BR18XS - 18” BASS REFLEX ENCLOSURE

SUITABLE FOR COLOSSUS PRIME 18XS

664

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 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS
CHOICE OF TIMBER
We recommend multi-layer 18mm Birch plywood as the best material to
withstand the rigours of intensive ‘life on the road’ or likely exposure to
damp conditions. Alternatively, 18mm Medium Density Fibreboard (MDF)
offers good acoustic properties with the advantage of being less expensive
(although heavier ), and may be used where the cabinet will be permanently
installed in a dry environment. Both materials accept any type of paint finish
extremely well.
CONSTRUCTION TECHNIQUE
All joints should be totally airtight, liberally glued with PVA adhesive and
screwed at 200mm (8”) centres with 4.2mm or 4.8mm (No.8 or No.10) x
50 mm (2”) self-tapping screws. The bracing panels are designed to ensure
rigidity of construction, making the cabinet as free as possible from panel
resonances caused by the internal forces generated by the loudspeaker drive
unit and resulting in unwanted vibration and colouration of the sound. Again,
these joints should be glued and screwed using the same method.
PORTING
The length and area of the ports as specified in the drawing should be strictly
adhered to.
ACOUSTIC INSULATION
To aid panel damping and prevent internal reflections and standing waves, all
internal panels of the cabinet ( with the exception of the front baffle ) should
be lagged with acoustically absorptive material. We recommend the use of
acoustic foam wadding. This should be glued, stapled or tacked to the inside
of the cabinet, taking care to ensure that port tubes are not obstructed
CROSSOVER NETWORK
This cabinet is designed as a passive unit, and adequate external signal
processing arrangements should be made to filter out high-frequency signals.
INTERNAL WIRING
Wiring should be kept away from moving loudspeaker parts and fastened to
internal panelling to avoid buzzing. We encourage the use of colour coded
wiring to identify polarity (red for +ve and black for -ve), and recommend
carrying out a phase check before first using the cabinet. This is achieved by
applying the positive terminal of a battery to the positive cabinet input which
should result in the speaker cone moving forwards if in phase (or by using a
dedicated polarity checker).
DRIVE UNIT FIXING
The drive unit should be front mounted to the baffle using T-nuts and fixing
bolts, and is supplied with a length of self adhesive foam sealing strip which
should be fitted around the front edge of the speaker cut-outs to guarantee
airtight conditions.
© 2019, Fane International Ltd.
We operate a policy of continuous product development and reserve the right to change specification at any time without notice. Specifications or product images in this document are correct at the time of publication. 111019
LOUDSPEAKER PROTECTION
The exposed front of all speaker drive units is of course vulnerable to damage,
necessitating some means of protection which must be robust but acoustically
transparent. Cloth/foam type grilles are feasible for fixed cabinets, but a metal
mesh grille is certainly the preferred and superior option. It is recommended
that a foam gasket material is used between the wooden cabinet and the
metal grille to prevent any unwanted resonances.
CABINET FINISHING
Cabinet finishing is largely a matter of personal preference and as such, detail
of this is omitted from the drawing. Generally cabinets are either painted
or covered in carpet or vinyl material. If a carpet material is chosen it is
recommended that a very dense tight pile type is used and that metal corner
protectors are fitted. Corner protectors will have a defined radius that the
edges of the cabinet should be finished to. The cabinet shown on the first
page of this document has all the external edges routed with a 13mm radius
and coated in a hard wearing textured epoxy paint. Two steel carrying handles
have been fitted. There are various types of handles and terminal panels
available and again details of these have been omitted. It is recommended
that these be purchased and cutouts be made in an appropriate position in
the panels before final build. Be aware that handles and terminals are not
necessarily airtight, which will be detrimental to performance but can be
easily remedied using a silicone sealant or polyurethane mastic to seal all
joints. Contact Penn Elcom at www.penn-elcom.com to discuss their spray
coating, carpet and vinyl options
! WARNING !
There are safety regulations regarding the installation of loudspeaker
systems. This document is intended as a guide to construct a suitable
acoustic enclosure for our components. Fane can hold no responsibility for
the structural integrity of the finished system. The system will be no stronger
than the material it is made from and the joinery techniques used to assemble
it. Suspending the finished system will require additional hanging hardware.
There are companies who specialise in the manufacture and correct use of
this hardware. They are experts and must be consulted if overhead suspension
of the finished system is intended.
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THE PROFESSIONAL SERIES

