L&T- CHIYODA Annexure-B to Doc. No.

: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 1 of 6

REVISION HISTORY SHEET

Sl. Rev. Page Clause /

Brief Description / Reason of Revision Remarks
No. No. No. Line No.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 L&T- CHIYODA Annexure-B to Doc. No.: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 2 of 6

1. Wind for Vessel / Column : (to be confirm by CV)

(ITB Reference - B01-E01 Rev 8 Mar 2021 Design Criteria for Concrete and Steel Structure)

A) Wind data:

CV Reply: Refer
Base Elevation for
Different Equipments
in Annexure-D.

CV Reply: To be
Considered as 50%
during hydro test

B) 33% of design wind load to be considered during hydro test. (Clause No. of, Rev.)
(As per spec B01-E01, Cl. 4.4.8, partial wind load – 50% need to discuss)

2. Seismic Analysis : (to be confirm by CV)

(ITB Reference - B01-E01 Rev 8 Mar 2021 Design Criteria for Concrete and Steel Structure)

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 L&T- CHIYODA Annexure-B to Doc. No.: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 3 of 6

CV Reply: If Site class is D then Fa shall be 1.6 as per Table

9.4.3a of SBC301 & Fv shall be 2.224 as per Table 9.4.3b of
SBC301.

CV Reply: As per Cl.6.0 of Geo-Tech report, Ss shall be 0.16 & S1

shall be 0.144.

CV Reply: As per Cl.6.0 of Geo-Tech report, "Site Class is D

For skirt support equipment’s:-2.5

For all other equipment’s:-1

Consider Response Factor R as follows:

 Leg supported vessel at grade: 2 (As per Table 15.4.2 of ASCE 7-10 Code)
 Horizontal saddle supported equipment’s at grade: 3 (As per Table 15.4.2 of ASCE 7-10 Code)
 Horizontal saddle supported equipment’s at elevated structure: 2.5 (As per Table 13.6-1 of ASCE-7
2010)
 Unbraced Leg supported vessel at elevated structure: 2.5 (As per Table 13.6-1 of ASCE-7 2010)
 Braced Leg supported vessel at elevated structure: 2.5 (As per Table 13.6-1 of ASCE-7 2010)
 Bracket supported 2.5 (As per Table 13.6-1 of ASCE-7 2010)
ALL RIGHTS RESERVED
THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 L&T- CHIYODA Annexure-B to Doc. No.: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 4 of 6

 Response reduction factor (R) for Skirt Supported Vessels shall be as follow:
“For skirt supported vertical vessels and skirt supported elevated tanks classified as Risk Category IV in
accordance with Section 1.5 and Table 1.5-1 of ASCE 7-10, the critical earthquake provisions and implied
load combination of Section 15.7.10.5 of ASCE 7-10 shall be followed.”
As per Clause 15.7.10.5 of ASCE 7-10)
The seismic response coefficient for this evaluation shall be in accordance with Section 12.8.1.1 of this
standard with Ie/R set equal to 1.0. (Refer Clause 15.7.10.5 of ASCE 7-10)

Global Scaler factor:

Please check & ensure wind Scalar Multipliers in Pv-elite as 1.1; (so as to take care of design margin spec-
ified in “MARGIN CONSIDERATIONS FOR STATIC EQUIPMENTS “in KD).

CV Reply: As per Cl.5.14 of SES B55-S01 "pre-tensioned high strength anchor

bolts (with full-length sleeves) shall be used for tall vessels (process columns)
with height to diameter ratio greater than 10 (H/D > 10) and for machinery with
the driver power rating 150 kW or higher."
Please note scalar factor for wind shall be 1.1 for Civil Load Data only. Scalar factor for wind
shall be 1 for Vendor and Mechanical Design

CV Reply:Tension & Shear

3. Anchor
Values will change Bolt MOC & Allowable Stress : (Shall be confirmed by CV)
based on
the Grade and dia of the
bolt. Refer Table 2.2 of(As per Q01-S01 Rev 4 Sep 2021 (A) Pressure Vessels General, Clause no. 5.18.4)
AISC Steel Design Guide-1.
(1) The allowable stress of Carbon Steel anchor bolts (ASTM 36 / ASTM A307 Grade B / F-1554 Gr.36 ma-
terial) shall be as follows: CV Reply:ASTM A36
i) In Tension: 137 MPa
ii) In Shear: 91 MPa
(2) High strength bolting may be used provided the conditions stated in SES B55-S01 are met.
(3) Min. Anchor bolt size shall be 20 mm for vertical vessel.
(4) Max / Min Anchor bolt spacing shall be obtained from CV.
CV Reply:Refer
Annexure-A (For
Bolts) attached at the
End for Anchor Bolt
Spacing

