G Series Wheel Loader Training

August 2016

Andrew Dargatz
Marketing Manager, Wheel Loaders & Compact Wheel Loaders
State of the Wheel Loader

 F Series Key Attributes:

• Industry Leading Technology
 Mid-mounted Cooling Module

Source: 2015 Off-Highway Data

WL Dealer SoM
8
7.9
• Strong Performance 7.8
7.7
• Fuel Efficiency 7.6
7.5
• Rear Departure Angles 7.4
7.3

• Ground Line Serviceability

7.2
7.1
2011 2012 2013 2014 2015 YTD June
 Grouped Service Points 2016
 Sight Gauges SoM 5 Yr. Trend
Linear (SoM)(SoM)
Source: PPM

F Series Wheel Loaders are High Performing Machines 2

* Confidential
WL Growth Plan: Improve Operator’s Experience
WL Cab last updated: 2006

• Improved Operator Comfort

F Series Key New • Improved Styling
Attributes Improvements
• Improved Sound

F Series G Series

3
G Series Improvements
Focuses on Improving Quality of Operation

• Stronger • Intuitive
• Streamline • More
Reliable

Fit &
Electronics
Finish

Cab
Ergonomics
Comfort
• Visibility • Reduced
• Climate Operator
Fatigue

4
G Series Improvements

• Stronger • Intuitive
• Streamline • More
Reliable

Fit &
Finish Electronics

Cab
Ergonomics
Comfort
• Visibility • Reduced
• Climate Operator
Fatigue

5
Improved Mold Injected Plastics
More Streamline: Automotive Styling

Coach Joint

Coach Joint

Lap Joint

Coach Joint Coach Joint

Coach Joint

6
 Improved Plastics & Liners
Stronger Material

New texture to Rubber liners

improve cleanability in storage
trays

ABS plastic are

tougher and more
resistant to scratching.

Sound Improvements: up to 2 dB compared to F Series

7
Improved Liners
Stronger & More Streamline

 One piece floor mat with continuous lip for easy  High Grade ABS or ABS + PC
cleaning • Eliminates fading & cracking
 Telematics antenna hidden under cab roof

8
G Series Improvements

• Stronger • Intuitive
• Streamline • More
Reliable

Fit &
Electronics
Finish

Cab
Ergonomics
Comfort
• Visibility • Reduced
• Climate Operator
Fatigue

9
Updated Radio

 Bluetooth Radio
• Streaming capability
• Remote Aux & USB connection
 Phone charger
• AM/FM
• SiriusXM Ready
 Requires additional tuner & subscription
• Ipod Connection & Controls

10
Smart Fuse Box

 Solid state controller

• Provides software control
 Electrical power distribution
 Basic vehicle functions
• Reduces Complexity
 Reduction in fuses & relays
 ~ 100 fewer wires
• Improved diagnostics
• Electronically controlled battery isolator
 Auto Shutdown
 Opened ~ 330 seconds after key is turned OFF
 Allows the SCR purge cycle to complete

Minimizes risk of accidental battery drain

11
Membrane Keypad: Intuitive

• Replaces rocker switches

• Parking Brake
• Beacon
• Work Lights
• FNR switch activation
• Auto Shift
• De-clutch (4 speed) / Powerinch (5 speed)
• Torque converter (5 speed only)
• Automatic Differential lock (if equipped)
• Detent Adjustments
• Return to dig
• Height Control
• Return to Travel
• Float
• Hydraulic functions lock-out switch
• Ride control
• Fan reverser switch
• Coupler engagement switch

12
Improved Steering Console

F Series
• Front Mounted Display
• AIC Panel
• Functions via Rocker Switches

G Series: “Automotive Design”

Column Mounted Optional Rocker

Wiper Functions
Stalk Switch Switches

• All Driving Lights • Front Wiper & • Heated Mirror

• Low/High Beam Wash Control • Rear Window
• Flash to pass • Rear Wiper & Defroster
• Tail lights Wash Control
• Turn Signals

13
8” LCD Monitor
Non-Touch Screen

 Home Screen  Machine Status

• Optical bonding w/ anti-glare technology • Information on fuel level, temperature, & pressure
valves

14
8” LCD Monitor

 Trip Information  Integrated Rear View Camera

• 2 trip hours, fuel usage, and last reset • ISO16001 compliant
 Trip A • Camera overlay
 Trip B • Camera auto mode for reverse gear

15
8” LCD Monitor

 Machine Settings  Machine Service

• Power Modes • Filter Status
• Auto Idle • Sensor Status
• Engine Protection • Calibration Settings
• Minimum Gear • Diagnostics

