BAL XXSB 2150516 01 00 00 en

OPERATING INSTRUCTIONS
SB 250-2 / SB 300-2
05.SB / 06.SB
Series
23.01.2012
Issue date
2150516_01_en
Order number
© Joseph Vögele AG 2012

Publisher Joseph Vögele AG
Joseph-Vögele-Straße 1
67075 Ludwigshafen
Germany
Phone: +49 (0) 6 21 / 81 05 - 0
http://www.voegele.info
Document name BAL_XX.SB_2150516_01_en

Translation of the original operating instructions
First issue date 15.12.2009
Date of change 23.01.2012
Copyright © Joseph Vögele AG 2012

The reproduction, distribution and utilization of this document as
well as the communication of the contents to others without express
authorization is prohibited. Offenders will be held liable for the payment
of damages. All rights reserved in the event of the grant of a patent, utility
model or design.
2 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

Table of content
TABLE OF CONTENT
1 General.................................................................................................................... 9
1.01 Introduction.................................................................................................................................. 9
1.01.01 Changes / rights reserved..................................................................................................10
1.01.02 Packaging and storage...................................................................................................... 11
1.01.03 Markers and symbols used in these instructions...............................................................11
1.01.04 Safety markers................................................................................................................... 11
1.01.05 Signal words.......................................................................................................................13
1.02 Documentation...........................................................................................................................13
1.03 Usage.........................................................................................................................................14
1.03.01 Correct use.........................................................................................................................14
1.03.02 Reasonably foreseeable incorrect use.............................................................................. 14
1.03.03 Residual hazards................................................................................................................15
1.04 Protection of the environment...................................................................................................16
1.05 Disposal..................................................................................................................................... 16
1.06 Declaration of incorporation...................................................................................................... 17
1.07 Type plate.................................................................................................................................. 18
1.08 Noise and vibration figures....................................................................................................... 18
1.08.01 Sound power level............................................................................................................. 19
1.08.02 Sound pressure level......................................................................................................... 19
1.08.03 Vibration information for the operator................................................................................ 19
1.09 Technical data........................................................................................................................... 19
1.10 Personnel - qualifications and obligations................................................................................ 19
1.10.01 Personal safety equipment................................................................................................ 21
1.11 General safety instructions........................................................................................................21
1.11.01 Safety manual.................................................................................................................... 21
1.12 Hazard area...............................................................................................................................22
1.12.01 Safety distance between working area and road traffic.....................................................23
1.13 Labelling.................................................................................................................................... 23
1.13.01 Labelling diagram............................................................................................................... 23
1.13.02 Labels used........................................................................................................................ 23
2 Description............................................................................................................25
2.00 Overview.................................................................................................................................... 25
2.01 Operating instructions and warnings.........................................................................................27
2.02 Front wall................................................................................................................................... 27
2.04 Tamper....................................................................................................................................... 28
© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 3

Table of content
2.05 Planer.........................................................................................................................................29
2.06 Vibration (TV screeds).............................................................................................................. 30
2.07 Pressure bar (TP screeds and TVP2 screed).......................................................................... 31
2.08 Mounting.................................................................................................................................... 32
2.14 Crown adjustment..................................................................................................................... 33
2.15 Trim panel / cover..................................................................................................................... 34
2.16 Floor...........................................................................................................................................35
2.17 Steps..........................................................................................................................................35
2.18 End plate................................................................................................................................... 37
2.19 Cut-off........................................................................................................................................ 38
2.20 Edge former...............................................................................................................................38
2.21 Paving indicator......................................................................................................................... 39
2.22 Hydraulic system....................................................................................................................... 40
2.22.01 Pressure bar connection block (TP screeds and TVP2 screed)........................................40
2.22.02 Hydraulic attachments........................................................................................................41
2.23 Power supply............................................................................................................................. 42
2.24 Heating.......................................................................................................................................44
2.27 Front wall, extension................................................................................................................. 45
2.28 Tamper, extension..................................................................................................................... 46
2.29 Planer, extension....................................................................................................................... 46
2.30 Vibration, extension (TV screeds).............................................................................................47
2.31 Pressure bar, extension (TP screeds and TVP2 screed)......................................................... 47
2.33 Support, extension.................................................................................................................... 48
2.34 Trim panel / cover, extension.................................................................................................... 48
2.35 Floor, extension......................................................................................................................... 49
2.38 Heating, extension.....................................................................................................................49
2.39 Mounting, hydraulic extension (HEE)........................................................................................51
2.40 Torque support, hydraulic extension (HEE).............................................................................. 52
2.41 Strike-off plate, hydraulic extension (HEE)............................................................................... 53
2.41.01 Height-adjustable pre-strike-off plate, hydraulic extension (HEE)..................................... 53
2.42 Height adjustment, hydraulic extension (HEE)......................................................................... 53
2.43 Planning angle, hydraulic extension (HEE).............................................................................. 53
2.44 Hydraulic system, hydraulic extension (HEE)...........................................................................54
3 Operation...............................................................................................................57
3.01 Setting up the screed................................................................................................................57
3.01.01 Adjusting the paving thickness.......................................................................................... 58
3.01.02 Adjusting the crown............................................................................................................59

Table of content
3.01.03 Determining the pressure frequency (TP screeds and TVP2 screed)............................... 60
3.01.04 Determining the pressure bar pressure (TP screeds and TVP2 screed)...........................61
3.01.05 Adjusting the tamper stroke............................................................................................... 62
3.02 Placing the screed in operation................................................................................................ 63
3.03 Laying pavement....................................................................................................................... 63
3.04 Transporting / loading the screed............................................................................................. 64
4 Maintenance..........................................................................................................67
4.00 Special safety instructions.........................................................................................................67
4.01 Operating instructions and warnings.........................................................................................67
4.02 Front wall................................................................................................................................... 68
4.04 Tamper....................................................................................................................................... 69
4.04.01 Lubricating tamper bearing................................................................................................ 69
4.04.02 Maintaining tamper strip.....................................................................................................70
4.04.02.01 Tamper strip position setpoint.....................................................................................70
4.04.02.02 Aligning the tamper strip.............................................................................................71
4.04.03 Adjusting the tamper height............................................................................................... 72
4.04.04 Checking and tensioning V-belt......................................................................................... 73
4.05 Planer.........................................................................................................................................75
4.06 Vibration (TV screeds).............................................................................................................. 76
4.06.01 Checking and tensioning V-belt......................................................................................... 76
4.06.02 Lubricating vibration........................................................................................................... 78
4.07 Pressure bar (TP screeds and TVP2 screed).......................................................................... 79
4.07.01 Checking and adjusting the pressure bar play.................................................................. 79
4.07.02 Adjusting the pressure bar frequency................................................................................80
4.11 Strike-off plate........................................................................................................................... 80
4.14 Crown adjustment..................................................................................................................... 80
4.15 Trim panel / cover..................................................................................................................... 81
4.16 Floor...........................................................................................................................................81
4.17 Rail.............................................................................................................................................81
4.18 End plate................................................................................................................................... 81
4.19 Cut-off........................................................................................................................................ 81
4.20 Edge former...............................................................................................................................81
4.21 Paving indicator......................................................................................................................... 81
4.22 Hydraulic system....................................................................................................................... 81
4.23 24-V power supply.................................................................................................................... 81
4.24 400 V heating............................................................................................................................82
4.27 Front wall, extension................................................................................................................. 82
4.28 Tamper, extension..................................................................................................................... 82

Table of content
4.29 Planer, extension....................................................................................................................... 82

4.30 Vibration, extension (TV screeds).............................................................................................82
4.31 Pressure bar, extension (TP screeds and TVP2 screed)......................................................... 82
4.33 Support, extension.................................................................................................................... 82
4.34 Trim panel / cover, extension.................................................................................................... 82
4.35 Floor, extension......................................................................................................................... 82
4.38 Heating, extension.....................................................................................................................82
4.39 Tamper, hydraulic extension (HEE)...........................................................................................83
4.39.01 Lubricating tamper bearing................................................................................................ 83
4.40 Mounting, hydraulic extension (HEE)........................................................................................83
4.41 Torque support, hydraulic extension (HEE).............................................................................. 84
4.42 Strike-off plate, hydraulic extension (HEE)............................................................................... 84
4.43 Height adjustment, hydraulic extension (HEE)......................................................................... 85
4.43.01 Adjusting the screed plate................................................................................................. 85
4.44 Hydraulic system, hydraulic extension (HEE)...........................................................................85
5 Charts.................................................................................................................... 87
5.01 Technical data........................................................................................................................... 87
5.01.01 Weights...............................................................................................................................87
5.01.02 Dimensions......................................................................................................................... 89
5.01.03 Adjustment ranges............................................................................................................. 89
5.01.04 Working widths................................................................................................................... 90
5.01.05 Screed versions..................................................................................................................92
5.02 Maintenance schedule.............................................................................................................. 93
5.03 Tightening torques.....................................................................................................................93
5.04 Lubricant chart...........................................................................................................................95
5.05 Separate documentation........................................................................................................... 96
5.05.01 Documentation on the screed............................................................................................97
5.06 Options.......................................................................................................................................97
6 Assembly and conversion.................................................................................. 99

6.01 Fitting the extension.................................................................................................................. 99
6.01.01 Removing the end plates and end plate carriers.............................................................. 99
6.01.02 Preparing the curved teeth couplings.............................................................................. 100
6.01.03 Joining the extensions..................................................................................................... 102
6.01.04 Support installation...........................................................................................................110
6.01.04.01 Fitting horizontal support.......................................................................................... 110
6.01.04.02 Fitting the vertical bracing.........................................................................................111
6.01.05 Fitting cover and protection bar.......................................................................................112

Table of content
6.01.06 Fitting the end plates....................................................................................................... 113

6.01.07 Fitting the edge former.................................................................................................... 114
6.01.08 Fitting the cut-off.............................................................................................................. 115
6.02 Fitting hydraulic extension (HEE)............................................................................................116
Changes.............................................................................................................. 119

8
General
Introduction
1 GENERAL
1.01 Introduction NOTE
In this section you, as the operator, will find important instructions on the
operation of the machine and the use of these operating instructions.
This VÖGELE machine is a product from the wide range of VÖGELE

road construction machinery.
The extensive experience of VÖGELE as well as the latest production
and test methods guarantee the very high reliability of your machine. The
operating instructions belong to the machine!
These operating instructions are only valid in conjunction with the

safety manual. Please note:
These operating instructions were written for the operator and the
maintenance engineer on the construction site.
These operating instructions are intended to place you in the position to
operate the machine safely and to use its features to the full.
They also provide instructions on the function of important attachments
and systems.
Specific terms are used in these operating instructions. To avoid
misunderstandings, you should always use the same terms.
Only qualified, instructed and trained personnel are allowed to work on
this machine.
The operating instructions, the safety manual and the stipulations and
regulations applicable in the place of use must be observed (for example
accident prevention regulations).
The use of these operating instructions will make it easier for you:
To familiarize yourself with the machine.
To avoid malfunctions due to incorrect operation.
Observing the operating instructions:

Will help to prevent dangers.
Will increase reliability of the machine when in use on the construction
site.
Will increase the service life of the machine.
Will reduce maintenance costs and downtimes.
Always deposit this Operating instructions within reach in the
compartment provided for it.
Should you receive further information on the machine from us, these
instructions are also to be observed and attached to the operating
instructions (for example additional technical information).
If you do not understand the operating instructions or specific sections,
you should ask us before you start the related activity.
Joseph Vögele AG is not liable for the safe function of the

machine:
On use other than normal use.