(5) Anchor bolt and base plate size shall be checked by buoyancy for buried/pit equipment.
(6) Corrosion allowance on Anchor bolt shall be checked based on ITB documents and confirmation shall be
obtained from CV. CV Reply:Corrosion allowance is not required for anchor bolts that are
galvanized or coated. Anchor bolts that are not galvanized or coated, due
ALL RIGHTS RESERVED to specific requirements, shall be subjected to SABIC approval and shall
THIS DOCUMENT AND ANY DATA AND INFORMATIONhave a minimum
CONTAINED THEREIN AREcorrosion
CONFIDENTIAL allowance of OF
AND THE PROPERTY 3mm addedLIMITED
L&T CHIYODA to their
(LTC)design
AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
diameter.
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 L&T- CHIYODA Annexure-B to Doc. No.: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 5 of 6
CV Reply:Refer Annexure-B for reduction in tensile stress area.

(7) Anchor bolt root area shall be as per project standard drawing confirmation shall be obtained from
CV, If root area not specified in project standard drawing, in that case same shall be obtained from CV.

(8) Anchor bolt size and Qnty. as per below snap for Skirt supported vessel & Column

Anchor Bolt Size for Skirt Support

(For Columns : All Diameter, for Drums : 1400 ID & Over)

Shell I.D Size No. of Bolts

(mm) (Min.) (Min.)
Up to 800 M24 8
850 to 1100 M30 8
1150 to 1600 M30 12
1650 to 2000 M36 12
2050 to 2400 M36 16
2450 to 3200 M42 16
3250 to 4000 M42 20
4050 to 4600 M48 20
4650 to 5200 M48 24
5250 to 7200 M64 24
7250 & Over M80 24
CV Reply: For Setting Bolts, materials & Allowable stresses
shall be the same as per Anchor Bolts. If there is any change,
4. Setting Bolts (For equipments on structure) (toCV
bewill
confirm by CV)
Update on the same.

Material – To be provided by CV. In absence of details by CV the same shall be as per Anchor bolt.

Allowable stress – To be provided by CV. In absence of details by CV the same shall be as per Anchor bolt.

5. Friction Coefficient for Saddle Design: (to be confirm by CV)

(As per Cl. 4.8.6 of B01-E01 Rev 8 Mar 2021 Design Criteria for Concrete and Steel Structure)
CV Reply: Ok.
Friction Coefficients shall be as follows
1) Steel to Steel = 0.4
2) Steel to Concrete = 0.6
3) Teflon to Stainless Steel = 0.1
4) Proprietary sliding surface or coatings = According to manufacturer’s instructions

6. Concrete Data: (to be confirmed by CV)

(As per Q01-S01 Rev 4 Sep 2021 (A) Pressure Vessels General, Clause no. 5.18.1.e)

 Allowable bearing Concrete Stress fc = 10800 kPa (for fully supported base plate)
 Ultimate compressive stress f’c= 30 MPa (ultimate 28 day strength concrete)

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 L&T- CHIYODA Annexure-B to Doc. No.: Annexure-B of
LIMITED Design Instruction LCHS
(CV Requirement for Mechanical
Rev.: 0 Design of Equipment) Page: 6 of 6

CV Reply:Refer Annexure-C for Grouting.

