that accumulate in the course of
operating the compressor system are to
be disposed of in accordance with the
environmental protection laws.
2 General information
The operating instructions must always be
available at the place of use.
2.1 Correct use
The air main charging system is intended exclusively
for controlling compressed air systems. Use of any
other kind constitutes use for purposes other than
intended. The manufacturer shall not be liable for any
damage caused as a result; the operator shall bear sole
responsibility.
Intended use also includes compliance with the
installation, dismantling, commissioning, adjustment,
operating and maintenance conditions specified by the
manufacturer.
5 / 52
DHS
2.2 Use for purposes other than intended
Compressed air must never be directed at
persons. As it is a form of stored energy,
there is a risk of fatal injury.
2.3 Copyright
The copyright to these operating instructions is
owned by KAESER KOMPRESSOREN. These
operating instructions are intended for the installation,
operative, service and monitoring personnel. They
contain specifications and drawings of a technical
nature that may not be reproduced, disseminated,
commercially exploited for the purposes of competition
or communicated to others either as a whole or in part.
2.4 Electrical connection
Connection to the mains power supply
and the safety measures it requires are to
be carried out by an authorised electrician
in accordance with the requirements of
European Standard EN 1012 Part 1 and
EN 60204-1, Annex B and the specifications
of the electricity supplier concerned.
3 Description
3.1 Problem
Where supply systems are depressurised and the
compressed air supply has to be started up again, the
entire compressed air system must be brought up from
0 bar to the maximum system pressure. In the process,
compressed air conditioning systems are subjected to
several times the normal volumetric flow of compressed
air.
3.2 Consequences
No condensate discharge at the conditioning units but
®®
condensate formation in the compressed air system.
®® Higher flow velocities in the compressed air system
with attendant circulation noises.
®® Additional operating costs for filling the storage tank
in compressed air systems with leaks.
®® Compressor will continue to run even at night or
weekends if compressed air systems have leaks.
®® Damage to components of the compressed air
conditioning units (e.g. filter failure)
®® Conditioning quality cannot be guaranteed
All of the above disadvantages can be avoided by the
installation of a air main charging system conforming to
the PI circuit diagrams in this manual (see chapter 26).
Recommendation: for installation of a pressure-
controlled butterfly valve or ball valve, it is sensible
to have an adequately dimensioned compressed-
air accumulator or a pipeline with an adequately
dimensioned storage capacity upstream of the isolating
or regulating device.
DHS
When installing a compressed-air accumulator
downstream of the shut-off valve without sufficient
storage capacity upstream of the shut-off valve,
problems with the upstream compressor unit(s) can
occur (switching frequency too high).
3.3 How the air main charging system operates
3.3.1 Automatic pressure maintenance
KAESER offers air main charging systems
for system pressures of 4 - 16 bar as
butterfly valve and ball valve versions and for
system pressures of 16 - 63 bar as ball valve
versions.
The 4 - 16 bar air main charging systems
can also be used for system pressures of
0.5 - 4 bar by means of an on-site conversion.
It is important in this connection to
distinguish between the system pressure
(= the pressure to be monitored in the
compressed air system) and the control
pressure (= control pressure required for the
control unit of the air main charging system).
The control pressure is always taken from
the system pressure via a pressure reducer
in air main charging systems for system
pressures of 4 - 16 and 16 - 63 bar. That
means that, with those pressures, only one
connection is required for detecting the
system pressure and the control pressure
(see chapters 8.1, 8.2, 26.2 and 26.3). With
monitored system pressures of 0.5 to 4 bar,
an external control pressure feed (4 - 16 bar)
must be connected to the control unit (see
chapters 8.3 and 26.5).
An isolating device (ball valve or butterfly valve) with a
pneumatic rotary actuator cuts off the compressed air
system from the air compressor or the conditioning units
when there is no pressure or the operating pressure is
low.
How the pressure rotary actuator operates
PP Single-action
PP Spring closes rotary actuator
PP If the pressure falls below the minimum limit, or if
there is a power failure in safe compressed air quality
mode, the isolating device remains closed.
3.3.2 Start-up principle
The air main charging system (DHS) is installed in the
compressed air system and set to an open pressure by
the operator. When the set open pressure is reached, the
valve of the air main charging system starts to open. The
time that the valve takes to open can also be set by the
operator. This allows gradual and even pressurization of
the compressed-air system.
3.3.3 Remote operation option
An external remote control unit for wall-mounting is
obtainable as an option.
6 / 52 9_5855_12E
3.4 Specifications supplied 5.2 Control unit technical data
®® Butterfly valve or ball valve isolator with pneumatic, Installation position Any
single-action quarter turn actuator and control unit Ambient temperature 0…60°C
assembled as a complete unit Storage temperature 0…60°C
®® Option: remote control with buttons for remotely Temperature of control max. 60°C
operating the air main charging system medium
®® The quarter turn actuators are supplied with a Enclosure rating IP 65
spring for a minimum control pressure of 4 bar and a Control medium Dust and oil-free compressed air
maximum control pressure of 10 bar. Quality classes to DIN ISO 8573-1
Particle size must not exceed 30 µm
ISO 8573 Part 1 Class 3
4 Versions ISO 8573 Part 1 Class 4
The air main charging system is supplied in a choice of Dust content Class 3
(max. particle size 5 µm)
two versions:
(max. particle density 5 mg/m³)
®® 0.5 - 16 bar
Pressure dew point Class 5
®® 16 - 63 bar (max. pressure dew point 7 °C)
Oil content Class 3
5 Air main charging system for 0.5 - 16 bar (max. oil concentration 1 mg/m³)
Power consumption Approx. 15W
5.1 Overview of order numbers Recommended connecting 1 x PG 12 – 3…6.5 mm
cable diameter 2 x PG 16 – 4…10 mm
Ball valve air main charging system for 0.5 - 16 bar Terminals Phoenix contact,
MKDSN 1,5 / 2 HTBK
Order number Connection size to Operating
DIN EN ISO 228-1 pressure Core cross-sectional area 1.5 mm²
920021.0 G 1/2 PS 16 Accuracy of the pressure 16 bar: +/- 0.2 bar
sensors 63 bar: +/- 1.0 bar
920022.0 G 3/4 PS 16
Analogue output 4 ... 20 mA passive
920023.0 G1 PS 16
load resistor 150 ... 600 Ω
920024.0 G 1 1/4 PS 16
External cut-out I = 2.8 mA
920025.0 G 1 1/2 PS 16
920026.0 G2 PS 16
920027.0 G 2 1/2 PS 16
920028.0 G3 PS 16
Butterfly valve air main charging system
for 0.5 - 16 bar
Order number Connection size Operating pressure
920001.0 DN 40 PN 16 PS 16
920002.0 DN 50 PN 16 PS 16
920003.0 DN 65 PN 16 PS 16
920004.0 DN 80 PN 16 PS 16
920005.0 DN 100 PN 16 PS 16
920006.0 DN 125 PN 16 PS 16
920007.0 DN 150 PN 16 PS 16
920008.0 DN 200 PN 16 PS 16
Butterfly valve air main charging system
for 0.5 - 10 bar
Order number Connection size Operating pressure
920009.0 DN 250 PN 10 PS 10
920010.0 DN 300 PN 10 PS 10
920011.0 DN 350 PN 10 PS 10
920012.0 DN 400 PN 10 PS 10

9_5855_12E 7 / 52
DHS
5.3 Design of 16 bar ball valve and butterfly valve version

Cable glands

Operating mode switch

Manual override

Pneumatic quarter turn actuator

Pressure gauge for indicating control

pressure

High visibility LED

Illuminated 2-line plain text display

Display cover

Sealed keypad

Compressed air connection

Visual position indicator

Control air supply to actuator

The compressed air supply to the air main charging system must be tapped off the compressed air line upstream of
air main charging system using the control line and screw-in elbow union supplied (see chapter 8).

Important The electrical power supply must be connected on site by a qualified electrician.

