924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En...

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produtos: WHEEL LOADER

Modelo: 924G WHEEL LOADER 3DZ
Configuração: 924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 Engine

Especificações
924G and 924GZ Wheel Loaders Hydraulic System
Número de Mídia -RENR3510-01 Data de Publicação -01/02/2007 Data de Atualização -21/02/2007

i01636822

Pilot Valve
SMCS - 5059

Illustration 1 g00644932
924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 2 of 5

160-4235 Pilot Valve (Three Lever)

(1) 159-3781 Springs

Length under test force ... 7.6 mm (0.30 inch)

Test force ... 24.0 ± 2.0 N (5.40 ± 0.45 lb)
Free length after test ... 17.46 mm (0.687 inch)
Outside diameter ... 14.28 mm (0.562 inch)

(2) Apply an adequate amount of 7X-7664 Lithium Grease to the plunger and to the bracket on
surfaces that move.

(3) 153-8946 Spring

Length under test force ... 4.000 mm (0.1575 inch)

Test force ... 24.0 ± 2.4 N (5.40 ± 0.50 lb)
Free length after test ... 5.20 mm (0.205 inch)
Outside diameter ... 10.0 mm (0.39 inch)

(4) Do not allow the hex to turn when you install the handles.

(5) Before assembly, apply 4C-4030 Thread Lock Compound to the threads of the bolts. Torque for
three bolts ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

(6) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the
cartridge that move.

(7) Initial torque for the two bolts (12) ... 5.0 N·m (44.00 lb in)

Torque for the adapters 45.0 ± 5.0 N·m (33.00 ± 4.00 lb ft)

Final torque for the bolts 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

(8) Springs

6J-9996 Spring
Length under test force ... 15.88 mm (0.625 inch)
Test force ... 59.0 ± 6.0 N (13.30 ± 1.30 lb)
Free length after test ... 20.24 mm (0.797 inch)
Outside diameter ... 5.321 ± 0.216 mm (0.2095 ± 0.0085 inch)

159-8330 Spring
Length under test force ... 15.2 mm (0.60 inch)
Test force ... 10.0 ± 0.5 N (2.25 ± 0.11 lb)
Free length after test ... 22.42 mm (0.883 inch)
Outside diameter ... 3.000 mm (0.1181 inch)

(9) Limit the torque to 50.0 N·m (37.00 lb ft) when you install pilot lines. Hold the hose adapter with
a wrench.

(10) Torque for the connector ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

(11) Torque for the cap ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

(12) Initial torque for two bolts ... 5.0 N·m (44.00 lb in)
924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 3 of 5

Torque for the adapters 45.0 ± 5.0 N·m (33.00 ± 4.00 lb ft)

Final torque for the two bolts 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

(13) Torque for the sixteen plugs ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

(14) Apply 8T-0065 RTV Silicone Sealant in the holes for the wires.

(15) Torque for seven plugs ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

(16) Torque for four plugs ... 28.0 ± 4.0 N·m (21.00 ± 3.00 lb ft)

(17) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the
bracket that move.

(18) Apply an adequate amount of 7X-7664 Lithium Grease to the pin and to the surfaces of the lever
that move.

(19) Torque for the twelve bolts ... 12.0 ± 3.0 N·m (105.00 ± 25.00 lb in)

(20) Dump

172-0222 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

171-4055 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 14.5 ± 0.73 N (3.26 ± 0.164 lb)
Free length after test ... 25.91 mm (1.020 inch)
Outside diameter ... 7.900 mm (0.3110 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

(21) Tilt back

137-0266 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

145-8707 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 14.80 ± 0.74 N (3.327± 0.166 lb)
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Free length after test ... 27.77 mm (1.093 inch)

Outside diameter ... 7.600 mm (0.2992 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

(22) Lower

170-8513 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

141-5151 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 12.80 ± 0.65 N (2.878 ± 0.146 lb)
Free length after test ... 26.51 mm (1.044 inch)
Outside diameter ... 7.300 mm (0.287 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

(23) Raise

137-0266 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

145-8707 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 14.80 ± 0.74 N (3.327± 0.166 lb)
Free length after test ... 27.77 mm (1.093 inch)
Outside diameter ... 7.600 mm (0.2992 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

(24) Auxiliary
924G 924Gz Wheel Loader 3DZ00001-01048 (MACHINE) POWERED BY 3056 En... Page 5 of 5

137-0266 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

145-8707 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 14.80 ± 0.74 N (3.327± 0.166 lb)
Free length after test ... 27.77 mm (1.093 inch)
Outside diameter ... 7.600 mm (0.2992 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

(25) Auxiliary

137-0266 Pilot Cartridge Valve Gp

157-2152 Spring
Length under test force ... 25.20 mm (0.992 inch)
Test force ... 12.0 ± 0.8 N (2.70 ± 0.18 lb)
Free length after test ... 40.20 mm (1.583 inch)
Outside diameter ... 16.000 mm (0.6299 inch)
Color ... Yellow

145-8707 Spring
Length under test force ... 23.9 mm (0.94 inch)
Test force ... 14.80 ± 0.74 N (3.327± 0.166 lb)
Free length after test ... 27.77 mm (1.093 inch)
Outside diameter ... 7.600 mm (0.2992 inch)

153-8926 Spring
Length under test force ... 8.00 mm (0.315 inch)
Test force ... 3.7 ± 0.2 N (0.83 ± 0.05 lb)
Free length after test ... 10.580 mm (0.4165 inch)
Outside diameter ... 4.200 mm (0.1654 inch)

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