FORD TRUCKS

MAINTENANCE
CHARTS

VIN:
Licence Plate:
Work Order No:
Mileage:
Engine working Hour:
Tractor & Road Trucks (12.7L, EU3)
Upfit Type:
1843T (EU3) Note
1943T (EU3)

3543 (EU3)

3543T (EU3)

4143T (EU3)
30.000 Km 60.000 Km 90.000 Km 120.000 Km 150.000 Km 180.000 Km

Engine Oil Engine Oil Engine Oil Engine Oil Engine Oil Engine Oil
Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1
Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2
Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1
Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2
Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter
Oil Pan Plug Central Greasing Central Greasing Central Greasing Central Greasing Central Greasing
A/C Outer Filter A/C Inner Filter A/C Outer Filter A/C Inner Filter A/C Outer Filter A/C Inner Filter
Coolant Filter A/C Outer Filter Oil Pan Plug A/C Outer Filter Coolant Filter A/C Outer Filter
Valve Clearance Control Oil Pan Plug Valve Clearance Control Oil Pan Plug Oil Pan Plug Oil Pan Plug
Central Greasing Labor: 57C100 APU Filter Fan Belt Valve Clearance Control APU Filter
Labor: 57C100 Labor: 57C101 Labor: 57C100 Main Belt Labor: 57C100 Labor: 57C100
Labor: 57C101 Labor: 57C101 Front Wheel Maintenance* Labor: 57C101 Labor: 57C101
Labor:12C111 Drive Axle Wheel Maint. Labor: 12C111
Differential Oil
Steering Oil Filter
Air Outer Filter
Labor: 57C100
Labor: 57C101
Labor: 57C032
Labor: 57C201
Labor: 20C015
Labor: 20C016

210.000 Km 240.000 Km 270.000 Km 300.000 Km 330.000 Km 360.000 Km

Engine Oil Engine Oil Engine Oil Engine Oil Engine Oil Engine Oil
Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1 Oil Filter 1
Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2 Oil Filter 2
Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1 Fuel Filter 1
Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2 Fuel Filter 2
Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter Pre-Fuel Filter
Central Greasing Central Greasing Central Greasing Central Greasing Central Greasing Central Greasing
A/C Outer Filter A/C Inner Filter A/C Outer Filter A/C Inner Filter A/C Outer Filter A/C Inner Filter
Oil Pan Plug A/C Outer Filter Coolant Filter A/C Outer Filter Oil Pan Plug A/C Outer Filter
Valve Clearance Control Oil Pan Plug Oil Pan Plug Oil Pan Plug Valve Clearance Control Oil Pan Plug
Labor: 57C100 Fan Belt Valve Clearance Control Labor: 57C100 Labor: 57C100 APU Filter
Labor: 57C101 Main Belt APU Filter Labor: 57C101 Labor: 57C101 Fan Belt
Front Wheel Maintenance* Labor: 57C100 Main Belt
Drive Axle Wheel Maint. Labor: 57C101 Front Wheel Maintenance*
Differential Oil Labo: 12C111 Drive Axle Wheel Maint.
Steering Oil Filter Differential Oil
Air Inner Filter Steering Oil Filter
Air Outer Filter Air Outer Filter
Labor: 57C100 Engine Coolant
Labor: 57C101 Transmission Oil
Labor:57C032 Labor: 57C100
Labor: 57C201 Labor: 57C101
Labor: 20C015 Labor: 57C032
Labor: 20C016 Labor: 57C201
Labor: 20C015
Labor: 20C016
Labor: 16C091

Engine oil, oil filters and fuel filters must be replaced at each 18 months notwithstanding mileage.
Axle oil must be replaced at each 18 months notwithstanding mileage.
Transmission oil must be replaced at each 36 months notwithstanding mileage.
Air filter must be replaced in each 150k km or when ‘Air filter blocked’ warning received on cluster or within 12 months.

*Front axle wheel bearing is maintenance free for front axle disc brake vehicle after NM0LKXTP6LKY97456 VIN.

GENERAL INSPECTIONS
IN CAB INSPECTION CHECK
Instruments, warning/control lights, controls for external lamps, horn Check the operation .....................
Washers and wipers Check the spraying angle, and adjust if required. Check the wiping capability of wipers, replace if required. .....................
Park brake control Check the operation .....................
Heating system, A/C system, in-cab heatig unit Check the operation .....................
Seat belts Check the operation of tensioner and buckle. Check the operation of belt warning light. .....................
Air suspension seat Check the operation .....................
Software control Perform ECU updates for each modules if required. .....................
Check the DTCs and clear with diagnostic device. .....................

