QUALITY ASSURANCE PLAN

A) DESIGN FEATURES

DESIGN CODE : ASME SEC VIII DIV 1 ED 2001

RADIOGRAPHY : SHELL : FULL, DISHENDS : FULL | LIMPET

: NIL HYDRO TEST PRESSURE : AS PER ORDER

HOLD POINTS
REFERENCE

SR. CHARACTERISTICS CHECKS

DOCUMENT
COM
PONENTS & FORM
AT OF
ACCEPTANC
No. OPERATION ED ES
E NORMS
RECORD CLIENT

As per Clients P.O. and

B) DOCUMENT CONTROL

1 Drg. Approval requirements. Specification. Drg P R

As p er W E sec VIII Div 1
2. details in Drgs. P
elding ASM
Reviewof wps & Sec IX Records R
C) INPROCESS CONTROL
Pressure part.

a) Material
Dimension, As p er respective Inspection

Physical and material S p ecn &

Identification for

shell. Dished ends,

Report

Chemical
3. W
S h aft
Mfgr's Test
R
p ro p erties C ertificates an d

approved Drgs.
b) Nozzle pipe &
Chemical
Nozzles F lan g es
“ “

Non-Pressure Parts.

Lugs, lifting lug, name plate

Materials Identification for As per respective Internal
Dimensions,
4. bracket, gussets etc. Materials specn. & W
S u rface Defects
Inspection R

Approved Drgs. Report

Weld soundness,
5 PQR p h y sical test. ASM
E sec IX Test Reports P R

Materials specn. &

Dimensions, As per respective

6
Material stamp transfer for Material grade Inspection
R
shell, dished end, etc.
Moly test Approved Drg
Report

Weld geometry
S et u p o f lo n g seam s o f m ain
offset. Profile
Internal
E S ec VIII
7 W
shell courses, dish ends and ASM
W.R.T T em p late ID,
Inspection R
fabricated pipes etc Div I
ovality. Etc.
Report
 D.P. test of back chip of
Internal

8 Welding defects. E S ec V W
Report .
Inspection
ASM R
long seam welding
Profile as per the
tem p late an d
E S ec VIII
ASM Internal
In clu d in g th in n in g
Dimensions
9 W
at K R , S F , D P test
Dished ends Forming Div I &Approved Inspection R

Drg. Report .
 REFERENCE

SR . COMPONENTS & CHARACTERISTICS CHECKS

DOCUMENT
FORM
AT OF
H O L D POINTS
ACCEPTANC
N o.
E NORM
S
OPERATION RECORD
E S ec VIII
Weld geometry offset,
C irc S eam s set up of
ASM

10 Div I &Approved Drg. W

Internal
R
S h ell co u rses.
&Dimensions. Report .
Alignment Inspection

Back chip &D.P.test of

C irc S eam w eld in g o f
Internal

11 Welding defects E S ec V W
S h ells.
Inspection
ASM R
RT of lo n g seam, C irc
Report

12 seamand T- Joints 100% Radiography E S ec V

ASM . . Report
RT P R
Weld Geometry, Gasket
S et up of n o zzle pipes S eat facing tell/tale
13 Approved Drg. W
h o le.
Inspection
R
to Nozzle Flanges. Report
Weld geometry,
orientations, height,
S et up of Nozzles on
bolt hole S trad d lin g
Internal
ASM
E sec VIII Div I &
14 W
Top dished end. Approved Drg.
Inspection R

Report
Back chip &D.P.test of
n o zzles to d ish ed en d
15 Welding Defects W
welding.
Inspection
ASM
E sec V R
Report .
C irc seam set u p o f
b o tto m d ish ed en d to Weld geometry, E S ec VIII Div I
16 W
m ain sh ell.
ASM Inspection
R
orientation etc. &Approved Drg. Report
Back chip &D.P.test of
Bottom dished end to shell
17 Welding Defects E S ec V W
welding.
Inspection
ASM R
Report
Weld geometry, No. of
L im p et coil fit up on tu rn s o n sh ell an d
E S ec VIII Div I
b o tto m dish
Internal
ASM
18 W
&Approved Drg.
bottom dish and on Inspection R

shell Report
Press: 1.25 Kg/cm
2

Limpet coil root run

Internal

19 (g) to be tested E S ec VIII Div I. W

Inspection
ASM R
pneumatic test
Report
with soap solution
S et u p o f to p D ish ed
end to main shell. Weld geometry, E S ec VIII Div I
Internal

20 W
ASM Inspection
R
orientation etc. &Approved Drg.
Report

Back chip & D.P.test of Top

dished end to shell
Internal

21 Welding Defects E S ec V W
welding.
Inspection
ASM R
Report

22 shell welding. 100% Radiography . . Report

RT of Top dished end to
ASM
E sec V RT P R
 C o rn ers to b e
Flush grinding of all Internal
ro u n d ed off to a
23 nozzles from inside and E sec VIII div 1
ASM Inspection P R
m in im u m o f
3-mm radius.
rounding off of corners Report

Press: 1.25 Kg/cm2

Pneumatic test of Nozzle
Internal

24 (g) to be tested E S ec VIII Div I. W

Inspection
ASM R
Report
with soap solution
RFpads
 H O L D POINTS
REFERENCE

SR . COMPONENTS & CHARACTERISTICS CHECKS

DOCUMENT
FORM
AT OF
ACCEPTANC
No. CLIENT
E NORMS
OPERATION RECORD EDES
Fabrication and machining
of Lantern stool, bearing
housing, jacketed stuffing

Anchor blades etc.

box, Agitator shaft and
Dimensions as per the Approved
25 - W -
approved drg. Drawing

S et up of Lugs support,
Tightness of Wear
Plates, elevation ASM
E sec VIII Internal

26 Lifting Lugs pads & support to Dimensions etc. Div 1 Approved

orientation, overall
Inspection P R

S h ell Drgs. Report

Bottom pad fit up on Bottom Dimensions, weld

ASM
E sec VIII

27 W
Inspection
Div I & R
geometry.
Approved Drg.
Dish end Report

Assembly of Drive system&

Run out of shaft at

top, bottom, and at

air running trial outside

the vessel without

stuffing box,
S tu ffin g box
Inspection
28 concentricity and Approved Drg W W/R
Report
Note : Agitator static
perpendicularity,
balancing to be done
S w eep diameter of
before assembly
anchor blade
All dimensions to be
checked, Internal &
External Surface to be
E S ec VIII
cut weld defects &arc
Final inspection & checked for under
ASM

29
dimensional check of strikes etc. Div I &
Inspection
W W/R

Approved Drgs.
vessel prior to Report

Hydrostatic test.

Approved drg. M
Test pressure as per

H y d ro statics Testing of
water Duration: 30
edium: ASM
E sec VIII
Inspection
30 min. H W
Limpet and Shell side
Div I &
Report
Approved Drgs.
RPM, current drawn at

Load running trial of the

different water level,
Inspection
31 Approved Drgs. H W
run out at top
vessel Report

E S ec VIII
Internal

32 S u rface finish W
ASM Inspection
Polishing P
 Report
Div I

33 S tam p in g &m ark in g Div drgs &I. W

ASM
E sec VIII
Design details Rub off R
Painting of external C S
34 parts - - - W R
Reviewof documents
like Material Heat

C ertificates
Chart, Test

Inspection Reports for

Pre- dispatch &Issue of previous stages etc Inspection
35 -
Release note.
R R
Report