General
Introduction
Claims under warranty will not be accepted in case of:

Operating errors.
Incorrect maintenance.
Incorrect greases, oils or fuels.
Use for purposes that are not stated in the operating instructions.
The warranty and liability conditions in the general terms and conditions
published by Joseph Vögele AG are not extended by the above
instructions.
We reserve the right to make changes without prior notice as a result of

technical development.
Information and illustrations in these operating instructions are not
allowed to be copied, distributed, or used for the purposes of competition.
Translations are undertaken to the best of our knowledge. No liability can
be accepted for translation errors or any resulting consequences; also not
in the case that the translation was made by us or was commissioned by
us.
The German text is and remains definitive for all liability claims and
claims under the warranty.
All legal rights related to copyright are expressly reserved.
We wish you every success with your VÖGELE machine!
NOTE
There are separate operating instructions for the tractor and the screed.
A functional road paver (in the context of the Machinery directive) is only
produced on the permissible combination of tractor and screed.
The respective operating instructions are always related and both sets of
operating instructions are always to be observed together with the safety
manual.
If you use special machines, the original operating instructions for the
standard machine and the supplementary operating instructions for the
special machine are applicable. The additional features of the special
machine are explained in the supplementary operating instructions.
1.01.01 Changes / rights reserved

We make every effort to ensure these operating instructions are correct
and up to date. To maintain our technological lead, it may be necessary
to make changes to the product and its operation without notice. We
accept no liability for malfunctions, failures or any resulting damage.
You must also observe any additional information supplied.

General
Introduction
1.01.02 Packaging and storage

To ensure adequate protection during shipment, the products have been
carefully packed.
On receipt of the goods, the packaging and the goods should be checked
for damage.
In the case of damage, the machines are not allowed to be placed in
operation. Damaged leads and connectors are a safety risk and must not
be used under any circumstances.
In this case please contact your VÖGELE supplier.
If the machines are not placed in operation immediately after unpacking,
they must be protected against moisture and dirt.
1.01.03 Markers and symbols used in these instructions

The markers and symbols in these instructions are intended to help you
to use the instructions and the machine quickly and safely.
NOTE
Information
These pieces of information provide you with information on the
most effective and most practical utilisation of the machine and these
instructions.
Actions
The defined sequence of actions will make it easier for you to use the
machine correctly and safely.
Result
Here you will find a description of the result of a sequence of actions.
Item number on assembly illustration

Item numbers on assembly illustrations are marked in the text with round
brackets ().
Item number on individual part illustration

Item numbers on illustrations of specific parts are marked in the text with
square brackets [].
1.01.04 Safety markers

The safety marker provides a visible indication of a source of danger.
The safety markers in all the technical documentation comply with the
harmonised standard EN 61310 part 2: Safety of machinery. Indication,
marking and actuation. Requirements for marking and EU directive 92/58/
EEC - minimum requirements for the provision of safety and/or health
signs at work (safety regulations).
Warning of a general hazard

This warning marker is used before activities during which risks could
arise for several reasons.

General
Introduction
Warning of hazardous electrical voltage

This warning marker is used before activities during which there are risks
of an electric shock, possibly with fatal consequences.
Warning of suspended load

due to falling objects, possibly with fatal consequences.
Warning of rotating parts

due to rotating parts of the machine, possibly with fatal consequences.
Warning of slipping hazard

due to slipping, possibly with fatal consequences.
Warning of tripping hazard

due to tripping, possibly with fatal consequences.
Warning of crushing hazard

due to crushing, possibly with fatal consequences.
Warning of hot surface

This warning marker is given before activities during which there are risks
due to hot surfaces.
Warning of batteries
This warning marker is given before activities during which there are risks
due to a corrosive liquid.
Warning of inflammable substances

due to inflammable substances, possibly with fatal consequences.
Warning of potentially explosive substances

This warning marker is used before activities during which there
are risks due to potentially explosive substances, possibly with fatal
consequences.
Warning of toxic substances

due to toxic substances, possibly with fatal consequences.

General
Documentation
Warning of falling hazard

due to falling, possibly with fatal consequences.
Warning of high pressure

due to systems under pressure, possibly with fatal consequences.
Warning of laser beams

This warning sign is displayed for activities with a risk caused by laser
beams.
1.01.05 Signal words

Identifies immediate danger. If this danger is not avoided, fatality or very
serious injuries will be caused.
Identifies a possibly dangerous situation. If this situation is not avoided,

fatality or very serious injuries may be caused.
Identifies a possibly dangerous situation. If it is not avoided, it can result

in light or minor injury.
Identifies a possibly dangerous situation. If it is not avoided, it can result

in property damage.
1.02 Documentation
A copy of the instructions must be available to the authorised personnel
at any time.
These instructions form a unity together with the operating instructions to
be compiled by the operating organisation.
Before you start using the machine, you must have read and understood
these instructions.
These instructions are intended to familiarise you with basic tasks /
activities on the machine.
These instructions contain important instructions on the safe and correct
use of the machine.

General
Usage
Observing the instructions will help:

To prevent dangers.
To reduce repair costs and downtimes.
To increase the reliability and service life of the machine.
Irrespective of these instructions, the laws, regulations, directives and
standards applicable in the country and place of use must be observed.
The usage of the machine is described in these instructions.
These operating instructions are only valid in conjunction with the Vögele
safety manuals. The related safety manuals are given on page 97.
A copy of this safety manual must be available to the operator of the
machine at all times.
1.03 Usage
1.03.01 Correct use
The state-of-the-art machine complies with the applicable safety
regulations at the time it was placed on the market in the context of its
correct use.
It was not possible to prevent foreseeable misuse or residual hazards by
design means without restricting correct functionality.
The machine is designed:

For paving, compacting and smoothing construction materials used in
layers for road surfaces.
The machine is only intended for industrial use on closed construction
sites.
The machine must be operated by trained operators in accordance with
the requirements in the technical documentation.
Any incorrect use and all activities on the machine that are not described
in these instructions represent unauthorised misuse beyond the bounds
of the manufacturer's liability.
1.03.02 Reasonably foreseeable incorrect use

If the machine is used incorrectly due to reasonably foreseeable misuse,
the manufacturer's warranty is void and the operating organisation carries
sole responsibility.
Reasonably foreseeable incorrect uses are:

General
Usage
Carrying people.
Leaving the operator's stand during operation.
Placing in operation, operating the machine from outside the
operator's stand.
Operating the machine with the floor folded up.
Spraying with high-pressure cleaners or fire extinguishing equipment.
Removal of safety features.
Failure to observe maintenance intervals.
Failure to take measurements and perform tests for the early detection
of damage.
Failure to replace wear parts.
Failure to perform maintenance and repair work.
Incorrectly performed maintenance and repair work.
1.03.03 Residual hazards

The residual hazards were analysed and evaluated prior to the start of
the design and planning for the machine.
Existing residual hazards are identified in the documentation.
You can avoid existing residual hazards by implementing and

observing these requirements in practice:
The special warnings on the machine.
The general safety instructions in these instructions and in the safety
manual.
The special warnings in these instructions.
The instructions in the safety manual.
The operating organisation's instructions on operation.
Dangers that may result in fatality / injury can arise on the machine
due to:
Incorrect use.
Incorrect operation.
Transport.
Missing safety features.
Faulty or damaged components.
Operation / use by personnel who have not received training,
instruction.
Noise emissions.
Pollution can arise due to the machine in case of:

Escaping oils, greases or fuels (lubricants, etc.).
Damage can be caused to the machine due to:

Failure to observe operating and maintenance requirements.
Unsuitable oils, greases or fuels.

General
Disposal
Damage can be caused to other property in the area where the

machine is operated due to:
Performance limitations or limitations on the functionality of the

machine can arise due to:
Incorrect maintenance and repair.
Unsuitable oils, greases or fuels.
1.04 Protection of the environment

Packaging, cleaning agents and waste or left-over greases, oils and fuels
are to be recycled in accordance with the regulations on the protection of
the environment applicable in the place of use.
1.05 Disposal
The protection of natural resources is a priority task. Correct disposal will
prevent negative effects on people and the environment and will make it
possible to recycle valuable raw materials.
Oils, greases and fuels

Oils, greases and fuels are to be disposed of in accordance with the
corresponding specifications and the related national regulations.
Materials (metals, plastics)

To be able to dispose of these materials correctly, they must be sorted by
type. Clean other substances sticking to the materials.
Dispose of materials in accordance with the related national regulations.
Electrics / electronics
The electrical / electronic components are not subject to the WEEE
directive 2002/96/EC and the corresponding national laws (in Germany
e.g. ElektroG).
Send the electrical / electronic components directly to a specialist
recycling organisation.

General
Declaration of incorporation
1.06 Declaration of incorporation

The declaration of incorporation is part of the documentation provided
separately by Vögele AG and will be handed over to you on the delivery
of the machine.
The CE marking on the machine is part of the type plate.
The pictogram indicates conformity with the applicable EU directives
that relate to the product – that is the machine – and which require a CE
marking. It applies to the combinations of road paver with screed fitted.

General
Noise and vibration figures
1.07 Type plate
Fig. 1-1: Type plate

[1] I.D. number [2] Type plate
[3] Side wall
The screed data are engraved on the type plate [2].

The type plate [2] is riveted to the screed's right side wall [3] as seen
in the direction of travel of the road paver. The I.D. number [1] for the
screed is punched underneath the type plate [2].
All the information is of documentary value and is not allowed to be
changed or rendered illegible.
Enter the data on the type plate in the chart below:
Designation Data
Series / type
Screed I.D. No.
Year of manufacture
Weight
Chart 1-1: Data on the type plate
1.08 Noise and vibration figures NOTE
It is not allowed to make any changes to the machine that will result in an
increase in the noise emissions.
Wear your personal safety equipment (ear defenders) if necessary.

Read and observe the safety manual.
Ensure all safety devices are fitted and functional.
Do not make any changes to the machine.

General
Personnel - qualifications and obligations
1.08.01 Sound power level

The sound power level is given in the "Chart" chapter of the related
tractor.
Determination and implementation as specified in EC Directive
2000/14/EG, EN ISO 3744 and EN 500-6.
1.08.02 Sound pressure level NOTE
The daily noise exposure level (Lex,8h) of 80dB(A) may be exceeded when
working in the immediate vicinity of the machine and at the operator's
stand.
Wear your personal safety equipment (ear defenders) if necessary.
Uncertainty of measurement in accordance with EN ISO 11201.
1.08.03 Vibration information for the operator

Whole body vibration
If the machine is used correctly, the weighted effective values for the
acceleration of whole body vibration at the operator's position and the
outer control stands of aw = 0.5 m/s² - in the context of EN 1032: 2003 -
are not exceeded.
Hand-arm vibration
If used correctly, the weighted effective values for the acceleration of
hand-arm vibration of ahw = 2.5 m/s² - in the context of EN 1032: 2003 -
are not exceeded.
1.09 Technical data

The technical data on the machine are given in the "Charts" section (see
page 87).
1.10 Personnel - qualifications and obligations

Only authorised personnel are allowed to perform any activities on the
machine.
The authorised personnel must:

Be at least 18 years of age.
Be trained in first aid and be able to provide first aid.
Have read and understood the safety manual.
Be familiar with and able to apply accident prevention regulations and
safety instructions on the machine.
Be appropriately trained and instructed on how to react in case of a
malfunction.
Have the physical and mental faculties to be able to perform his/her
responsibilities, tasks and activities on the machine.
Be appropriately trained and instructed for his/her responsibilities,
tasks and activities on the machine.
Have understood and be able to practically implement the technical
documentation related to his/her responsibilities, tasks and activities
on the machine.

