Space for Stamp: IP/OE

RETURN CODE

A
Revision History
Rev Revision Created Checked by Approved by Brief Description
Date by
1 27/JUN/19 PTN YKG YKG ISSUED FOR CONSTRUCTION - APPROVED IN CODE A
0 26/NOV/18 PTN YKG YKG ISSUED FOR CONSTRUCTION – APPROVED IN CODE B
C 4/OCT/18 PTN YKG YKG REVISED AS PER COMMENTS
B 5/SEP/18 PTN YKG YKG REVISED AS PER COMMENTS
A 19/JUL/18 PTN YKG YKG ISSUED FOR APPROVAL
Description of Current Revision: FOR APPROVAL

Owner

Owner’s Engineer: Contractor:

Project
TAMBAK LOROK COMBINED CYCLE
POWER PLANT BLOCK 3 PROJECT
WITH NET DEPENDABLE CAPACITY OF 600 – 850 MW.
SEMARANG – CENTRAL JAVA
Subject: DEMINERALIZED WATER STORAGE TANK SIZING CALCULATION

Issue Purpose: FOR CONSTRUCTION Responsible Dept: MECHANICAL

Originator:

Originator Document No: 58.3406.1204 Originator Rev: 0

Project Document No: Rev: Sheet.

TBL/30/E/GHC---BV44/CA/004 Page 1 of 6

1
 Tambak Lorok CCPP Block 3 Project Prepared by: Prempree Teerawittayanipon
196541.58.3406.1204 Date: Jul 13, 2018
Demineralized Water Storage Tank Sizing Verified by: Yasin Khanthong
Date: Jul 17, 2018
Page: 2 of 6

Contents

1.0 Purpose 3

2.0 References 3

3.0 Unverified Assumptions 3

4.0 Design Basis 3

5.0 Analysis 3

6.0 Conclusions 4

Attachments

Attachment 1 Not Used.

Attachment 2 Terminal Point List Between B&V and GE, List of HRSG/BOP Mechanical
Interfaces 5

Attachment 3 Terminal Point List Between B&V and MC, List of HRSG/BOP Mechanical
Interfaces 6

Attachment 4 Not Used.

 Tambak Lorok CCPP Block 3 Project Prepared by: Prempree Teerawittayanipon
196541.58.3406.1204 Date: Jul 13, 2018
Demineralized Water Storage Tank Sizing Verified by: Yasin Khanthong
Date: Jul 17, 2018
Page: 3 of 6

1.0 Purpose:

To determine the dimensions (diameter and height) of Demineralized Water Storage Tank.

2.0 References:

2.1 Tambak Lorok Combined Cycle Power Plant Block 3 Project with Net Dependable Capacity of 600-850 MW,
Semarang - Central Java, Owner's Technical Requirements, Book II.
2.2 B&V Drawing No. 196541-30GHC-M2346 (Project Doc. No. TBL/30/E/GHC---BV44/FD/001), Piping and
Instrument Diagram Demineralized Water Distribution, Rev. C.
2.3 MC Drawing No. DM-900-TCM-B01 (Project Doc. No. TBL/30/E/GHC---ED71/GA/001), Demineralized
Water Storage Tank Capacity 900 cu.m., Rev. 0.
2.4 Terminal Point List Between B&V and GE, List of HRSG/BOP Mechanical Interfaces. (Attachment 2)
2.5 Terminal Point List Between B&V and MC, List of HRSG/BOP Mechanical Interfaces. (Attachment 3)
2.6 INDOSOL Drawing No. IWS-TL01-P-001 (Project Doc. No. TBL/31/E/GHC/---ED10/FD/020), Piping &
Instrumentation Diagram, WTP, Rev. B.