COLOSSUS PRIME 18XS

SUB BASS DRIVER

18” / 457.2 mm 2400 W 35 Hz - 500 Hz 4” / 101.6 mm 100 dB 12 mm Xmax

CHASSIS DIAMETER PROGRAM POWER FREQUENCY RESPONSE VOICE COIL DIAMETER SENSITIVITY (1W/ 1m) MAX. LINEAR EXCURSION

The Prime 18XS is intended for use as a high output bass driver
in multi way systems and features a 4 inch ‘sandwich’ (inside and
outside windings) voice coil, immersed in a symmetric magnetic field
yielding increased linearity and lower distortion. This, coupled with
laminated silicone suspensions, a large Xmax of 12mm with peak to
peak travel of 60mm, ensures fast accurate bass at high levels of
excursion. The cone membrane, manufactured from polycellulose,
is much stronger and more durable than conventional paper pulp
alternatives. This allows the driver to combine high-sensitivity with the
structural integrity required to produce undistorted low frequencies at
extreme sound pressure levels. The driver handles 1200 Watts (A.E.S.)
continuous and can cope with peaks in excess of 4800 Watts. This
is due to advanced thermal management in the form of vented die-
cast chassis and increased motor system venting. These measures
effectively remove heat from the voice coil, resulting in extremely low-
power compression. The Prime 18XS exhibits 100 dB sensitivity and
can deliver bass down to 29 Hz (-6 dB) in a 200 Litre ported enclosure.

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 THE PROFESSIONAL SERIES

COLOSSUS PRIME 18XS

SUB BASS DRIVER

18” / 457.2 mm 2400 W 35 Hz - 500 Hz

CHASSIS DIAMETER PROGRAM POWER FREQUENCY RESPONSE

4” / 101.6 mm 100 dB 12 mm Xmax

VOICE COIL DIAMETER SENSITIVITY (1W/ 1m) MAX. LINEAR EXCURSION

+ High grade Y35 ferrite magnet motor structure with Low interference flux path.
+ Vented chassis and motor design provides efficient thermal management and
8.50” / 216 mm
extremely low power compression.

mm
+

5
Aluminium demodulation ring.

48
/
+ Dual silicone laminated suspension system combined with optimised software

”
.1
19
materials offers increased linearity for fast, accurate and undistorted bass

8.66” / 220 mm

18” / 457 mm
reproduction at extreme SPL.
+ 12 mm Xmax with 64 mm peak-to-peak travel.
+ Ideal for bass reflex and scoop enclosure designs from 125-400 Litres.
+ Also performs well in horn loaded systems.
+ 4-Inch Inside / Outside windings copper voice coil.

GENERAL SPECIFICATIONS TECHNICAL & THIELE SMALL PARAMETERS MOUNTING / SHIPPING INFORMATION
Nominal Chassis Diameter 18” / 457.2 mm Fs 33 Hz Overall Diameter 19.1” / 485 mm
Nominal Impedance (1) 8 Ohm Re 5.2 Ω Width Across Flats 18” / 457 mm
Minimum Impedance Zmin 6.5 Ω Qms 8.2 Depth 8.50” / 216 mm
AES Power Handling (2) 1200 W (A.E.S.) Qes 0.404 Flange Height 0.465” / 11.8 mm
Program Power 2400 W Qts 0.385 Baffle Hole Diameter F/M 16.53” / 419.86 mm
Peak Power (6dB Crest Factor) 4800 W Vas 257 Litres Baffle Hole Diameter R/M 16.33” / 414.78 mm
Frequency Range (-6dB) 35 Hz - 500 Hz Vd 1.45 Litres Chassis Material Die-cast Aluminium
Sensitivity (1W/ 1m) 100 dB Cms 0.124 mm/N Gasket Supplied Front & Rear
Magnet Material Ferrite Y35 Bl 22.4 T/m 8x ø 0.275” on 18.425” PCD /
Outer Fixing Holes
8x ø 7 mm on 468 mm PCD
Magnet Weight 145 oz Mms 188 g
8x ø 0.275” on 17.25” PCD / 8x
Magnetic Gap Depth 0.43” / 11 mm Xmax 12 mm Inner Fixing Holes
ø 7 mm on 438.15 mm PCD
Flux Density 1.1 Tesla Sd 1210 cm2 Push-button Spring
Connectors (4)
Former Material Glass Fibre Efficiency 2.2 % Terminals
Voice Coil Material Copper - Inside / Outside Le (1k Hz) 1.5 mH Weight 33.75 lb / 15.3 kg