General
Personnel - qualifications and obligations
Prior to placing the machine in operation, read:

The operating instructions.
The safety manual.
It is only allowed to employ people to drive machines who also:

Have been instructed on driving the machine.
Have demonstrated their skills to the employer.
Can be expected to reliably tackle the tasks given to them.
They must be appointed by the employer / organisation to drive the
machine.
Follow the instructions below:

Familiarise yourself with the equipment fitted to the machine.
Only drive the machine when you have fully familiarised yourself with
the controls and method of operation.
Familiarise yourself with your working area.
Only use the machine for the purpose intended.
Use suitable lifting gear for transport and fitting heavy extensions or
accessories.
Wear your safety equipment, for example safety shoes and ear
defenders.
If defects are found on the safety devices, inform your supervisor
without delay.
If other defects are found that compromise the safe operation of the
machine, inform your supervisor without delay.
In case of defects that endanger people, shut down the machine
immediately.
If any conversions and changes to the machine impairing safe
operation are detected, inform your supervisor immediately.
Ensure the machine is always in roadworthy condition.
Ensure the dates for regular safety inspections by authorised
personnel are observed.
Pay attention to the following items fastened to the machine:
– Safety markings.
– Markings for the protection of the health.
– Safety instructions.
Read the additional safety regulations and instructions prepared by
the operating organisation / employer for special situations.
Check the completeness and legibility of the
– Safety markings.
– Markings for the protection of the health.
– Safety instructions (signs, labels, pictograms).
Prior to starting work, obtain information on
– First aid.
– The emergency services (paramedics, fire brigade, helicopter).
Ensure a first aid box is available with the contents as required by the
regulations.

General
General safety instructions
Assistant
Assistants are always required if the driver does not have adequate
visibility of the road or path.
It is only allowed to employ people to assist machines who in addition:
Have been instructed on assisting (the machine).
Have demonstrated successful attendance at the training course.
Have demonstrated their skills to the employer.
Can be expected to reliably tackle the tasks given to them.
They must be appointed by the operating organisation / employer to

assist the road paver.
To avoid misunderstandings, the unambiguous hand signals, e.g., in

accordance with German BG regulation BGV A 8 on health and safety
markings in the workplace should be used.
Note the instructions below:

Familiarise yourself with the dimensions of the road paver and the
low-loader.
Wear reflective clothing.
Assistance can be by radio (for example on loading using the crane)
or by hand signals (for example on reversing the road paver).
The meaning of the signals must be clarified beyond doubt between
driver and assistant.
Service personnel
The service personnel are responsible for ensuring that:
The safety markers and instructions on the machine are in legible
condition.
The machine is protected against unauthorised use.
Repairs are approved by the manufacturer.
The machine is only operated when it is fully functional and in correct
working order.
1.10.01 Personal safety equipment

All parts of the personnel safety equipment must be worn for all activities
on the machine described in these instructions:
Safety shoes
Safety gloves
Ear defenders
Reflective clothing
1.11 General safety instructions

1.11.01 Safety manual
Read the safety manual provided separately by Vögele AG.
It is a constituent part of the operating instructions.

General
Hazard area
1.12 Hazard area
Fig. 1-2: Hazard area

[1] Hazard area
There must be no persons in the machine's hazard area during paving

and transport.
The hazard area is only allowed to be entered for maintenance and
cleaning work if:
The machine is stationary and secure.
The work is performed by authorised personnel.

General
Labelling
1.12.01 Safety distance between working area and road traffic
Fig. 1-3: Safety distance between working area and road traffic
[1] Road traffic [2] Working area
The safety distance between the working area and road traffic is to be
maintained as per national regulations.
In Germany the following applies:

Directives for securing road works (RSA)
Additional technical contract conditions and directives on securing
road works (ZTV-SA 97) [3]
Decree on construction sites including the related "Rules for health
and safety on construction sites"“ (RAB) [5]
1.13 Labelling
1.13.01 Labelling diagram
You will find the labelling diagram in the spare parts catalogue.
1.13.02 Labels used

This sub-section provides you with information on the special function of
the labelling.
Lifting points on the machine

It is only allowed to use the eyes marked in this way for loading the
machine (for example using a crane).
Never lift the road paver at the screed.

General
Labelling
Crown adjustment
Information on ratchet handle
Heating rod monitoring system (option)

For screed heating (example TP2 screed).
Maintaining the tamper shaft bearing

Maintenance interval and lubrication quanitity for lubricating the tamper
shaft bearing.

Description
Overview
2 DESCRIPTION NOTE
Pay attention to the instructions in the Safety manual for all activities.
The screed components are described in this section.

Item numbers on assembly illustrations are marked in the text with round
brackets ( ).
square brackets [ ]. NOTE
Some of the screed's functions are controlled from the operator's console
on the road paver.
Read separate operating instructions on the road paver.
2.00 Overview
Fig. 2-1: Screed components

(1) Operating instructions and (14) Crown adjustment (cover
warnings (see page 27), flap) (see page 33)
not shown
(15) Trim panel / cover (see page (16) Floor (see page 35)
34)
(17) Steps (see page 35) (18) End plate, not shown (see
page 37)
(19) Cut-off (not shown) (see (20) Edge former (not shown)
page 38) (see page 38)
(21) Paving indicator (not shown) (22) Hydraulic system (see page
(see page 39) 40)
(23) Power supply (see page (24) Heating (see page 44)
42)

Description
Overview
Fig. 2-2: Screed components (TV screeds)

(2) Front wall (see page 27) (4) Tamper (see page 28)
(5) Planer (see page 29) (6) Vibration (see page 30)
Fig. 2-3: Screed components (TP screeds)

(2) Front wall (see page 27) (4) Tamper (see page 28)
(5) Planer (see page 29) (7) Pressure bar (see page
31)

Description
Front wall
2.01 Operating instructions and warnings

The labels (operating instructions and warnings) must be fitted to the
screed and be legible. The warning labels fitted to the screed must be
strictly adhered to.
An overview of the labelling is given in the spare parts catalogue.
The operating instructions and warnings (1) are described in Labelling
section (see page 23).
2.02 Front wall
Fig. 2-4: Front wall

[1] Tamper [2] Spring steel strip
[3] Front wall
The front wall (2) seals the screed from the tamper [1] using a spring
steel strip [2].

Description
Tamper
2.04 Tamper
Fig. 2-5: Tamper

[1] Tamper strip [2] Tamper extension
connection
[3] Tamper connecting rod
The tamper (4) is a screed compaction system.

Description
Planer
2.05 Planer
Fig. 2-6: Planer

[1] Planer frame [2] Screed plate
The heated screed plates [2] are fastened to the planer frame [1].

Description
Vibration (TV screeds)
2.06 Vibration (TV screeds)
Fig. 2-7: Vibration

[1] Vibration extension [2] Vibration unit
connection
The vibration (6) compacts the mix. This is achieved by an unbalanced

shaft.

Description
Pressure bar (TP screeds and TVP2 screed)
2.07 Pressure bar (TP screeds and TVP2 screed)
Fig. 2-8: Pressure bars (example TP1 screed)

[1] Pressure bar [2] Pressure bar ram
[3] Cam [4] Pressure bar mounting
[5] Pressure bar guide
The position of the pressure bar is adjusted using the pressure bar
mounting [4] and the pressure bar ram [2].

Description
Mounting
Fig. 2-9: Pressure bar controls (TP2 screed)

[6] Handwheel for pressure bar [7] Pressure gauge for pressure
pressure P1 bar pressure P1
[8] Pressure gauge for pressure [9] Handwheel for pressure bar
bar pressure P2 pressure P2
2.08 Mounting
Fig. 2-10: Mounting

[1] Additional weight (SB 300-2) [2] Mounting
[3] Additional weight (SB 250-2)

Description
Crown adjustment
SB 250-2:
Additional weights are available as an option (TV screed). The additional
weights are a standard feature on the screeds TP1, TP2 and TVP2
depending on the tractor.
SB 300-2:
The additional weights are on the side of the mounting [2].
2.14 Crown adjustment
Fig. 2-11: Crown adjustment

[1] Scale [2] Ratchet handle
[3] Drive chain [4] Ratchet
A positive or negative crown can be set using the crown adjustment (14).
The ratchet handle [2] is in the toolbox.

Description
Trim panel / cover
2.15 Trim panel / cover
Fig. 2-12: Trim panel / cover

[1] Trim panel / cover
The trim panel / cover (15) protects the operator from noise and the
screed from dirt and moisture.

Description
Steps
2.16 Floor
Fig. 2-13: Floor

[1] Floor
The floor is divided into two and can be folded up for transport.
2.17 Steps
Fig. 2-14: Steps of SB 250-2

Description
Steps
Fig. 2-15: Steps of SB 300-2

[1] Steps

Description
End plate
2.18 End plate
Fig. 2-16: End plate

[1] End plate [2] Holder for outer control
stand
[3] Height adjusting spindles [4] Holder for height sensor
(levelling unit)
[5] End plate carrier [6] Chains
The end plate (18) provides a defined terminating edge for the mix. The
end plate [1] is adjusted in height using the height adjusting spindles [3].
NOTE
Ensure that the end plate can be moved easily during paving. The chain
links must be loose when the end plate is sliding over the ground.

Description
Edge former
2.19 Cut-off
Fig. 2-17: Cut-off (example 0.25 m)

[1] Cut-off [2] End plate
The paving width can be further reduced with the aid of the cut-off (19) so
that even the smallest job can be performed using the road paver.
2.20 Edge former
Fig. 2-18: Edge former and thrust block

[1] Edge former [2] End plate mounting
[3] Thrust block (only SB 300-2)
The thrust block or edge former (option) forms the edge of the pavement
at the side.
The edge formers are available with slants of 45° and 60°. The size of the
edge formers depends on the pavement thickness you want to lay.

Description
Paving indicator
2.21 Paving indicator
Fig. 2-19: Paving indicator connection

[1] Connector for the electrical [2] Left-hand connector for
supply of the paving screed fixed cabling
indicator
[3] Paving indicator sockets
(option)
The paving sensors are connected to the road paver via connectors [1, 2]
and socket [3].
The connector for the paving indicator [1] is connected to the multipoint
connector of the road paver (24 V switch box).
The connector for the screed fixed wiring [2] is connected to the
multipoint connector of the road paver (24 V switch box).
In this way the three paving sensors can be shown on the display of the
road paver or the outer control stands:
Tamper speed (option)
Vibration speed (option)
Screed plate temperature (option)

Description
Hydraulic system
2.22 Hydraulic system

2.22.01 Pressure bar connection block (TP screeds and TVP2 screed)
Fig. 2-20: Hydraulic system (example TP1 screed)

[1] Connection block [2] Bleed connection
[3] Through connection

Description
Hydraulic system
2.22.02 Hydraulic attachments
Fig. 2-21: Hydraulic attachments

[1] Hydraulic hoses [2] Plate
The connection identifiers are engraved on the plate [2].

NOTE
More information on the hydraulic connections is given in the hydraulic

connection diagram.

Description
Power supply
2.23 Power supply
Fig. 2-22: Socket 24 V / DC

[1] Screed fixed cabling [2] Socket for Extending /
Retracting hydraulic
extension (HEE)

Description
Power supply
Fig. 2-23: 400 V / AC sockets

[3] Sockets for 1st extension [4] Sockets for 2nd and 3rd
extension
[5] Sockets for 4th and all
further extensions (SB
300-2)
Fig. 2-24: Extension sockets

a) Screed's basic unit b) Transport position
c) Rear view d) Step mounting

Description
Heating
NOTE
Due to statutory regulations, it is not permitted to fix 400 V lines to

hydraulic lines.
2.24 Heating
Fig. 2-25: Heating

[1] Tamper strip heating rod [2] Screed plate heating rods
[3] Pressure bar heating rod
To achieve an ideal surface structure and to avoid mix adhesion, the

screeds are equipped with an electrical heating (24).
The heating (24) is switched on and off on the operator's console. The
warm-up time is approx. 20 minutes.
NOTE
This may vary depending on the weather.
Heating and generator are protected, using an automatic circuit breaker

in the heating box of the road paver.
The temperature of the heating is adjusted on the display on the road
paver.