16
Pop-up Messages
Other Errors

17
G Series Improvements

• Stronger • Intuitive
• Streamline • More
Reliable

Fit &
Electronics
Finish

Cab
Ergonomics
Comfort
• Visibility • Reduced
• Climate Operator
Fatigue

18
Improved Visibility
Front Visibility

F Series: designed as common cab for CASE & NH G Series: Focus on automotive style design

• One piece glass

• Three piece glass
• Improved visibility
• Sun shade tracks • Improved sun shade
• Sun shade tracks removed
• Minimizes wiper damage

19
Improved Rear Visibility

• Rear Grid Defroster  External mirrors more ergonomically placed to

avoid operator fatigue

F Series G Series

20
Improved HVAC

• Heating, Cooling, & Defrost/Defog

Overall • Relocating system to right cab wall vs. under seat
Performance • Reduces conditioned air losses
• Removes exterior flexible duct system

Fresh Air • Optional High efficiency filter (Hepa) & Carbon Filter Contains access door
Filtration • CAT2 compliant to service filters

• 95% pleated paper panel filter vs. foam filter

Recirculated Air • Filter integrated in HVAC unit
• Minimizes dust ingress
Filtration
• Protects HVAC components
• Increased area for dust collection below filter for removal

• Improved cab seals

Cab • Pressure relief valve to limit max pressure
Pressurization • Improved balance of Fresh-to-recirculated air
• Improves pressurization at low blower speeds

Fresh Air Filter HVAC Unit

Service access • Filters & components accessed from outside of cab
Recirculation Air Filter
21
HVAC Improvements (cont.)

Improved
• Moved from Compressor discharge to HVAC unit
A/C High Pressure • Reduces excessive cycling Reliability
Switch • Improves pressure switch life span
• Less vibration and less heat

Seal washer • Reduces risk of refrigerant leaks

connections • More reliable than ‘O’ rings
Reliability

New Blower/Blower Performance

• Optimizes performance and reduces noise
Resistor

Added De-gassing Maintenance

• Improves coolant fill process
Valve

New Defrost louver • Optimized air flow distribution across front windshied Performance

22
 System Layout (cont.)
Improved Maintenance

Fresh Air

Blower Evaporator Heater Assy

PN PN 47916296 PN 47916214
47884255

Recirc Air
Conditioned
Air Blower
Resistor Low Pressure
PN Switch PN
47884130 87000228
Drain Pan
Recirc Filter PN 47884283
Gasket PN 47880728
Sealing HVAC unit
to the side wall of
the Cab
Dust collection area
Heater Valve
access door for
Kit
cleaning
STD driver PN 47916288
PN 47884236 –
A/C
PN 47893592 –
V/R

Components can be removed for servicing without discharging system

23
Improved Fresh Air Filtration System

 Multi-staged filter
• PN 47707352 - Filter assembly
• PN 47707356 - Filter Element
• PN 47707354 - Pre-filter

G Series F Series

Dust holding capacity is ~2.5 times higher

More Air Filters provide better operator environment

24
Improved Cab Air Delivery / Distribution

Front console Supply Duct HVAC unit / Fresh Air Filter

Recirculated Air Inlet

• Defrost
• 5 rectangular louvers
• 2 lateral round louvers

• Operator:
• 6 upper body level
• 2 foot level
25
Cool Down & Warm Up Performance Comparison

Cool Down Warm-up

30 70

25 60
50
20
40
15
27.4 30 60.4
23.9 22.3 21.9
10 19.2 44.6 49.5
20 39.1
30.6
5 10
0 0
Deere Volvo CAT F Series G Series Deere Volvo CAT F Series G Series
Build Build

* Degree drop in 1 hour, Ambient Temp: 43oC/110oF. * Degree increase in 1 hour, Ambient Temp: -15C/5oF.

Cab Pressurization
30 Cool Down Warm-up Cab
25
(oC) (oC) Pressurization
Deere 23.9 39.1 9.1
20
Volvo 22.3 60.4 25
15 CAT 19.2 30.6 3.6
25
10 F Series 21.9 44.6 13.2
18
13.2 G Series Build 27.4 49.5 18
5 9.1
3.6
0
Deere Volvo CAT F Series G Series Build

26
Defog Comparison 821G vs. 821F

Defrost Time Comparison (F vs. G) Cab Warm-up Temp Comparison (F vs. G)

2000
100
1800 90
1600 80
1400 70
1200 60
1000 29 min 29 min. 50
53 sec 53 sec 40
88
800 24 min.
600
13 sec. 30 66

400 11 min. 20
6 min. 6 sec. 8 min.
200 10
51 sec 0 sec.
0 0
Left Window Middle Window Right Window 821F 821G

