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MACHARLA ANIL
M.Tech, Assistant Professor, Department
of Mechanical Engineering, Mahaveer
Institute of Science & Technology,
Hyderabad. macharlaanil321@gmail.com
wire is generally used. The type of filler
ABSTRACT: metal wire used is based on the chemical
Importance of wheel in the automobile is obvious. analysis of the base metal. The filler metal
The vehicle may be towed without the engine but at wire size depends on the base metal's
the same time even that is also not possible without
the wheels, the wheels along the tire has to carry
thickness,Which typically determines the
the vehicle load, provide cushioning effect and current of welding. The process methods
cope with the steering control. Generally wheel can be manual or automatic for
spokes are the supports consisting of a radial GTAW.Which typically determines the
member of a wheel joining the hub to the rim. The current of welding. The process methods
most commonly used materials for making Wheel
spokes are with features of excellent lightness,
can be manual or automatic for GTAW.
thermal conductivity, corrosion resistance,
characteristics of casting, low temperature, high
damping property, machine processing and 2. LITERATURE REVIEW
recycling, etc. DS. Nagesh, G.L. Datta. et.al.., Presents
welding procedure variables that control
Presently, for motor-cycles Aluminium alloy
wheels are used, currently now replacing by new
the welding process and the quality of the
magnesium alloy due its better properties than Al- welds produced. The joint configuration is
alloy. For design of the wheel rim CATIA is used. determined by the weldment design, the
It is analyzed by using the ANSYS for comparison metallurgical analysis, and the process and
of Al alloy wheel rim and Mg alloy wheel rim and procedure required by the
Titanium alloy wheel. After selecting the best
weldment[1].J.Tusek, M. Suban, et al.
design and converting that Catia file into STL file
or saving file in STL form. That STL file is used for studied the influence of the chemical
direct developing of prototyping model by using composition of flux and microstructure
FDM process. and tensile properties of welding joint. The
metallurgical advantage of pulsed current
welding is frequently reported in the
1. INTRODUCTION literature. Parameters like weld current,
Welding is the powerful metal joining Arc length, and root gap may affect the
techniques used in the industrial sector. weld bead geometry, heat-affected zone,
Even after evaluating several modern and mechanical properties of weldment
manufacturing techniques, welding still [2]. Mohandas T, Madhusudhana .et. al.
describes the area of Gas Tungsten Arc
plays a vital role on the shop floor.GTAW Welding indicates the necessity of
is flexible and can be used in both welding systematic investigation of the process
positions on ferrous and nonferrous metals parameters on Bead Width, Bead Height,
and, depending on the base metal. The Heat Input, Transverse Shrinkage, Area of
technique may be used with or without Penetration, and Tensile Strength[3]. Few
filler metal to weld thin or dense materials. reachers like T Mohandas, G
Filler metals are not used for welding Madhusudhan Reddy, Mohammad Naveed
thinner materials, edge joints, and flanges. .et.al.,.He worked on the optimization of
For thicker fabrics, an externally fed filler weld bead geometry on the Tig welding
Melting Thermal %
point conductivity Elongation
1 Level-1 80 1 8
2 Level -2 90 2 10
Welding Output
parameter levels
Trial
Distorti Tensile
No
on strengt
A B C
h
Fig 3.3 standard specimen for tensile
1 80 1 8 0.7 203 test
2 80 2 10 1.5 196
4.RESULTS & DISCUSSIONS:
3 90 1 10 0.9 224
4 90 2 8 0.7 213 The experiment was performed on
material grade SS 316L with experiment
architecture (DOE). Using a dial gauge
and the universal test unit, the output
factors are absorbed.Table 3.3 the input
Table 3.3 Experimental results for the
parameters that are taken for
weld bead geometry experimentation and results. Fig 4.1 shows
the tensile strength values, and in fig: 4.2
shows the distortion values of the
experiments.
215
210
205 Tensile strength
200 (MPa)
195
190
185
180
1 2 3 4
The Table 3.3shows the values of the input Table 4.2 Comparison of experimental
parameters that were obtained as optimum and model equation for tensile strength
experimental values. These values were
used in the confirmation tests, and the The linear regression equation for
error percentage was calculated by distortion:
comparing them with the model
experimental values.
Distortion = Bo + B1* I+ B2 * RG + B3*
FR
Exp. Current Root Gas Tensile Distortion
No (Amps) Gap(Mm Flow Strength (Mm)
) (L/Min) (Mpa)
Bo, B1, B2, B3are constants. I, RG, and FR
are the input parameters.
3. 80 1 10 224 0.9
References:
Conclusions:
1. Study of type 316L stainless steel TIG
The following findings are made after welding with MoO 3 powderArticleJul
performing the experiments and evaluating 2011Kuang Hung TsengKo Jui
the experimental outcomes.The regression Chuang
analysis has been successfully employed
for optimizing the process parameters of
Tungsten Inert Gas Welding of steel 2. The effect of activating fluxes on 316L
plates. It has been shown that the stainless steel weld joint characteristic
regression analysis provides a systematic in TIG welding using the Taguchi
and efficient methodology for searching methodArticleE. AhmadiAlireza
the welding process parameters with Ebrahimi
optimal weld structures. 3. TIG welding with single-component
fluxesArticleMar 2000J MATER
PROCESS TECHPaulo J.
ModenesiEustaquio Roberto
Parameters of the welding process ApolinarioIaci Miranda Pereira
are chosen as study factors, such as
welding current, root gap, and gas 4. Performance of activated TIG process
flow rate. Using DOE, the process in austenitic stainless steel welds
parameters areselected.