DHS 8 / 52 9_5855_12E
5.4 Dimensions of 16 bar air main charging system with ball valve

226 173
26 170 33 107
A
B
C
D

SW
G
E H I
F J

Dimensions [mm]
Connection Weight
thread DN A B C D E F G H I J SW [kg]
G 1/2 15 263.6 85 38.6 18.5 65 195 16 56 87 143 26 4.5
G 3/4 20 271.1 85 46.1 21.5 74.6 195 17 56 87 143 32 4.6
G1 25 303.6 107 56.6 26 88 217 21 66 87 153 40 5.9
G 1 1/4 32 308 107 61 31.5 102 217 22 66 87 153 49 7.7
G 1 1/2 40 334.5 117 77.5 36.5 110 258 22 71 87 158 56 8.8
G2 50 342.2 117 85.2 45.4 125 258 26 71 87 158 70 10.9
G 2 1/2 65 383.7 135 108.7 59.3 160.6 299 31 78 87 165 87 17.3
G3 80 409.4 182 117.4 69.8 178 348.5 34 86 87 173 104 23.7

9_5855_12E 9 / 52
DHS
5.5 Dimensions of 10 bar / 16 bar air main charging system with butterfly valve

G H
226 173
26 170 33 107
B
A
C

I
D

E øJ
F øK

øL

Dimensions [mm]
Weight
PN DN A B C D E F G H I J K L [kg]
40 357 107 110 54 33 217 66 87 4 x M16 76 110 140 8.2
50 367 107 120 59.5 43 217 66 87 4 x M16 100 125 156 9.1
65 392 117 135 66.5 46 258 71 87 8 x M16 108 145 175 10.6
max. 80 398 117 141 91 46 258 71 87 8 x M16 124 160 194 12.1
16 bar 100 440 135 165 105 52 299 78 87 8 x M16 147 180 224 16.2
125 472 152 180 125 56 348 86 87 8 x M16 180 210 267 23.2
150 508 169 193 136.5 56 397 96 87 8 x M20 206 240 292 28.4
200 562 191 225 171 60 473 106 87 12 x M20 257 295 352 38.6
250 641.5 219 282.5 210 68 560 116 87 12 x M20 324 350 409 63.4
max. 300 788 250 308 240 78 601 131 87 12 x M20 376 400 480 88
10 bar 350 881.5 283 338.5 263 78 702 128.5 87 16 x M20 430 460 522 158.5
400 993 353 380 308 102 738 177.5 87 16 x M24 485 515 595 259.5

DHS 10 / 52 9_5855_12E
5.6 Ball valve technical data 5.7 Butterfly valve technical data
Pneumatically operated shut-off valve consisting of ball Pneumatically operated shut-off valve consisting of
valve and actuator. butterfly valve and actuator.

Design Two-part ball valve with floating-bearing Design Wafer pattern butterfly valve
high-precision ball Actuation type Pneumatic single-action, normally closed
Actuation type Pneumatic single-action, normally Connection type Lug body type
closed Nominal size DN 40 - 400
Connection type Female thread G1/2 ... G3 Installation position Any
to DIN EN ISO 228-1 Operating pressure DN 40 - 200 = PS 16
Nominal size DN 15 - 80 DN 250 - 400 = PS 10
Installation position Any Control medium Compressed air, conditioned
Operating pressure See pressure/temperature graph Nominal pressure DN 40 - 200 = PN 16
Control medium Compressed air, conditioned DN 250 - 400 = PN 10
Nominal pressure PN 63 Temperature range Medium: -20 – +80 °C
Temperature range Medium: -20 – +100 °C Environment: -10 – +70 °C
Environment: -10 – + 70 °C Length To DIN 3202, Part 3, Series K1
Flow direction Any Flow direction Any
Working media All inert gases Working media All inert gases
Material: Material:
Body CF8M (1.4408) Body EN-GJS-400-15 (GGG40),
Ball SUS 316 (1.4401) epoxy coated 120 µm
Switching shaft SUS 316 (1.4401) Disc EN-GJS-400-15 (GGG40),
Seals PTFE epoxy coated
Actuator shaft seal PTFE Shaft AISI 420 / 1.4021
Seat FPM
Lubricants Silicone-free grease 3M 5-way Penetrant Corrosion protection Powder-coated with artificial resin coating
(similar to RAL 5021)
Important Pneumatic actuator is under spring force Lubricants Silicone-free grease Klüberplex BE31-502
Pressure/temperature graph
Important Pneumatic actuator is under spring force
76 1100
69 1000
63 900

55 800
48 700
41 600
Pressure in bar

34 500
Pressure in psi

28 400
21 300
14 200

7 100
0 0
- 20 38 93 149 204 260
(- 4) (100) (200) (300) (400) (500)

Temperature in °C (°F)

9_5855_12E 11 / 52
DHS
6 Air main charging system for 16 - 63 bar

6.1 Overview of order numbers

Ball valve air main charging system for 16 - 63 bar

Order number Connection size to Operating
DIN EN ISO 228-1 pressure
920021.00010 G 1/2 PS 63
920022.00010 G 3/4 PS 63
920023.00010 G1 PS 63
920024.00010 G 1 1/4 PS 63
920025.00010 G 1 1/2 PS 63
920026.00010 G2 PS 63
920027.00010 G 2 1/2 PS 63
920028.00010 G3 PS 63

6.2 Control unit technical data

The technical data is the same as for the 0.5 - 16 bar air
main charging system (see chapter 5.2).

DHS 12 / 52 9_5855_12E
6.3 Design of 63 bar ball valve version

Cable glands

Operating mode switch

Manual override

Pneumatic quarter turn actuator

Pressure gauge for indicating

control pressure
High visibility LED

Illuminated 2-line plain

text display
Display cover
Sealed keypad

Pressure reducer
Compressed air connection
Visual position indicator

Control air supply to actuator

The compressed air supply to the air main charging system must be tapped off the compressed air line upstream of
air main charging system using the control line and screw-in elbow union supplied (see chapter 8).

Important The electrical power supply must be connected on site by a qualified electrician.

9_5855_12E 13 / 52
DHS
6.3.1 Dimensions of 63 bar air main charging system with ball valve

316 173
26 170 33 107
A
B
C

SW
D

G
E H I
F J

Dimensions [mm]
Connection Weight
thread DN A B C D E F G H I J SW [kg]
G 1/2 15 263.6 85 38.6 18.5 65 195 16 56 87 143 26 5.5
G 3/4 20 271.1 85 46.1 21.5 74.6 195 17 56 87 143 32 5.6
G1 25 303.6 107 56.6 26 88 217 21 66 87 153 40 6.9
G 1 1/4 32 308 107 61 31.5 102 217 22 66 87 153 49 8.7
G 1 1/2 40 334.5 117 77.5 36.5 110 258 22.5 71 87 158 56 9.8
G2 50 342.2 117 85.2 45.4 125 258 26 71 87 158 70 11.9
G 2 1/2 65 383.7 135 108.7 59.3 160.6 299 31 78 87 165 87 18.3
G3 80 409.4 182 117.4 69.8 178 348.5 34 86 87 173 104 24.7

6.4 Ball valve technical data

The technical data is the same as for ball valve in the 0.5 - 16 bar air main charging system (see chapter 5.6).

DHS 14 / 52 9_5855_12E
6.5 Pressure reducer 6.5.3 Pressure reducer dimensions
The 63 bar air main charging system has an upstream
pressure reducer that reduces the compressed air for the Ø 57,7
control unit.

6.5.1 Setting the pressure reducer

The pressure reducer is only present in the
16 - 63 bar air main charging system.

The control pressure can always be checked

136,5 / 123,8
on the pressure gauge on the control side
(see chapter 8.4).
The purpose of a pressure reducer is to keep the line Diaphragm
pressure constant regardless of the air consumption and Seat
supply pressure fluctuations. Main valve
The pressure reducer is fitted with a pressure relief
valve that allows air to escape into the atmosphere as Output Input
soon as the pressure on the secondary side rises above

19,1
the set level. The pressure relief valve also enables the
secondary pressure to be reduced even when the air is
not flowing. 50,3
The pressure reducer is factory-set to 5.5 bar and does
not have to be adjusted.

