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The present research paper discusses the recent research developments, process parameters,
optimization techniques and applications of laser welding. While doing the experiment with change
in variation of rotational speed and feed rate, with that experiment we chose five trials. Varying
welding current of 100 A, 120 A and 140 A were used with a terminal voltage of 80 V. 2.2.
Machining The welded samples were machined into standard test samples for tensile and impact test
as presented in Fig- ures 1 and 2 respectively. Micro hardness values of the joints were also obtained
with the HV hardness scale. Control of spatter generation is dependent on brazing speed i.e. The
results are analysed graphically using response surface methodology. Hence an attempt has been
made to join dissimilar steels by using friction welding process by incorporating major parameters
such as forging pressure, friction pressure and rotational speed. As the current increases the hardness
and strength increases but impact strength reduces. 2) Post welding normalising heat treatment
operation reduces the weld metal hardness and strength but in- creases the impact strength. To
browse Academia.edu and the wider internet faster and more securely, please take a few seconds to
upgrade your browser. The joint quality can be defined in terms of properties such as weld-bead
geometry, mechanical properties, and distortion. Download Free PDF View PDF Study of MIG
Welding Process with Different Type Technique: A Review IJSTE - International Journal of Science
Technology and Engineering Metal inert gas welding (MIG) is a joining and fabrication process
which is used extensively in 25 years due to its advantages such as low heat input, less arc,
production efficiency, less heat effective zone and environment friendliness. However, the impact
strength of the weldment increases with the increase in heat input. This paper deals with various
forms of shielded gases used in GMAW and how composition of shielding gas chosen for GMAW
can affect welding operation. However, it uses a non-consumable tungsten electrode and a separate
filler material to create the weld. The results highlight the necessity of doing additional research and
applying heat input and stress analysis to friction welding procedures in order to improve
manufacturing efficiency and results. Impact strength and micro hardness was improved by the use
of activated-TIG welding. In this research work, the results of an investigation dealing with welding
of sheet metals with diverse air gap using FastROOT modified short arc welding method and short
circuit MAG welding processes have been presented. The difference was mainly attributed to the
changes in grain morphology, precipitation of aluminium nitrides and carbides, and relocalisation of
the reactive elements during liquid metal flow upon keyhole formation, solidification and cooling. It
discusses that TIG welding is a precise process used to weld aluminium and its alloys in industries
like aerospace, shipbuilding, automotive and more. Features 3. Comparative Analysis of Heat Input
Between Brazing. This review aims to explain LTW process, working procedures, effect of Laser
types and process parameters on this approach. C (MPa) 100 581.89 447.61 443.84 432.74 410.55
402.23 385.59 360.62 120 666.70 542.03 533.61 497.38 451.15 428.43 415.45 399.22 140 742.50
613.64 609.39 577.11 556.93 534.64 520.61 488.32 Table 4. Impact strength values for the low
carbon steel welds for various normalising temperatures. Besides it was also discovered that V-
grooved edge preparation has better mechanical properties as compared with straight edge
preparation under the same conditions. It is clear that rotational speed is an important and crucial
factor. The contribution of welding current had major influence with percentage (37.03%), welding
speed had (32.9%) effects and arc voltage had least (30.07%) contribution to influence on response
parameters. In the present work, bead-on -plate welds were carried out on MS 5986 Fe 410 carbon
steel sheets using Gas Metal Arc Welding (GMAW) process. The most effective way to prevent this
is to create gaps between the steel sheets. A gap of 0.6mm to 1.5mm helps substantially reduce these
defects. Friction stir welding can be conducted on a milling machine. Various approaches to welding
a fillet joint a) No Preparation b) With a gap of 1.5m c) With 15o Bevel ELECTRODE WELD
PROCEDURE WELDING MACHINE Welding can be performed by single phase alternating
current, inverter direct current, and condenser type welding machines. Nowadays, the technologies
are toward eco-friendly system.
