R

PARTS MANUAL
MODEL 2W7
WLX Series Walkie Pallet
24V AC Powered Electric
4,500 lb. Capacity

PARTS
©UniCarriers Americas Corporation
240 N. Prospect Street, Marengo, IL 60152 USA
Tel: +1-815-568-0061 Fax: +1-815-568-0179 PART NUMBER: PM3UC-2W7WL
www.unicarriersamericas.com PRINTING: FEBRUARY 2016
UNICARRIERS AMERICAS CORPORATION

PARTS MANUAL
MODEL 2W7 SERIES
PUB. NO. PM3UC-2W7WL
FEBRUARY 2016 ISSUE
 FIRST EDITION : FEBRUARY 2016

 UNICARRIERS AMERICAS CORPORATION

All Rigths Reserved. No part of this publication may be
reproduced in any form without the prior written permission
of the publisher.
 GENERAL INDEX

INTRODUCTION

A ENGINE MECHANICAL

E BODY ELECTRICAL

F POWER TRAIN

G AXLE & SUSPENSION

H BRAKE

I STEERING

J BODY(FRONT, ROOF & FLOOR)

M MISCELLANEOUS

PART NO. INDEX

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CONTENTS

INTRODUCTION Page

GROUP SYMBOLS AND ABBREVIATIONS ……………………...…..…………………….. E1

MODEL VARIATION (LONG MODEL CODE) BREAKDOWN ……………………...…..…………………….. E2
CLASSIFICATION OF MODEL ……………………...…..…………………….. E3
CHASSIS SERIAL NUMBER ……………………...…..…………………….. E5
TABLE OF CHASSIS NUMBERS ……………………...…..…………………….. E6
SECTION INDEX ……………………...…..…………………….. EN1

TEXT Section No.

MOTOR ……………………...…..…………………….. 290-291

BODY ELECTRICAL ……………………...…..…………………….. 240-270
POWER TRAIN ……………………...…..…………………….. 310-320
AXLE & SUSPENSION ……………………...…..…………………….. 410-420
BRAKE ……………………...…..…………………….. 440
STEERING ……………………...…..…………………….. 480-483
BODY (FRONT, ROOF & FLOOR) ……………………...…..…………………….. 510-630
MISCELLANEOUS ……………………...…..…………………….. 991-992

PART NUMBER INDEX ……………………...…..…………………….. 1-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 INTRODUCTION

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP SYMBOLS AND ABBREVIATIONS
DEFINITION OF GROUP SYSTEMS IN SPECIFICATION COLUMN

OBC ………….. ON BOARD CHARGING

E-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODEL VARIATION (LONG MODEL CODE) BREAKDOWN
W L X T 2W7 G 22 V

DESTINATION
V : NORTH AMERICA - DESIGNED TO MEET UL "E"
E : NORTH AMERICA - DESIGNED TO MEET UL "EE"

BRAND
: UNICARRIERS

LOAD CAPACITY / LOAD CENTER

22 : 4,500 lbs

BODY FRAME
G : LONG 9.1"
S : SHORT 7.9"

BASE MODEL
2W7 : LIGHT DUTY WALKIE

STEERING TYPE
T : TOP MOUNT

MOTOR TYPE
X : AC TRACTION MOTOR 24V

BODY TYPE
L : LIGHT DUTY

MODEL TYPE
W : WALKIE

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2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICATION OF MODEL

CAPACITY
APP NO. MODEL SHORT CODE MODEL TYPE BODY TYPE BODY FRAME DESTINATION
RATING
01 WLXT2W7S22V WLX45S WALKIE LIGHT WALKIE SHORT 22 NORTH AMERICA
02 WLXT2W7S22E WLX45SE WALKIE LIGHT WALKIE SHORT 22 NORTH AMERICA
03 WLXT2W7G22V WLX45G WALKIE LIGHT WALKIE LONG 22 NORTH AMERICA
04 WLXT2W7G22E WLX45GE WALKIE LIGHT WALKIE LONG 22 NORTH AMERICA

E-3

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICATION OF MODEL

E-4

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CHASSIS SERIAL NUMBER

E-5

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLE OF CHASSIS NUMBERS
This table shows the chassis serial number of the first vehicle in each monthly production. The table was compiled to
facilitate finding out when a customer's forklift was produced so as to find the correct part in the catalog. The
production months shown here may be slightly different from the month the forklift was actually produced. This is
because production variables sometimes cause actual serial numbers to vary from the previously decided serial
numbers.

TABLA DE NÚMEROS DE CHASIS

Esta tabla muestra el número de serie del chasis del primer vehículo en cada producción mensual. La tabla se compiló
para facilitar encontrar cuando un cliente de carretilla elevadora se produjo para encontrar la pieza adecuada en el
catálogo. La producción meses se muestra a continuación puede ser ligeramente diferente de el mes en que la
carretilla elevadora se produjo en realidad. Esto es debido a que la producción real variables causan a veces números
de serie para variar de la previamente decidido números de serie.

TABELA DE NÚMEROS DE CHASSI

Esta tabela mostra o número de série do chassi do primeiro veículo em cada produção mensal. A tabela foi elaborada
para facilitar encontrar-se quando um cliente do carro elevador foi produzido, por forma a encontrar a peça correta no
catálogo. A produção meses aqui mostrado pode ser ligeiramente diferente da do mês o carro foi realmente
produzido. Isso é porque a produção variáveis muitas vezes causam os números de série reais variam conforme o
anteriormente decidido os números de série.

TABLE DES NUMÉROS DE CHÂSSIS

Ce tableau indique le numéro de série du châssis du premier véhicule de chaque production mensuelle. Ce tableau a
été établi afin de faciliter la recherche, lorsqu'un client de chariot élévateur a été produite afin de trouver la référence
correcte dans le catalogue. La production des mois présenté ici peut être légèrement différent du mois le chariot
élévateur a été effectivement produit. C'est parce que la production variables parfois cause réelle numéros de série de
varier de l'précédemment décidé numéros de série.

E-6

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLE OF CHASSIS NUMBERS
MONTH / YEAR
CHASSIS 01-'16 02-'16 03-'16 04-'16 05-'16 06-'16 07-'16 08-'16 09-'16 10-'16 11-'16 12-'16
TYPE PLANT
2W7 MARENGO 9300001

MONTH / YEAR
CHASSIS 01-'17 02-'17 03-'17 04-'17 05-'17 06-'17 07-'17 08-'17 09-'17 10-'17 11-'17 12-'17
TYPE PLANT
2W7 MARENGO

MONTH / YEAR
CHASSIS 01-'18 02-'18 03-'18 04-'18 05-'18 06-'18 07-'18 08-'18 09-'18 10-'18 11-'18 12-'18
TYPE PLANT
2W7 MARENGO

MONTH / YEAR
CHASSIS 01-'19 02-'19 03-'19 04-'19 05-'19 06-'19 07-'19 08-'19 09-'19 10-'19 11-'19 12-'19
TYPE PLANT
2W7 MARENGO

MONTH / YEAR
CHASSIS 01-'20 02-'20 03-'20 04-'20 05-'20 06-'20 07-'20 08-'20 09-'20 10-'20 11-'20 12-'20
TYPE PLANT
2W7 MARENGO

E-7

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SECTION INDEX
520 LIFT CYLINDER CHASSIS
(A) MOTOR 530 LIFT LINKAGE
540 FINAL ASSEMBLY
Sec.No. Sec. Name 610 BACKREST BOLT ON
290 DRIVE MOTOR 630 CONVENIENCE TRAY
291 HYDRAULIC PUMP & MOTOR
(M) MISCELLANEOUS
(E) BODY ELECTRICAL
Sec.No. Sec. Name
Sec.No. Sec. Name 991 DECALS
240 LEGEND 992 PAINT
241 ELECTRICAL SCHEMATIC
242 POWER WIRING
243 CONTROL WIRING
244 STEERHEAD WIRING
245 BATTERY
247 BATTERY CHARGER - ON BOARD
250A TRUCK ELECTRONICS
250B TRUCK ELECTRONICS
260 BATTERY GATE AND PACKS
270 CONTROLLER PROGRAMMER