Coil Winding Height 1.18” / 30 mm EBP 81.68 Hz Shipping Weight 37.45 lb / 17 kg

Voice Coil Diameter 4” / 101.6 mm Effective Piston Diameter 15.43” / 391.92 mm Packing Carton
(W) 495 (D) 495 (H) 255
Dimensions (mm)
Straight Fibre Loaded 4.41 - 14.12 ft3 / 125 -
Rec. Enclosure Volume
Cone/ Dust Dome Material Poly-cellulose Ribbed / 400 Litres
Solid Paper (Inverted)
Surround / Edge Polyvinyl Damped Multi
Termination Roll. Poly Cotton

FREQUENCY RESPONSE DATA (3) IMPEDANCE

+120 200
dBr Ohms
100
+110

50
+100

+90 20

+80 10

5
+70

+60
2

Hz Hz
+50 1
20 50 100 200 500 1k 2k 5k 10k 20k 20 50 100 200 500 1k 2k 5k 10k 20k

(1) Please enquire about alternative impedances. (3) Half space response measured in a 975 Litre sealed box. Blue line = fundamental 45° off-axis. Please note that
(2) A.E.S. power handling test. Pink noise bandpass filtered at 12 dB per octave with cutoff frequencies of 30 Hz and the frequency response measurements are supplied for comparison only and are not a measure of the low
300 Hz. Driver mounted in free air, test signal applied at rated power for two hours. frequency performance which may be achieved in a fully optimised system.
(4) Positive voltage at red terminal causes forward motion of cone.

© 2019, Fane International Ltd. We operate a policy of continuous research and development and as such published specifications are subject to change without notice. www.fane-international.com 111019
 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

SIMULATED FREQUENCY PREDICTIONS

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 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

688
664
688

664

603

DIMENSIONS ARE IN INCHES

TOLERANCES: DRAWN
FRACTIONAL
CHECKED
ANGULAR: MACH BEND
688

TWO PLACE DECIMAL ENG APPR

THREE PLACE DECIMAL
PROPRIETARY AND CONFIDENTIAL MFG APPR

THE INFORMATION CONTAINED IN THIS MATERIAL Q.A.

DRAWING IS THE SOLE PROPERTY OF -- COMMEN
FANE INTERNATIONAL LTD. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
NEXT ASSY USED ON --
664 FANE INTERNATIONAL LTD IS
PROHIBITED. APPLICATION DO NOT SCALE DRAWING

603
FANE International
NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN
FRACTIONAL
CHECKED
ANGULAR: MACH BEND

BR18XS
TWO PLACE DECIMAL ENG APPR.
THREE PLACE DECIMAL
PROPRIETARY AND CONFIDENTIAL MFG APPR.

THE INFORMATION CONTAINED IN THIS MATERIAL Q.A.