Description
Front wall, extension
Edge former heating rod (option)
Fig. 2-26: Edge former heating rod (option)

[4] Cover strip [5] Electrical connection
[6] Edge former heating rod
You achieve a better sliding behaviour if you activate the heating rod of
the edge former [6].
The heating rod edge former [6] is connected electrically to the red socket
of the related extension.
2.27 Front wall, extension

See Front wall section in this section.

Description
Planer, extension
2.28 Tamper, extension
Fig. 2-27: Tamper, extension

[1] Tamper strip [2] Connection, screed's basic
unit to tamper
[3] Tamper connecting rod
2.29 Planer, extension
Fig. 2-28: Planer, extension

[1] Planer frame [2] Screed plate

Description
Pressure bar, extension (TP screeds and TVP2 screed)
2.30 Vibration, extension (TV screeds)
Fig. 2-29: Vibration, extension

[1] Vibration extension
connection
2.31 Pressure bar, extension (TP screeds and TVP2 screed)

See Pressure bar section in this section.

Description
Trim panel / cover, extension
2.33 Support, extension
Fig. 2-30: Support and bracing, extension

In case of large paving widths, the screed must be supported and braced
in vertical [1] and horizontal [2] direction.
2.34 Trim panel / cover, extension
Fig. 2-31: Trim panel / cover, extension

[1] Trim panel / cover
See Trim panel / cover section in this section.

Description
Heating, extension
2.35 Floor, extension
Fig. 2-32: Floor

[1] Floor
See Floor section in this section.
2.38 Heating, extension
Fig. 2-33: Heating, extension

[1] Tamper strip heating rod [2] Pressure bar heating rod
[3] Screed plate heating rods

Description
Heating, extension
Fig. 2-34: Sockets, extension

[4] Heating distribution power [5] Heating socket for next
supply connector extension or edge heating
See Heating section in this section.

Description
Mounting, hydraulic extension (HEE)
2.39 Mounting, hydraulic extension (HEE)
Fig. 2-35: Mounting

[1] Frame of basic part [2] Hydraulic ram
[3] Guide tube [4] Frame of extending unit
The mounting of the hydraulic extension (HEE) consists of the frame [1]
and [4] and a hydraulic cylinder [2] and a guide tube [3].
The mounting provides jerk-free width adjustment and as a result ensures
maximum profile accuracy.

Description
Torque support, hydraulic extension (HEE)
2.40 Torque support, hydraulic extension (HEE)
Fig. 2-36: Torque support

[1] Sliding rail [2] Sliding blocks
The torque support guarantees smooth retraction and extension of the

HEE without any twisting or jamming.

Description
Planning angle, hydraulic extension (HEE)
2.41 Strike-off plate, hydraulic extension (HEE)

2.41.01 Height-adjustable pre-strike-off plate, hydraulic extension (HEE)
Fig. 2-37: Strike-off plate, hydraulic extension (HEE)

[1] Height-adjustable pre-strike- [2] Spindle
off plate
[3] Side panel
The height-adjustable pre-strike-off plates [1] are installed on the side

panel [3] of the hydraulic extension (HEE).
2.42 Height adjustment, hydraulic extension (HEE) NOTE
The height is pre-adjusted and must only be re-adjusted only by specialist

personnel.
2.43 Planning angle, hydraulic extension (HEE) NOTE
The planing angle is only allowed to be adjusted by specialist personnel.

Description
Hydraulic system, hydraulic extension (HEE)
2.44 Hydraulic system, hydraulic extension (HEE)
Fig. 2-38: Hydraulic system, extension

[1] Connection block [2] Bleed connection
[3] Through connection
See Hydraulic system section in this section.

Description
Distributing valve
Fig. 2-39: Control block, extension

[4] Distributing valve
The distributing valve triggers the hydraulic extending rams which can be
controlled by the outer control stand.

56
Operation
Setting up the screed
3 OPERATION NOTE
This section describes how the components and the screed are operated
and adjusted.
square brackets [ ]. NOTE
Some of the screed's functions are controlled from the operator's console
on the road paver.
3.01 Setting up the screed

Setting up the screed Fit the screed (see page 99 sqq.).
– Fit the extensions.
– Fit and align the end plates.
Prepare the screed for operation (see Road paver operating
instructions).
– Heat the screed.
– Leave compaction systems to run at low speed. Perform function
test on compaction systems.
Position the road paver.
Adjust to the position setpoint (see following section).
– Adjust the paving thickness.
– Adjust crown.
– Adjust the compaction system.
– Adjust the height of the hydraulic extension (HEE).
Adjust the tamper, vibration speed and pressure bar pressure (see
following section).
The screed has been set up.

Operation
3.01.01 Adjusting the paving thickness
Fig. 3-1: Screed position setpoint

[1] Tow point ram [2] Amount of compaction by
rolling
[3] Thickness setpoint [4] Paving thickness
Adjusting the paving The screed position setpoint is adjusted using the tow point rams [1].
thickness During this process take into account the paving thickness [4], the
amount of compaction by rolling [2] and the screed planing angle.
Height, crown and transverse slope are read using the spirit level and
scales (tow point ram, crown adjustment).

Operation
3.01.02 Adjusting the crown
Fig. 3-2: Crown adjustment

[1] Scale [2] Ratchet handle
[3] Drive chain [4] Lever
[5] Ratchet
WARNING
Retracting and extending parts of the machine can cause fatal injuries.
Prior to extending or retracting the extending units, ensure there are
no people or objects in the hazard area.
Check that the safety devices are fully fitted.
Adjusting the crown Lower the screed or adjust it during paving.

Open the crown adjustment cover.
Fix ratchet handle [2] to the ratchet [5].
Pre-select the direction of rotation with lever [4] on the ratchet [5].
Make adjustment using the drive chain [3].
Read the value on the scale [1].
Continue to adjust the crown until the required value has been set.
Check the value on the scale [1].
The crown has been set.

Operation
3.01.03 Determining the pressure frequency (TP screeds and TVP2 screed)
Fig. 3-3: Frequency measuring device

[1] Pointer [2] Frequency measuring device
[3] rpm scale [4] Adjusting ring
[5] Hertz scale
The pressure bar frequency can be determined with the frequency

mesuring device [2].
Determining thr pressure Place the frequency measuring device [2] on one of the pressure bars.
bar frequency Turn the inner ring of the frequency measuring device [2] until the tip
on the pointer [1] describes the maximum circle.
Read the frequency on the scale [5] of the frequency measuring
device [2].
The pressure bar frequency has been determined.
NOTICE
Risk of damage to the machine
If the pressure bar frequency is adjusted incorrectly, the screed may get
damaged.
Always set the pressure bar frequency to the factory setting of 68 Hz
and only adjust under exceptional circumstances.
NOTE
The procedure of adjusting the pressure bar frequency is described in the

Maintenance section (see page 80).

Operation
3.01.04 Determining the pressure bar pressure (TP screeds and TVP2 screed)
Fig. 3-4: Pressure bar controls (example TP2 screed)

[1] Handwheel for pressure bar [2] Pressure gauge for pressure
pressure P1 bar pressure P1
[3] Pressure gauge for pressure [4] Handwheel for pressure bar
bar pressure P2 pressure P2
Adjusting the pressure bar Adjust the pressure bar pressure with the handwheels [1], [4].
pressure Adjust the pressure bar pressure with the pressure gauges [2], [3].
The pressure bar pressure has been adjusted.

Operation
3.01.05 Adjusting the tamper stroke
Fig. 3-5: Adjusting the tamper stroke

[1] Tamper shaft [2] Tamper stroke number
(notches)
[3] Slot [4] Fastening screw
[5] Eccentric sleeve
The tamper stroke is 4 mm as standard. The tamper must have the same
stroke over the entire paving width.
Adjust the tamper stroke as described in the following chart:

Tamper stroke Pavement height
2 mm ≤ 80 mm
4 mm 80 - 150 mm
7 mm ≥ 150 mm
Chart 3-1: Adjusting the tamper stroke to the pavement height
WARNING
Retracting and extending parts of the machine can cause fatal injuries.
Prior to extending or retracting the extending units, ensure there are
no people or objects in the hazard area.
Check that the safety devices are fully fitted.

Operation
Laying pavement
Adjusting the tamper stroke Set down screed on firm, level ground.
Secure the screed against unintentional movement.
Remove ignition key.
Remove fastening screw [4].
Turn tamper shaft [1] against eccentric sleeve [5] until the required
tamper stroke number [2] on the tamper shaft [1] is at the slot [3] on
the eccentric sleeve [5].
Fit fastening screw [4].
The tamper stroke has been adjusted.
Always adjust the same tamper stroke on the screed and the extensions.
3.02 Placing the screed in operation

Check the following points prior to placing the screed in operation:
Tractor / screed connection (mechanical, electrical and hydraulic).
Function of the safety devices
– Floor
– Rail
– Protection bar
The floor on the screed must cover the entire paving width.
Hydraulic tank and fuel pipes for leaks.
Correct seating of the bolted joints.
Prior to an extended period of operation or after a long period without
use, the checks must be made particularly carefully.
Lubricate the bearings.
Maintenance schedule and lubricant chart are given in this section.
3.03 Laying pavement

To be able to lay pavement, the screed must be set up (see page 57).

Operation
Transporting / loading the screed
3.04 Transporting / loading the screed
Fig. 3-6: Lashing points

[1] Lashing points
The applicable health and safety regulations such as UVV, DIN, VDI and
national regulations are to be observed.
DANGER
Danger due to heavy load
The screed can slide or tip - risk of fatal injuries.
In case of crane loading, pay attention to lashing points and the
operating weight of the screed.
Use a suitable lifting system / hoisting devices when lifting the screed.
Read safety manual.
Observe instruction labels on the screed.
Do not walk or stand in the hazard area.
DANGER
Danger due to excess width
Excess width or excess height can cause property damages and injuries.
Remove all attachments.

Operation
Preparation for screed Free machine of coarse soiling.

loading Secure all loose parts (e.g. boxes, trim panels).
Remove the screed extension.
Remove all attachments.
Fold up and secure floors.
The screed has been prepared for loading.
NOTE
The individual actions are described in the related sections.
Loading the screed using a Pay attention to the operating weight of the screed.
forklift truck The screed has been loaded using a forklift truck.
NOTE
Tie down screed to the means of transport using suitable lashing

equipment at the lashing points [1] provided.
In combination with the tractor:


Operation
Folding up and securing floors
Fig. 3-7: Folding up and securing floors

[1] Pin [2] Hole
[3] Floor [4] Locking clip
Pull locking clip [4] from the pin [1].

Remove pin [1] from the bracket [2].
Fold up floors [3].
Insert pin [1] in the hole [2] and secure with locking clip [4].
The floors have been folded up and secured.
NOTE
Fold down the floors in reverse order.