6.5.2 Pressure reducer technical data

Design Diaphragm pressure reducer
Actuation type Pressure reducer
Connection type Female thread, G 1/4
Max. inlet pressure 240 bar
Control range 0.2 - 17 bar
Testing pressure 150 % of max. inlet pressure
Leak-tightness Internal: bubble-tight
External: ≤ 2 x 10-8 mbar l/s He
Operating -26 °C ... +74 °C
temperature
Flow capacity Cv = 0.06
Torque Max. 3.4 Nm
Weight 0.9 kg (excluding pressure gauge)
Working media All inert gases
Material:
Housing 316L stainless steel, brass, Hastelloy-C®
Spring cap Brass, 300 Series stainless steel
Seat Teflon®
Diaphragm 316L stainless steel, Elgiloy®
Other parts 316L stainless steel, brass, Hastelloy-C®
or Monel

9_5855_12E 15 / 52
DHS
7 Installation 7.1 Installation of air main charging system

CAUTION The air main charging system can be fitted any way in the
pipeline. If required, the control unit can be rotated, for
Important information for silicone-free application. details see chapter 21.
PP Check the marking on the components:

Caution!
Silicone-free components
Incorrect handling of the components can cause the com-
pressed air to become contaminated.
PP Follow the operating instructions
PP Have any maintenance carried out by authorised, trained

KAESER personnel only.

PP Use only silicone-free components when installing

and connecting up the compressed air supply.
PP When performing assembly, installation and
commissioning work, use silicone-free gloves.
PP Mounting aids and tools must be silicone-free.
PP Do not commission the air main charging system
until silicone-free and correct installation has been
verified.

DHS 16 / 52 9_5855_12E
7.2 Installation of ball valve Assembly:
PP Shut off plant or plant component.
WARNING PP Secure against re-commissioning.
Danger - maiming! PP Depressurise the plant or plant component.
Risk of limb amputation! PP Completely empty the plant or plant component and
PP When working on the valve always allow it to cool down until any risk of scalding can be
depressurise the system beforehand and ruled out.
unscrew control medium line(s) from the PP Correctly decontaminate, rinse and ventilate the plant
valve. or plant component.

WARNING The female thread of the ball valve is

cylindrical and has a machined flat end face.
The equipment is subject to pressure!
The thread and the flat face are protected by
Risk of severe injury or death!
a plastic cap in the delivered state to prevent
PP Only work on depressurised plant.
damage to the seal contour and the flat face.
CAUTION
Suitable seals for the ball valves are copper
Hot plant components! or aluminium sealing rings or metal-backed
Risk of burns! elastomer seals.
PP Only work on plant that has cooled down.
PP Installation work must only be performed by trained
personnel.
PP Wear personal protective gear as specified in the
system operator's regulations.
Installation location:
CAUTION
PP Do not apply excessive external force to the ball
valve.
PP Choose the installation site so that the ball valve 1 3 4 2
cannot be used as a foothold.
PP Route the pipeline so that the ball-valve body is not PP Place a suitable seal (4) between the pipe (2) and the
subjected to thrust, torsion, vibration or tension. ball valve body (1).
PP Internal diameter of the piping must match the PP Screw ball valve body (1) onto pipe (2).
nominal diameter of the ball valve. PP Brace it with an open-end wrench (3).
PP Only fit ball valve between pipes aligned centrally PP Connect other side of ball valve body (1) to pipe in the
with one another. same way.
Installation position: The air main charging system must be
preferably with actuator facing upwards. protected from direct exposure to weather
PP Do not use additional seals or grease when mounting. such as sunshine, rain or snow by suitable
®® Direction of the working medium: optional. structural means (e.g. roof).

9_5855_12E 17 / 52
DHS
7.3 Installation of butterfly valve Installation location:

WARNING CAUTION
Danger - maiming!
PP Do not apply external force to the butterfly valve.
Risk of limb amputation!
PP Choose the installation location so that the butterfly
PP When working on the valve always valve cannot be used as a foothold.
depressurise the system beforehand and
PP Lay the pipeline so that the valve body is protected
unscrew control medium line(s) from the against transverse and bending forces, and also
valve. vibrations and tension.
PP Inside diameter of the piping must correspond to
WARNING the nominal diameter of the butterfly valve.
DN 40 50 65 80 100 125
The equipment is subject to pressure!
D max 50 61 75 90 115 140
Risk of severe injury or death!
D min 30 40 55 70 95 120
PP Only work on depressurised plant.
DN 150 200 250 300 350 400
CAUTION D max 170 220 270 325 370 420
D min 145 200 245 295 345 395
Hot plant components!
PP Risk of burns!
PP Only work on plant that has cooled down. Butterfly valve
PP Installation work must only be performed by trained
personnel. Shut-off seal
PP Wear personal protective gear as specified in the
system operator's regulations.

ø D max ø D min

The flange internal diameter must be in the

range "D min" to "D max". The butterfly valve
must be precisely centred.
PP Only install the butterfly valve between matching
aligned pipes.
PP Do not install the butterfly valve in closed position.

DHS 18 / 52 9_5855_12E
Installation position: PP Clamp the butterfly valve with slightly opened disc
The installation position is optional. KAESER recommends centred between pipes with flanges. The disc must
that with contaminated media and DN ≥ 300, the butterfly not project from the body.
valve should be fitted horizontally so that the actuator is to
the right or left of the pipeline and the bottom edge of the
disc opens in the flow direction. This is to prevent deposits.

®® Side view of installation position

PP Check flange faces for potential damage!
PP Butterfly valves which are always in the same position
should be operated 4 times a year.
PP Do not apply pressure to butterfly valves installed in a
piping without an operator.
PP The following flow velocities must not be exceeded:
gases up to 20 m/s
PP Do not fit any additional seals, sealants or grease
when installing.
®® Direction of the working medium:
optional.
®® KAESER recommends
Arrange the bolt holes of the piping and valve in a way PP Insert the bolts in all holes in the flange.
that they - are symmetrical to the two main axes - are PP Partially tighten the bolts in a diagonal sequence.
not on the two main axis.

Installation:
PP Shut off plant or plant component.
PP Secure against re-commissioning.
PP Depressurise the plant or plant component.
PP Completely drain the plant (or plant component) and
let it cool down until the temperature is below the
media vaporization temperature and scalding can be The butterfly valve must be in a slightly
ruled out. open position. Tightening the bolts in closed
PP Correctly decontaminate, rinse and ventilate the plant position will result in leakage and increased
or plant component. torques.
Remove any rough areas (rust, dirt, etc.) from the
Fully open the disc and check the alignment of the
PP
PP
pipe flanges.
piping.
Sufficiently spread the piping flanges. If this is not
Fully tighten the bolts in a diagonal sequence (for
PP
PP
done, the seat/butterfly valve may be damaged.
tightening torques see table) until the flange is
Do not use any flange seals!
completely flush against the body.
PP

Tightening torques
DN 40 50 65 80 100 125 150
PN 16 40 Nm 52 Nm 52 Nm 31 Nm 45 Nm 55 Nm 90 Nm

DN 200 250 300 350 400

PN 10 75 Nm 116 Nm 137 Nm 142 Nm 160 Nm

9_5855_12E 19 / 52
DHS
8 Control air connection 8.2 Control air connection with system
pressure of 16 to 63 bar
PP The air main charging system must be connected to
the feeder pipe using the hose supplied. PP Connect control unit pressure reducer connection P1
PP The air main charging system for system pressures to compressed air line upstream of the valve.
> 16 - 63 bar must be connected to the feeder pipe
(Pos. P1) by suitable means (e. g. copper or stainless
steel pipe) provided on site. No hose is supplied with
P1
this version (see chapter 8.2).
PP If the system pressure is between 0.5 and 4 bar, the
air main charging system must also be connected
to an external compressed air supply. This requires
converting the compressed air system (see
chapter 8.3).

8.1 Control air connection with system

pressure of 4 to 16 bar
PP Connect control unit connection P1 to compressed air
line upstream of the valve. To compressed
air system

From compressed air

P1 conditioning system

8.3 Control air connection with system

pressure of 0.5 to 4 bar

8.3.1 Method of operation

If the system pressure is between 0.5 and 4 bar, the air
main charging system must be converted for connection
to an external control pressure feed (see chapter 26.5).
To compressed
air system 8.3.2 Conversion
PP To convert the system for connection to an external
From compressed air feed (the air main charging system is supplied with
conditioning system control compressed air at 4...16 bar from an external
supply) unscrew the blanking plug (1) from the lower
section of the body.

