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All Praises and Glory be to Allah

ME 3261: Instrumentation and Measurement

Course Outline
Course Code ME 3261 Credit 1.50
Course Title Instrumentation and Contact Hour/Week 1 hour 30 mins.
Measurement

Semester/Term: 3rd Year 2nd Semester

Academic Session: Fall-2023

Course Teacher: Tashin Ahmed Apon, Lecturer (Full-Adj.), ME, BAUET

Course Objectives:

The basic purpose of instrumentation in an industry is to obtain maximum output from the industry with
the minimum usage of raw materials, time, energy, manpower, etc. With the growth of continuous
manufacturing the need for continuous measurement of pressure, temperature, level and flow became
necessary. The main objective of this course is to explain the operation, performance and application of
Digital Measuring Instruments to the students.

1. Instrument: A device or process used to calculate the current value of a quantity being observed. 2.
Measurement: the process of determining the quantity, degree, or capacity by direct or indirect
comparison with the acknowledged standards of the system units in use.
COURSE PLAN AND SCHEDULE
W Days/Cl Lect Learning Objectives Assessm Remarks
e asses ures ent
e Strategy
k
1 Sunday 01 Introduction to N/A Slide(Lec-1)
Measurement, Basic terms
of Measurement,
Measurement Techniques
2 Sunday 02 Introduction to Quality (DOUGLAS C. MONTGOMERY (6th Ed.)

Control 1.1 The Meaning of Quality and


Quality Improvement 4
1.1.1 Dimensions of Quality 4
1.1.2 Quality Engineering Terminology
8
1.2 A Brief History of Quality Control
and Improvement 9
1.3 Statistical Methods for Quality
Control and Improvement 13
1.4 Management Aspects of
Quality Improvement 16
1.4.1 Quality Philosophy and
Management Strategies 17
3 Sunday 03 Quality Control Spot Test 1.4.2 The Link Between Quality
and Productivity 35
1.4.3 Quality Costs 36
th
4 Sunday 04 MODELING PROCESS Active (DOUGLAS C. MONTGOMERY (6 Ed.)

QUALITY Participat 3.1 Describing Variation 64


ion 3.1.1 The Stem-and-Leaf Plot 64
3.1.2 The Histogram 66
3.1.5 Probability Distributions 72
5 Sunday 05 Discrete Distributions Active (DOUGLAS C. MONTGOMERY (6th Ed.)

Participat 3.2 Important Discrete Distributions 76


ion 3.2.1 The Hypergeometric Distribution 76
3.2.2 The Binomial Distribution 77
3.2.3 The Poisson Distribution 79
3.2.4 The Pascal and Related
Distributions 80
th
6 Sunday 06 Continuous Distributions Active (DOUGLAS C. MONTGOMERY (6 Ed.)

Participat 3.3 Important Continuous


ion Distributions 81
3.3.1 The Normal Distribution 81
3.3.2 The Lognormal Distribution 86
3.3.3 The Exponential Distribution 88
3.3.4 The Gamma Distribution 89
3.3.5 The Weibull Distribution 91
7 Sunday CT-01(LEC: 01-06)
8 Sunday Statistical Process Active
th
Control Participat (DOUGLAS C. MONTGOMERY (6 Ed.)
ion Methods And Philosophy Of
Statistical Process
Control 179
5.1 Introduction 180
5.2 Chance and Assignable Causes of
Quality Variation 181
5.3 Statistical Basis of the Control Chart
182
5.3.3 Sample Size and Sampling
Frequency 191
5.3.5 Analysis of Patterns on Control
Charts 195
5.6 An Application of SPC 206
Tuesda Control Charts Active (DOUGLAS C. MONTGOMERY (6th Ed.)

y (–x and R) Participat CONTROL CHARTS


ion FOR VARIABLES 226
6.1 Introduction 227
6.2 Control Charts for –x and R 228
6.2.1 Statistical Basis of the Charts 228
6.2.2 Development and Use of –x and
R Charts 231
6.2.5 The Effect of Non-normality on –x
and R Charts 246

9 Sunday –x and s Control Charts Active 6.2.6 The Operating-Characteristic


Participat Function 246
ion 6.2.7 The Average Run Length for
the –x Chart 249
6.3 Control Charts for –x and s 251
6.3.2 The –x and s Control Charts with
Variable Sample Size 255

Tuesda Shewhart Control Chart, Spot Test 6.4 The Shewhart Control Chart for
y Variables Control Individual Measurements 259
Charts 6.6 Applications of Variables Control
Charts 268

1 Sunday (Potential Leave-Day)


th
0 Tuesda Lot-By-Lot Acceptance Active (DOUGLAS C. MONTGOMERY (6 Ed.)

y Sampling Participat LOT-BY-LOT ACCEPTANCE


ion SAMPLING FOR ATTRIBUTES 631
15.1 The Acceptance-Sampling Problem
632
15.1.1 Advantages and Disadvantages
of Sampling 633
15.1.2 Types of Sampling Plans 634
15.1.3 Lot Formation 635
15.1.4 Random Sampling 635
1 Sunday Lot-By-Lot Acceptance Active 15.2 Single-Sampling Plans for
1 Sampling Participat Attributes 637
ion 15.2.1 Definition of a Single-Sampling
Plan 637
15.2.2 The OC Curve 637
15.2.3 Designing a Single-Sampling
Plan with a Specified OC Curve 642
15.2.4 Rectifying Inspection 643
Tuesda Lot-By-Lot Acceptance Spot Test 15.3 Double, Multiple, and Sequential
y Sampling Sampling 646
15.3.1 Double-Sampling Plans 647
15.3.2 Multiple-Sampling Plans 651
15.3.3 Sequential-Sampling Plans 652
1 Sunday CT-02 (Control Chart, OC (Control Chart, OC curve, Sampling)
2 curve, Sampling) Introduction to Statistical Quality Control
(DOUGLAS C. MONTGOMERY (6th Ed.)
Tuesda TQM, TQC Active Slides(Total Quality Management-MRZ)
y Participat
ion
1 Sunday Regression analysis Analysis, Active Slides (Lecture Sampling)
3 Variance, Sampling problem Participat
ion
Tuesda Quality Circle, ISO, TQM Active
y Participat Slides (Packaging, TQM, ISO & Review)
ion
1 Sunday Reserved for Uncertainties
4 and Problem Solving
Tuesda Reserved for Uncertainties
y and Problem Solving

Text Book:

Sixth Edition-Introduction to Statistical Quality Control (DOUGLAS C. MONTGOMERY): Arizona State


University

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