Maintenance
Operating instructions and warnings
4 MAINTENANCE NOTE
4.00 Special safety instructions

Maintenance and repair work that must be organised or performed is
described in this section. The capacities and service interval are given in
the maintenance schedule (see page 93).
The specification of greases and oils is described in the lubricant chart
(see page 95). NOTE
All safety devices and trim panels must be correctly re-fitted after
maintenance and repair work.
NOTE
Regularly check nuts and screws for tightness and re-tighten if

necessary! The tightening torques are given in the tightening torque chart
in section (see page 93).
The maintenance and care intervals must be observed to ensure correct
operation of the screed and to reduce wear and tear. These include,
among others, cleaning, greasing, lubricating and oiling components and
parts. NOTE
All maintenance and repair work described in this section is only allowed
to be performed by personnel who have been trained by Vögele AG. This
works include repairs to the hydraulic, electrical and brake systems as
well as to the engine.
Observe following safety instructions:

Repair, care, maintenance and cleaning work as well as the
rectification of malfunctions are solely to be undertaken with the
engine stationary!
A large number of functions are controlled on the operator's stand
road of the road paver.
Secure road paver against unintentional placing in operation and
rolling away.
Park road paver on firm, level ground.
Shut down engine and remove ignition key.
Observe safety instructions to avoid injuries and accidents.
4.01 Operating instructions and warnings

Ensure the operating instructions and warnings are fitted and in legible
condition.
Replace damaged labels.
WARNING
Danger due to missing operating instructions and warnings!
Missing labelling can cause fatal injuries.
Only operate the machine with all operating instructions and warnings
fitted.

Maintenance
Front wall
4.02 Front wall
Fig. 4-1: Adjusting the front wall (I)

[1] Adjusting thread [2] Locking thread
[3] Lock nut [4] Mounting pin
Fig. 4-2: Adjusting the front wall (II)

[5] Stud [6] Lock nut

Maintenance
Tamper
NOTE
To achieve optimum positioning of the spring steel strip and the tamper,
the strip must be pre-tensioned. The front wall pre-tension is to be
chosen such that the spring steel strip is just in contact across the entire
length of the tamper. NOTE
The spring steel strip must not be over-tensioned, as it will bend.
Adjusting the front wall The front wall is mounted on mounting pins [4]. It is adjusted using the
studs [5] and secured with lock nuts [6].
Undo lock nut [6] using a suitable tool.
Adjust the spring steel strip of the front wall using the stud [5] that
there is a clearance of 0.5 mm to 1 mm between spring steel strip and
tamper.
By loosening the stud [5] and adjusting using small shims, align the
front wall such that the spring steel strip is at least parallel in relation
to the tamper, or even better, is tilted slightly to the front.
Check distance between tamper and spring steel strip and correct if
necessary.
Tighten lock nuts [6].
The front wall has been adjusted.
After each use the front walls have to be cleaned.
4.04 Tamper
4.04.01 Lubricating tamper bearing
Fig. 4-3: Lubricating tamper bearing

[1] Grease nipple
Regularly lubricate grease nipple [1] of the tamper bearing.

Maintenance
Tamper
4.04.02 Maintaining tamper strip
4.04.02.01 Tamper strip position setpoint
Fig. 4-4: Aligning the tamper strip

[1] Tamper strip [2] Screed plate
Due to wear and tear between tamper and screed plate [2] it may be
necessary to re-align the tamper shaft to the plane of the screed plate.
Tamper strip position Turn tamper shaft by hand.

setpoint In bottom stroke position the tamper strip [1] must be below the taper
edge of the screed plate [2]. The exact value depends on the tamper
stroke, see chart below.
The tamper strip position setpoint has been checked.
Tamper stroke Distance tamper strip to the

taper edge of the screed plate
2 mm 0 mm
4 mm 1 mm
7 mm 2.5 mm
Chart 4-1: Position setpoint for tamper stroke
NOTE
The tamper stroke is 4 mm as standard.

Maintenance
Tamper
4.04.02.02 Aligning the tamper strip
Fig. 4-5: Tamper strip stabilizer

[1] Adjusting screw [2] Lock nut
[3] Stabilizer
Unevenness of the contact surfaces can be compensated by the

stabilizer [3].
Aligning the tamper strip Undo lock nuts [2].

Adjust evenness using the adjusting screw [1].
Tighten lock nut [2].
The tamper strip is aligned.

Maintenance
Tamper
4.04.03 Adjusting the tamper height
Fig. 4-6: Adjusting the tamper height

[1] Fastening screws [2] Adjusting screw
[3] Tamper bearing
The height of the tamper shaft is adjusted using the adjusting screws [2]
on the tamper bearings [3].
Adjusting the tamper height Loosen the fastening screws [1] of the tamper bearings.
Loosen lock nut on the adjusting screw [2].
Adjust height of the tamper bearing [3] using the adjusting screw [2].
With 4 mm tamper stoke the tamper strip must be 1 mm below the
taper edge of the screed plate at the bottom of the stroke.
Tighten lock nut on the adjusting screw [2].
Check adjustment and repeat if necessary.
The tamper height has been adjusted.
NOTE
Always maintain left and right side of the screed.

Maintenance
Tamper
4.04.04 Checking and tensioning V-belt
Fig. 4-7: V-belt guard

[1] Fastening screws [2] Guard
Checking the belt tension Undo the fastening screws [1].

Remove guard [2].
The V-belts are accessible.

Maintenance
Tamper
Fig. 4-8: Tensioning mechanism for V-belts

[3] Fastening screws [4] V-belts
[5] Mounting [6] Adjusting screw
WARNING
Danger due to rotating parts
Tamper and vibration V-belts are open. If the machine is running, there is
a risk of injury!
Always first switch off the engine of the road paver first and remove
the ignition key.
Observe instruction labels.
Do not reach into rotating parts.
Do not wear loose clothing or jewellery.
Regularly visually inspect the entire periphery of the V-belts [4] for
wear (cracks, fraying, etc.). In case of a damaged V-belt, change
complete set.
In case of new V-belts, check tension after approx. 15 minutes
running.
Press the V-belt [4] with your thumb in the middle between the belt
pulleys.
Optimum belt tension is achieved when you can press the V-belts [4]
by 10 – 12 mm.
If the V-belts are tensioned excessively taut or excessively loose they
are subject to excessive wear.

Maintenance
Planer
Tensioning V-belts The V-belts [4] are tensioned by adjusting the drive motor.
Unscrew the four fastening screws [3] on the mounting [5].
Turn adjusting screw [6] until the correct belt tension is achieved.
– Turn adjusting screw [6] clockwise: Tension V-belt.
– Turn adjusting screw [6] counter-clockwise: V-belt tension is
reduced.
Check belt tension.
NOTICE
Danger due to incorrect belt tension
An incorrectly tensioned V-belt can damage the generator!
Correctly tension V-belts.
Tighten the four fastening screws [3] on the mounting [5] when the
correct belt tension is achieved.
Lock adjusting screw [6].
Mount the guard [2] using the fastening screws [1].
The V-belts have been tensioned.
4.05 Planer
Fig. 4-9: Changing the screed plate

[1] Stud [2] Screed plate

Maintenance
WARNING
The screed plate is heavy and can cause serious injuries!
Wear personal safety equipment.
Ask a second person to help.
Do not overestimate your own strength.
Changing the screed plate Disconnect heating rods in the terminal box and expose the lead to
the screed plate.
Undo all fastening nuts from the studs [1] of the screed plate.
Remove screed plate [2] with heating rods downwards.
Fit heating rods to the new screed plate.
Fit screed plate [2] in the reverse order of removal.
The screed plate [2] has been replaced.
NOTE
Always use new special nuts (see Spare parts catalogue). Pay attention
to tightening torques in the Tightening torque chart (see page 93).
4.06 Vibration (TV screeds)

4.06.01 Checking and tensioning V-belt
Fig. 4-10: V-belt guard

[1] Guard [2] Fastening screws
Checking the belt tension Undo the fastening screws [2].

Remove guard [1].
The V-belts are accessible.

Maintenance
Fig. 4-11: Tensioning mechanism for V-belts

[3] V-belts [4] Fastening screws
[5] Adjusting screws
WARNING
Danger due to rotating parts
Tamper and vibration V-belts are open. If the machine is running, there is
a risk of injury!
Always first switch off the engine of the road paver first and remove
the ignition key.
Observe instruction labels.
Do not reach into rotating parts.
Do not wear loose clothing or jewellery.
Regularly visually inspect the entire periphery of the V-belts [3] for
wear (cracks, fraying, etc.). In case of a damaged V-belt, change
complete set.
In case of new V-belts, check tension after approx. 15 minutes
running.
Press the V-belt [3] with your thumb in the middle between the belt
pulleys.
Optimum belt tension is achieved when you can press the V-belts [3]
by 10 - 12 mm.
If the V-belts are tensioned excessively taut or excessively loose they
are subject to excessive wear.

Maintenance
Tensioning V-belts The V-belts [3] are tensioned by adjusting the drive motor.
Unscrew the four fastening screws [4] on the mounting.
Turn adjusting screws [5] until the correct belt tension is achieved.
– Turn adjusting screws [5] clockwise: Tension V-belt.
– Turn adjusting screws [5] anti-clockwise: V-belt tension is reduced.
Check belt tension.
NOTICE
Danger due to incorrect belt tension
An incorrectly tensioned V-belt can damage the generator!
Correctly tension V-belts.
Tighten the four fastening screws [4] on the mounting when the correct
belt tension is achieved.
Lock adjusting screws [5].
Mount the guard [1] using the fastening screws [2].
The V-belts have been tensioned.
4.06.02 Lubricating vibration
Fig. 4-12: Lubricating vibration

[1] Grease nipple
Regularly lubricate grease nipple [1] of the vibration unit.

Maintenance
Pressure bar (TP screeds and TVP2 screed)
4.07 Pressure bar (TP screeds and TVP2 screed)

4.07.01 Checking and adjusting the pressure bar play

[1] Pressure bar [2] Fastening screw
[3] Cam [4] Pressure bar guide
Checking and adjusting the Check the play between the pressure bar guide [4] and the pressure
play bar [1] using a feeler gauge.
There must be play of approx. 1 mm between the pressure bar [1] and
the pressure bar guide [4].
Undo the fastening screws [2].
Undo locking screw on the cam [3].
Adjust play using cam [3].
Tighten locking screw on the cam [3].
Tighten fastening screws [2].
The play has been checked and adjusted.

Maintenance
Crown adjustment
4.07.02 Adjusting the pressure bar frequency
Fig. 4-14: Adjusting pressure bar frequency (example TP1 screed)

[1] Handwheel for pressure bar [2] Drive motor
frequency
[3] Rotary valve
Adjusting the pressure bar Bring hydraulic system up to operating temperature.

frequency Adjust pressure bar frequency using the handwheel [1] of the drive
motor [2] of the rotary valve pump [3].
The pressure bar frequency has been adjusted.
NOTICE
If the pressure bar frequency is adjusted incorrectly, the screed may get
damaged.
Always set the pressure bar frequency to the factory setting of 68 Hz
and only adjust under exceptional circumstances.
NOTE
Adjustment ranges of the pressure bar guide, see page 89.
4.11 Strike-off plate

Carefully clean the inside of the strike-off plates after each use.
4.14 Crown adjustment

Clean and lubricate adjusting spindle and drive chain regularly.

Maintenance
24-V power supply
4.15 Trim panel / cover

Keep trim panel / cover dry and clean.
4.16 Floor
Keep floor dry and clean.
4.17 Rail
Keep rail dry and clean.
4.18 End plate

Carefully clean the inside of the end plate after each use.
4.19 Cut-off
Carefully clean the inside of the cut-off after each use.
4.20 Edge former

Carefully clean edge formers after each use.
4.21 Paving indicator

Keep paving indicator clean.
4.22 Hydraulic system

The hydraulic system is maintenance-free.
4.23 24-V power supply

DANGER
Danger due to electric shock
Leads and components are live - risk of fatal injury!
Some cables and components are still live, even if the engine is
stationary.
Only perform work on the electrical system with the engine stationary.
Wait three minutes after shutting down the engine before starting work
on the electrical system.
Visually inspect the sockets and the connectors of the 24 V power
supply regularly.