P1

DHS 20 / 52 9_5855_12E
PP Connect control unit connection P1 to compressed air 9 Electrical connection
line upstream of the valve.
PP Connect the additional (external) 9.1 Terminals
compressed air supply (4 - 16 bar) to PP Undo the housing screws and open the housing cover.
connection P2.
PP Make sure that the pressure difference
between P1 and P2 is greater than 1 bar. 3
1 2

P1

P2

To compressed
air system PP Feed the connecting lead 1 through the cable gland 2.
PP Feed the connecting lead in the housing through the
From compressed air ferrite core 3 (only for power supply 90 - 264 V AC).
conditioning system PP Tight the cable gland 2.
PP Connect the cores required to the terminal block.
PP Connect up the 24 V DC or 90 - 264 V AC power
8.4 Control pressure indication (pressure gauge) supply.
The control pressure present can be read off from the 9.1.1 Terminal block X1
pressure gauge (1).

PE N U 4 5 6 7 8 9 10 11
X1

1
Power supply -N
90 - 264 V AC - U

Relay K1
Pressure monitoring

Relay K2
Valve CLOSED

Relay K3
Valve OPEN

Relay K4
Collective fault
PE

The control pressure is factory-set to 5.5 bar. It may vary

depending on the supply pressure.
For safe operation of the air main charging system, a
control pressure of at least 4 bar must be present. If that
pressure is not achieved, it is essential that you refer to
chapter 8.3.

9_5855_12E 21 / 52
DHS
9.1.2 Terminal block X2 9.2 Internal fuses
Proceed as follows when replacing fuses:
1 2 3 4 5 6 7 8 PP Switch off the power supply
X2 PP Undo the housing screws and open the housing cover
PP Replace fuses

10
11

9
8
7
6
5
4
3
2
1

8
X1

7
6
IN OUT IN OUT

5
Ext. pressure
sensor
100 bar

Power supply - GND

24V DC
Passive output
4...20mA

External
cut-out

4
3
2
1
Sicherung T 1 A

X2
A
Sicherung T 1,25 A

= Connection
active output

Important Simultaneous operation with two Fuse T 1.25 A Fuse T 1 A

different supply voltages will destroy
the control unit.
The electrical power supply must Memory card
be connected on site by a qualified
electrician.

DHS 22 / 52 9_5855_12E
9.3 External cut-out 10.2 Safe compressed air supply
The air main charging system has an "External cut- (set on site)
out" input on terminal block X2, terminals 3 and 4. The Switch position = to the left
external cut-out is intended to be used for monitoring the (blue mark on securing plate)
conditioning system. A fault signal from the dryer causes
the air main charging system to shut off. The external cut-
out can also be tripped by an external switch (e.g. time
switch) during non-working hours.

The air main charging system valve responds differently

depending on the operating mode and Error Function
menu settings.

The factory settings are in bold.

3

External Operating mode Valve position 2 1

cut-out Safe com- Safe com- PP To change the operating mode, remove the hexagon
pressed air pressed air socket screw (1), the knurled head screw (2) and the
quality supply
securing plate (3).
PP For "Safe compressed air supply" mode, set the
Open X Closed
switch to the left (blue mark).
Closed X Normal function
Open X Closed
Closed X Normal function 11 Manual override
If there is a power failure or the air main charging system
fails, the valve can be made to open provided a control
10 Changing operating mode
pressure of > 3.5 bar is present.
The labels on the air main charging system are printed
in German and English as supplied. If the system is used
in a country where a different language is spoken, the
labels must be replaced with those enclosed.
Important The switch must be locked in this
position with a suitable lead seal to
prevent unauthorised use.

10.1 Safe compressed air quality (as-supplied

setting)
Switch position = to the right
(yellow mark on securing plate)
PP To activate the manual override, insert the key
supplied into the keyhole.

3
PP Once inserted, turn the key 90° clockwise.
2 1
PP To change the operating mode, remove the hexagon
socket screw (1), the knurled head screw (2) and the
securing plate (3).
PP For "Safe compressed air quality" mode, set the
switch to the right (yellow mark).

9_5855_12E 23 / 52
DHS
 13 Visual position indicator

Two-colour LED

PP To deactivate the manual override, follow the above

procedure in reverse.

12 Commissioning Mechanical indicator

The opening and closing times of the air

main charging system are preset and must 13.1 LED indicator
always be checked when commissioning
(see chapter 15 or 18.1.1). The 2-colour high visibility LED signals the following
Set the air main charging system so that system statuses:
the valve opens gradually to reduce flow Colour
Meaning
velocities and prevent an abrupt drop in the Red Green
system pressure. ● ○ Valve closed
Set the air main charging system so that ☼ ○ Valve is closing
abrupt valve closure is avoided in order ○ ● Valve open
to prevent pressure surges in the piping ○ ☼ Valve is opening
system. ☼ ☼ Cumulative error
PP Complete mechanical installation Key: ● - lit / ○ - off / ☼ - flashing
PP Connect the external cut-out (terminal block X2:
terminal 3 and 4) 13.2 Mechanical indicator
Connect up 90 - 264 V AC (terminal PE/N/U) or 24 V
The system also has a mechanical position indicator. The
PP

DC (terminal GND/24 V) power supply.

visible colour (red = closed, green = open) signals the
The following opening menu appears:
extent to which the valve is open:
PP

P: 0.0 bar 0% RED Closed

Open Pressure
PP Press button. 25%
Valve position

PP Square brackets appear.

PP Set the desired open pressure (at least 0.5 bar). 50%
PP Press button.
PP Setting is saved.
PP Main menu is displayed. 75%
PP Check opening and closing times (see chapter 15 or
18.1.1). Open
100% GREEN

DHS 24 / 52 9_5855_12E
14 Operation Example:
The open pressure is to be changed from 5.5 bar to 6.5
CAUTION bar.
Important information for silicone-free application.
PP Operate the air main charging system in a silicone- 1.1
Open pressure
5.5 bar

free environment only.

PP When drawing in air/gas from a supply system, the
operator must undertake appropriate measures to
ensure that it is free from silicone. 1.1 [ 5.5] bar 1.1 [ 5.5] bar

Make sure that the display can be viewed + - OK ESC

without glare and is not exposed to direct
sunlight (UV light), which could damage it.
1.1 [ 6.5] bar 1.1 [ 6.5] bar
The display lighting is activated when
a button is pressed and switches off + - OK ESC

automatically after the set Auto Return time

has elapsed.
1.1 6.5 bar
Open pressure
14.1 Operating and display elements

2-line display,
16 characters,
illuminated

Forwards key
Back key

Upward key

Downward key

14.2 General notes on operation

Important To be able to alter settings and

parameters on the air main charging
system, the two knurled head screws in
the keypad cover have to be removed.
The cover can then be removed by
carefully pulling it out.

The various menu levels and parameters are accessed

by means of the and buttons.
The parameters are altered by means of the and
buttons and the new settings are saved automatically
when the or button is pressed to move to the next
option.
The various menus and parameters on the air main
charging system are selected by means of the keypad
buttons. The changes to the parameters required are
made using brackets that are put round the respective
parameters.
The or button is used to move the cursor to the
parameter required and the parameter setting then
changed by means of the or button.