(F) POWER TRAIN

Sec.No. Sec. Name
310 TRANSMISSION ASSEMBLY
320 TRANSMISSION & MOTOR MOUNTING

(G) AXLE & SUSPENSION

Sec.No. Sec. Name
410 DRIVE WHEEL
420 LOAD WHEEL

(H) BRAKE
Sec.No. Sec. Name
440 BRAKE ASSEMBLY

(I) STEERING
Sec.No. Sec. Name
480 STEERING MECHANISM
483 STEER HANDLE ASSEMBLY

(J) BODY(FRONT, ROOF & FLOOR)

Sec.No. Sec. Name
510 HYDRAULIC DIAGRAM
EN1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 ÍNDICE GENERAL

INTRODUCCIÓN

A MOTOR

E CUERPO ELÉCTRICO

F TREN DE FUERZA

G TREN Y SUSPENSIÓN

H FRENO

I LA DIRECCIÓN

J CUERPO (DELANTERO, TECHO Y PISO)

M VARIOS

ÍNDICE DE NÚMEROS DE PIEZA

* ILLSTRATIONS SE MUESTRA EN ÍNDICE GENERAL ÍNDICE DE GRUPO Y SE GENARALIZED DESCRIPCIONES DE TODOS LOS MODELOS Y NO SON PRECISAS EN TODOS LOS DETALLES.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CONTENIDO

INTRODUCCIÓN Página

GRUPO SÍMBOLOS Y ABREVIATURAS ……………………...…..…………………….. S1

MODELO VARIACIÓN (LARGO CÓDIGO DE MODELO) DETALLE ……………………...…..…………………….. S2
MODELO DE CLASIFICACIÓN ……………………...…..…………………….. S3
NUMÉRO DE SÉRIE DU CHÂSSIS ……………………...…..…………………….. S5
TABLA DE NÚMEROS DE CHASIS ……………………...…..…………………….. S6
ÍNDICE SECCIÓN ……………………...…..…………………….. SP1

TEXTO Numero de sección

MOTOR ……………………...…..…………………….. 290-291

CUERPO ELÉCTRICO ……………………...…..…………………….. 240-270
TREN DE FUERZA ……………………...…..…………………….. 310-320
TREN Y SUSPENSIÓN ……………………...…..…………………….. 410-420
FRENO ……………………...…..…………………….. 440
LA DIRECCIÓN ……………………...…..…………………….. 480-483
CUERPO (DELANTERO, TECHO Y PISO) ……………………...…..…………………….. 510-630
VARIOS ……………………...…..…………………….. 991-992

ÍNDICE DE NÚMEROS DE PIEZA ……………………...…..…………………….. 1-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 INTRODUCCIÓN

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GRUPO SÍMBOLOS Y ABREVIATURAS
DEFINICIÓN DE SISTEMAS DE GRUPO EN LA COLUMNA DE ESPECIFICACIÓN

OBC ………….. JUNTA DE CARGA EN

S-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODELO VARIACIÓN (LARGO CÓDIGO DE MODELO) DETALLE
W L X T 2W7 G 22 V

DESTINO
V : AMÉRICA DEL NORTE - DISEÑADO PARA CUMPLIR CON UL "E"
E : AMÉRICA DEL NORTE - DISEÑADO PARA CUMPLIR CON UL "EE"

MARCA
: UNICARRIERS

CAPACIDAD DE CARGA
22 : 4,500 lbs

CUERPO DEL BASTIDOR

G : LARGO 9.1"
S : CORTO 7.9"

MODELO BASE
2W7 : LIGHT DUTY WALKIE

TIPO DE DIRECCIÓN
T : MONTAJE SUPERIOR

TIPO DE MOTOR
X : MOTOR DE TRACCIÓN DE CA 24V

TIPO DE CARROCERÍA
L : LIGHT DUTY

TIPO DE MODELO
W : WALKIE

S-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODELO DE CLASIFICACIÓN

CAPACIDAD
APP NO. MODELO CÓDIGO CORTO TIPO DE MODELO TIPO DE CARROCERÍA CUERPO DEL BASTIDOR DESTINO
NOMINAL
01 WLXT2W7S22V WLX45S WALKIE LIGHT WALKIE CORTO 22 AMÉRICA DEL NORTE
02 WLXT2W7S22E WLX45SE WALKIE LIGHT WALKIE CORTO 22 AMÉRICA DEL NORTE
03 WLXT2W7G22V WLX45G WALKIE LIGHT WALKIE LARGO 22 AMÉRICA DEL NORTE
04 WLXT2W7G22E WLX45GE WALKIE LIGHT WALKIE LARGO 22 AMÉRICA DEL NORTE

S-3

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODELO DE CLASIFICACIÓN

S-4

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NUMÉRO DE SÉRIE DU CHÂSSIS

S-5

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLE OF CHASSIS NUMBERS
This table shows the chassis serial number of the first vehicle in each monthly production. The table was compiled to
facilitate finding out when a customer's forklift was produced so as to find the correct part in the catalog. The
production months shown here may be slightly different from the month the forklift was actually produced. This is
because production variables sometimes cause actual serial numbers to vary from the previously decided serial
numbers.

TABLA DE NÚMEROS DE CHASIS

Esta tabla muestra el número de serie del chasis del primer vehículo en cada producción mensual. La tabla se compiló
para facilitar encontrar cuando un cliente de carretilla elevadora se produjo para encontrar la pieza adecuada en el
catálogo. La producción meses se muestra a continuación puede ser ligeramente diferente de el mes en que la
carretilla elevadora se produjo en realidad. Esto es debido a que la producción real variables causan a veces números
de serie para variar de la previamente decidido números de serie.

TABELA DE NÚMEROS DE CHASSI

Esta tabela mostra o número de série do chassi do primeiro veículo em cada produção mensal. A tabela foi elaborada
para facilitar encontrar-se quando um cliente do carro elevador foi produzido, por forma a encontrar a peça correta no
catálogo. A produção meses aqui mostrado pode ser ligeiramente diferente da do mês o carro foi realmente
produzido. Isso é porque a produção variáveis muitas vezes causam os números de série reais variam conforme o
anteriormente decidido os números de série.

TABLE DES NUMÉROS DE CHÂSSIS

Ce tableau indique le numéro de série du châssis du premier véhicule de chaque production mensuelle. Ce tableau a
été établi afin de faciliter la recherche, lorsqu'un client de chariot élévateur a été produite afin de trouver la référence
correcte dans le catalogue. La production des mois présenté ici peut être légèrement différent du mois le chariot
élévateur a été effectivement produit. C'est parce que la production variables parfois cause réelle numéros de série de
varier de l'précédemment décidé numéros de série.

S-6

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLA DE NÚMEROS DE CHASIS
MES / AÑO
TIPO DE 01-'16 02-'16 03-'16 04-'16 05-'16 06-'16 07-'16 08-'16 09-'16 10-'16 11-'16 12-'16
CHASIS PLANTA
2W7 MARENGO 9300001

MES / AÑO
TIPO DE 01-'17 02-'17 03-'17 04-'17 05-'17 06-'17 07-'17 08-'17 09-'17 10-'17 11-'17 12-'17
CHASIS PLANTA
2W7 MARENGO

MES / AÑO
TIPO DE 01-'18 02-'18 03-'18 04-'18 05-'18 06-'18 07-'18 08-'18 09-'18 10-'18 11-'18 12-'18
CHASIS PLANTA
2W7 MARENGO

MES / AÑO
TIPO DE 01-'19 02-'19 03-'19 04-'19 05-'19 06-'19 07-'19 08-'19 09-'19 10-'19 11-'19 12-'19
CHASIS PLANTA
2W7 MARENGO

MES / AÑO
TIPO DE 01-'20 02-'20 03-'20 04-'20 05-'20 06-'20 07-'20 08-'20 09-'20 10-'20 11-'20 12-'20
CHASIS PLANTA
2W7 MARENGO

