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Sesimic Loafing
Sesimic Loafing
2) Material Specifications:
Material Material specifications Maximum allowable stress Reference P no. Grp. no.
8-in. manway
36 in. Special cast steel welding
nominal inside neck flange
diameter
Special forged steel blind
flange
Structural Analysis and Design of Process Equipment, Third Edition. Maan H. Jawad and James R. Farr.
© 2019 American Institute of Chemical Engineers, Inc. Published 2019 by John Wiley & Sons, Inc.
10.1002/9781119311515.app4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/9781119311515.app4, Wiley Online Library on [05/01/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
394 D Sample of Pressure Vessel Design Data Sheets
(525)(27)(1.40)
t+c = + 0.063
(2 × 20,000 × 1) − (0.2 × 525)
= 0.500 + 0.063
t + c = 0.563 therefore use head plate thickness of 0.688 in.(11∕16)
3) Check minimum thickness: UG-32 (b).
For a joint efficiency of 0.85 between the head and shell, postweld heat-treated double-butt weld for the circumfer-
ential joint: UG-32 (f ).
[ ]
1 PL
tmin =
(0.85) (2SE) − (0.2P)
[ ]
1 (525)(18)
tmin = ; tmin = 0.237
0.85 (2 × 20,000 × 1) − (0.2 × 525)
0.237 < 0.688, thickness OK.
from UCS-16 (b): 3/32 < 0.688, thickness OK.
4) Check minimum inside knuckle radius: UG-32 (j)
(3)(0.688) = 2.063 4.0 > 2.063 knuckle radius OK
10.1002/9781119311515.app4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/9781119311515.app4, Wiley Online Library on [05/01/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Sample of Pressure Vessel Design Data Sheets 395
11
16 3
4
7± 1 1
35 8 8 1
[UG–80]
1
18 in.
n. R
14 in.
PR (525)(18)
tr = =
(SE) − (0.6P) (20,000 × 1) − (0.6 × 525)
PR (525)(7.50∕2)
trn = =
(SE) − (0.6P) (17,100 × 1) − (0.6 × 525)
3) Sketch of reinforcement with dimensions and welding detail (UW-15, −16, −18)
8.625
tn = 0.438
tr n = 0.117
xs = 0.321
0.687
14.625 DIA
1.592
0·207
1 in.ϕ
50
4 Tell tale
Hole (UW-15c)
0.063
d = 7.750
15.50
Trial Dimensions
√ √
1) Hub length, h ≅ Bg. = (16.875)(0.563) = 3.08 in. try h = 3.00 in.
2) Center line bolt circle to hub ≅ (1.5)Db = (1.5)(1.25) = 1.875 try R = 2.00 in.
3) Minimum bolt circle diameter for nut clearance = 18 + (2)(1 + 2) try C = 24.0 in.
4) Bolt spacing = 3 in. or (2.25 × Db ) = (2.25)(1.25) = 2.81 in.
5) Number of bolts = π(24.0)/2.81 = 26.8 try 24 bolts
6) Minimum flange OD = 24.0 + 2(1.25) = 26.5 try A = 26.5 in.
Flange
Blind Flange for 18 in. Manway√
d = G = 21.133 in.
H = 184,000 lb
400
10.1002/9781119311515.app4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/9781119311515.app4, Wiley Online Library on [05/01/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Sample of Pressure Vessel Design Data Sheets 401
Bolt holes,
2–1/4 in. dia. spot face for nuts evenly spaced,
24 at
1–5/8 in. dia.
2–5/8 in.
63 1/4 in.
raised face
22 in. outside diameter of raised face
2) Nozzle
Material used: seamless steel pipe, SA-106, Grade B (Schedule 40).
PR (525)(17.0 × .5)
trn = =
(SE) − (0.6P) (17,100 × 1) − (0.6 × 525)
10.1002/9781119311515.app4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/9781119311515.app4, Wiley Online Library on [05/01/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
402 D Sample of Pressure Vessel Design Data Sheets
3) Sketch of reinforcement with dimensions and welding detail (UW-15, -16, -18).
18.0
tn = 0.500
trn = 0.266
27.5
1.72
0·207
0.75 Tell-tale hole, 0.480
1/4 IN-D/A
0.687
0.063
d = 17.00
34.00
Reinforcement Calculations for 18 in. Manway Alternate Method: Load Calculations Based on Nozzle
and Vessel O. D
1) Total load to be carried within area of reinforcement
2) Nozzle
Material used: seamless steel pipe, SA-106, Grade B (Schedule 80).
PR (525)(3.951 × .5)
trn = =
(SE) − (0.6P) (17,100 × 1) − (0.6 × 525)
3) Sketch of reinforcement with dimensions and welding detail (UW-15, -16, -18).
4.500
tn = 0.274
trn = 0.0618
0.686
5 0.355
8
0.688
11
0.063
16 d = 3.951
7.902
Summary
12) Load calculated to have existed in the metal removed
(525)(1/2)(27 + 1.25)(4.50) 33 400 lb.
13) Strength of metal in head available for reinforcement
(0.270)(7.902 – 4.50)(20,000) 18,370 lb.
14) Strength of nozzle wall available for reinforcement 10,680 lb.
15) Strength of added reinforcement 21,500 lb.
16) Total strength 50,550 lb.
Because the total strength of 50,550 lb. exceeds the load of 33 400 lb. the design is satisfactory.