3.0 Unverified Assumptions:

None

4.0 Design Basis:

4.1 Per Reference 2.4, to be conservative, the maximum demineralized water flow of 25 m3/hr will be considered
as design flow rate for the tank sizing.
4.2 Per Reference 2.1, the storage capacity shall satisfy the demineralized water consumption of the Power Plant
for a period of 24 hours when operating at full load on natural gas with maximum blowdown from the HRSG and
all demineralized water plant trains shutdown.

5.0 Analysis:

5.1 Tank Capacity

Per Reference 2.2, the design demineralized water flow from Demineralized Water Storage Tank to various users
(turbine building cycle makeup and auxiliary boiler deaerator) during normal operation are as follows:

3
m
QTurbine := 25 (Design Basis 4.1)
hr

3
m
QAux_boiler := 8.25 (Ref. 2.5)
hr

3
m
QLab := 2 (Ref. 2.6)
hr

The total demineralized water flow from Demineralized Water Storage Tanks is:
3
m
QDemin := QTurbine + QAux_boiler + QLab = 35.25 ⋅
hr

Per Design Basis 4.2, the Demineralized Water Storage Tank must store a minimum of 24 hours.

TDemin := 24hr

Therefore, the required demineralized water volume in the Demineralized Water Storage Tank is:

3
VDemin := QDemin ⋅ TDemin = 846⋅ m
 Tambak Lorok CCPP Block 3 Project Prepared by: Prempree Teerawittayanipon
196541.58.3406.1204 Date: Jul 13, 2018
Demineralized Water Storage Tank Sizing Verified by: Yasin Khanthong
Date: Jul 17, 2018
Page: 4 of 6

Rounding up to the nearest hundred:

 VDemin  3 3
VTank := ceil  ⋅ 100m = 900⋅ m
3
 100m 

This is consistent with the volume of Demineralized Water Storage Tank specified in Reference 2.3.

5.2 Tank Dimension

Per Reference 2.3, the diameter of Demineralized Water Storage Tank is:

DTank := 12m

Therefore, the total height of dedicated demineralized water is as follows:

 VTank 
HDemin :=   = 7.96 ⋅ m
  DTank  2
 π⋅ 2  
   

Per Reference 2.3, the actual height of each Service/Fire Water Storage Tank is:

HTank := 9.4m

If the height above overflow drain and below the lowest outlet connections are excluded:

HOverflow := 0.3m HLowest := 0.7m

HTank_net := HTank − HOverflow − HLowest = 8.4 ⋅ m HTank_net > HDemin

From these results, it can be concluded that the current height of Demineralized Water Storage Tank is sufficient for all
requirements outlined in this calculation.

6.0 Conclusion

The Demineralized Water Storage Tank shall have capacity of 900 m3 with the following dimensions:

Tank diameter = 12.0 m

Tank height = 9.4 m
 Attachment 2
LIST OF HRSG/BOP MECHANICAL INTERFACES (IN PROGRESS) Project no.: 196541
File no.: 58.3406.1204
Terminal Point List Page 5 of 6
PROCESS PARAMETER GE Design parameters

Operating Operating
pressure temper.
(barg) °C Design
Design Flow Design pressure
No. T.P No. Designation Fluid temper. REMARK
Continuous/Max (barg)
°C

Condenser: 13595.9 kg/s, CCW: 547.3 kg/s ; HRSG

min:28,
14399.5 kg/s / 15000 Blowdown: 256.3 kg/s. Max. Flow depends on MC selected
1 TP-BG-CW-001 TERMINAL POINT MCW INLET SEAWATER 2.8 design:31, 5barg / 0.2bara 40.0
kg/s pump's max. flowrate. Pinlet shall be defined by MC based
max:33
on hydraulic gradient calculation for MCW system.