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2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 ÍNDICE SECCIÓN
520 CHASIS CILINDRO DE ELEVACIÓN
(A) MOTOR 530 VARILLAJE DE ELEVACIÓN
540 MONTAJE FINAL
Sec.No. Nombre de la sección 610 RESPALDO PERNO EN
290 MOTOR DE ACCIONAMIENTO 630 BANDEJA AUXILIAR
291 BOMBA HIDRÁULICA Y MOTOR
(M) VARIOS
(E) CUERPO ELÉCTRICO
Sec.No. Nombre de la sección
Sec.No. Nombre de la sección 991 LAS ETIQUETAS
240 LEYENDA 992 PINTURA
241 ESQUEMA ELÉCTRICO
242 CABLEADO DE ALIMENTACIÓN
243 CABLEADO DE CONTROL
244 DIRECCIÓN DE CABEZA
245 BATERÍA
247 CARGADOR DE BATERÍA - A BORDO
250A CARRETILLA ELECTRÓNICA
250B CARRETILLA ELECTRÓNICA
260 PUERTA DE BATERÍA Y PAQUETES
270 PROGRAMADOR CONTROLADOR

(F) TREN DE FUERZA

Sec.No. Nombre de la sección
310 CONJUNTO DE LA TRANSMISIÓN
320 LA TRANSMISIÓN Y EL MONTAJE DEL MOTOR

(G) TREN Y SUSPENSIÓN

Sec.No. Nombre de la sección
410 RUEDA DE TRACCIÓN
420 RUEDA DE CARGA

(H) FRENO
Sec.No. Nombre de la sección
440 CONJUNTO DE FRENO

(I) STEERING
Sec.No. Nombre de la sección
480 MECANISMO DE DIRECCIÓN
483 CONJUNTO DE PALANCA DE DIRECCIÓN

(J) CUERPO (DELANTERO, TECHO Y PISO)

Sec.No. Nombre de la sección
510 ESQUEMA HIDRÁULICO
SP1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 ÍNDICE GERAL

INTRODUÇÃO

A MOTOR

E CORPO ELÉTRICO

F TREM DE FORÇA

G TREM E SUSPENSÃO

H FREIO

I DIRECÇÃO ASSISTIDA

J CORPO (FRONTAL, TETO E PISO)

M DIVERSOS

ÍNDICE NÚMERO DE PEÇA

* ILLSTRATIONS MOSTRADA NO ÍNDICE GERAL E ÍNDICE DE GRUPO GENARALIZED SÃO AS DESCRIÇÕES DE TODOS OS MODELOS E NÃO SÃO PRECISAS EM TODOS OS DETALHES.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CONTEÚDO

INTRODUÇÃO Página

GRUPO SÍMBOLOS E ABREVIATURAS ……………………...…..…………………….. P1

MODELO VARIAÇÃO (LONG CÓDIGO DE MODELO) A REPARTIÇÃO ……………………...…..…………………….. P2
CLASSIFICAÇÃO DO MODELO ……………………...…..…………………….. P3
NÚMERO DE SÉRIE DO CHASSI ……………………...…..…………………….. P5
TABELA DE NÚMEROS DE CHASSIS ……………………...…..…………………….. P6
ÍNDICE DA SEÇÃO ……………………...…..…………………….. PO1

TEXTO Número da seção

MOTOR ……………………...…..…………………….. 290-291

CORPO ELÉTRICO ……………………...…..…………………….. 240-270
TREM DE FORÇA ……………………...…..…………………….. 310-320
TREM E SUSPENSÃO ……………………...…..…………………….. 410-420
FREIO ……………………...…..…………………….. 440
DIRECÇÃO ASSISTIDA ……………………...…..…………………….. 480-483
CORPO (FRONTAL, TETO E PISO) ……………………...…..…………………….. 510-630
DIVERSOS ……………………...…..…………………….. 991-992

ÍNDICE NÚMERO DE PEÇA ……………………...…..…………………….. 1-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 INTRODUÇÃO

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GRUPO SÍMBOLOS E ABREVIATURAS
DEFINIÇÃO DE SISTEMAS DE GRUPO NA COLUNA ESPECIFICAÇÃO

OBC ………….. SOBRE O CARREGAMENTO BOARD

P-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODELO VARIAÇÃO (LONG CÓDIGO DE MODELO) A REPARTIÇÃO
W L X T 2W7 G 22 V

DESTINO
V : AMÉRICA DO NORTE - PROJETADO PARA ATENDER UL "E"
E : AMÉRICA DO NORTE - PROJETADO PARA ATENDER UL "EE"

BRAND
: UNICARRIERS

CAPACIDADE NOMINAL DE CARGA

22 : 4,500 lbs

ESTRUTURA CORPORAL
G : LONGO 9.1"
S : CURTO 7.9"

MODELO BÁSICO
2W7 : TRANSPALETEIRA ELÉTRICA

TIPO DE DIREÇÃO
T : TOPO MONTE

TIPO DE MOTOR
X : AC MOTOR DE TRACÇÃO 24V

TIPO DE CARROÇARIA
L : TRANSPALETEIRA ELÉTRICA

MODELO
W : WALKIE

P-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICAÇÃO DO MODELO

CAPACIDADE
APP NO. MODELO CÓDIGO CURTO MODELO TIPO DE CARROÇARIA ESTRUTURA CORPORAL DESTINO
DE CARGA
01 WLXT2W7S22V WLX45S WALKIE TRANSPALETEIRA ELÉTRICA CURTO 22 AMÉRICA DO NORTE
02 WLXT2W7S22E WLX45SE WALKIE TRANSPALETEIRA ELÉTRICA CURTO 22 AMÉRICA DO NORTE
03 WLXT2W7G22V WLX45G WALKIE TRANSPALETEIRA ELÉTRICA LONGO 22 AMÉRICA DO NORTE
04 WLXT2W7G22E WLX45GE WALKIE TRANSPALETEIRA ELÉTRICA LONGO 22 AMÉRICA DO NORTE

P-3

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICAÇÃO DO MODELO

P-4

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NÚMERO DE SÉRIE DO CHASSI

P-5

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLE OF CHASSIS NUMBERS
This table shows the chassis serial number of the first vehicle in each monthly production. The table was compiled to
facilitate finding out when a customer's forklift was produced so as to find the correct part in the catalog. The
production months shown here may be slightly different from the month the forklift was actually produced. This is
because production variables sometimes cause actual serial numbers to vary from the previously decided serial
numbers.

TABLA DE NÚMEROS DE CHASIS

Esta tabla muestra el número de serie del chasis del primer vehículo en cada producción mensual. La tabla se compiló
para facilitar encontrar cuando un cliente de carretilla elevadora se produjo para encontrar la pieza adecuada en el
catálogo. La producción meses se muestra a continuación puede ser ligeramente diferente de el mes en que la
carretilla elevadora se produjo en realidad. Esto es debido a que la producción real variables causan a veces números
de serie para variar de la previamente decidido números de serie.

TABELA DE NÚMEROS DE CHASSI

Esta tabela mostra o número de série do chassi do primeiro veículo em cada produção mensal. A tabela foi elaborada
para facilitar encontrar-se quando um cliente do carro elevador foi produzido, por forma a encontrar a peça correta no
catálogo. A produção meses aqui mostrado pode ser ligeiramente diferente da do mês o carro foi realmente
produzido. Isso é porque a produção variáveis muitas vezes causam os números de série reais variam conforme o
anteriormente decidido os números de série.

TABLE DES NUMÉROS DE CHÂSSIS

Ce tableau indique le numéro de série du châssis du premier véhicule de chaque production mensuelle. Ce tableau a
été établi afin de faciliter la recherche, lorsqu'un client de chariot élévateur a été produite afin de trouver la référence
correcte dans le catalogue. La production des mois présenté ici peut être légèrement différent du mois le chariot
élévateur a été effectivement produit. C'est parce que la production variables parfois cause réelle numéros de série de
varier de l'précédemment décidé numéros de série.