Maintenance
Heating, extension
4.24 400 V heating

DANGER
stationary.
Visually inspect the sockets and the connectors of the 400 V power
supply regularly.
Visually inspect heating rods regularly.
4.27 Front wall, extension

See Front wall section in this section.
4.28 Tamper, extension

See Tamper section in this section.
4.29 Planer, extension

See Planer section in this section.
4.30 Vibration, extension (TV screeds)

See Vibration section in this section.
4.31 Pressure bar, extension (TP screeds and TVP2 screed)

See Pressure bar section in this section.
4.33 Support, extension

The support is maintenance-free.
4.34 Trim panel / cover, extension

See Trim panel / cover section in this section.
4.35 Floor, extension

See Floor section in this section.
4.38 Heating, extension

See Heating section in this section.

Maintenance
Mounting, hydraulic extension (HEE)
4.39 Tamper, hydraulic extension (HEE)

4.39.01 Lubricating tamper bearing
Fig. 4-15: Lubricating tamper bearing

[1] Grease nipple
Regularly lubricate grease nipple [1] of the tamper bearing of the HEE.
4.40 Mounting, hydraulic extension (HEE)

Lubricate guide tubes at regular intervals.

Maintenance
Strike-off plate, hydraulic extension (HEE)
4.41 Torque support, hydraulic extension (HEE)
Fig. 4-16: Torque support

[1] Sliding rail [2] Sliding block
[3] Lock nut [4] Eccentric screw
Clean and lubricate the sliding rail [1] of the torque support on the
HEE at regular intervals.
The sliding blocks [2] must be free of play in operation; otherwise they
must be adjusted.
Adjusting the sliding blocks Lock screed in transport position without twisting.
Check play between the sliding blocks [2] and the sliding rail [1].
Loosen the lock nut [3] of the eccentric screw [4].
Only adjust upper sliding block.
Using eccentric screw [4], adjust sliding block [2] and sliding rail [1] so
they are free of play if in contact.
In order to optimise the adjustments fully retract and extend the HEE
once with lock nuts undone.
Secure adjustment using lock nut [3].
The sliding blocks have been adjusted.
NOTE
Always maintain left and right side of the HEE.
4.42 Strike-off plate, hydraulic extension (HEE)

Carefully clean the inside of the strike-off plates after each use.

Maintenance
4.43 Height adjustment, hydraulic extension (HEE)

4.43.01 Adjusting the screed plate
Fig. 4-17: Screed plate height adjustment, HEE

[1] Locking screw [2] Adjusting screw
NOTE
Always adjust screed plate evenly on both sides (risk of twisting of the
screed plate).
Adjusting the screed plate Undo locking screws [1].

Adjust screed plate evenly on the right- and left-hand side using the
adjusting screws [2].
Tighten locking screws [1].
The screed plate has been adjusted.
4.44 Hydraulic system, hydraulic extension (HEE)

The hydraulic system is maintenance-free.

86
Charts
Technical data
5 CHARTS
5.01 Technical data NOTE
In this sub-section you will find all the technical data relevant for the
operation of the screed listed.
The complete technical data on the screed are described in separate
documentation from Vögele AG.
5.01.01 Weights
Designation Unit Value
SB 2502 TV screed kg 1900
SB 250-2 TP1 screed kg 2000
SB 250-2 TVP2 screed kg 2250
Chart 5-1: Weights of the SB 250-2 basic screed's unit

SB 300-2 TV screed kg 2400
SB 300-2 TVP2 screed kg 2750
Chart 5-2: Weights of the SB 300-2 basic screed's unit, incl. additional weights

Pre-strike-off plate, set kg 120
End plate, set kg 400
Height adjustment Niveltronic kg 40
Chart 5-3: Weights of the accessories
Designation Unit TV TP1 TP2 TVP2

screed screed screed screed
Extension 0.25 m, set kg 310 340 360 --
Extension 0.50 m, set kg 600 630 680 730
Extension 0.75 m, set of kg 1850 2000 2100 --
hydraulic extension (HEE)
with strike-off plate
Chart 5-4: Weights of the extensions

Charts
Technical data

Additional weight SB 250-2 kg 150
Additional weight SB 300-2 kg 200
Additional weight of a 0.5 m kg 80
extension set
extension set
extension set
Chart 5-5: Weights of the additional weights

Support 5.5 - 7 m kg 50
Support 10.5 - 12 m kg 130
Support 11.5 - 13 m kg 140
Bracing 7.5 - 9 m kg 330
Bracing 8.5 - 10 m kg 340
Bracing 10.5 - 12 m kg 515
Bracing 11.5 - 13 m kg 520
Chart 5-6: Weights of support and bracing of SB 250-2
This information is important when transporting and loading the screed.

Support 6 - 7.5 m kg 50
Support 11 - 12.5 m kg 140
Support 12 - 13.5 m kg 220
Support 12 - 16 m kg 220
Bracing 8 - 9.5 m kg 385
Bracing 9 - 10.5 m kg 385
Bracing 11 - 12.5 m kg 540
Bracing 12 - 13.5 m kg 540
Bracing 12 - 16 m kg 540
Chart 5-7: Weights of support and bracing of SB 300-2

Charts
Technical data
5.01.02 Dimensions
SB 250-2 SB 300-2
Width m 2,5 3,0
Transport depth m 1,14 1,14
Height m 1,37 1,48
Chart 5-8: Dimensions of the screed

SB 250-2 SB 300-2
Min. paving width with cut- m 1,5 2,0
off
Chart 5-9: Paving width
5.01.03 Adjustment ranges

Dimensions / adjustment ranges Value
Standard crown -2 % to +3 %
Tamper speed 1700-1800 1/min
Tamper stroke 2 / 4 / 7 mm
Unbalanced mass vibration (frequency) max. 60 Hz
Unbalanced moment (vibration) 4 x 0.0383 kgm
Rotary valve speed (pressure bars) 900-1020 1/min
Hydraulic pressure (Pressure bars) 120 bar
Chart 5-10: Adjustment ranges

Charts
Technical data
5.01.04 Working widths

SB 250-2
Working Extension (mm) Vertical support Support (mm) Horizontal
width (m) rod (mm) support rod (mm)
2,5
3,0 2 x 250
3,5 2 x 500
4,0 2 x 500 + 2 x 250
4,5 2 x 1000
5,0 2 x 1000 + 2 x 250
5,5 2 x 1500
6,0 2 x 1500 + 2 x 250 2 x 1505
6,0 2 x 1000 + 2 x 500 + 2 x 250 2 x 1505
6,5 2 x 1500 + 2 x 500 2 x 1505
7,0 2 x 1500 + 2 x 500 + 2 x 250 2 x 1505
7,0 2 x 1500 + 2 x 750 HEE* 2 x 1505
7,5 2 x 1500 + 2 x 1000 2 x 2455
8,0 2 x 1500 + 2 x 1000 + 2 x 250 2 x 2455
8,5 2 x 1500 + 2 x 1000 + 2 x 500 2 x 2455
8,5 4 x 1500 2 x 1505 + 2 x 2925
9,0 2 x 1500 + 2 x 1000 + 2 x 500 2 x 2455 2 x 2120 + 2 x 620 4 x 690 + 2 x 1055
+ 2 x 250
9,0 4 x 1500 + 2 x 250 2 x 1505 + 2 x 2925 2 x 2120 + 2 x 620 4 x 690 + 2 x 1340
9,0 2 x 1500 + 2 x 1000 + 2 x 750 2 x 2455 2 x 2120 + 2 x 620 4 x 690 + 2 x 1055
HEE*
9,5 4 x 1500 + 2 x 500 2 x 1505 + 2 x 2925 2 x 2120 + 2 x 620 4 x 690 + 2 x 1340
10,0 4 x 1500 + 2 x 500 + 2 x 250 2 x 1505 + 2 x 2925 2 x 2120 + 2 x 620 4 x 690 + 2 x 1340
10,0 4 x 1500 + 2 x 750 HEE* 2 x 1505 + 2 x 2925 2 x 2120 + 2 x 620 4 x 690 + 2 x 1340
10,5 4 x 1500 + 2 x 1000 2 x 1505 + 2 x 3885 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1055
11,0 4 x 1500 + 2 x 1000 + 2 x 250 2 x 1505 + 2 x 3885 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1055
11,0 2 x 1500 + 4 x 1000 + 2 x 750 2 x 2455 2 x 2120 + 2 x 620 4 x 690 + 2 x 1055
HEE*
11,5 6 x 1500 2 x 1505 + 2 x 4375 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1340
12,0 4 x 1500 + 2 x 1000 + 2 x 500 2 x 1505 + 2 x 3885 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1055
+ 2 x 250
12,0 6 x 1500 + 2 x 250 2 x 1505 + 2 x 4375 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1340
12,0 4 x 1500 + 2 x 1000 + 2 x 750 2 x 1505 + 2 x 3885 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1055
HEE*
12,5 6 x 1500 + 2 x 500 2 x 1505 + 2 x 4375 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1340
13,0 6 x 1500 + 2 x 500 + 2 x 250 2 x 1505 + 2 x 4375 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1340
13,0 6 x 1500 + 2 x 750 HEE* 2 x 1505 + 2 x 4375 1 x 3000 + 2 x 2120 + 4 x 620 4 x 690 + 2 x 1340
Chart 5-11: Working width with SB 250-2 extensions and support units
* Hydraulic extension (HEE) from 0 to 750 mm

Charts
Technical data
SB 300-2
3.0 m
3.5 m 2 x 250
4.0 m 2 x 500
4.5 m 2 x 500 + 2 x 250
5m 2 x 1000
5.5 m 2 x 1000 + 2 x 250
6.0 m 2 x 1500 2 x 1505
6.0 m 2 x 1000 + 2 x 500 2 x 1505
6.5 m 2 x 1500 + 2 x 250 2 x 1505
6.5 m 2 x 1000 + 2 x 500 + 2 x 250 2 x 1505
7.0 m 2 x 1500 + 2 x 500 2 x 1505
7.5 m 2 x 1500 + 2 x 500 + 2 x 250 2 x 1505
7.5 m 2 x 1500 + 2 x 750 HEE* 2 x 1505
8.0 m 2 x 1500 + 2 x 1000 2 x 2455
8.5 m 2 x 1500 + 2 x 1000 + 2 x 250 2 x 2455
9.0 m 4 x 1500 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
9.0 m 2 x 1500 + 2 x 1000 + 2 x 500 2 x 2455 2 x 2400 + 2 x 620 4 x 690 + 2 x 1055
9.5 m 4 x 1500 + 2 x 250 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
9.5 m 2 x 1500 + 2 x 1000 + 2 x 500 2 x 2455 2 x 2400 + 2 x 620 4 x 690 + 2 x 1055
+ 2 x 250
9.5 m 2 x 1500 + 2 x 1000 + 2 x 750 2 x 2455 2 x 2400 + 2 x 620 4 x 690
HEE*
10.0 m 4 x 1500 + 2 x 500 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
10.5 m 4 x 1500 + 2 x 500 + 2 x 250 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
10.5 m 4 x 1500 + 2 x 750 HEE* 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
11.0 m 4 x 1500 + 2 x 1000 2 x 1505 + 2 x 3885 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
11.5 m 4 x 1500 + 2 x 1000 + 2 x 250 2 x 1505 + 2 x 3885 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
12.0 m 4 x 1500 + 2 x 1000 + 2 x 500 2 x 1505 + 2 x 3885 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
12.0 m 6 x 1500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
12.5 m 6 x 1500 + 2 x 250 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
12.5 m 4 x 1500 + 2 x 1000 + 2 x 500 2 x 1505 + 2 x 2925 + 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
+ 2 x 250 2 x 3920
12.5 m 4 x 1500 + 2 x 1000 + 2 x 750 2 x 1505 + 2 x 2925 2 x 2400 + 2 x 620 4 x 690 + 2 x 1340
HEE*
13.0 m 6 x 1500 + 2 x 500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
13.5 m 6 x 1500 + 2 x 500 + 2 x 250 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
13.5 m 6 x 1500 + 2 x 750 HEE* 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
14.0 m 6 x 1500 + 2 x 1000 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
14.5 m 6 x 1500 + 2 x 1000+ 2 x 250 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
14.5 m 4 x 1500 + 4x 1000 + 2 x 750 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
HEE* 2 x 4405
15.0m 8 x 1500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
15.0m 6 x 1500 + 2 x 1000 + 2 x 500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
15.5m 8 x 1500 + 2 x 250 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405