821F 821G

Avg. Cab Temp Ambient Temp

Left Window Middle Window Right Window
(oF) (oF)
66 @ 21 min
821F 29 min 53 sec 24 min. 13 sec. 29 min. 53 sec 37
70 @ 30 min
821G 6 min. 51 sec 11 min. 6 sec. 8 min. 0 sec. 88 @ 21 min 39

G Series Significantly Outperforms F Series

27
G Series Improvements

• Stronger • Intuitive
• Streamline • More
Reliable

Fit &
Electronics
Finish

Cab
Ergonomics
Comfort
• Visibility • Reduced
• Climate Operator
Fatigue

28
Improved Comfort & Style

Mechanical Seat  Convenience package

Heated Air Seat • Rear sun shade
• Interior mirror
• Under seat drawer
• Coat hook
• Accessory plug
• Ash tray

Premium Heated Air Seat

 Cool box
• Thermal electric
• Available throughout Parts only
29
Premium Heated Air Seat

List Price: $4,285

30
Improved Ergonomics

 Right Armrest design & adjustment  Increased Leg Room

• Arm pad angle adjustability provides optimal • Brakes moved further forward & toward center
support and fit regardless of grip  Accommodates a greater range of operator heights
• Loader controls & armrest move together with &  Increased clearance between right leg & armrest
independently of seat
 Armrest moves forward & upward at a 17o angle
o Ensures machine controls remain within reach at all
times
o Eliminates need to overextend or overexert when
operating controls Green: G Series
Red: F Series

99th
50th
5th

Design changes to achieve comfort

for 99% of all operators

31
Improved Ergonomics (cont.)
EH Controls

Joy stick with 1 Aux Single Axis Levers

2 Single Axis Lever 3 Single Axis Lever

Joy stick with 2 Aux

• Multiple functions located off front edge
 FNR, horn, & kick down
• Places wrist and lower arm in neutral posture
 Enhances operator comfort

32
Benefits of EH Controls

Enhanced Functionality

Detent Adjustments from cab

• Dig, Height, Travel

Aux. Flow Adjustments from

cab

Weight-Load System
(2017/2018)

Cushioning Adjustments

33
Improved Joy Stick Steering Design

Focus on Symmetry
(Design & Adjustability)

• Armrest
• Mirror image to right hand armrest
• Joystick
• Mirror image to loader control joystick

Maintaining a symmetrical posture allows operator to remain in comfort

34
G Series Summary
Improving Quality of Operation

• Automotive Styling
Fit & Finish • Stronger Plastics
• Liners for easier cleaning
• Bluetooth Radio Features Comfort
• Smart Fuse Box
Electronics • Membrane Keypad
• 8” Monitor
• EH Controls

• Windscreen
• Rear grid defroster
Cab Comfort
• HVAC
• Seat Performance Durability

• Right Arm rest

• Pedal re-alignment
Ergonomics
• Loader Controls
• Joystick Steering

G Series Provides Greater Competitive Advantage & Platform for Future Improvements

35
Questions

36
Backup

15-10-13 Footer 37
 WL Applications
Based on 2012 Conjoint Study

 34% surveyed: 2,000+ hours on their wheel
loader per year
 Total surveyed: averaged 1,509 hours per year
The average hours per year was higher for CAT and
Volvo users than for Case or Deere
 86% of operators had buckets
 50% had forks as attachments
More Volvo operators had forks as attachments than
any other brand

Transmission Study – U.S. Wheel Loaders January 2012

38
Cool Down & Warm Up Performance Comparison

Cool Down Warm-up

30 70
Cool Down Warm-up
25 60 (oC) (oC)
20 50 Deere 23.9 39.1
40 Volvo 22.3 60.4
15
27.4 30 60.4 CAT 19.2 30.6
23.9 22.3 21.9
10 19.2 44.6 49.5 F Series 21.9 44.6
20 39.1
5 30.6 G Series Build 27.4 49.5
10
0 0
Deere Volvo CAT F Series G Series Deere Volvo CAT F Series G Series
Build Build