DRAWING IS THE SOLE PROPERTY OF -- COMMENTS:
FANE INTERNATIONAL LTD. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
The
WITHOUT THE WRITTEN PERMISSION
NEXT ASSY USED ON --
OFinformation contained in this drawing is the sole property of Fane International Ltd. Any reproduction in part, orSIZE
as a DWG.
whole,NO.
without the prior written permission of Fane International
REV. Ltd. is prohibited.
FANE INTERNATIONAL LTD IS A
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SHEET 1 OF 5
SCALE:1:20 WEIGHT:

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specification at anyINtime without notice. Specifications
FANE International
NAMEor product images in this document are correct at the time of publication. 111019
DATE
ARE INCHES
TOLERANCES: DRAWN
FRACTIONAL
CHECKED
ANGULAR: MACH BEND
 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

BAFFLE DIMENSIONS
24 mm BIRCH PLYWOOD CONSTRUCTION

470
640

120
0
555
277.50 42
270

DIMENSIONS ARE IN
TOLERANCES:
FRACTIONAL
470

ANGULAR: MACH
TWO PLACE DECIMA
THREE PLACE DECIM
PROPRIETARY AND CONFIDENTIAL
640

THE INFORMATION CONTAINED IN THIS MATERIAL

DRAWING IS THE SOLE PROPERTY OF
FANE INTERNATIONAL LTD. ANY
24mm Birch
--
P
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
NEXT ASSY USED ON --
FANE INTERNATIONAL LTD IS
PROHIBITED. APPLICATION DO NOT SCALE D
120

90

170

The information contained in this drawing is the sole property of Fane International Ltd. Any reproduction in part, or as a whole, without the prior written permission of Fane International Ltd. is prohibited.

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FANE International
NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN Facebook.com/FaneGB Instagram.com/FaneLoudspeakers linkedin.com/company/faneinternational
FRACTIONAL
CHECKED
ANGULAR: MACH BEND
TWO PLACE DECIMAL ENG APPR.

BR18XS Baffle
THREE PLACE DECIMAL
© 2019, Fane International Ltd.
Y AND CONFIDENTIAL MFG APPR.
We operate a policy of continuous product development and reserve the right to change specification at any time without notice. Specifications or product images in this document are correct at the time of publication. 111019
ON CONTAINED IN THIS MATERIAL Q.A.
SOLE PROPERTY OF
ONAL LTD. ANY
24mm Birch Plywood
-- COMMENTS:
FINISH
 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

VERTICAL BRACE - SIDE ELEVATION - SECTION AA

24 mm BIRCH PLYWOOD CONSTRUCTION, 20 mm RADIUS ON BOTTOM CORNERS

664 664
603 603 400 400

A R2 276.58
A 276.58 R3 281 281
60 R30 60

65.75

65.75
0 0
251 251 40

24
30

30
50

50

25 0 25 0
131.50

131.50

372.50
688

640
244

640
244

0 0 418
R6 R6
123 123 34° 40 34°
A A

SECTION A-A SECTION A-A

SCALE 1 : 10 SCALE 1 : 10

FANE International
FANE I
NAME NAME
DIMENSIONS ARE IN INCHES DIMENSIONS ARE IN INCHES DATE DATE

TOLERANCES: TOLERANCES:
DRAWN DRAWN
FRACTIONAL FRACTIONAL
CHECKED CHECKED
ANGULAR: MACH BEND ANGULAR: MACH BEND
TWO PLACE DECIMAL TWO
ENGPLACE
APPR. DECIMAL ENG APPR.
BR18XS Vertical BR18XS
Brace
Side Elevation Section
Side Ele
A-
THREE PLACE DECIMAL THREE PLACE DECIMAL
PROPRIETARY AND CONFIDENTIAL PROPRIETARY AND CONFIDENTIAL MFG APPR. MFG APPR.

