INTERACTIVE SCHEMATIC

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 UENR1786-02
June 2013

D6K Track-Type Tractor

Hydraulic and Power Train System
DHA1-UP
FBH1-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Hydraulic - Charged 160-2669 20 F-7
Breather - (Hydraulic Tank) 183-3873 52 B-4
Core As - Oil Cooler (Power Train) 286-6913 36 F-1
Cylinder Gp - Angling 269-2728 23 E-8
Cylinder Gp - Bulldozer Lift 269-2730 21 C-8
Cylinder Gp - Bulldozer Tilt 269-2729 22 D-8
Cylinder Gp - Ripper - Lift 325-5723 24 E-8
Filter - Oil (Inlet Manifold) 227-1197 12 C-7
Filter Gp - Oil (Power Train, Winch) 302-7298 34 D-5, E-3, E-4
Kit - Valve (Shuttle) (Outlet Manifold) 227-1192 19 F-7
Manifold And Valve Gp - (Hydrostatic Drive) 267-6709 33 F-2
Manifold Gp - Control - Reversing Fan 285-7460 41A A-4
Manifold Gp - Control (Demand Fan) 252-7008 41 A-2
Manifold Gp - Valve - Inlet 266-2580 4 C-7
Motor Gp - Gear (Cooling Fan) 349-2987 40 A-1
Motor Gp - Piston (Hydrostatic Drive, Lh) 243-6639 31 F-5
Motor Gp - Piston (Hydrostatic Drive, Rh) 243-6640 32 C-5
Plug As - Relief 227-1191 25 D-7
Pump Gp - Implement 246-9876 1 D-6
Pump Gp - Piston 249-8600 55 E-5
Pump Gp - Piston (Hydrostatic Drive) 243-6637 30 D-3
Screen - Suction (Hydraulic Tank) 322-9703 51 A-4
Sensor Gp - Pressure (Hydrostatic Drive) 261-0420 53 F-6
Sensor Gp - Speed 319-6491 54 B-6, F-5
Tank Gp - Hydraulic 246-7379 50 B-4
Valve And Manifold Gp - Outlet 266-2579 9 F-7
Valve As - Check 9T-1013 35 E-2
Valve Gp - Back Pressure 292-8012 2 B-4
Valve Gp - Bank-3 (Lift Tilt Angle) 309-1571 3 F-7
Valve Gp - Bank-4 (Lift Tilt Angle Ripper) (Optl) 309-1572 3A F-7
Valve Gp - Check 177-3868 43 A-2
Valve Gp - Check (Dead Engine Lower) 257-7736 15 E-7
Valve Gp - Diverter (Reversing Fan) 252-7010 45 A-3
Valve Gp - Dozer Angle 320-3631 7 D-7
Valve Gp - Dozer Lift 320-3629 5 C-7
Valve Gp - Dozer Tilt 320-3630 6 D-7
Valve Gp - Flow Control 227-1185 11 C-7
Valve Gp - Makeup 257-7732 14 D-7
Valve Gp - Relief 257-7726 13 C-7
Valve Gp - Relief 348-9774 16 D-7, E-7
Valve Gp - Relief (Inlet Manifold) 227-1184 10 C-6
Valve Gp - Relief (Reversing Fan) 208-0886 46 A-3
Valve Gp - Ripper Lift 320-3632 8 E-7
Valve Gp - Solenoid (Demand Fan) 211-2092 42 A-2
Valve Gp - Solenoid (Implement) 302-8149 17 C-6, E-6
Valve Gp - Solenoid (Pilot Supply) 221-4486 18 F-7
Valve Gp - Solenoid (Reversing Fan) 241-5895 44 A-4
Winch Motor And Valve As. 297-1422 56 C-2
TAP LOCATION
Page 1 of 3
TAP SCHEMATIC
NUMBER DESCRIPTION
LOCATION
REMOTE PRESSURE PORTS
R1 WINCH PUMP 'MB' PORT E-5
R2 WINCH PUMP 'G' PORT E-5
R3 IMPLEMENT PUMP SIGNAL PRESS 'LS' PORT E-6
R4 REAR PUMP 'G' PORT E-3
R5 FRONT PUMP CASE PRESSURE PORT D-2
R6 FRONT PUMP 'MA' PORT D-2
R7 WINCH PUMP 'MA' PORT D-5
R8 PARK BRAKE PRESSURE PORT F-1
R9 FRONT PUMP 'G' PORT F-7
R10 FAN PUMP OUTLET PRESSURE E-6
R11 IMPLEMENT PUMP OUTLET PRESSURE C-7
R12 REAR PUMP 'MA' PORT D-3
R13 IMPLEMENT PUMP FILLING PORT E-5
LOCAL PRESSURE PORTS
P14 FRONT PUMP 'MB' PORT E-2
P15 FRONT PUMP 'X1' PORT D-2
P16 FRONT PUMP 'X2' PORT D-2
P18 REAR PUMP 'MB' PORT E-3
P19 REAR PUMP 'X1' PORT D-3
P20 REAR PUMP 'X2' PORT D-3
P21 REAR PUMP 'Y' PORT E-3
P22 WINCH PUMP X1 D-4
P23 WINCH PUMP X2 D-4