P-6

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABELA DE NÚMEROS DE CHASSIS
MÊS / ANO
TIPO DE 01-'16 02-'16 03-'16 04-'16 05-'16 06-'16 07-'16 08-'16 09-'16 10-'16 11-'16 12-'16
CHASSIS FÁBRICA
2W7 MARENGO 9300001

MÊS / ANO
TIPO DE 01-'17 02-'17 03-'17 04-'17 05-'17 06-'17 07-'17 08-'17 09-'17 10-'17 11-'17 12-'17
CHASSIS FÁBRICA
2W7 MARENGO

MÊS / ANO
TIPO DE 01-'18 02-'18 03-'18 04-'18 05-'18 06-'18 07-'18 08-'18 09-'18 10-'18 11-'18 12-'18
CHASSIS FÁBRICA
2W7 MARENGO

MÊS / ANO
TIPO DE 01-'19 02-'19 03-'19 04-'19 05-'19 06-'19 07-'19 08-'19 09-'19 10-'19 11-'19 12-'19
CHASSIS FÁBRICA
2W7 MARENGO

MÊS / ANO
TIPO DE 01-'20 02-'20 03-'20 04-'20 05-'20 06-'20 07-'20 08-'20 09-'20 10-'20 11-'20 12-'20
CHASSIS FÁBRICA
2W7 MARENGO

P-7

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 ÍNDICE DA SEÇÃO
520 CILINDRO DE ELEVAÇÃO CHASSIS
(A) MOTOR 530 ARTICULAÇÃO ELEVAÇÃO
540 MONTAGEM FINAL
Sec.No. Nome da seçã 610 ENCOSTO PARAFUSO NO
290 MOTOR DE ACCIONAMENTO 630 TABULEIRO
291 MOTOR E BOMBA HIDRÁULICA
(M) DIV
(E) ELÉTRICA CORPORAL
Sec.No. Nome da seçã
Sec.No. Nome da seçã 991 OS ADESIVOS
240 LEGENDA 992 PINTURA
241 ESQUEMA ELÉTRICO
242 FIAÇÃO ELÉTRICA
243 FIAÇÃO DE CONTROLE
244 DIREÇÃO ELÉTRICO CABEÇA
245 BATERIA
247 CARREGADOR DE BATERIA - A BORDO
250A MÁQUINA ELECTRÓNICA
250B MÁQUINA ELECTRÓNICA
260 BATERIA PORTA E EMBALAGENS
270 PROGRAMADOR CONTROLADOR

(F) TREM DE FORÇA

Sec.No. Nome da seçã
310 CONJUNTO DE TRANSMISSÃO
320 MONTAGEM DO MOTOR E TRANSMISSÃO

(G) SUSPENSÃO E EIXO

Sec.No. Nome da seçã
410 RODA DE TRAÇÃO
420 RODA DE CARGA

(H) FREIO
Sec.No. Nome da seçã
440 CONJUNTO DE FREIO

(I) DIREÇÃO
Sec.No. Nome da seçã
480 MECANISMO DE DIREÇÃO
483 CONJUNTO ALÇA DIREÇÃO

(J) CORPO (FRONTAL, TETO E PISO)

Sec.No. Nome da seçã
510 ESQUEMA DO SISTEMA HIDRÁULICO
PO1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 INDEX GÉNÉRAL

INTRODUCTION

A MOTEUR

E CORPS ÉLECTRIQUES

F TRAIN MOTOPROPULSEUR

G TRAIN ET SUSPENSION

H FREIN

I DIRECTION

J CORPS (AVANT, LE TOIT ET LE PLANCHER)

M DIVERS

INDEX DES NUMÉROS DE RÉFÉRENCE

* ILLSTRATIONS ILLUSTRÉ DANS INDEX GÉNÉRAL ET INDEX DE GROUPE SONT GENARALIZED DESCRIPTIONS POUR TOUS LES MODÈLES ET NE SONT PAS PRÉCIS DANS TOUS LES DÉTAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CONTENU

INTRODUCTION Page

GROUPE SYMBOLES ET ABRÉVIATIONS ……………………...…..…………………….. F1

MODÈLE VARIATION (LONG CODE DE MODÈLE) VENTILATION ……………………...…..…………………….. F2
CLASSIFICATION DE MODÈLE ……………………...…..…………………….. F3
NUMÉRO DE SÉRIE DU CHÂSSIS ……………………...…..…………………….. F5
TABLEAU DES NUMÉROS DE CHÂSSIS ……………………...…..…………………….. F6
INDEX DE SECTION ……………………...…..…………………….. FR1

TEXTE Numéro de l'article

MOTEUR ……………………...…..…………………….. 290-291

CORPS ÉLECTRIQUES ……………………...…..…………………….. 240-270
TRAIN MOTOPROPULSEUR ……………………...…..…………………….. 310-320
TRAIN ET SUSPENSION ……………………...…..…………………….. 410-420
FREIN ……………………...…..…………………….. 440
DIRECTION ……………………...…..…………………….. 480-483
CORPS (AVANT, LE TOIT ET LE PLANCHER) ……………………...…..…………………….. 510-630
DIVERS ……………………...…..…………………….. 991-992

INDEX DES NUMÉROS DE RÉFÉRENCE ……………………...…..…………………….. 1-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 INTRODUCTION

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUPE SYMBOLES ET ABRÉVIATIONS
DÉFINITION DES SYSTÈMES DE GROUPE DANS LA COLONNE CARACTÉRISTIQUES

OBC ………….. A BORD DE CHARGE

F-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 MODÈLE VARIATION (LONG CODE DE MODÈLE) VENTILATION
W L X T 2W7 G 22 V

DESTINATION
V : AMÉRIQUE DU NORD - CONÇU POUR SATISFAIRE À LA NORME UL "E"
E : AMÉRIQUE DU NORD - CONÇU POUR SATISFAIRE À LA NORME UL "EE"

MARQUE
: UNICARRIERS

CAPACITÉ DE CHARGE NOMINALE

22 : 4,500 lbs

CHÂSSIS DU CORPS
G : LONG 9.1"
S : COURT 7.9"

MODÈLE DE BASE
2W7 : TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES

TYPE À VOLANT DE DIRECTION

T : MONTAGE SUPÉRIEUR

TYPE DE MOTEUR
X : MOTEUR DE TRACTION AC 24V

TYPE DE CORPS
L : TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES

TYPE DE MODÈLE
W : WALKIE

F-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICATION DE MODÈLE

CAPACITÉ
APP NO. MODÈLE CODE DE FONCTION TYPE DE MODÈLE TYPE DE CORPS CHÂSSIS DU CORPS DESTINATION
NOMINALE
01 WLXT2W7S22V WLX45S WALKIE TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES COURT 22 AMÉRIQUE DU NORD
02 WLXT2W7S22E WLX45SE WALKIE TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES COURT 22 AMÉRIQUE DU NORD
03 WLXT2W7G22V WLX45G WALKIE TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES LONG 22 AMÉRIQUE DU NORD
04 WLXT2W7G22E WLX45GE WALKIE TRANSPALETTES À CONDUCTEUR ACCOMPAGNANT POUR USAGES LÉGÈRES LONG 22 AMÉRIQUE DU NORD

F-3

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 CLASSIFICATION DE MODÈLE

F-4

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NUMÉRO DE SÉRIE DU CHÂSSIS

F-5

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLE OF CHASSIS NUMBERS
This table shows the chassis serial number of the first vehicle in each monthly production. The table was compiled to
facilitate finding out when a customer's forklift was produced so as to find the correct part in the catalog. The
production months shown here may be slightly different from the month the forklift was actually produced. This is
because production variables sometimes cause actual serial numbers to vary from the previously decided serial
numbers.

TABLA DE NÚMEROS DE CHASIS

Esta tabla muestra el número de serie del chasis del primer vehículo en cada producción mensual. La tabla se compiló
para facilitar encontrar cuando un cliente de carretilla elevadora se produjo para encontrar la pieza adecuada en el
catálogo. La producción meses se muestra a continuación puede ser ligeramente diferente de el mes en que la
carretilla elevadora se produjo en realidad. Esto es debido a que la producción real variables causan a veces números
de serie para variar de la previamente decidido números de serie.

TABELA DE NÚMEROS DE CHASSI

Esta tabela mostra o número de série do chassi do primeiro veículo em cada produção mensal. A tabela foi elaborada
para facilitar encontrar-se quando um cliente do carro elevador foi produzido, por forma a encontrar a peça correta no
catálogo. A produção meses aqui mostrado pode ser ligeiramente diferente da do mês o carro foi realmente
produzido. Isso é porque a produção variáveis muitas vezes causam os números de série reais variam conforme o
anteriormente decidido os números de série.