Charts
Technical data

15.5m 6 x 1500 + 2 x 1000 + 2 x 500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
+ 2 x 250 2 x 4405
15.5m 6 x 1500 + 2 x 1000 + 2 x 750 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
HEE* 2 x 4405
16.0m 8 x 1500 + 2 x 500 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
16.0m 6 x 1500 + 4 x 1000 2 x 1505 + 2 x 2925 + 1 x 3000 + 2 x 2400 + 4 x 620 4 x 690 + 2 x 1340
2 x 4405
* Hydraulic extension (HEE) from 0 to 750 mm
5.01.05 Screed versions

Designation TV screed TP1 screed TP2 screed TVP2 screed
Compaction Pre-compaction High-compaction High-compaction High-compaction

Paving thickness up to 300 mm up to 300 mm up to 300 mm up to 300 mm
Heating electric, screed electric, screed electric, screed electric, screed
plate and tamper plate, tamper and plate, tamper and plate, tamper and
pressure bars pressure bars pressure bars
Compaction Tamper, Tamper, pressure Tamper, pressure Tamper,
system unbalanced mass bars bars unbalanced mass
vibration vibration, pressure
bars
Chart 5-13: Screed versions

Charts
Tightening torques
5.02 Maintenance schedule

The maintenance intervals for the screed stipulated by Vögele AG:
Component Maintenance work Material, spare parts Every Every Every See
8h 50 h 500 h page
Front wall clean Release agent X
Tamper strip clean Release agent X
Planer clean Release agent X
Pressure bars clean Release agent X
Crown adjustment clean / lubricate Special greases 1, 2 1) X
Cover, floor and steps keep floors dry and clean Release agent X
End plate clean Release agent X
Cut-off clean Release agent X
Edge former clean Release agent X
Power supply visually inspect X
Bolted joints check X
Curved teeth coupling check X
Heating visually inspect X
Front wall check / adjust X 68
Tamper, drive shaft and check / lubricate Special grease 1 1) X 69
bearing
Tamper strip, tamper adjust X 70
height
Tamper, V-belt check / tension X 73
Screed plate check / change X 75
Vibration lubricate Special grease 1 1) X 78
Vibration, V-belt check / tension X 76
Pressure bar play check / adjust X 79
Pressure bar frequency adjust X 80
Mounting (guide tubes) of clean / lubricate Special grease 41) X 83
hydraulic extension (HEE)
Torque support of clean / lubricate Special grease 41) X 84
hydraulic extension (HEE) adjust X
Height adjustment of lubricate / oil Special greases 1, 21) X 85
hydraulic extension (HEE) adjust X
1) See lubricant chart in these instructions.
The abbreviation “h” stands for operating hours.
NOTICE
Defective spare parts or wrong lubricants can impair the service life of the
machine.
Use only original Vögele spare parts or lubricants, or those that have
been approved by Vögele AG.
Observe lubricant chart on page 95.
5.03 Tightening torques

The tightening torques for screws and nuts are given in tables in this sub-
section.

Charts
Tightening torques
NOTE
Check screws and nuts for tightness at a regular basis and re-tighten if
necessary.
NOTE
The tightening torques in the charts apply for screws with mating surfaces
and nuts with coarse-pitch threads (coefficient of friction µtotal = 0.09;
screws with zinc flake coating), if not stated otherwise.
Size Tightening torques MA (Nm)

8.8 10.9 12.9
M4 2,4 3,6 4,8
M5 4,8 7,0 8,3
M6 8,3 12,2 14,3
M8 20 - 34
M10 39 58 68
M12 68 100 117
M14 109 160 -
M16 165 243 284
M20 334 476 -
M22 448 - -
M24 574 818 -
M30 1145 - -
Chart 5-14: Tightening torques for coarse-pitch thread

8.8 10.9 12.9
M8x1 21 31 36
M10x1 43 64 74
M10x1.25 42 61 72
M12x1.25 73 107 126
M12x1 75 111 130
M14x1.5 116 170 199
M16x1.5 174 255 298
M18x1.5 260 370 432
M20x1.5 360 512 599
M22x1.5 478 680 796
M24x2 611 871 1019
M27x2 887 1263 1478
M30x2 1230 1751 2050
Chart 5-15: Tightening torques for fine-pitch thread
Size Tightening torques MA

(Nm) strength class 100
M8 40
M10 80
M12 125
M16 300
Chart 5-16: Tightening torques for Verbus Ripp®, Inbus Ripp®, Tensilock Ripp®

Charts
Lubricant chart

M12 60
Chart 5-17: Tightening torque for screed plate drawn-arc welded studs
5.04 Lubricant chart

The lubricant chart serves as a first orientation for servicing VÖGELE
machines. It, however, does not replace the recommendations given by a
lubricant specialist or the manufacturers of engines and gearboxes.
To protect the environment, it is absolutely necessary that used oil is
disposed of in due order after servicing or oil change.
Lubricants for special applications are not included in this chart.
We only grant warranty for our machines when the listed lubricants
are used, or lubricants which can be proved to be equivalent!
Order number and package size see Parts and more catalogue.
** HVBI short designations from the Association of the German
Construction Industry refer to the "usual lubricants" used for construction
machinery and vehicles.

Charts
Separate documentation
Lubricant chart
Kind of lubricant Specification HVBI Short Lubricant WIRTGEN GROUP
designation ** group lubricant
Engine oil SAE 10W-40 EO 1040 C ----- WIRTGEN GROUP
API-CI-4 Engine Oil
DEUTZ DQC III-05 10W-40
SAE 15W-40 EO 1540 C ----- WIRTGEN GROUP
API-CI-4 Engine Oil
15W-40
Standard gearbox oil SAE 90 GO 90 G4 WIRTGEN GROUP
Used for: API-GL5 Gear Oil
Standard gearbox MIL-L-2105 B 85W-90
(Hypoid gearbox oil) with EP additives
SAE 80 W-90 ------
API-GL5
MIL-L-2105 C/D
with EP additives
Special gearbox oil SAE 75 W-90 NRS ----- WIRTGEN GROUP
Used for: API-GL4/GL5 Gear Oil
Gearboxes with high thermal MIL-L-2105 E 75W-90
demands MT-1
with EP additives
Hydraulic oil Hydraulic oil HLP Hyd 0530 H2 WIRTGEN GROUP
Used for: DIN 51524-2 Hydraulic Oil
AT -10°C to +40°C with EP additives HVLP 46
ISO-VG 46
Bio-hydraulic oil Bio-hydraulic oil BIO-E-HYD ----- -----
Used for: VDMA 24568 HEES type 0530
AT -10°C to +40°C (saturated synthetic ester)
ISO VG 46
PANOLIN HLP Synth 46
Standard lubricating greases KPF2K-20 MPG-D S1 WIRTGEN GROUP
With EP additives Multipurpose Grease
NLGI class 2
Special lubricating greases KP2R-20, silicone-free with EP MPG-C S2 WIRTGEN GROUP
additives Friction & Roller
Used for: Bearing Grease
high thermal demands (central
lubricating systems)
Adhering lubricants LUB-A S4 ----
Used for:
Open chain transmissions,
gearwheels, steel cables
Fluid grease for gearboxes MPG-F ----- -----
GP00N-20
Silicone grease for telescopic NRS S5 WIRTGEN GROUP
tubes of extending screeds Telescop.
Tube Grease
Diesel fuel DIN EN 590:2010-05 ----- ----- -----
Cooling system protection Cooling system protection ----- ----- -----
ASTM 4985
DEUTZ TR
0199-99-1115
Chart 5-18: Lubricant chart
5.05 Separate documentation

Along with these instructions, further documents and information material
on the screed and the road paver are available.
The listed documents form an integral part of the Operating Instructions
in terms of the EU Directive 2006/42 EU.

Charts
Options
5.05.01 Documentation on the screed

Component Document Document number
SB 250-2 screed Spare parts catalogue 2083244
SB 300-2 screed Spare parts catalogue 2069003
Chart 5-19: Documents of Joseph Vögele AG
Language Document Language Document

number number
German 2086358 Greek 2093959
German (US) 2086367 Polish 2093960
English 2086364 Hungarian 2093961
English (US) 2086365 Slovenian 2093962
French 2093949 Estonian 2093963
French (US) 2093474 Latvian 2093964
Spanish 2093950 Lithuanian 2093965
Spanish (US) 2093476 Slovak 2093966
Italian 2093951 Romanian 2093968
Dutch 2093952 Russian 2093969
Portuguese 2093953 Turkish 2093970
Danish 2093954 Chinese 2093971
Swedish 2093955 Croatian 2093972
Finnish 2093956 Serbian 2093973
Norwegian 2093957 Hebrew 2093974
Czech 2093958 Bulgarian 2093967
Chart 5-20: Safety manuals from Joseph Vögele AG
5.06 Options
Designation Value
Sensors for paving indicator vibration, tamper, screed plate
temperature
Extension fixed 0.25 / 0.5 / 1.0 / 1.5 m,
hydraulic 0.75 m (HEE hydr.
extension)
Cut-off 0.25 / 0.5 m
Edge former heating rod electrical
Edge former set 3-6 / 6-12 / 12-18 / 18 cm,
45° / 60° angled
Chart 5-21: Screed options

98
Assembly and conversion
Fitting the extension
6 ASSEMBLY AND CONVERSION NOTE
6.01 Fitting the extension

For an optimal paving result over the entire paving width, auger
extensions and limiting plates are fitted to the road paver.
The permissible paving widths depend on the tractor type.
NOTE
To be able to fit auger and screed extensions, the end plates and end
plate carriers must be removed.
6.01.01 Removing the end plates and end plate carriers
Fig. 6-1: End plate

[1] Fastening screws [2] Height adjusting spindles
[3] End plate shield [4] End plate carrier
[5] Chains
WARNING
The end plate is heavy and can cause serious injuries!

Removing the end plate Set down the end plate on the ground.
Move the height adjusting spindles [2] downward until the tension of
the chains [5] is released.
Unhook chains [5] from the height adjusting spindles [2].
Pull off end plate from the end plate carrier [4] to the front and place
on one side.
Loosen fastening screws [1] from the end plate carrier [4].
Place end plate carrier [4] on one side.
The end plate and end plate carrier have been removed.
6.01.02 Preparing the curved teeth couplings
Fig. 6-2: Curved teeth coupling

[1] Curved teeth coupling [2] Locking pin

Fig. 6-3: Curved teeth coupling

[3] Positioning groove [4] Tamper extension
connection
Check the teeth on the curved teeth coupling [1] for wear and tear at
regular intervals and replace if necessary.
Preparing the curved teeth Press in locking pin [2] on the curved teeth coupling [1] and push
coupling curved teeth coupling [1] all the way in. The arrow on the curved teeth
coupling [1] must be aligned with the positioning groove [3].
The curved teeth couplings have been prepared.
Always prepare all curved teeth couplings on the tamper and vibration
shafts.