YY Present on: DHA1-1253, FBH1-1557

TAP LOCATION
Page 2 of 3
TAP SCHEMATIC
DESCRIPTION LOCATION
NUMBER
REMOTE PRESSURE PORTS
R1 WINCH PUMP 'MB' PORT E-5
R2 FRONT PUMP 'MA' PORT D-2
R3 IMPLEMENT PUMP SIGNAL PRESSURE E-6
R4 PARKING BRAKE PRESSURE PORT F-1
R5 PUMP CASE PRESSURE PORT D-2
R6 WINCH PUMP 'MA' PORT D-5
R7 REAR PUMP 'MB' PORT D-3
R8 IMPLEMENT PUMP PRESSURE C-7
R9 FAN PUMP PRESSURE E-6
R10 IMPLEMENT PUMP FILLING PORT E-5
LOCAL PRESSURE PORTS
P11 FRONT PUMP 'MB' PORT E-2
P12 REAR PUMP 'MB' PORT E-3
P13 FILTER SOS E-3
P14 LEFT CHARGE LOOP E-3
P15 RIGHT CHARGE LOOP E-4
P16 WINCH CHARGE LOOP D-5

YY Present on: DHA1254-2119, FBH1558-2451

TAP LOCATION
Page 3 of 3
TAP SCHEMATIC
NUMBER DESCRIPTION LOCATION
REMOTE PRESSURE PORTS
R1 WINCH PUMP 'MB' PORT E-5
R2 FRONT PUMP 'MA' PORT D-2
R3 IMPLEMENT PUMP SIGNAL PRESSURE 'LS' PORT E-6
R4 N/A -
R5 N/A -
R6 WINCH PUMP 'MA' PORT D-5
R7 REAR PUMP 'MA' PORT D-3
R8 IMPLEMENT PUMP OUTLET PRESSURE C-7
R9 FAN PUMP OUTLET PRESSURE E-6
R10 IMPLEMENT PUMP FILLING PORT E-5
LOCAL PRESSURE PORTS
P11 FRONT PUMP 'MB' PORT E-2
P12 REAR PUMP 'MB' PORT E-3
P13 FILTER SOS E-3
P14 LEFT CHARGE LOOP E-3
P15 RIGHT CHARGE LOOP E-4
P16 WINCH CHARGE LOOP D-5

Schematic shown is as per this table.