9_5855_12E 25 / 52
DHS
DHS 26 / 52 9_5855_12E
 15

SETUP Pressure: 10.0 bar

1 2 3 4 5
SetCalibration SetFunction Service SetBasics Back

4.1 4.2 4.3 4.4

Reset Auto return Mode Back
Menu structure

9_5855_12E
3.1 3.2 3.3 3.4 3.5
In / Output Diagnosis DHS specific Calibration Back

3.4.1 3.4.2 3.4.3

0 bar x bar Back

3.3.1 3.3.2 3.3.3

SW Version Serial Number Back

27 / 52
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6
Error list Hours counter Errors Error function ErrList delete Back

3.1.1 3.1.2 3.1.3 3.1.4

ActualValueIn ActualValueOut Relais 1:2:3:4 Back

2.1 2.2 2.3 2.4 2.5 2.6 2.7

Output 1 Output 2 Output 3 Output 4 Alarm min Alarm max Back

1.1 1.2 1.3 1.4 1.5 1.6

Open Pressure Hysteresis Open Time Close Time Login Code Log Out

1.7 1.8 1.9 1.10 1.11

Unit Pressure range Language Mouting angle Back

DHS
DHS 28 / 52 9_5855_12E
16 Parameters table
System setting: Safe compressed-air quality Safe compressed-air supply
Name/Date Name/Date

Factory Commissioning Commissioning

Display Function Value range
setting settings settings
1 Set Calibration
Selection of pressure at which 0…16 / 0…63 bar
1.1 Open Pressure
valve opens 0…230 / 0…910 psi
Selection of hysteresis with 0…16 / 0…63 bar
1.2 Hysteresis 1.0 bar
which valve closes 0…230 / 0…910 psi
Selection of time valve takes
1.3 Open Time 0…100.0 % 20
to open
Selection of time valve takes
1.4 Close Time 0…100.0 % 20
to close
Entry of password for enabling
1.5 Login Code
operation
Logging off to prevent unauthor-
1.6 Log Out
ised operation
1.7 Unit Selection of pressure signal unit bar / psi bar
Selection of pressure range for 0…16 / 0…63 bar
1.8 Pressure range
air main charging system 0…230 / 0…910 psi
1.9 Language Selection of display language German/English/ ... German
Selection of position of control
1.10 Mounting angle 0° / 90°
unit on valve
2 SetFunction
Selection of Output 1 function Off / min / max /
2.1 Output 1 min
(Pressure range) min-max / switch
Function of Output 2
2.2 Output 2 NC / NO NO
(Valve CLOSED)
Function of Output 3
2.3 Output 3 NC / NO NO
(Valve OPEN)
Function of Output 4
2.4 Output 4 Off / Error all / Error intern Error all
(Cumulative error)
Lower pressure limit for trigger- 0…16 / 0…63 bar
2.5 Alarm min 4.0 bar
ing alarm 0…230 / 0…910 psi
Upper pressure limit for trigger- 0…16 / 0…63 bar
2.6 Alarm max 16.0 bar
ing alarm 0…230 / 0…910 psi
3 Service
Submenu for displaying the
3.1 In / Output
input and output signals
3.1.1 ActualValueIn Display of sensor signal in mA
3.1.2 ActualValueOut Display of output signal in mA
Display of switching statuses of
3.1.3 Relays 1:2:3:4
the relays
Submenu for diagnostic func-
3.2 Diagnosis
tions
3.2.1 Error List Display of registered faults
3.2.2 Hours counter Display of hours of duty to date
Switching display of error
3.2.3 Errors ON / OFF ON
messages on/off
Selection of valve position in
3.2.4 Error Function goOpen / goClose goClose
the event of an error
3.2.5 ErrList delete Deleting and resetting fault list
Submenu for data specific to
3.3 DHS specific
the air main charging system
Display of current software
3.3.1 SW Version
version
Display of current
3.3.2 Serial Number
KAESER serial number
Calibration of the pressure
3.4 Calibration
sensor
4 SetBasics
4.1 Reset Reset to factory setting
Selection of time before
4.2 Auto Return 1…60 min 15 min
automatic log off
Selection of air main charging
system (normal) or pressure
4.3 Mode Normal / Reverse Normal
relief valve (reverse) operating
function

9_5855_12E 29 / 52
DHS
DHS 30 / 52 9_5855_12E
 Please detach and keep safe.

Air main charging system

9_5855_12E
System in which fitted: Material number:

31 / 52
Installed on: Serial number:

Installed by: Software version:

DHS
17 EC Declaration of conformity

EC Declaration of conformity
according to the EC Machinery Directive 2006/42/EC, Annex II, 1.A

Manufacturer: GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG

Postfach 30
Fritz-Müller-Straße 6-8
D-74653 Ingelfingen-Criesbach
Description and identification of the machinery:
Make: Butterfly valve, Ball valve, pneumatically operated with ESI control unit
Type: D481, 781
Serial number: from Octobre 10, 2011
Project number: DHS-KL-KH-Pneum-2011-10
Project name: Air Main Charging System Butterfly valve, Ball valve, pneumatically operated
Commercial name: Type DHS
Function: An isolating device (ball valve or butterfly valve) with a pneumatic rotary actuator cuts off the
compressed air system from the air compressor or the conditioning units when there is no
pressure or the operating pressure is low.

The air main charging system is intended exclusively for controlling compressed air systems.
We also declare that the specific technical documentation has been compiled in accordance with part A of
Annex VII.
We expressly declare that the machinery complies with the relevant provisions of the following EC
directives:
2006/42/EC:2006-05-17: (Machinery Directive) Directive 2006/42/EC of the European Parliament
and of the Council of 17 May 2006 on machinery, and amending
Directive 95/16/EC (recast) (1)
2006/95/EG:2006-12-12: (Low voltage directive) DIRECTIVE 2006/95/EC OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 12 December 2006 on the harmonisation of the laws of
Member States relating to electrical equipment designed for use within certain voltage
limits (codified version)
2004/108/EG:2004-12-15: (electromagnetic compatibility) DIRECTIVE 2004/108/EC OF THE EUROPEAN
PARLIAMENT AND OF THE COUNCIL of 15 December 2004 on the approximation of
the laws of the Member States relating to electromagnetic compatibility and repealing
Directive 89/336/EEC
97/23/EG:1997-05-29 (Pressure Equipment Directive) DIRECTIVE 97/23/EC OF THE EUROPEAN
PARLIAMENT AND OF THE COUNCIL of 29 May 1997 on the approximation of the
laws of the Member States concerning pressure equipment

Joachim Brien
Head of Technical Department

Ingelfingen-Criesbach, February 16

DHS 32 / 52 9_5855_12E
 18 Explanation of parameters Menu 1.7 - Unit
Factory setting: bar
18.1 Menu 1 SetCalibration
18.1.1 Basic settings
PP For setting the units in which pressure is displayed,
Menu 1.1 - Open Pressure i.e. bar or psi.
PP For setting the pressure at which the valve opens. Menu 1.8 - Pressure range
PP Open pressure is set according to the selected unit PP For setting the system pressure range.
(bar/psi) and pressure range. PP The pressure range is set according to the selected
0…16 bar / 0…63 bar unit (bar/psi).
0… 230 psi / 0…910 psi The pressure range must match the pressure range of
Menu 1.2 - Hysteresis the pressure sensor used.
Factory setting: 1.0 bar
PP Pressure range 0…16 bar / 0...230 psi
PP Pressure sensor 0…25 bar / 0...363 psi
PP Pressure range 0…63 bar / 0...910 psi
PP For setting hysteresis with which valve closes. PP Pressure sensor 0…100 bar / 0...1450 psi
PP Hysteresis is set according to the selected unit Menu 1.9 - Language
(bar/psi) and pressure range.
Factory setting: German
0…16 bar / 0…63 bar
0… 230 psi / 0…910 psi
Menu 1.3 - Open Time The display language for the parameter names can be
Factory setting: 20 selected. The name of the language is listed on the menu
in the language concerned, see words in brackets.
®® German (Deutsch)
Opening time can be set within the range of 0.1 - 100 % ®® Russian (Russkiy)
(in 0.1% increments). The setting 100 % equates to the ®® English (English)
maximum valve speed. ®® French (Français)
When the operating function is changed (see ®® Italian (Italiano)
chapter 18.4.3), the opening time setting remains ®® Brasilian Portuguese (Português 2)
unchanged. ®® Finnish (Suomalainen)
®® Dutch (Nederlands)
Menu 1.4 - Close Time ®® Turkish (Türk)
Factory setting: 20 ®® Norwegian (Norsk)
®® Spanish (Español)
®® Portuguese (Português)
Closing time can be set within the range of 0.1 - 100 % ®® Swedish (Svensk)
(in 0.1 % increments). ®® Danish (Dansk)
The setting 100% equates to the maximum valve speed. . ®® Polish (Polski)
When the operating mode is changed (see ®® Czech (Český)
chapter 18.4.3), the closing time setting remains ®® Estonian (Eesti)
unchanged. ®® French (Français 2)
®® Greek (Ellinikos)
Hungarian (Magyar)
[bar]
Pressure p

®®

14
®® Croatian (Hrvatski)
12 System
pressure
®® Romanian (Românesc)
10 ®® Slovenian (Slovenščina)
8 Open
Pressure
®® American English (English 2)
6 ®® American Spanish (Español 2)
4 Hysteresis
2 Menu 1.10 - Mounting angle
0
Time t Factory setting: 0°
Valve position

Open

For specifying the position in which the control unit is

Closed fitted on the valve.
Time t
Open Time Close Time Open Time
®® 0° - Control unit in line with actuator
®® 90° - Control unit at right-angles to actuator

9_5855_12E 33 / 52
DHS
18.1.2 Logging onto and off the system Menu 1.6 - Log Out
Pressing the button disables user access. No more
Menu 1.5 - Login Code changes can be made. The system is locked.
Entry of the password allows user access. The device If there is no user input for the length of time specified
password is: (see chapter 18.4.2), the user is automatically logged off.