TABLE DES NUMÉROS DE CHÂSSIS

Ce tableau indique le numéro de série du châssis du premier véhicule de chaque production mensuelle. Ce tableau a
été établi afin de faciliter la recherche, lorsqu'un client de chariot élévateur a été produite afin de trouver la référence
correcte dans le catalogue. La production des mois présenté ici peut être légèrement différent du mois le chariot
élévateur a été effectivement produit. C'est parce que la production variables parfois cause réelle numéros de série de
varier de l'précédemment décidé numéros de série.

F-6

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 TABLEAU DES NUMÉROS DE CHÂSSIS
MOIS / ANNÉE
TYPE DE 01-'16 02-'16 03-'16 04-'16 05-'16 06-'16 07-'16 08-'16 09-'16 10-'16 11-'16 12-'16
CHÂSSIS USINE
2W7 MARENGO 9300001

MOIS / ANNÉE
TYPE DE 01-'17 02-'17 03-'17 04-'17 05-'17 06-'17 07-'17 08-'17 09-'17 10-'17 11-'17 12-'17
CHÂSSIS USINE
2W7 MARENGO

MOIS / ANNÉE
TYPE DE 01-'18 02-'18 03-'18 04-'18 05-'18 06-'18 07-'18 08-'18 09-'18 10-'18 11-'18 12-'18
CHÂSSIS USINE
2W7 MARENGO

MOIS / ANNÉE
TYPE DE 01-'19 02-'19 03-'19 04-'19 05-'19 06-'19 07-'19 08-'19 09-'19 10-'19 11-'19 12-'19
CHÂSSIS USINE
2W7 MARENGO

MOIS / ANNÉE
TYPE DE 01-'20 02-'20 03-'20 04-'20 05-'20 06-'20 07-'20 08-'20 09-'20 10-'20 11-'20 12-'20
CHÂSSIS USINE
2W7 MARENGO

F-7

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SECTION INDEX
520 VÉRIN DE RELEVAGE CHÂSSIS
(A) MOTEUR 530 TRINGLERIE DE LEVAGE
540 ASSEMBLAGE FINAL
Sec.No. Section Nom 610 ARRIÈRE RESTE BOULONNER
290 MOTEUR D'ENTRAÎNEMENT 630 IROIR DE COMMODITÉ
291 MOTEUR ET POMPE HYDRAULIQUE
(M) DIVERS
(E) CORPS ÉLECTRIQUES
Sec.No. Section Nom
Sec.No. Section Nom 991 AUTOCOLLANTS
240 LÉGENDE 992 PEINTURE
241 SCHÉMA ÉLECTRIQUE
242 CÂBLAGE D'ALIMENTATION
243 CONTRÔLE CÂBLAGE
244 STEER CÂBLAGE DE LA CULASSE
245 BATTERIE
247 CHARGEUR DE BATTERIE - À BORD
250A SYSTÈME ÉLECTRONIQUE DU CHARIOT
250B SYSTÈME ÉLECTRONIQUE DU CHARIOT
260 LA PORTE DE LA BATTERIE ET PACKS
270 CONTRÔLEUR PROGRAMMEUR

(F) TRAIN MOTOPROPULSEUR

Sec.No. Section Nom
310 ENSEMBLE DE TRANSMISSION
320 TRANSMISSION ET MONTAGE DU MOTEUR

(G) TRAIN ET SUSPENSION

Sec.No. Section Nom
410 ROUE D'ENTRAÎNEMENT
420 ROUE PORTEUSE

(H) FREIN
Sec.No. Section Nom
440 ENSEMBLE DE FREIN

(I) DIRECTION
Sec.No. Section Nom
480 MÉCANISME DE DIRECTION
483 STEER ENSEMBLE DE POIGNÉE

(J) CORPS (AVANT, LE TOIT ET LE PLANCHER)

Sec.No. Section Nom
510 SCHÉMA HYDRAULIQUE
FR1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
MOTOR
SEC.NO. SECTION NAME
290 DRIVE MOTOR
291 HYDRAULIC PUMP & MOTOR
A

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 290
DRIVE MOTOR
MOTOR DE ACCIONAMIENTO

MOTOR DE ACCIONAMENTO

MOTEUR D'ENTRAÎNEMENT

290-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 290
WWWW
DRIVE MOTOR L L L L
XXXX
MOTOR DE ACCIONAMIENTO T T T T
| | | |
MOTOR DE ACCIONAMENTO SGSG
2 2 2 2
MOTEUR D'ENTRAÎNEMENT 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 29010-SW000 MOTOR-DRIVE NOT SERVICEABLE 01 0216-
02 1 29010-SW001 NOT SERVICEABLE 01 0216-
2 01 2 29060-SW000 ENCODER 01 0216-

290-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 291
HYDRAULIC PUMP & MOTOR
BOMBA HIDRÁULICA Y MOTOR

BOMBA HIDRÁULICA & MOTOR

POMPE HYDRAULIQUE & MOTEUR

291-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 291
WWWW
HYDRAULIC PUMP & MOTOR L L L L
XXXX
BOMBA HIDRÁULICA Y MOTOR T T T T
| | | |
BOMBA HIDRÁULICA & MOTOR SGSG
2 2 2 2
POMPE HYDRAULIQUE & MOTEUR 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 29110-SW001 HYDRAULIC PUMP & MOTOR ASSEMBLY NOT SERVICEABLE 01 0216-
2 01 1 69110-FS001 CARTRIDGE 01 0216-
3 01 1 60361-FS001 COIL 01 0216-
4 01 1 69129-SW000 RELIEF VALVE 01 0216-
5 01 1 69582-FS001 BREATHER/FILLER 01 0216-

291-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
BODY ELECTRICAL
SEC.NO. SECTION NAME
240 LEGEND
241 ELECTRICAL SCHEMATIC
242 POWER WIRING
243 CONTROL WIRING
244 STEERHEAD WIRING
245 BATTERY
247 BATTERY CHARGER - ON BOARD
250A TRUCK ELECTRONICS
250B TRUCK ELECTRONICS
260 BATTERY GATE AND PACKS
270 CONTROLLER PROGRAMMER

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 240
LEGEND
LEYENDA

LEGENDA

LÉGENDE

242-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 241
ELECTRICAL SCHEMATIC
ESQUEMA ELÉCTRICO

ESQUEMA ELÉTRICO

SCHÉMA DE CÂBLAGE ÉLECTRIQUE

242-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 242
POWER WIRING
CABLEADO DE ALIMENTACIÓN

FIAÇÃO ELÉTRICA

CÂBLAGE D'ALIMENTATION

242-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 242
WWWW
POWER WIRING L L L L
XXXX
CABLEADO DE ALIMENTACIÓN T T T T
| | | |
FIAÇÃO ELÉTRICA SGSG
2 2 2 2
CÂBLAGE D'ALIMENTATION 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 29710-SW000 CABLE ASSEMBLY-BATTERY PLUG SB175 RED 01 0216-
02 1 29710-SW001 SB175 GREY 01 0216-
03 1 24210-SW001 CABLE TIE-PUSH MOUNT NOT SHOWN 03 0216-
04 1 24210-89944 CLIP NOT SHOWN 01 0216-
05 1 24216-FS401 TIE-CABLE NOT SHOWN 01 0216-
2 01 1 29728-SW001 CABLE-CONTROLLER TO MOTOR V 01 0216-
3 01 1 29728-SW000 CABLE-CONTROLLER TO MOTOR U 01 0216-
4 01 1 29728-SW002 CABLE-CONTROLLER TO MOTOR W 01 0216-
5 01 1 29728-SW003 CABLE-CONT +B PUMP MOTOR 01 0216-
6 01 1 29728-SW004 CABLE-CONT -P PUMP MOTOR 01 0216-
7 01 1 29728-SW005 CABLE-CONT +B CONTACTOR 01 0216-
8 01 1 29712-SW000 CABLE-CHARGER POWER SUPPLY F/OBC 01 0216-
9 01 1 29605-SW000 CHARGER-30 AMP F/OBC 01 0216-
99 01 1 24216-FS401 CHARGER-30 AMP NOT SHOWN USE W/POWER & TRACTION CABLES 01 0216-

242-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 243
CONTROL WIRING
CABLEADO DE CONTROL