 Grout thickness - 50 mm
 Foundation height – 300 mm
CV Reply: Refer
Base Elevation for
Different Equipments
in Annexure-D.
7. Platform Weight Criteria: (LTC basis. Confirmation shall be obtained from CV)
a) Weight of plain ladder : 15 kg / m CV Reply: Ok
b) Weight of caged ladder : 37 kg / m CV Reply: Ok
Equivalent projection to be
c) considered for wind load on : 450 mm (As per Cl. 4.4.7 of B01-E01 Rev 8)
caged ladder
d) Height of platform : 1000 mm
Dead load - 170 kg/m2(Including railing) Or as per ITB

Live load - As per Table-1 given below, (to be considered in

Weight of platforms (Dead +
e) : Empty, Hydro test & Shut Down cases for platforms at each
Live)
man hole for column as per loading conditions for static
equipment document) CV Reply: Ok
Clearance between Equip-
f) : Max [85 or (insulation + 35)]
ment OD and Platform ID
Handrail Dead & Live Load shall also be Included,
D.L = 0.15 kN/m
L.L = 0.75 kN/m (As per Cl.4.4.2 of SBC301)

Ladder Live Load shall be Considered as 1.5 kN (As per Cl.4.4.2 of SBC301)

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T CHIYODA LIMITED (LTC) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY
PURPOSE WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF LTC.
 ANNEXURE-A (FOR BOLTS)
(REFER Cl.6.0 of SES B55-S01)

The bolt embedment, edge distance and spacing shall be in accordance with the strength
provisions of ductile design, but shall not be less than the following dimensions:
a. Embedment : 12 x bolt diameter
b. Minimum Edge Distance : 4 x bolt diameter or 115 mm for ASTM A36 bolts.
: 6 x bolt diameter or 115 mm for high strength and torqued bolts.
: 4 x bolt diameter or 150 mm for machinery foundations.
c. Minimum Bolt Spacing : 4 x bolt diameters for untorqued anchors.
: 6 x bolt diameters for torqued anchors

When anchor sleeves are used, the minimum dimensions mentioned above should be modified
as follows:
a. Edge distance should be increased by an amount equal to half the sleeve diameter minus
half the anchor diameter.
b. Embedment length should not be less than the larger of 12 x bolt diameter or the sleeve
length plus 6 x bolt diameter.
c. Spacing between the anchors should be increased by an amount equal to the difference
between the sleeve diameter and the anchor diameter.

ANNEXURE-B
(REFER Cl.3.2.1 of "Steel Design Guide 1:Base Plate and Anchor Rod Design" )

The limiting tension on a rod is based on the minimum area along the maximum stressed length of that
rod. For an anchor rod, this is typically within the threaded portion (except when upset rods are used).
ANSI/ASME B1.1 defines this threaded area as
 ANNEXURE-C
(REFER Cl.5 of B51-S03 )

1.0 Grouting Applications

1.1 General
1.1.1 Grout thickness for column base plates and equipment supports shall be as shown in
design drawings. Minimum grout thickness of 25mm shall be used unless noted otherwise.

1.1.2 The selection of grout and extent of application for all equipment supports shall be in
accordance with equipment manufacturer's recommendations and this standard. In case of
conflict, equipmemt manufacture recommendations shall govern.

1.2 Non-shrink Cementitious Grout

1.2.1 Non-shrink cementitious grout shall be used under base plate of following rotating,
reciprocating and stationary equipment:
a. Rotating equipment with drivers less than 500 H.P. (373 Kw) and with speed less
than 3600 RPM
b. Reciprocating equipment with driver less than 50 H.P. (37 Kw)
c. Heater and fin fan support column base plates at grade
d. Vertical and horizontal vessels and exchangers
e. Storage tanks
f. Skid-mounted equipment, lube oil consoles

1.2.2 Non-shrink cementitious grout shall be used under all structural column base plates,
stairs, pipe supports, except the cases as specified in clause 5.3.2.
1.2.3 Non-shrink cementitious grout shall be applied for anchor sleeves unless noted otherwise
on design drawings.

1.3 Epoxy Grout

1.3.1 Epoxy grout shall be used under base plate of following rotating and reciprocating
equipment:
a. Rotating equipment with drivers more than 500 H.P. (373 Kw)
b. Rotating equipment with speed more than 3600 RPM
c. Reciprocating equipment with driver more than 50 H.P. (37 Kw)

1.3.2 Epoxy grout shall be used under the following conditions where
a. Dynamic loads due to impact are present
b. Vibration transmitted through grout
c. Chemical attack is possible
d. High allowable bearing pressure of grout is required
 ANNEXURE-D
(REFER Cl.7.3 of Doc. 3.2.C - Engineering Philosophy - Civil, Structural & Architectural )