WL49 Benchmarking Activity WL49 Functional WL49 - Development Build

Build
Unit Deere Volvo Cat F Series 821G/PL18
521G 621G 821G 1021G
Test Result
Test Result (Max Blower)
(Max Blower)
mm Max: 25 Blwr Spd 4: Blwr Spd 4: Blwr Spd 4: Blwr Spd 1: 4.3mm
Cab Pressurization Max: 9.1 Max: 3.6 Max: 13.2 Blwr Spd 4: 18
H20 (?) 15.7 - 17.8 16.8 17.8 Blwr Spd 4: 16.5 mm
Fresh Air Intake m3/h N/A 395 85.2 56.3 86 76
Louver Airflow m3/h 777 551 676 646 564 547 575 525 570
27.4 no solar 26.0 no solar 26.4 no solar 24.5 no solar
o
Transient Cool Down CD C 23.9 no solar 22.3 no solar 19.2 no solar 21.9 no solar 23.2 w/ 950 W/m2 25.1 w/950 W/m2 Not Tested 24.8 w/950 W/m2 22.0 w/950 W/m2
overhead solar overhead solar overhead solar overhead solar

o 39.1 60.4 30.6 44.6 49.5 50 52.2 61.9

Transient Warm-up CE C Not Tested
923 ERPM 1300 ERPM 1370 ERPM 1500 ERPM 1500 ERPM 1500 ERPM 1500 ERPM 1500 ERPM
39
HVAC Hose Routing: F Series vs. G Series

F Series G Series

Bottom of cab due to HVAC Bottom of cab due to HVAC

40
HVAC System Layout

Cosmetic Cover
Encloses HVAC System

Contains access door

to service filters
Fresh Air Filter HVAC Unit
Cosmetic Cover
Current Styling Concept
Recirculation Air Filter
Chassis A/C system

 Chassis A/C system components are carryover from current product except for relocating switches:
• LP switch (PN 87000228) moved to the Evaporator outlet inside HVAC unit
• HP switch (PN 232948A1) moved to the liquid line fitting at HVAC unit inlet connection

A/C Condenser
 P/N 383912A1 - 521 and W110 NH New
 P/N 8500878 - other models A/C HP Switch
Location

A/C Compressor
 SD7H15

42
Chassis A/C system (cont.)

 Condenser Installation – Carryover from F- Series:

• Condenser P/N 383912A1 – used in 521
• Condenser P/N 8500878 - used in all other models

Horizontal Installation Vertical Installation

43
Fresh Air Filtration Comparison
F Series vs. G Series

F- Series G – Series (WL49)

Current Filter* M+H Model IQORON S7

Initial Separation
97.9% > 99.07%
Efficiency**
Initial Restriction (∆Pair)
64 Pa 91.6 Pa
@ 1.67 m3/min
Dust Capacity**
to final ∆Pair = 350 Pa 159.7 g 397g
@ 1.67 m3/min
Lab Filter Life**
1.59 h 3.96 h
@ 1.67 m3/min
* Donaldson Test Results
(project: re-sourcing of current filter to Donaldson)
** test dust acc. ISO 12103-1, filtration data acc. ISO 5011

G Series Significantly Outperforms F Series

44
45
Home Screen
Day Mode

46
Home Screen
Night Mode

47
Machine Status Screens

48
Machine Status Screens

49
Machine Status Screens

50
Trip Information Screen

51
Camera Screen

52
Machine Settings Screens

53
Machine Settings Screens
Engine Settings

54
Machine Settings Screens
Engine Settings

55
Machine Settings Screens
Transmission Settings

56
Machine Settings Screens
Transmission Settings

57
Machine Settings Screens
Display Settings

58
Machine Settings Screens
Display Settings

59
Machine Settings Screens
Display Settings

60
Machine Settings Screens
Fan Settings

61
Machine Settings Screens
Joystick Settings

62
Machine Settings Screens
Hydraulics Settings

63
Machine Service Screens
Menu Screen

64
Machine Service Screens
Maintenance Screens

65
Machine Service Screens
Maintenance Screens

66
Machine Service Screens
Maintenance Screens

67
Machine Service Screens
Sensor Status - Engine

68
Machine Service Screens
Sensor Status - Engine

69
Machine Service Screens
Sensor Status - Engine

70
Machine Service Screens
Sensor Status - Hydraulics

71
Machine Service Screens
Sensor Status - Hydraulics

72
Machine Service Screens
Sensor Status – EH Controls

73
Machine Service Screens
Sensor Status - Transmission

74
Machine Service Screens
Sensor Status – Aux Steering

75
Machine Service Screens
Sensor Status – Joystick Steering

76
Machine Service Screens
Calibration Settings

77
Machine Service Screens
Calibration Settings

78
Machine Service Screens
Controller Information

79
Machine Service Screens
Diagnostic Trouble Codes

80
Machine Service Screens
Keypad Diagnostics

81
Machine Service Screens
Security feature

82
Machine Service Screens
Security feature

83
Machine Service Screens
Security feature

84
Machine Service Screens
Security feature

85
Pop-up Messages
Amber Error

86
Pop-up Messages
Red Error

87