FIAÇÃO DE CONTROLE

CONTRÔLE CÂBLAGE

243-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 243
WWWW
CONTROL WIRING L L L L
XXXX
CABLEADO DE CONTROL T T T T
| | | |
FIAÇÃO DE CONTROLE SGSG
2 2 2 2
CONTRÔLE CÂBLAGE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
C
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
V Y DATE NF PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 01 1 24014-SW000 HARNESS-CHASSIS 01 0216-

2 01 2 NSS CONNECTOR-PA INCLUDED W/ITEM #1 01 0216-
3 01 1 NSS FUSE 10A INCLUDED W/ITEM #1 01 0216-
4 01 1 NSS FUSE 4A INCLUDED W/ITEM #1 01 0216-
5 01 1 NSS FUSE 10A INCLUDED W/ITEM #1 01 0216-
6 01 1 NSS FUSE 4A INCLUDED W/ITEM #1 01 0216-
7 01 2 NSS CONNECTOR-J8 INCLUDED W/ITEM #1 01 0216-
8 01 2 NSS CONNECTOR-P10 INCLUDED W/ITEM #1 01 0216-
9 01 2 NSS CONNECTOR-P4 INCLUDED W/ITEM #1 01 0216-
10 01 2 NSS CONNECTOR-J11 INCLUDED W/ITEM #1 01 0216-
11 01 2 NSS CONNECTOR-J5 INCLUDED W/ITEM #1 01 0216-
12 01 2 NSS CONNECTOR-J3 INCLUDED W/ITEM #1 01 0216-
13 01 2 NSS CONNECTOR-P9 INCLUDED W/ITEM #1 01 0216-
14 01 2 NSS CONNECTOR-P7 INCLUDED W/ITEM #1 01 0216-
15 01 2 NSS CONNECTOR-P6 INCLUDED W/ITEM #1 01 0216-
16 01 2 NSS CONNECTOR-P2 INCLUDED W/ITEM #1 01 0216-
17 01 1 24014-SW006 HARNESS-JUMPER 01 0216-
02 1 24216-FS401 TIE-CABLE NOT SHOWN 05 0216-
18 01 2 NSS CONNECTOR-D3 INCLUDED W/ITEM #17 01 0216-
19 01 2 NSS CONNECTOR-J6A INCLUDED W/ITEM #17 01 0216-
20 01 2 NSS CONNECTOR-P6A INCLUDED W/ITEM #17 01 0216-
21 01 1 24014-SW005 CONNECTOR-JUMPER P8A 01 0216-
22 01 2 NSS CONNECTOR-F5 INCLUDED W/ITEM #17 01 0216-
23 01 2 NSS CONNECTOR-F6 INCLUDED W/ITEM #17 01 0216-
24 01 2 NSS CONNECTOR-F7 INCLUDED W/ITEM #17 01 0216-
99 01 1 99240-FS002 COMPOUND-ELECT INSUR AR 0216-

243-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 244
STEERHEAD WIRING
DIRECCIÓN DE CABEZA

DIREÇÃO ELÉTRICO CABEÇA

STEER CÂBLAGE DE LA CULASSE

244-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 244
WWWW
STEERHEAD WIRING L L L L
XXXX
DIRECCIÓN DE CABEZA T T T T
| | | |
DIREÇÃO ELÉTRICO CABEÇA SGSG
2 2 2 2
STEER CÂBLAGE DE LA CULASSE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 24014-SW002 HARNESS-TILLER ARM 01 0216-
02 1 24216-FS401 TIE-CABLE NOT SHOWN 02 0216-
2 01 2 NSS CONNECTOR-PB INCLUDED W/ITEM #1 01 0216-
3 01 2 NSS CONNECTOR-P5 INCLUDED W/ITEM #1 01 0216-
4 01 1 48750-SW000 SWITCH-NO INDUCTIVE PROX 01 0216-
5 01 2 NSS CONNECTOR-P3 INCLUDED W/ITEM #4 01 0216-

244-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 245
BATTERY
BATERÍA

BATERIA

BATTERIE

245-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 245
WWWW
BATTERY L L L L
XXXX
BATERÍA T T T T
| | | |
BATERIA SGSG
2 2 2 2
BATTERIE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 24410-SW011 WET CELL BATTERY 04 0116-
02 1 24410-SW000 MAINTENANCE FREE BATTERY 04 0116-
2 01 1 29711-SW000 CABLE ASSEMBLY - BATTERY 01 0116-
3 01 1 29711-SW001 CABLE ASSEMBLY - POS TO NEG BATTERY 02 0116-
4 01 1 29711-SW002 CABLE ASSEMBLY - POS TO NEG BATTERY F/WET CELL 01 0116-
02 1 29711-SW001 F/MAINTENANCE FREE 01 0116-

245-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 247
BATTERY CHARGER - ON BOARD
CARGADOR DE BATERÍA DE A BORDO

CARREGADOR DA BATERIA DE BORDO

CHARGEUR DE BATTERIE - À BORD

247-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 247
WWWW
BATTERY CHARGER - ON BOARD L L L L
XXXX
CARGADOR DE BATERÍA DE A BORDO T T T T
| | | |
CARREGADOR DA BATERIA DE BORDO SGSG
2 2 2 2
CHARGEUR DE BATTERIE - À BORD 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 01400-50004 NUT-HEX M4-0.7 7N 02 0216-
2 01 19303-FV80A LED INDICATOR 8MM GREEN 01 0216-
3 01 24065-SW000 RECEPTACLE 01 0216-
4 01 24066-SW000 BEZEL-RECEPTACLE 01 0216-
5 01 24066-SW001 PL-RECEPTACLE BACK 01 0216-
6 01 29263-FS001 WASHER-M4 EXT TOOTH LOCK 02 0216-
7 01 29605-SW000 CHARGER-30 AMP 01 0216-
8 01 29712-SW000 CABLE-CHARGER POWER SUPPLY 01 0216-
9 01 29712-SW001 CABLE-CHARGER GROUND 01 0216-
10 01 48448-FS004 SCREW-SHCS M8-1.25 X 20 04 0216-
11 01 69949-FS000 SCREW-SPL M6-1 X 12 TAPTITE 01 0216-

247-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 250A
TRUCK ELECTRONICS
CARRETILLA ELECTRÓNICA

MÁQUINA ELECTRÓNICA

SYSTÈME ÉLECTRONIQUE DU CHARIOT

250A-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 250A
WWWW
TRUCK ELECTRONICS L L L L
XXXX
CARRETILLA ELECTRÓNICA T T T T
| | | |
MÁQUINA ELECTRÓNICA SGSG
2 2 2 2
SYSTÈME ÉLECTRONIQUE DU CHARIOT 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 25650-8G600 ALARM-BACK-UP 24V 01 0216-
2 01 1 24210-SW000 CLIP 02 0216-
3 01 1 25620-FS001 HORN-ELECTRIC 01 0216-
4 01 1 02002-00006 WASHER-FLAT M6 02 0216-
5 01 1 08120-8251F SCREW-HHM M8-1.25 X 25 03 0216-
6 01 1 24012-SW011 BRACKET-HORN MOUNTING 01 0216-
7 01 1 29173-FS015 SCREW-BHSC M6-1.0 X 16 02 0216-
8 01 1 59662-FS002 NUT-HH M6 X 1.0 LOCK 04 0216-
9 01 1 29710-SW000 CONNECTOR ASSY-BATTERY SB175 RED 01 0216-
02 1 29710-SW001 SB175 GREY 01 0216-
10 01 1 01103-06035 SCREW-HHM M6-1.0 X 35 02 0216-
11 01 1 02010-00006 WASHER-LOCK SPLIT M6 06 0216-
12 01 1 26027-SW000 EDGING-ROLL FORM GROMMET 01 0216-
13 01 1 29709-SW000 HOUSING-BATTERY DISCONNECT 01 0216-
14 01 1 48447-FS005 SCREW-HSHC M6-1.0 X 30 02 0216-
15 01 1 02002-00008 WASHER-FLAT M8 02 0216-
16 01 1 24012-SW000 BRACKET-ELEC COMP MOUNTING 01 0216-
17 01 1 29251-FS003 SCREW-PHM M4-0.7 X 6 02 0216-
18 01 1 29310-SW000 CONTROLLER 01 0216-
02 1 8789-014 HEAT SINK-SILICONE APPLY TO CONTROLLER AR 0216-
19 01 1 29350-SW000 CONTACTOR-LINE 01 0216-
20 01 1 48128-FS025 SCREW-HHC M8-1.25 X 20 02 0216-
21 01 1 48448-FS011 SCREW-SHCS M6-1.0 X 25 04 0216-
22 01 1 29353-SW001 ISOLATOR-CONTACTOR TERM 02 0216-
23 01 1 29353-SW000 ISOLATOR-CONTACTOR UPPER 01 0216-
24 01 1 29352-SW000 COVER WELDMENT-CONTACTOR 01 0216-
26 01 1 01651-00033 GROMMET-RUBBER 01 0216-