1919 18.2 Menu 2 SetFunction

0 = logged out 18.2.1 Setting outputs

Menu 2.1 Output 1 (pressure monitoring)

1.5 Login Code 0 Factory setting: min

For setting the function of Output 4 (K1).

Output 4 Status Switch
1.5 [ _] 1.5 [ _] OFF Open
+ - OK ESC Output 4 Status Switch
min x > Alarm min Open
min x < Alarm min Closed
1.5 [ 1]
_ Output 4 Status Switch
max x > Alarm max Closed
+ -
max x < Alarm max Open
Output 4 Status Switch
min - max Alarm min < x < Open
Alarm max
...

min - max x < Alarm min < Closed

Alarm max
min - max Alarm min < Alarm Closed
max < x
1.5 [ 9]
_
Output 4 Status Switch
+ - switch x > Alarm max Open
switch x < Alarm min Closed
Menu 2.2 Output 2 (position feedback CLOSED)
1.5 [ _9] Factory setting: NO
+ -

For setting the function of Output 2 (K2).

Output 2 Status Switch
NO Valve closed Closed
...

NC Valve closed Open

Menu 2.3 Output 3 (position feedback OPEN)

1.5 [1919]
_ 1.5 [1919] Factory setting: NO
+ - ... OK ESC

For setting the function of Output 3 (K3).

1.5 Login Code 1
Output 3 Status Switch
NO Valve open Closed
NC Valve open Open

1 = logged in
®® Display 0 = logged out
®® Display 1 = logged in

DHS 34 / 52 9_5855_12E
Menu 2.4 Output 4 (Cumulative error) 18.3 Menu 3 Service
Factory setting: Error all
18.3.1 Viewing inputs and outputs

For setting the function of Output 1 (K4). Menu 3.1 - In / Output

OFF: The output is closed and will not be opened in the
event of an error.
Error: The output is closed in error-free operation and
will be opened in the event of an error. If there is an
error, an error message will be shown on the display (see
chapter 19).
Error intern: The output is closed in error-free operation
and will be opened in the event of an error. In the event
of error "DHS closed" the output remains closed. If
there is an error, an error message will be shown on the
display (see chapter 19).
Menu 2.5 - Alarm min
Factory setting: 4.0 bar
Setting limit below which the system pressure trips the
output switch K4 (see Menu 2.4).
Submenu for querying the connected inputs and outputs.
No settings can be made on this submenu.
Menu 3.1.1 – ActualValueIn
Displays the analogue input signal of the pressure
sensor in mA.
Menu 3.1.2 – ActualValueOut
Displays the analogue output signal for subsequent
processing by the PLC in mA. The signal sent out is the
input signal from the pressure sensor.
Menu 3.1.3 - Relays 1:2:3:4
The status of the relays K1, K2, K3 and K4 is displayed.
(●) = Output closed
1: Pressure range (NC switch)
2: Position feedback CLOSED (NO/NC switch definable)
3: Position feedback OPEN (NO/NC switch definable)
4: Cumulative error (NO switch)
Valve open Valve closed

0…16 bar / 0…63 bar

0… 230 psi / 0…910 psi
Relays Relays
Menu 2.6 - Alarm max
Factory setting: 16.0 bar
18.3.2 Diagnostic functions
Setting limit above which the system pressure trips the Menu 3.2 - Diagnosis
output switch K4 (see Menu 2.4). Submenu for selecting extended diagnostic functions.
0…16 bar / 0…63 bar
0… 230 psi / 0…910 psi Menu 3.2.1 - Error List
The last 100 error messages are stored.
Error number Error name

01: DHS closed

000060 : 17 h - 15

Hours of duty Sequential error number

Menu 3.2.2 - Hours counter

The hours of duty to date are displayed. The timer starts
the first time the power supply is connected and cannot
be reset.
Menu 3.2.3 - Errors on/off
Factory setting: ON

The error messages on the display can be switched

on or off. The error functions remain active. ON:
error messages are shown in the display; OFF: error
messages are not shown in the display

9_5855_12E 35 / 52
DHS
Menu 3.2.4 - Error function
Important Factory setting: goClose
The type of error function for errors 02 and 03 (see
chapter "19 Error messages“ on page 36) can be set:
goOpen: If an error occurs, the valve is opened.
goClose: If an error occurs, the valve is closed..
Menu 3.2.5 - ErrList delete
All stored faults are deleted from the error list.
18.3.3 Reading device-specific data
Menu 3.3 - DHS specific
Submenu for reading specific data
Menu 3.3.1 - SW Version
The current software version of the system is displayed.
Menu 3.3.2 - Serial Number
18.4.3 Operating mode of the air main charging
system/pressure relief valve
Factory setting: Normal
After the operating function is switched to
the reverse setting, the air main charging
system works as a pressure relief valve (see
chapter 24). In this function, it cannot be
used to ensure the compressed-air quality or
as a system start-up aid.
The air main charging system can be operated with two
operating functions:
Normal: operation as a air main charging system
Reverse: operation as a pressure relief valve

[bar]
Pressure p
The current serial number of the system is displayed.
14
Menu 3.4 - Calibration 12
System pressure
This menu is intended for the calibration of the pressure 10

sensor. This function may only be used by KAESER 8 Open

Pressure
service personnel. 6
4 Hysteresis

18.4 Menu 4 SetBasics 2

0
Time t

18.4.1 Resetting the system

Valve position

Open

Menu 4.1 Reset

When the system is reset, the butterfly Closed Time t
Close Time Open Time
valve/ball valve is closed. To prevent that
happening, the manual override must be
operated.
19 Error messages
PP Operate manual override (see chapter 11).
PP Call up Menu 4.1 Reset. Error message Cause Remedy
PP Perform a reset. 01: DHS closed Enabling signal is Apply enabling
PP All settings are reset to the factory setting. not present signal to terminals 3
PP The user is automatically logged off. and 4 (terminal
PP Commission the air main charging system (see block X2)
chapter 12). 02: Actual value > Pressure sensor Pressure sensor
PP Disable manual override (see chapter 11). 20.5 mA signal > 20.5 mA defective
03: Actual value > Pressure sensor a) Pressure sensor
3.5 mA signal < 3.5 mA not connected or
18.4.2 Automatic log-off
connection faulty
b) Pressure sensor
Menu 4.2 Auto Return
defective
Factory setting: 15 min 04: Drive Error End position of Check the valve for
the butterfly valve ease of movement
or ball valve is
not reached after
The system automatically logs the user off after the set
20 min.
time (1 – 60 min) has elapsed and switches from the
menu to the normal operating display.