THE INFORMATION CONTAINED IN THE

THIS
INFORMATION CONTAINED IN THIS MATERIAL
24mm Birch Plywood24mm Birch Plywood
Q.A.
MATERIAL Q.A.
DRAWING IS THE SOLE PROPERTYDRAWING OF IS THE SOLE PROPERTY OF -- COMMENTS:
-- COMMENTS:
FANE INTERNATIONAL LTD. ANY FANE INTERNATIONAL LTD. ANY
REPRODUCTION IN PART OR AS AREPRODUCTION
WHOLE IN PART OR AS A WHOLE
NEXT ASSY USED ON
FINISH
20mm radius on all 20mm radius on all
NEXT ASSY-- USED ON
FINISH
--
external corners external corners
SIZE DWG. NO. SIZE DWG. NO.
WITHOUT THE WRITTEN PERMISSION WITHOUT
OF
The information contained in this drawing is the sole propertyTHE WRITTEN PERMISSION OF
of Fane International Ltd. Any reproduction in part, or as a whole, without the prior written permission of Fane International Ltd. is prohibited.
A A
FANE INTERNATIONAL LTD IS FANE INTERNATIONAL LTD IS
PROHIBITED. PROHIBITED. APPLICATION DO NOT SCALE DRAWING DO NOT SCALE DRAWING
APPLICATION SHEET 3 OF 5
SCALE:1:20 WEIGHT: SCALE:1:20 WEIGHT:

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 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

HORIZONTAL BRACE - TOP ELEVATION - SECTION BB

24 mm BIRCH PLYWOOD CONSTRUCTION, 20 mm RADIUS ON BOTTOM CORNERS

B B B D
B D

640
688
640
688
256

256
D D
346 346
603 603
166 166 370 370
R6

R6

664 664
0

50.5050.50 119.50
119.50
50 50
60.5060.50 Horizontal
Horizontal
Brace Brace
SECTION
SECTION
D-D D-D Position
Position
SCALE
SCALE PortingPorting
1 : 101 : 10 Detail Detail
123

123
50

50

270
300
270
400
300
400

0 0
R3 R3
R6

R6
0

SECTION
SECTION B-B B-B
71

71

64 64 SCALESCALE
1 : 101 : 10
340 340
554 554
FANE
FANE
International
Internation
NAME NAME
DATE DATE
DIMENSIONS
DIMENSIONS
ARE IN INCHES
ARE IN INCHES
TOLERANCES:
TOLERANCES: DRAWN DRAWN
FRACTIONAL
FRACTIONAL
CHECKED CHECKED
ANGULAR:ANGULAR:
MACH MACH
BEND BEND

BR18XS
BR18XS
Horizontal
Horizontal
Brace B
TWO PLACETWO
DECIMAL
PLACE DECIMAL ENG APPR. ENG APPR.
THREE PLACE
THREE
DECIMAL
PLACE DECIMAL

Top Elevation
Top Elevation
Section
Section
B-B
PROPRIETARY
PROPRIETARY
AND CONFIDENTIAL
AND CONFIDENTIAL MFG APPR. MFG APPR.

THE INFORMATION
THE INFORMATION
CONTAINED CONTAINED
IN THIS IN THIS Q.A. Q.A.
24mm Birch
24mmPlywood
Birch Plywood
MATERIAL MATERIAL
DRAWING ISDRAWING
THE SOLEISPROPERTY
THE SOLE OFPROPERTY OF -- -- COMMENTS: COMMENTS:
FANE INTERNATIONAL
FANE INTERNATIONAL
LTD ANY LTD ANY
REPRODUCTION
REPRODUCTION
IN PART ORINASPART
A WHOLE
OR AS A WHOLE
USED
NEXT ASSY NEXT
FINISH
ON USED ON
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20mmon radius
all on
SIZE all
externalexternal
cornerscorners
WITHOUT THE
WITHOUT
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WRITTEN PERMISSION
OF OF DWG. SIZE
NO. DWG. NO. R
FANE INTERNATIONAL
FANE INTERNATIONAL
LTD IS LTD IS A A
PROHIBITED.PROHIBITED. APPLICATIONDO NOT SCALE
APPLICATION DO NOTDRAWING
SCALE DRAWING
SCALE:1:20 SCALE:1:20
WEIGHT: WEIGHT: SHEET 4 OF 5 SH

The information contained in this drawing is the sole property of Fane International Ltd. Any reproduction in part, or as a whole, without the prior written permission of Fane International Ltd. is prohibited.