250A-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 250B
TRUCK ELECTRONICS
CARRETILLA ELECTRÓNICA

MÁQUINA ELECTRÓNICA

SYSTÈME ÉLECTRONIQUE DU CHARIOT

250B-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 250B
WWWW
TRUCK ELECTRONICS L L L L
XXXX
CARRETILLA ELECTRÓNICA T T T T
| | | |
MÁQUINA ELECTRÓNICA SGSG
2 2 2 2
SYSTÈME ÉLECTRONIQUE DU CHARIOT 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 02002-00006 WASHER-FLAT M6 F/ELECTRIC BRAKE RELEASE 02 0216-
2 01 1 02010-00006 WASHER-LOCK SPLIT M6 F/ELECTRIC BRAKE RELEASE 02 0216-
3 01 1 19303-SW000 LED INDICATOR-8MM YELLOW F/ELECTRIC BRAKE RELEASE 01 0216-
4 01 1 24012-SW004 BRACKET-BRAKE RELEASE SWITCH F/ELECTRIC BRAKE RELEASE 01 0216-
5 01 1 48447-FS001 SCREW-HSHC M6-1.0 X 20 F/ELECTRIC BRAKE RELEASE 02 0216-
6 01 1 65501-6G454 RIVNUT-M6 X 1.0 F/ELECTRIC BRAKE RELEASE 02 0216-

250B-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 260
BATTERY GATE AND PACKS
PUERTA DE LA BATERÍA

TAMPA DA BATERIA

LA PORTE DE LA BATTERIE

260-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 260
WWWW
BATTERY GATE AND PACKS L L L L
XXXX
PUERTA DE LA BATERÍA T T T T
| | | |
TAMPA DA BATERIA SGSG
2 2 2 2
LA PORTE DE LA BATTERIE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
C
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
V Y DATE NF PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 01 1 29504-SW000 GATE-7.8" BATTERY 02 0216-

02 1 29504-SW001 GATE-9.1" BATTERY 02 0216-
2 01 1 02002-00010 WASHER-FLAT M10 F/BATTERY PACK 01 0216-
3 01 1 02010-00010 WASHER-LOCK SPLIT M10 F/BATTERY PACK 01 0216-
4 01 1 24427-SW000 PACK ASSY-BATTERY F/WET CELL SWING OUT 01 0216-
02 1 24427-SW002 F/WET CELL SWING OUT 01 0216-
03 2 24429-SW001 TUBE WELDMENT-BATTERY SPRT F/WET CELL SWING OUT 01 0216-
04 1 24400-SW001 PACK WELDMENT-BATTERY F/MAINT FREE FIXED 01 0216-
5 01 1 48128-FS029 SCREW-HHC M10-1.5 X 75 F/WET CELL SWING OUT 01 0216-
02 1 48128-FS030 SCREW-HHC M10-1.50 X 140 F/MAINT FREE FIXED 01 0216-
6 01 1 24251-FS400 GROMMET F/BATTERY PACK 02 0216-
7 01 1 50610-GP20A RIVET F/BATTERY PACK W/BINDER CLIP 02 0216-
02 1 50610-SW000 RIVET-SOFT PEEL STYLE 1/8 F/BATTERY PACK W/BINDER CLIP 10 0216-
8 01 1 65810-FW80A CLIP-PAPER RETAINER F/BATTERY PACK W/BINDER CLIP 01 0216-
9 01 1 24440-SW000 WELDMENT-BATTERY PACK COVER F/BATTERY PACK 01 0216-
02 1 24440-SW001 COVER WELDMENT-BATTERY PACK F/BATTERY PACK 01 0216-
10 01 1 65285-SW002 KNOB-KNURLED RIM F/BATTERY PACK 01 0216-
11 01 1 65821-GP00A LOCK-SEALED CAM F/BATTERY PACK 01 0216-
12 01 1 65821-GP01A PL-LOCK CAM F/BATTERY PACK 01 0216-
13 01 1 24444-SW000 PROTECT SHEET-EE BATTERY F/BATTERY PACK 02 0216-
14 01 1 08120-8251F SCREW-HHM M8-1.25 X 25 W/LK & PW F/MAINT FREE FIXED 01 0216-
16 01 1 65380-SW000 SEAL-BATTERY PACK 35MM F/MAINT FREE FIXED 01 0216-
17 01 1 01222-08020 SCREW-HHM M8-1.25 X 20 W/SPRW F/MAINT FREE FIXED 01 0216-
18 01 1 01400-50008 NUT-HEX M8-1.25 7N F/MAINT FREE FIXED 01 0216-
19 01 1 24330-SW002 BRACKET-EE MAIN FREE LOCK F/MAINT FREE FIXED 01 0216-
20 01 1 96901-SW010 LABEL-BATTERY PACK F/WET CELL SWING OUT 01 0216-
02 1 96901-SW015 F/MAINT FREE FIXED 01 0216-
03 1 96901-SW012 F/WET CELL SWING OUT 01 0216-
04 1 96901-SW017 F/MAINT FREE FIXED 01 0216-
21 01 2 24428-SW001 TRAY WELDMENT-BATTERY PACK F/LH WET CELL SWING OUT 01 0216-
22 01 2 24428-SW002 F/RH WET CELL SWING OUT 01 0216-
23 01 2 65830-SW001 BLOCK-HING TOP MOUNTING F/WET CELL SWING OUT 01 0216-
24 01 2 48128-FS020 SCREW-HHC M6-1.0 X 20 F/WET CELL SWING OUT 02 0216-
02 2 48128-FS017 SCREW-HHC M6-1.0 X 25 F/WET CELL SWING OUT 02 0216-
25 01 2 02010-00006 WASHER-LOCK SPLIT M6 F/WET CELL SWING OUT 02 0216-
26 01 2 46123-SW001-WHT LATCH-BATTERY SLIDE F/WET CELL SWING OUT 01 0216-
27 01 2 48128-FS031 SCREW-HHC M8-1.25 X 45 F/WET CELL SWING OUT 01 0216-
260-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 260
WWWW
BATTERY GATE AND PACKS L L L L
XXXX
PUERTA DE LA BATERÍA T T T T
| | | |
TAMPA DA BATERIA SGSG
2 2 2 2
LA PORTE DE LA BATTERIE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
28 01 2 02010-00008 WASHER-LOCK SPLIT M8 F/WET CELL SWING OUT 01 0216-
29 01 2 08915-FW86A WSHER-FLAT M8 F/WET CELL SWING OUT 01 0216-
30 01 2 46123-SW002 SPRING-LOCK COMPRESS F/WET CELL SWING OUT 01 0216-
31 01 2 24430-SW004 BRACKET-EE SWING OUT BATTERY LOCK F/WET CELL SWING OUT 01 0216-
32 01 2 24251-FS400 GROMMET F/WET CELL SWING OUT 02 0216-
33 01 2 48882-SW000 BUMPER-RUBBER PUSH-IN F/WET CELL SWING OUT 20 0216-

260-3

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 270
CONTROLLER PROGRAMMER
PROGRAMADOR CONTROLADOR

PROGRAMADOR CONTROLADOR

CONTRÔLEUR PROGRAMMEUR

270-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 270
WWWW
CONTROLLER PROGRAMMER L L L L
XXXX
PROGRAMADOR CONTROLADOR T T T T
| | | |
PROGRAMADOR CONTROLADOR SGSG
2 2 2 2
CONTRÔLEUR PROGRAMMEUR 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 24014-SW022 TEST CABLE-TRUCK TO COMPUTER 01 0216-
2 01 1 NA USB-CAN COMMUNICATION ADAPTER PURCHASE LOCALLY 01 0216-