DHS 36 / 52 9_5855_12E
 Function in the event of an error 21 Changing the control unit position
The control unit position on the pneumatic actuator can
Setting error func- be altered in 90° increments.
tion parameter
Error message Valve position PP Completely shut down the air main charging system.
goClose goOpen PP Disconnect the air hose between the actuator and the
X Closed control unit.
01: DHS closed Undo the four fixing screws (1) on the connection
X Closed
PP

adapter (2).
02: Actual value > X Closed
20.5 mA X Open
03: Actual value < X Closed
3.5 mA X Open
X Not defined
04: Drive Error
X Not defined

20 Installation and setting

1
PP The isolating device (butterfly valve, ball valve) should
be installed downstream of the conditioning units to be
protected such as dryer, filter, etc. (see chapter 26).
2
PP For information about fitting the obturator (butterfly
valve, ball valve) into the pipeline, see chapter 7.
PP The electrical installation should be carried out
according to the wiring diagram (see chapter 27).
PP The open pressure should be set at approx. 1.5 bar
below the maximum system pressure. The hysteresis
Undo the four screws (3) on the connection adapter.
should be set at approx. 1 bar. Those settings apply
PP

where there is a sufficiently dimensioned storage

capacity (compressed air accumulator) between the
compressor outlet and the shut-off valve.
PP After the butterfly valve and ball valve have been
installed, the switching frequency of the upstream
compressors should be checked.
PP If the compressors switch from full power to idling or
OFF before the shut-off valve opens:
®® the opening time for activating the shut-off valve
should be shortened further.
®® the opening time for the quarter turn actuator should
be shortened further so as to obtain a faster valve 4
opening time.
®® the upstream compressed air conditioning units 3
should be checked for an increase in the differential
pressure (clogged filter elements) and the filter
elements replaced if necessary.
PP Turn connection adapter (2) and control unit (4) to
desired position in 90° increments.

9_5855_12E 37 / 52
DHS
 Variant 3:
®® Control unit position = 270°
®® Setting for parameter 1.9 - Mounting angle = 90°

PP Reassembly is the same procedure in reverse.

PP If necessary fit a new air hose from the set supplied.
PP After changing the control unit position, parameter
1.9 – Mounting angle must be altered accordingly.
The following control unit positions are possible:
Standard:
®® Control unit position = 0°
®® Setting for parameter 1.9 - Mounting angle = 0°

22 Inspection and servicing

WARNING
The equipment is subject to pressure!
PP Risk of severe injury or death!
PP Only work on depressurised plant.

WARNING
Hot plant components!
Risk of burns!
Variant 1:
PP

Only work on plant that has cooled down.

Control unit position = 90°
PP
®®

®® Setting for parameter 1.9 - Mounting angle = 90° CAUTION

PP Servicing and maintenance work must only be
performed by trained personnel.

Variant 2:
®® Control unit position = 180°
®® Setting for parameter 1.9 - Mounting angle = 0°

DHS 38 / 52 9_5855_12E
 CAUTION P1
Important information for silicone-free application. 8 bar 4 bar
PP Carry out maintenance, repair and cleaning work
with silicone-free gloves.
PP Use only silicone-free cleaning agents when
carrying out cleaning work on the air main charging
system or any of its components.
PP Mounting aids and tools must be silicone-free.
PP Maintenance and repair work on components that
come into direct contact with compressed air or
oil must only be carried out by authorised, trained
KAESER personnel.
Only use genuine KAESER spare parts.
When ordering spare parts, please quote
the full material and serial number for the air
The system pressure P1 must be recorded on the
main charging system (see product label).
low-pressure side. We recommend that you install a
The operator must carry out regular visual examination pressure switch on the high-pressure side that must be
of the butterfly/ball valve dependent on the operating switched to the external release terminal X2: 3 and 4 of
conditions and the potential danger in order to prevent the air main charging system. This should protect the
leakage and damage. high-pressure system from drops in pressure by the low-
pressure system.
With the reverse function, only the valve activation is
23 Options reversed (command: Open => CLOSED and CLOSED
An external remote control unit for wall-mounting is => Open). All other basic functions remain the same
obtainable as an option. (print parameters, opening and closing times).
For details see separate operating instructions The operating mode switch should be set to "safe
compressed-air quality".

24 Function selection of the air main

charging system/pressure relief valve 25 Spare parts

CAUTION
The equipment is subject to pressure!
PP When filling a different compressed-air system,
make sure that the operating pressure of the
compressed-air system and its built-in components
is not exceeded.
CAUTION
Manual override
PP Operating the manual override immediately and
permanently opens the air main charging system.
PP It is possible to damage the compressed-air system
and the built-in components.
CAUTION
Important information for silicone-free application.
PP For parts that are to be serviced or replaced and
which come into contact with compressed air or oil,
note the following:
®® Use only silicone-free, genuine KAESER parts
®® For every order item, specify "silicone-free" in the
item text
Only use genuine KAESER spare parts.
When ordering spare parts, please quote
the full material and serial number for the air
main charging system (see product label).

The air main charging system can be used as a pressure

relief device. In this case, it no longer functions as a
system start-up aid and thus can no longer guarantee the
compressed-air quality. This special function allows, for
example, a second compressed-air system with a lower
pressure level to be supported if necessary.

9_5855_12E 39 / 52
DHS
 1 2 3 4 5 6 7 8
26

26.1

DHS
2

P1
Compressed air A1
Kompressor
Compressor Druckluftbehälter Kältetrockner
Chiller/dryer Filter
Filter
accumulator

Air main charging

Druckhaltesystem
system Druckluftnetz
Compressed
air system

40 / 52
Legende:
Key:

P1 Systemdruck
System pressure

A1 Steuerluftversorgung
Control zum Antrieb
air supply to actuator

1 Steuereinheit
Control ESI
unit ESI (4...16
(4...16 bar
bar oroder 16...63
16...63 bar) bar)

2 Externe Abschaltung
External cut-out

Kondensatablass 3 Absperrarmatur, einfachwirkend

Air main charging system – piping and instrument circuit diagrams

Condensate drain Shut-off valve, single action

Installation examples for 4 - 16 bar and 16 - 63 bar air main charging systems

9_5855_12E
c
b
RI-Fließbild Gemeinsame
Common feedEinspeisung
a Installationsbeispiel für Blatt 1
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung: Druckhaltesystem 4...63 bar D
 1 2 3 4 5 6 7 8
26.2

Handnotbetätigung
Manual override

Armatur
Valve

9_5855_12E
Umschaltung
Operating mode
Betriebsart
switch

Manometer

41 / 52
Pressure gauge
Legende:
Key:
Druckregler
Pressure 16 bar
regulator, 16 bar
P1 Systemdruck
System pressure

P2 External Steuerlufteingang
Externercontrol (verschlossen)
air inlet (sealed)
Rückschlagventil
Non-return valve
Rückschlagventil
Non-return valve

Drucksensor
Pressure sensor

Systemdruck
System pressure
P2 P1
P&I circuit diagram for air main charging system for system pressure of 4 - 16 bar

c
b
RI-Fließbild
a Druckhaltesystem Blatt 3
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung: max. Netzdruck 16 bar D

DHS
 1 2 3 4 5 6 7 8
26.3

DHS
Handnotbetätigung
Manual override

Armatur
Valve

Umschaltung
Operating mode
Betriebsart
switch

Manometer
Pressure gauge

42 / 52
Legende:
Key:

P1 Systemdruck
System pressure

Pressure regulator,
Druckregler 63 bar63 bar

Drucksensor
Pressure sensor

Systemdruck
System pressure
P1
P&I circuit diagram for air main charging system for system pressure of 16 - 63 bar

9_5855_12E
c
b
RI-Fließbild
a Druckhaltesystem Blatt 4
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung: max. Netzdruck 63 bar D
 1 2 3 4 5 6 7 8
26.4

1
External Steuerluft
Externecontrol air
P2
(4...16 bar)
(4...16 bar)

9_5855_12E
P1
A1
Kompressor Druckluftbehälter
Compressed air Kältetrockner Filter
Filter
Compressor Chiller/dryer
accumulator

Druckhaltesystem
Air main charging system Druckluftnetz
Compressed
air system

43 / 52
Legende:
Key:
P1 Systemdruck
System pressure
P2 External Steuerlufteingang
Externercontrol air inlet (sealed)
A1 Steuerluftversorgung
Control zum Antrieb
air supply to actuator
1 Steuereinheit
Control unit ESIESI (4...16
(4...16 bar)
bar)
Kondensatablass 2 External Abschaltung
Externecut-out
Condensate drain
3 Absperrarmatur,
Shut-off einfachwirkend
valve, single action

c
b
RI-Fließbild Externe Einspeisung
a Installationsbeispiel für Blatt 2
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung: Druckhaltesystem 0,5...4 bar D
Installation example for external feed air main charging system with system pressure of 0.5 - 4 bar