You can download the paper by clicking the button above. Download Free PDF View PDF See Full
PDF Download PDF Loading Preview Sorry, preview is currently unavailable. This paper highlights
the benefits of friction stir welding process as an energy efficient and a green technology process in
the field of welding. A comprehensive literature review of the application of these methods in the
area of welding has been introduced herein. Invasion of zinc vapor into the welding metals Negative
effects on zinc evaporation of coating layers Instability of the arc due to zinc vapor CF Type (Tip
diameter 4.5mm) DR Type (Tip diameter 6mm). Trolley has a capacity to place 18 kg engine weight,
and is made of two metal parts i.e. mild steel and hot rolled steel (i.e. MS, HR). The paper deals
with analysis of various process parameters like current, voltage, welding speed, material of
electrode, on various mechanical properties like hardness, tensile strength, compressive strength is
taken, and effective parameter is considered. In this test the samples were sub- jected to sudden
load. On hardness testing machine and UTM various characteristics such as strength, hardness,
modulus of rigidity, ductility, breaking point, % elongation etc. You can download the paper by
clicking the button above. The developments occurred in this field have also enabled LTW to
approach different Lasers like Diode Laser, CO2 Laser, Nd: YAG Laser and Fiber Laser. Try to
explain your query in detail so that our counsellor can guide you. To browse Academia.edu and the
wider internet faster and more securely, please take a few seconds to upgrade your browser. Heat
input and stress analysis using sophisticated techniques, however, are still neglected. When
electrically charged wire is feeded into the welding arc then it is mig welding. This. The objective
function have been chosen in relation to parameters of metal inert gas welding i.e. final welding
quality (better, medium and bad) and minimum number of defects in final products. The weld power
source used throughout thes e trials was a TPS3200 CMT unit integrated via Devicenet to an ABB
IRB 2400L Robot. In present years heavier thicker job require so obviously need for higher depth of
penetration and reduce angular distortion as well as number of passes hence decrease in cost is direct
affect on productivity enhancement.decrease. It was found that the weld metal obtained using
activated flux showed negligible changes in terms of physical appearance, arc stability, weld bead
geometry mechanical destructive testing like tension testing of welding was passed. Better weld
design and optimum combinations of welding parameters are essential for producing high quality
weld joints having desired strength, hardness and toughness. Welded joints are made by the various
processes like TIG, MIG, spot resistance welding, arc welding process etc. While several different
welding methods are available, two of the most versatile and precise techniques for joining metals
are Metal Inert Gas (MIG) welding and Tungsten Inert Gas (TIG) welding. This technology of
alternate supply of shielding gas improves every aspect of quality of arc welding. The prominent
weld defects common to the laser welding such as porosity, oxide inclusions, cracking, loss of
alloying elements etc., are discussed as related to the microstructure as well as mechanical properties
such as hardness, tensile strength and fatigue strength etc. Since a moment will come in all
probability in next to no time. Tensile test of welded joints indicated similar values for yield strength
and ultimate tensile strength; however, these values were lower compared to the base metal. Fifteen
as-welded samples and one hundred and five normalised samples were tested. By using this
technique material which are hard welded can be welded. The effort made to investigate optimal
machining parameters and their contribution for producing better weld quality and higher
Productivity. UTS values for the low carbon steel welds for various normalising temperatures. Even
robots can be used to perform this type of welding. Should problems arise, alternative approaches are
available.
Response surface methodology was used to analyze the effects of input variables on the outputs
through graphical means. The depth of the notch is 2 mm and in- cluded angle is 45 ?. 2.3. Post Weld
Heat Treatment (PWHT) The machined samples were subjected to normalising heat treatment
operation. The strength of the welded joint was determined by Breaking Point load. Gas tungsten arc
welding is fundamental in those industries where it is important to control the weld bead shape and
its metallurgical characteristics. The welded sample produced at the current of 170 A by TIG welding
process had the highest UTS value of 621 MPa at the welds zone, and the welded sample produced
by MIG process at the welding current of 150 A had the lowest UTS value of 568 MPa. In present
investigation a best set of process parameters for TIG welding is observed using Taguchi's L 27
orthogonal. MIG welding can be used to join different types of ferrous metals and non-ferrous
metals that cannot be welded by non-traditional welding processes. Dissimilar metals welding have
great scope in advanced technology now a days owing to their high strenght, hardness, and corrosion
resistance properties. For the present research study, MIG welding process is selected for analysis the
welded joints. The development of residual stresses can be explained by considering heating and
cooling under constraint. In the same specimen, the micro hardness distribution is generally viewed
lightly changed between center line throw weld of welded tube and close to their boundary line.
Paste form of activated flux which is made up with the mixing of acetone and binder (sodium
silicate), applied on the surface of workpiece by using spray gun. This study collects and examines
friction welding anecdotes with an emphasis on welding settings, testing procedures, and the
materials used in the welding process. The prepared samples were then subjected to normalising heat
treatment operation at temperatures of 590. Use AC output ONLY if required for the welding
process.. Always verify. It was found that maximum welding speed and less HAZ are reached under
specific welding conditions with FastROOT method with the emphasis on arc stability. In this
process, laser beam is used as a heat source to join variety of materials such as aluminum, titanium,
carbon steels, HSLA steels and stainless steels etc. Dissimilar metal welding is used in various fields
like chemical, petrochemical, nuclear, thermal power plant industries, automobile industries also in
aeronautical engineering and marine industries. Furthermore, the wire feed speed (WFS) settings
determine the pace and the amount of the wire being fed. Although s uited to a range of welding
applications, notably thin aluminium, when considering arc brazing the process offers single sided
access, with reduced part distortion - due to low thermal input, minimal weld spatter - greatly
reducing the requirement for rework, and good gap bridging capabilities. In order to obtain a good
quality weld, it is therefore, necessary to control the input welding parameters For this, not only
linear and the curvilinear equations were developed to predict bead geometry, but also interactions
between process parameters and bead geometry were analysed through sensitivity analysis. The
shielding gas is commonly a mixture of 75% argon and 25% CO2, though several variables and
metals require different mixtures. Now a day’s due to very stiff and cut throat competitive market
condition in manufacturing industries. This is recommended by the WTIA for any pre-coated zinc-
alloy steel. Download Free PDF View PDF Effect of Various Fluxes on Weld Characteristics in
Activated Tungsten Inert Gas (TIG) Welding Process Paramjeet Shakya In this research the effects
of various fluxes on weld characteristics in A-TIG process have been investigated. Trolley is a type of
structure in which various support parts like main channel, support channel, shaft-bar, hook angle,
handle etc. WELDING WIRE To reduce splatter, blow holes, pits, and other defects it is advisable to
use welding wires developed for galvanised steel. This is due to the fact that increasing current
brings about greater heat input. It is different from conventional welding methods and also different
from other old solid welding process.