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 BR18XS - 18” BASS REFLEX ENCLOSURE PLANS

OPTIONAL HANDLE POSITION

SIDE ELEVATION - SECTION CC
DETAILED HANDLE ENCLOSURE - W
24 mm BIRCH PLYWOOD CONSTRUCTION, 20 mm RADIUS ON BOTTOM CORNERS

cc
100
100

164
164 00
R2R2
250
250
7878 100 150
150
R110
0

69
69

110
110
R

164 0
R2
250

150
0

69
R1

110

346
346

cc
200.5
200
SECTION
SECTIONc-c c-c
346 SCALE
SCALE1 1: 10
: 10

55
55
200.54
SECTION c-c 170
170
SCALE 1 : 10 6.54
6.54
WW
55

18
170

1
6.54 DETAIL
DETAILWW
1

W SCALE
SCALE1 1: 5: 5

FA
F
NAME
NAME DATE
DATE
DIMENSIONS AREARE
DIMENSIONS IN INCHES
IN INCHES
TOLERANCES:
TOLERANCES: DRAWN
DRAWN
1

DETAIL W FRACTIONAL
FRACTIONAL
BR
B
CHECKED
CHECKED
ANGULAR:
ANGULAR:MACH
MACH BEND BEND
SCALE 1 : 5 TWO
THREE
PLACE
TWO DECIMAL
PLACE
PLACE
DECIMAL
DECIMAL
THREE PLACE DECIMAL
ENGENG
APPR.
APPR.

Sid
S
PROPRIETARY AND CONFIDENTIAL MFGMFG
APPR.
APPR.
PROPRIETARY AND CONFIDENTIAL
THETHE
INFORMATION CONTAINED IN THIS

Det
INFORMATION CONTAINED IN THIS Q.A.Q.A.
24mm Birch Plywood
24mm Birch
FANE International
Plywood D
MATERIAL
MATERIAL
DRAWING IS THE SOLE PROPERTY
DRAWING IS THE SOLE PROPERTY OF OF NAME DATE
-- -- COMMENTS:
DIMENSIONS ARE IN INCHES COMMENTS:
FANE INTERNATIONAL. ANY
20mm radius onon
allall
FANE INTERNATIONAL. ANY
REPRODUCTION TOLERANCES:
REPRODUCTION IN PART OR OR
IN PART AS A
ASWHOLE
A WHOLENEXT DRAWN FINISH
FINISH
-- -- 20mm radius
external corners
ASSY USED ON
external corners
FRACTIONAL NEXT ASSY USED ON SIZE SIZE
DWG

BR18XS Handle Position

WITHOUT
WITHOUT THE WRITTEN
THE PERMISSION
WRITTEN PERMISSIONOF OF D
FANE ANGULAR:IS MACH
INTERNATIONAL
FANE INTERNATIONAL IS BEND
CHECKED
AA
(Optional)
TWO PLACE DECIMAL ENGAPPLICATION
APPR. DO NOT SCALE DRAWING
DO NOT SCALE DRAWING
The information contained in this drawing is the sole propertyPROHIBITED.
PROHIBITED.
of Fane International APPLICATION
Ltd. Any reproduction in part, or as a whole,
THREE PLACE DECIMAL
without the prior written permission of Fane International Ltd. is prohibited. SCALE:1:20
SCALE

Side Elevation Section C-C

PROPRIETARY AND CONFIDENTIAL MFG APPR.

THE INFORMATION CONTAINED IN THIS

Detailed Handle Enclosure W

Q.A.
24mm Birch Plywood
MATERIAL
DRAWING IS THE SOLE PROPERTY OF -- COMMENTS:
FANE INTERNATIONAL. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
-- 20mm
DISCOVER radiusAT
MORE on WWW.FANE-INTERNATIONAL.COM
all
external corners
NEXT ASSY USED ON SIZE DWG. NO. REV.
WITHOUT THE WRITTEN PERMISSION OF
FANE INTERNATIONAL IS
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PROHIBITED. APPLICATION DO NOT SCALE DRAWING
SCALE:1:20 WEIGHT: SHEET 5 OF 5

© 2019, Fane International Ltd.

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