UNDER THE HOOD INSPECTION CHECK

Clutch fluid Check the level, and add if required. .....................
Wiper fluid Check the level, and add if required. .....................
Cab front bushing Check damage and/or wear condition. .....................
Engine coolant level Check the level / add if required. .....................

EXTERNAL INSPECTION CHECK

Headlamp adjustment Check the adjustments / adjust if required. .....................
Door and hood lock mechanism and tensioners Check the operation, and adjust if required. Lubricate the tensioner and the locks. .....................
Battery Check the fluid level, add if required.
.....................
Air filter Check dirty air filter warning lamp. Clean the beam where the warning sensor is seated on the filter outlet if required. Clean the terminals /
.....................
Air tanks grease if required. Check the cover ventilation holes, clean if required.
Greasing Check leakage and damage situation. .....................
Trailer Connection Control; (5th wheel lock mechanism, trailer connection plate and kingpin), trailer connection (drawbar housing) Shaft joint spiders and sleeve yoke, front kingpin, leaf spring bushings, leaf spring sleeve pads, balance pin, spare wheel holder wire and hook, .....................
Wheel alignment and balance adjustments (in the first standard maintenance) Check the operation and grease. .....................
Tires Perform wheel alignment if not performed before by the customer or in case of concern. Share results with service engineering team.
.....................
Wheel nuts Check for wear (tread depth) and damage (In case of irregular wear between the tires, interchange the tires of the relevant axle between left
.....................
and right sides. In case of pulling to left or right, check the wheel alignment, if it is out of specification, perform the wheel alignment) Inspect
cold tire pressures (it shall be 125 psi) .....................
Check the tightness and tighten to the proper torque .....................

BY LIFTING THE CAB INSPECTION CHECK

Cabin locking mechanism Check the operation and grease. .....................
Cab suspension Check damage and/or wear condition. .....................
Cabin lifting mechanism (pump and cylinder) Check the connections / tighten to the proper torque .....................
Pipe / Hose / Clamp Inspection; Wiring, cooling system hoses and clamps, oil line, fuel pipes, brake pipes, other pipes and hoses, Radiator and heater hoses, clamps, Turbo Check the fluid level / add if required
.....................
charger and intercooler units and air intake system Check the routing, connections, damage, leaks and check for rubbing.
.....................
Engine Coolant Check the fluid level / add if required. Drain, clean and fill up with a suitable antifreeze
.....................
Turbocharger and intercooler units air intake system Check the turbo intake and intercooler outlet, clean collected, darkened oil as specified
Power steering system Check the fluid level / add if required (bleed the system whenever you add oil) .....................
Valve adjustments Listen to the sound of the valves, and adjust if required .....................
Belts Check the condition and tightness, and adjust if required .....................

UNDER THE VEHICLE INSPECTION CHECK

Steering connections, tie-rods, U-connections of rod arms, rod pipe clamps Check and tighten to the proper torque .....................
Engine, gearbox, drive shaft and differential Check for damage and/or oil, water, fuel leaks. .....................
Tear/Wear Inspection; Pipes, hoses, wiring, grounding wire, oil line, fuel line, and exhaust Check the engine connection brackets and engine mount bolts, transmission lugs and differential flange bolts / tighten to the proper torque.
.....................
Oil Pan Lubricate the spider and sleeve set on the drive shaft flanges.
.....................
Intercooler radiator Check the routing, connections, damage, leaks and check for rubbing.
Transmission oil Check damage and leak condition. .....................
Braking system Drain collected oil in the system by loosening the draining bolt .....................
Disk brakes Check the oil level / add if required .....................
Wheel bearings and wheel grease Check the service and park brake connections / tighten to the proper torque .....................
Shock absorber connections, front/rear leaf spring U-connections, leaf spring lugs, leaf spring bushing bolts, Check the front and rear brake adjustments, adjust if required
.....................
Bogie arm connections, front/rear anti-roll bar connection and bushings. Check damage and/or wear condition on the brake lining, calliper and disk, and replace if required
.....................
Shock absorbers, leaf springs and leaf spring pads Check the clearances, and adjust if required
Check and tighten to the proper torque. .....................
Check damage and/or wear condition .....................

OTHER SYSTEMS INSPECTION CHECK

A/C system (if installed) Check the system pressure, compressor cycle period, the temperature on the ventilation grills. Check for damage or leaks in the A/C system .....................
Step fender piping. Add refrigerant if required.
.....................
Noise shields Check the clearance settings, and adjust if required.
Check for damage and wear, adjust if required .....................

“The maintenance specified above is performed by “Ford Service Team” according to “Ford Standards”.

Technician Service Manager The next maintenance for the vehicle is before ____/____/_______ or ______.000 km or _______h (whichever comes first).

Ford Otosan Has All The Rights to make changes on this form depending on technical changes.
Notes Notes