min:35, Total pressure drop across interface point = 0.95bar

14399.5 kg/s / 15000
2 TP-GB-CW-002 TERMINAL POINT MCW OUTLET SEAWATER 1.85 design:38, 5barg / 0.2bara 55.0
kg/s
max:40
min:21,
min:26.5, GT: 29.7 kg/s (Max flow @ coldest Ambient, Lean Gas)
3 TP-BG-FG-001 TERMINAL POINT FG MAIN SUPPLY INLET NATURAL GAS 29.8 kg/s (max) Max:31, 40.0 60.0
max:32.5 Aux. Boiler: 0.1kg/s
Gua:25
min:21,
min:26.5, Aux. Boiler: 341Nm3/hr x 0.724 kg/Nm3 / 3600s = 0.07kg/s
4 TP-GB-FG-002 TERMINAL POINT FG TO AUX BOILER NATURAL GAS 0.1 kg/s Max:31, 40.0 60.0
max:32.5 (round to 0.1kg/s)
Gua:25

* MC to advise what is the max. temperature supply can be

5 TP-MG-AUX-001 TERMINAL POINT AUX STEAM FROM AUX BOILER AUX. STEAM 3 ton/hr 9 - 15.5 350* 44.0 450.0
achieved from Aux. Boiler.

a) Continuous User: UV treatment plant Flowrate =

13.6m3/hr, Pressure = 5barg b) Intermittent User: GT Wash
Water Flowrate : Online washing - 6m3/hr (max. volume per
Water at wash = 1.6m3, maximum no. of on-line washing 1time within
TERMINAL POINT DEMIN. WATER TO UV 13.6m3/hr / 25m3/hr 24hours) ; Pressure = 2.5barg
6 TP-BG-DW-001 DEMIN WATER 5.0 Ambient 6.0 40.0
TREATMENT PLANT & GT WASH m3/hr Temp Offline Washing - 25m3/hr (max. volume per wash = 20m3,
once per month however depend on site condition),
Pressure=2.5barg

Intermittent User, only used during plant shutdown or prior

plant start-up to refill HP once through evaporator.

Demin Water at
TERMINAL POINT DEMIN. WATER TANK TO
7 TP-MG-DW-002 DEMIN WATER 80 kg/s tank's water Ambient 4.0 40.0
CONDENSATE EMERGENCY MAKE UP PUMP
pressure Temp
 LIST OF HRSG/BOP MECHANICAL INTERFACES (IN PROGRESS)
Attachment 3
Project no.: 196541
File no.: 58.3406.1204
Terminal Point List
DOC. No. :
Page 6 of 6
Marubeni / Maxi therm design parameters GE Design parameters DATA:
Design Design Schedule Type of Design Design
Stress Analysis Design Flow Direction of Class of Schedule Coordinates
No. T.P No. Terminal Point Location Designation P&ID DWG NO. Fluid pressur temper. Diameter (Thickness Material connection/ Transition piece by pressur temper. Diameter Material REMARK
(Iso. DWG. NO.) Continuous/Max interface Flange (Thickness) Location
e (barg) °C ) Standard e (barg) °C
X Y Unit 21 Y Unit 22 Z MSL
1 TP-BM-DM--010 At flange nozzle of Aux boiler Demin water to Deaerator of Aux boiler Demin water 8.25 m3/h 0.50 30* 40 40 CS Flange PN25 BV WILL PROVIDE STUD BOLTS, GASKET AT TERMINAL
POINT.
Service water to Aux boiler (for cooling BV WILL PROVIDE STUD BOLTS, GASKET AT TERMINAL
2 This is a new TP At flange nozzle of Aux boiler Service water 0.2 m3/h 2 30* 25 40 CS Flange PN16
blowdow water) POINT.
At flange nozzle of Aux boiler Blowdown water discharge to Chemical Drian
3 This is a new TP Chem WW 0.12 m3/h 0 200* 50 40 CS BW N/A
blowdown tank Sump

4 TP to be updated At flange nozzle of Aux boiler Instrument air to Aux boiler Instrument air 0.5 Nm3/h 7.00 25* 40 40 CS Flange PN16 BV WILL PROVIDE STUD BOLTS, GASKET AT TERMINAL
POINT.