6.01.03 Joining the extensions
Fig. 6-4: Mounting points for extension

[1] Threaded holes for fastening [2] Screed's basic unit
screws
Fig. 6-5: Extension

[3] Extension [4] Lock nuts
[5] Adjusting screws

NOTE
The front face and the connecting elements must be clean and free of
paint.
Joining the extensions Hold extension [3] to the front face of the fitted screed [2] using
suitable lifting gear.
Put washers on the fastening screws.
Put the fastening screws through the holes of the extension [3].
Tighten fastening screws. Pay attention to tightening torques in the
chart on page 93.
NOTICE
Screed and extensions may sink and be damaged.
Only move extension on the screed with the fastening screws
tightened.
Check position of the screed plates in relation to each other using a
straight edge.
The screed plates have to be flush at the rear edge along the entire
paving width. The front edge of the screed plates should be higher by
approx. 0.5 mm for each extension on the outside.
Adjusting screed plates Loosen lock nuts [4].

Align extensions and screed plates in relation to each other using
adjusting screws [5].
Secure adjusting screws [5] using lock nuts [4].
The screed plates have been adjusted.

TP screeds and TVP2 screed: Pressure bars

[1] Pressure bars of screed's [2] Holes for fastening screws
basic unit
[3] Slots [4] Pressure bars extension
Screw pressure bars of the extension [4] to the pressure bars of the
screed's basic unit [1] using the fastening screws.
Height differences of up to 10 mm can be compensated with the slots
[3]. NOTE
The pressure bars have to be flush along the entire paving width.

TP screeds and TVP2 screed: Hydraulic connection for pressure

bar connecting passage
Fig. 6-7: Hydraulic system connecting passage

[1] Bottom bleed connection [2] Bleed pipe
[3] Top bleed connection [4] Extension bleed connection
[5] Extension pressure [6] Connection block
connection
DANGER
Danger due to hydraulic oil escaping under pressure
The oil in the hydraulic system is under pressure - risk of injury!
De-pressurise hydraulic system.
Switch off all conveyor and compaction systems.
Shut down engine and remove ignition key.
If further extension is planned, the bleed pipe [2] must be removed from
the bottom bleed connection [1] and fitted to the bleed connection at the
top [3].
The bottom bleed connection [1] must be closed.

TP screeds and TVP2 screed: Hydraulic connection of pressure bar

end piece
Fig. 6-8: Hydraulic system end coupling

[1] Bleed pipe [2] Top bleed connection
[3] Bottom bleed connection
If no further extension is planned, the bleed pipe [1] must be fitted to the
bottom bleed connection [3].
The top bleed connection [2] must be closed.

TP screeds and TVP2 screed: Hydraulic connection diagram of the

pressure bars
Fig. 6-9: Hydraulic connection diagram of the pressure bars

[1] Extension to the screed's [2] Screed's basic unit / left-
basic unit / left extension hand side end extension
[3] Screed's basic unit / right- [4] Extension to the screed's
hand side end extension basic unit / right extension
x = Blind plugs
a-d, L = Pipe connections
NOTE
Observe hydraulic circuit diagram (see separate Circuit diagram

documentation).

Extension heating
Fig. 6-10: Heating connector

[1] Heating connector
DANGER
stationary.
Observe the following instructions:

During all maintenance work on the electrical system, observe safety
manual.
Work on the electrical installation may only be performed by staff
trained for electrical work.
Park road paver on firm, level ground.
Plug heating connectors [1] into the heating socket.

Fig. 6-11: Lines of extension

[1] Cable rack [2] Hydraulic lines
[3] 400 V lines
NOTE
Due to statutory regulations, it is not permitted to fix 400 V lines to

hydraulic lines.
Fasten 400 V lines [3] to the slots in the cable rack [1] using cable tie.
The extension has been connected.

6.01.04 Support installation
6.01.04.01 Fitting horizontal support
Fig. 6-12: Fitting horizontal support (example 9 m)

[1] Adjustable diagonal rod [2] Mounting for horizontal
support rod
[3] Mounting for adjustable [4] Paving line
diagonal rod
[5] Horizontal support rod [6] Adjustable diagonal bracings
[7] Horizontal support beam
NOTE
Always support left- and right-hand side extension.
WARNING
The horizontal support beam is heavy and can cause serious injuries!
Fitting horizontal support Park screed on level ground that corresponds to the street's
transverse profile you want to produce.
Install horizontal support rod mounting [2], horizontal support rod [5]
and horizontal support beam [7].
For working widths smaller than 9.0 m install also the adjustable
diagonal rod mounting [3].
Fit adjustable diagonal rod [1] and tension it so that it bends the outer
screed ends forward in the paver’s direction of motion [4].
The outer screed ends must point to the front.
Tighten adjustable diagonal bracings [6] hand-tight.
The horizontal support has been fitted.

6.01.04.02 Fitting the vertical bracing
Fig. 6-13: Fitting the vertical bracing (example 8.5 m)

[1] Adjustable diagonal [2] Adjustable pressure rods
pressure rods
Fig. 6-14: Checking and adjusting the transverse profile

[3] Hexagonal nut [4] Arrow
NOTE
Always support left- and right-hand side extension.
Fitting the vertical bracing Precondition: The support beam has been fitted (see page 110).
Check the thread of the pressure rods for freedom of movement and
oil or lubricate if necessary.
Fit adjustable pressure rod [2] over the screed's basic unit and tighten
manually using the right/left-hand thread.
Fit adjustable diagonal pressure rods [1] and tighten manually. The
hexagonal nut [3] must be freely accessible.
The adjustable diagonal pressure rods vary in number and type
depending on the working width.

Checking and adjusting the Check the transverse profile of the pavement immediately after pulling
transverse profile away.
If necessary adjust the transverse profile using the adjustable diagonal
pressure rods [1]. For this purpose the diagonal pressure rods [1] are
designed with a right/left-hand thread and provided with hexagonal nut
[3].
Adjust left and right pressure rod alternately in small steps. An arrow
[4] on the pressure rod indicates in which direction you have to turn
the pressure rods [1] so that they become longer or shorter.
The transverse profile has been checked and adjusted.
The vertical bracing has been fitted.
6.01.05 Fitting cover and protection bar
Fig. 6-15: Fitting cover and protection bar

[1] Mounting points [2] Protection bar
[3] Cover
Fitting cover and protection Fit cover [3] to the extensions.

bar Fit the protection bar [2] to the intended mounting points [1] provided
on the extensions.
Cover and protection bar have been fitted.

6.01.06 Fitting the end plates
Fig. 6-16: End plate

[1] Fastening screws [2] Height adjusting spindles
[3] End plate carrier [4] End plate shield
[5] Chains
WARNING
The end plate is heavy and can cause serious injuries!
Centre the end plate carrier [3] on the screed frame using guide pins.
Tighten fastening screws [1].
Insert end plate shield [4] in the end plate carrier.
Hang end plate shield [4] on the chains [5] of the height adjusting
spindles [2].
Check all mechanical joints for correct seating.
The end plate has been fitted.

6.01.07 Fitting the edge former
Fig. 6-17: Edge former

[1] Edge former or thrust block [2] Clamping bearing
(only SB 300-2)
[3] End plate
NOTE
The height of the end plate must be adjusted such that the start of the
bevel on the edge former is at the same height as the bottom edge of the
screed plate. NOTE
A distance of 30 mm must be maintained between the base and the

bottom edge of the edge former.
Fitting the edge former Park road paver on firm, level ground and secure against rolling away.
Raise screed and lock.
Insert edge former [1] in the clamping bearings of the end plate [3] and
screw it on.
The edge former has been fitted.

6.01.08 Fitting the cut-off
Fig. 6-18: Cut-off (example 0.25 m)

[1] Cut-off [2] End plate
Fitting the cut-off Secure road paver against rolling away.

Remove the ignition key.
Place screed on a block of wood.
Fit cut-off [1] to the end plate [2] using fastening screws´.
Fit edge strips to the cut-off [1] to suit the amount of compaction by
rolling.
The cut-off has been fitted.

Fitting hydraulic extension (HEE)
6.02 Fitting hydraulic extension (HEE)
Fig. 6-19: Fitting hydraulic extension (HEE)

[1] Hydraulic hoses hydraulic
extension (HEE)
NOTICE
The hydraulic extension (HEE) can be used with 1.0 m and with 1.5 m SB
extensions.
However, installation of the hydraulic extension (HEE) requires an
extension of at least 1.5 m on either side of the screed's basic unit. If
shorter extensions are used, the screed's basic unit will be damaged.
Fitting hydraulic extension Precondition: 1.5 m extension has been fitted.

(HEE) Prepare the curved teeth couplings (see page 100).
Connect the hydraulic extension (HEE) with the 1.5 mextension (see
page 102).
Connect hydraulic hoses [1] to the connection block of the extension.
Fit support (see page 110).
Fit the cover and the protection bar (see page 112).

Fitting hydraulic extension (HEE)
Fig. 6-20: Fitting the strike-off plate

[2] Mounting points for strike-off [3] Mounting points for end
plate plate
WARNING
The strike-off plate is heavy and can cause serious injuries!
Fit the strike-off plates to the provided mounting points [2].
Fitting the end plates (see page 113).
Fit the edge former (see page 114).
Fit the cut-off (see page 115).
The HEE hydraulic extension has been fitted.

118
Changes
CHANGES
Changes to the screed SB 250-2 / SB 300-2:
Date Revision issue Change (description) Valid from screed no.:
23. 01. 2012 2150516_01_en The illustrations and charts of
screed SB 250-2 and SB 300-2
have been combined to XX.SB
Editorial improvements
Mounting section integrated
New document structure (six
chapters)
Accessories section deleted
Warning classification

BAL XXSB 2150516 01 00 00 en

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OPERATING INSTRUCTIONS

© Joseph Vögele AG 2012

Document name BAL_XX.SB_2150516_01_en

First issue date 15.12.2009

Date of change 23.01.2012

Copyright © Joseph Vögele AG 2012

2 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 3

4 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 5

4.29 Planer, extension....................................................................................................................... 82

6 Assembly and conversion.................................................................................. 99

6 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

6.01.06 Fitting the end plates....................................................................................................... 113

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 7

This VÖGELE machine is a product from the wide range of VÖGELE

These operating instructions are only valid in conjunction with the

Observing the operating instructions:

Joseph Vögele AG is not liable for the safe function of the

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 9

Claims under warranty will not be accepted in case of:

We reserve the right to make changes without prior notice as a result of

1.01.01 Changes / rights reserved

10 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

1.01.02 Packaging and storage

1.01.03 Markers and symbols used in these instructions

Item number on assembly illustration

Item number on individual part illustration

1.01.04 Safety markers

Warning of a general hazard

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 11

Warning of hazardous electrical voltage

Warning of suspended load

Warning of rotating parts

Warning of slipping hazard

Warning of tripping hazard

Warning of crushing hazard

Warning of hot surface

Warning of inflammable substances

Warning of potentially explosive substances

Warning of toxic substances

12 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

Warning of falling hazard

Warning of high pressure

Warning of laser beams

1.01.05 Signal words

Identifies a possibly dangerous situation. If this situation is not avoided,

Identifies a possibly dangerous situation. If it is not avoided, it can result

Identifies a possibly dangerous situation. If it is not avoided, it can result

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 13

Observing the instructions will help:

The machine is designed:

1.03.02 Reasonably foreseeable incorrect use

14 BAL_XX.SB_2150516_01_en © Joseph Vögele AG 2012

1.03.03 Residual hazards

You can avoid existing residual hazards by implementing and

Pollution can arise due to the machine in case of:

Damage can be caused to the machine due to:

© Joseph Vögele AG 2012 BAL_XX.SB_2150516_01_en 15

Damage can be caused to other property in the area where the

Performance limitations or limitations on the functionality of the

1.04 Protection of the environment

Oils, greases and fuels