YY Present on: DHA2120-UP, FBH2452-UP

FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

R9

(20) ACCUMULATOR GP
HYDRAULIC - CHARGED
(3) VALVE GP 160-2669
BANK-3 (LIFT TILT ANGLE)
309-1571
F
(3A) VALVE GP (9) VALVE AND MANIFOLD GP F
BANK-4 OUTLET LEFT MOTOR
(LIFT TILT ANGLE RIPPER) 266-2579 U
(OPTL) PR ACC MPR TRP
(54) SENSOR GP FROM CLR
309-1572 SPEED T T <----
(19) KIT - VALVE 319-6491 HYSTAT BRAKE
(36) CORE AS
(SHUTTLE) (33) MANIFOLD AND CUTOFF RELEASE OIL COOLER
(OUTLET MANIFOLD) VALVE GP (POWER
CONTROL LEVER OPTL: ELECTRONIC CONTROL 227-1192 + (HYDROSTATIC TRAIN)
IMPL JOYSTICK: REF 328-0893
MODULE (53) SENSOR GP DRIVE) 286-6913
ECM: A4M1 (18) VALVE GP PRESSURE (31) MOTOR GP TO CLR
G 267-6709
HYSTAT JOYSTICK: REF 284-8207 SOLENOID (HYDROSTATIC PISTON
(PILOT SUPPLY) LS BOOST
DRIVE) (HYDROSTATIC DRIVE, LH) PB
(15) VALVE GP
221-4486 261-0420 243-6639 MC1
R8 R4
CHECK PS
(DEAD ENGINE LOWER) MC2
257-7736
MU
P

RAISE A (34) FILTER GP MU

(17) VALVE GP OIL PC1 PC2

(35) VALVE AS

LOWER
LOWER (POWER TRAIN, WINCH)

HOLD
RAISE
B SOLENOID R1 R1 R1 CHECK
(24) CYLINDER GP (8) VALVE GP 302-7298
E (IMPLEMENT) P13 9T-1013 E
RIPPER - LIFT RIPPER LIFT P14
RIPPER 302-8149 B REVERSE A FORWARD (34) FILTER GP P21
325-5723 320-3632
OIL P13
Y P14 Y
(16) VALVE GP (POWER TRAIN, WINCH)
RELIEF 302-7298 P14
348-9774 (55) PUMP GP
R10 R9 R3 R3 P15
P11
REEL
PISTON P12
R9 R13 R2 249-8600 P15
R3 IN
B2 B X S T R G B MH PS R4 P18
P12
P11
FE FA G MB FA G MB
(23) CYLINDER GP
ANGLE RIGHT A R10
L
ANGLING LEFT L1 B REVERSE
RIGHT

B
HOLD

LEFT
269-2728 R10
(7) VALVE GP
DOZER ANGLE COR COR
POR
320-3631 COR
ACTR ACTR
ENGINE
(16) VALVE GP CHRG
RELIEF ACTR COR COR CW
T
348-9774 S CHRG
X

(1) PUMP GP R
(22) CYLINDER GP R5 R5
D
BULLDOZER TILT
TILT RIGHT A
IMPLEMENT D

269-2729 LEFT 246-9876 CHRG COR A FORWARD

B S X2 X1 MA T X2 X1 MA
B
RIGHT

(25) PLUG AS A
HOLD

LEFT

P16 P20 P19 P16 P15

RELIEF (30) PUMP GP
227-1191 FE FA A R12 PISTON
X

P16 Y
REEL R6 R2 R2
(6) VALVE GP (HYDROSTATIC DRIVE)
(34) FILTER GP OUT R7
DOZER TILT 243-6637
320-3630 OIL X2 X1 R7
(POWER TRAIN, WINCH) R7 R6 R6 P23 P22

(14) VALVE GP 302-7298

MAKEUP
LIFT 257-7732 A
(21) CYLINDER GP
LOWER
BULLDOZER LIFT RAISE
FLOAT

LOWER

RAISE

B
HOLD

269-2730 (5) VALVE GP (17) VALVE GP

DOZER LIFT SOLENOID B FORWARD A REVERSE B FS DA
320-3629 (IMPLEMENT)
302-8149
(13) VALVE GP (10) VALVE GP
C RELIEF RELIEF P P C
DRIVE
257-7726 (INLET BRAKE FREE SPOOL AWAY
MANIFOLD)
227-1184
(4) MANIFOLD GP
VALVE - INLET FLOW
P1 T
266-2580 T P CONTROL LS
REEL IN
B
R11 R8 R8 (56) WINCH MOTOR
(11) VALVE GP (12) FILTER G DRIVEAWAY
FLOW AND VALVE AS.
CONTROL
FLOW OIL
THROTTLING
VALVE PRESS. 297-1422
CONTROL (INLET MANIFOLD) + U M1 T X U
227-1185 227-1197 B
MAX