DHS
 1 2 3 4 5 6 7 8
26.5

DHS
Manual override
Handnotbetätigung

Armatur
Valve

Umschaltung
Operating mode
Betriebsart
switch

Manometer

44 / 52
Pressure gauge
Legende:
Key:
Druckregler
Pressure 16 bar
regulator, 16 bar
P1 Systemdruck
System pressure
P2 External Steuerlufteingang
Externercontrol (verwendet)
air inlet (in use)
Rückschlagventil
Non-return valve
Non-return valve
Rückschlagventil

Drucksensor
Pressure sensor

Steuerdruck
Control pressure Systemdruck
System pressure
4...16 bar
4...16 bar
P2 P1

9_5855_12E
c
b
RI-Fließbild
a Druckhaltesystem Blatt 5
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung: externe Einspeisung D
P&I circuit diagram for external feed air main charging system for system pressure of 0.5 - 4 bar
 27
1 2 3 4 5 6 7 8
27.1
1) Remove jumper if external
cut-out is to be used.
Wiring diagrams

9_5855_12E
Druckhaltesystem
Air main charging system
GND 24V
DC

7 8 4 5 6 7 8 9 10 11 1 2 3 4 5 6
X2 X1 X2

1)

Provided

45 / 52
on site
16 bar air main charging system, 24 V DC power supply

Pressure Valve Valve Collective Output External

GND
monitor CLOSED OPEN fault 4...20 mA cut-out

24V DC
(passive)

Max. power consumption < 1A

c
Stromlaufplan
b Druckhaltesystem 16bar Blatt 6
a K1 und K4 25.10.2011 MR Versorgung 24V DC D
getauscht
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung:

DHS
 1 2 3 4 5 6 7 8
27.2
1) Remove jumper if external
cut-out is to be used.

DHS
Air main charging
Druckhaltesystem
system
GND 24V
DC

7 8 4 5 6 7 8 9 10 11 1 2 3 4 5 6
X2 X1 X2

Pressure
1) sensor 100 bar

Provided on

46 / 52
site
63 bar air main charging system, 24 V DC power supply

Pressure Valve Valve Collective Output External

GND
monitor CLOSED OPEN fault 4...20 mA cut-out

24V DC
(passive)

Max. Stromaufnahme
max.power consumption<<1A
1A

9_5855_12E
c
Stromlaufplan
b Druckhaltesystem 63bar Blatt 7
a K1 und K4 25.10.2011 MR Versorgung 24V DC D
getauscht
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung:
 1 2 3 4 5 6 7 8
27.3

1) Remove jumper if external

cut-out is to be used.

9_5855_12E
Druckhaltesystem
Air main charging
system

PE N U 4 5 6 7 8 9 10 11 1 2 3 4 5 6
X1 X1 X2

1)

Provided on

47 / 52
site

max. 16A
16 bar air main charging system, 90 - 264 V AC power supply

PE N U Pressure Valve Valve Collective Output External

90 - 264V 50/60Hz monitor CLOSED OPEN fault 4...20 mA cut-out
(passive)

c
Stromlaufplan
b Druckhaltesystem 16bar Blatt 8
a K1 und K4 25.10.2011 MR Versorgung 90 - 264V 50/60Hz D
getauscht
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung:

DHS
 1 2 3 4 5 6 7 8
27.4
1) Remove jumper if external

DHS
cut-out is to be used.

Druckhaltesystem
Air main charging
system

PE N U 4 5 6 7 8 9 10 11 1 2 3 4 5 6
X1 X1 X2

Drucksensor
Pressure
1)
sensor
100100
barbar

Installation
Provided on

48 / 52
Bauseits
site

max. 16A
63 bar air main charging system, 90 - 264 V AC power supply

PE N U Pressure Valve Valve Collective Output External

90 - 264V 50/60Hz monitor CLOSED OPEN fault 4...20 mA cut-out
(passive)

9_5855_12E
c
Stromlaufplan
b Druckhaltesystem 63bar Blatt 9
a K1 und K4 25.10.2011 MR Versorgung 90 - 264V 50/60Hz D
getauscht
Änderung Datum Name Ersatz durch: Ersatz für: Ursprung:
28 Updating the software PP Different display messages may be shown depending
on the result of the check:
CAUTION
High intensity LED lighting. Update x % Error
PP Risk of eye injury. ReadFile
PP Do not look into the activated LEDs.. OK
The software can be updated while the
system is in operation. While the update is Update x % Error
in progress, the butterfly valve/ball valve is DecryptData
completely closed and then opened again. OK
To prevent that happening, the manual
override must be operated. Update x % Error
CheckFile
PP Operate manual override (see chapter 11). OK
PP Undo the housing screws and open the housing cover
PP Insert appropriate memory card (type microSD card)
Update x% Error
in card slot. Program
OK

Update 100 %
Error
2 GB   Remove SD Card

> 2 GB  
Error N x%
Remove SD Card

Following a successful update:

PP Remove memory card from the card slot.
PP The system then restarts automatically with the new
version of the software. The air main charging system
behaves in the same way as if there had been a short
power failure (4 - 5 s).
PP If the systems does not reboot after 40 s, disable and
re-enable the power supply. The system then restarts.
PP All parameter settings on the air main charging
system are retained.
PP Once the update has been successfully completed,
PP The first file "DHSxxxx.gud" in the root directory of the check the software version in menu 3.3.1 Software-
memory card is checked. Version.
PP Once the update has been successfully completed,
deactivate the manual override (see chapter 11).
Following an unsuccessful update:
PP Remove memory card from the card slot.
PP The system continues to work with the old software.
PP All parameter settings on the air main charging
system are retained.
PP Disable manual override (see chapter 11).
PP List with error messages, see page 50.

9_5855_12E 49 / 52
DHS
Error messages in the update function
In the event of an error, the message "Error" will be
issued followed by an error number.
Error
message Cause
0 No error
1 Unknown error
Software cannot work with present processor
2
module
Software cannot work with present device
3
hardware
4 Software does not belong to the device
5 Software version already present on the device
6 Error reading the update file
7 Update file contains errors
8 Time-out when reading the update file
9 User exit
10 Error initializing the update
11 Error booting the new software
The update cannot be applied to the existing
12
software version
13 Update not permitted for this device

DHS 50 / 52 9_5855_12E
 Goods return declaration (copy specimen)
Legal regulations for the protection of the environment and personnel require that you include the
completed and signed goods return declaration with your dispatch documents.
If this declaration is not completed or not included with the dispatch documents, your return
will not be processed!

If the valve / device was operated with poisonous, corrosive, flammable, aggressive or water-
endangering media, all medium wetted parts must be emptied carefully, decontaminated and rinsed.
Select an appropriate transport container, label it with the name of media which the valve / device has
been in contact. This serves to avoid personal injury or damage to property from the media remains.

Company details: Valve / device information:

Company: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Year of manufacture: . . . . . . . . . . . . . . . . . . . . . . . . . . .

.............................................. Serial number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact person: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . .

Telephone number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . Media: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fax number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...............................................

E-Mail: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................ ...

Reason for return: Concentration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

......................................... ..........................................

......................................... ..........................................

......................................... Operating temperature: . . . . . . . . . . . . . . . . . . . . . .

......................................... Operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . .

......................................... Viscosity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

......................................... Solids content: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Please tick the relevant warning labels:

radioactive explosive corrosive poisonous harmful bio- oxidising harmless

to health hazardous
We herewith declare that the returned parts were cleaned and that complying with Danger Protection
Regulations there is no danger from the remains of media for persons or for the environment.

Location, Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stamp / signature . . . . . . . . . . . . . . . . . . . . . . . . . .

9_5855_12E 51 / 52
DHS
Subject to alteration · 02/2016 · 88363101 *88363101*