T MIN
(54) SENSOR GP
SPEED BRAKE F/S
319-6491
RIGHT MOTOR (32) MOTOR GP
REEL OUT A
A
PISTON G T
(HYDROSTATIC DRIVE, RH)
B B
243-6640

(2) VALVE GP (52) BREATHER

BACK PRESSURE (HYDRAULIC TANK)
292-8012 183-3873

T D L

(50) TANK GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS HST M2 B
HYDRAULIC
IMPLEMENT PUMP CIRCUIT LINE PATTERNS (41) MANIFOLD GP
246-7379
PILOT PUMP CIRCUIT CONTROL
Pressure Line
WINCH PUMP CIRCUIT (DEMAND FAN)
WINCH CIRCUIT Pilot / Load Sensing Pressure 252-7008
P M1 B
BRAKE CONTROL CIRCUIT (WINCH) Drain / Return Lines
(51) SCREEN
SUPPLY LINE
Component Group
(44) VALVE GP (45) VALVE GP (42) VALVE GP
SUCTION (43) VALVE GP
DRAIN / RETURN LINE SOLENOID DIVERTER SOLENOID
STEERING MOTOR CIRCUIT CALLOUTS (HYDRAULIC TANK) CHECK (40) MOTOR GP
(REVERSING FAN) (REVERSING FAN) (DEMAND FAN)
322-9703 177-3868 GEAR
ANGLE CYLINDER CIRCUIT 241-5895 252-7010 211-2092
TILT CYLINDER CIRCUIT
YY DHA1-1253, FBH1-1557
T D
(COOLING FAN)
A LIFT CYLINDER CIRCUIT YY DHA1254-2119, FBH1558-2451 Taps (Pressure, Sampling, Sensor - by letter) 349-2987 A
HST
RIPPER CYLINDER CIRCUIT (41A) MANIFOLD GP M2
YY DHA2120-UP, FBH2452-UP
BRAKE CIRCUIT CONTROL - REVERSING FAN
DRIVE PUMP CIRCUIT (46) VALVE GP
285-7460
RELIEF
P M1
(REVERSING FAN) THIS SCHEMATIC IS FOR THE D6K TRACK-TYPE TRACTOR HYDRAULIC AND
208-0886 POWER TRAIN SYSTEM
MEDIA NUMBER: UENR1786-02
SCHEMATIC PART NUMBER: 271-6363, CHANGE: 08, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

33
35

36

54

53

54

32
31
21
23
CHARGE FILTERS

RIGHT REAR ACCESS PANEL

P13 MACHINE
P13 CONTROL

P21

P14

P14

P16

50
P16 P15
34 P15

NOTE: YY DHA1-1253, FBH1-1557

YY DHA1254-2119, FBH1558-2451

YY DHA2120-UP, FBH2452-UP
FAN MOTOR AND FAN MANIFOLD

40

41A

41

42

43

44
45
46
IMPLEMENT VALVE

20

50

5 13 14
8 15 16 13 14 6 25 7
25
3A 9
6 7 3 5
4 18
9 18
10 4
3A 19
11 10
3 ANGLE
12 11
RIPPER TILT
LIFT
ANGLE
12
TILT 17
17 LIFT 3 BANK
4 BANK
PUMP GROUP

P18 P12 P12

P19
P22
P11
1
P11

P23 P14

P15
32

P16
55 30
30 P20

NOTE: YY DHA1-1253, FBH1-1557

YY DHA1254-2119, FBH1558-2451

YY DHA2120-UP, FBH2452-UP
REMOTE PRESSURE PORT (LEFT REAR ACCESS PANEL)

R1 R2 R3 R4 R5 R6

R13

R8 R8 R9 R10 R11 R12

Present on: DHA1-1253, FBH1-1557

R1 R2 R3 R4 R5 R1 R2 R3 R4 R5

NOTE:

YY DHA1-1253, FBH1-1557
R6 R7 R8 R9 R10 R6 R7 R8 R9 R10
YY DHA1254-2119, FBH1558-2451

Present on: DHA1254-2119, FBH1558-2451 Present on: DHA2120-UP, FBH2452-UP YY DHA2120-UP, FBH2452-UP
RIPPER

24
WINCH

56