270-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
POWER TRAIN
SEC.NO. SECTION NAME
310 TRANSMISSION ASSEMBLY
320 TRANSMISSION & MOTOR MOUNTING

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 310
TRANSMISSION ASSEMBLY
CONJUNTO DE LA TRANSMISIÓN

CONJUNTO DE TRANSMISSÃO

ENSEMBLE DE TRANSMISSION

310-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 310
WWWW
TRANSMISSION ASSEMBLY L L L L
XXXX
CONJUNTO DE LA TRANSMISIÓN T T T T
| | | |
CONJUNTO DE TRANSMISSÃO SGSG
2 2 2 2
ENSEMBLE DE TRANSMISSION 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 38305-SW000 FINAL DRIVE ASSEMBLY 01 0216-
02 1 38305-SW001 01 0216-
2 01 2 38300-SW000 GEARBOX ASSEMBLY NOT SERVICEABLE 01 0216-
02 1 99992-80W90 GEAR OIL 1 QUART 01 0216-
3 01 2 29010-SW000 MOTOR-DRIVE SEE SEC. 290 01 0216-
02 2 29010-SW001 SEE SEC. 290 01 0216-
4 01 2 44000-SW000 BRAKE ASSEMBLY-ELECTRIC SEE SEC. 440 01 0216-
5 01 2 38423-SW000 DRIVE PINION 01 0216-
6 01 2 50155-SW000 CARRIER-GEARBOX 01 0216-
7 01 2 31171-SW001 O-RING-TURNTABLE 01 0216-
8 01 2 40225-SW000 WASHER-M12 SPHERICAL LOCK 05 0216-
9 01 2 40224-SW000 HEX NUT-M12 X 1.25 DR WHEEL 05 0216-
10 01 2 02100-00015 RING-SNAP EXT 15 SFT DIA 02 0216-
11 01 2 38216-SW000 NUT-PINION GEAR 01 0216-
12 01 2 38426-SW000 TURNTABLE BEARING 01 0216-
13 01 2 38314-SW000 SCREW-SHCS M8-1.25 X 25 24 0216-
14 01 2 44074-SW000 WHEEL STUD-M12-1.5 X 40 INCLUDED WITH ITEM #2 05 0216
15 01 2 38223-SW000 O-RING-DRIVE SEAL INCLUDED WITH ITEM #3 01 0216

310-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 320
TRANSMISSION & MOTOR MOUNTING
LA TRANSMISIÓN Y EL MONTAJE DEL MOTOR

MONTAGEM DO MOTOR E TRANSMISSÃO

TRANSMISSION ET MONTAGE DU MOTEUR

320-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 320
WWWW
TRANSMISSION & MOTOR MOUNTING L L L L
XXXX
LA TRANSMISIÓN Y EL MONTAJE DEL MOTOR T T T T
| | | |
MONTAGEM DO MOTOR E TRANSMISSÃO SGSG
2 2 2 2
TRANSMISSION ET MONTAGE DU MOTEUR 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 38310-SW000 SPACER-GEARBOX MOUTING 04 0216-
2 01 1 48448-FS014 SCREW-SHCS M16-2 X 50 04 0216-
4 01 2 40224-SW000 HEX NUT-M12 X 1.5 DR WHEEL INCLUDED WITH ITEM #7 05 0216-
5 01 1 48448-FS015 SCREW-SHCS M5-0.8 X 35 02 0216-
6 01 2 40225-SW000 WASHER-M12 SPHERICAL LOCK INCLUDED ITEM ITEM #7 05 0216-
7 01 1 38305-SW000 DRIVETRAIN ASSEMBLY SEE SEC. 310 01 0216-
02 1 38305-SW001 SEE SEC. 310 01 0216-
8 01 1 29378-FS001 NUT-HEX KEPS LOCK M5-0.8 02 0216-
9 01 1 99342-FS400 LABEL-BRAKE RELEASE SCR 01 0216-

320-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
AXLE & SUSPENSION
SEC.NO. SECTION NAME
410 DRIVE WHEEL
420 LOAD WHEEL

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 410
DRIVE WHEEL 10 X 4
RUEDA DE TRACCIÓN

RODA DE TRAÇÃO

ROUE D'ENTRAÎNEMENT

410-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 410
WWWW
DRIVE WHEEL 10 X 4 L L L L
XXXX
RUEDA DE TRACCIÓN T T T T
| | | |
RODA DE TRAÇÃO SGSG
2 2 2 2
ROUE D'ENTRAÎNEMENT 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 43350-SW000 WHEEL ASSY-RUBBER 01 0216-
02 1 43350-SW001 WHEEL ASSY-NON-MARKING RUBBER 01 0216-
03 1 43350-SW002 WHEEL ASSY-TRACTION RUBBER 01 0216-
04 1 43350-SW003 WHEEL ASSY-POLY 01 0216-
05 1 43350-SW004 WHEEL ASSY-SIPED POLY 01 0216-
2 01 2 43300-SW000 HUB-4 IN MACHINED DRIVE 01 0216-
3 01 2 43312-FS400 TIRE-CUSHION RUBBER 01 0216-
02 2 43312-FS401 TIRE- CUSHION NM RUBBER 01 0216-
03 2 43312-FS402 TIRE-CUSHION TRACTION RUBBER 01 0216-
04 2 43312-FS413 TIRE-DRIVE POLY 01 0216-
05 2 43312-FS404 TIRE-CUSHION SIPED POLY 01 0216-
4 01 1 50360-SW000 BRACKET WELDMENT-GROUND STRAP 01 0216-
02 1 50360-SW000 F/POLY TIRES 01 0216-
5 01 1 01185-08016 BOLT-M8 X 16 W/SP & FLAT WASHER 01 0216-
02 1 01185-08016 F/POLY TIRES 01 0216-
6 01 1 50361-30H00 STRAP-RUBBER GROUND 01 0216-
02 1 50361-30H00 F/POLY TIRES 01 0216-

410-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 420
LOAD WHEEL
RUEDA DE CARGA

RODA DE CARGA

ROUE PORTEUSE

420-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 420
WWWW
LOAD WHEEL L L L L
XXXX
RUEDA DE CARGA T T T T
| | | |
RODA DE CARGA SGSG
2 2 2 2
ROUE PORTEUSE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 40350-SW000 WHEEL ASSEMBLY-STD POLY LOAD 02 0216-
2 01 2 40310-SW000 WHEEL-STD POLY LOAD 02 0216-
3 01 2 40372-SW000 BEARING-DEEP GROOVE BALL 04 0216-
4 01 1 40001-SW000 AXLE-LOAD WHEEL 02 0216-
5 01 1 40373-FS000 GUARD-STRING CUTTER 04 0216-
6 01 1 48527-SW000 LINK-SINGLE LOAD WHEEL 02 0216-
7 01 1 48674-FS000 NIP-GREASE 02 0216-
8 01 1 48686-05040 PIN-5MM DIA X 40 LG SPRING 02 0216-

420-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
BRAKE
SEC.NO. SECTION NAME
440 BRAKE ASSEMBLY

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 440
BRAKE ASSEMBLY
CONJUNTO DE FRENO

CONJUNTO DE FREIO

ENSEMBLE DE FREIN

440-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 440
WWWW
BRAKE ASSEMBLY L L L L
XXXX
CONJUNTO DE FRENO T T T T
| | | |
CONJUNTO DE FREIO SGSG
2 2 2 2
ENSEMBLE DE FREIN 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 44000-SW000 BRAKE ASSEMBLY-ELECTRIC NOT SERVICEABLE 01 0216-
2 01 1 59137-SW000 DISC-ALUMINUM FOIL 01 0216-
3 01 2 44098-SW000 BOOT-RUBBER BRAKE INCLUDED WITH ITEM #1 01 0216-

440-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
STEERING
SEC.NO. SECTION NAME
480 STEERING MECHANISM
483 STEER HANDLE ASSEMBLY

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 480
STEERING MECHANISM
MECANISMO DE DIRECCIÓN

MECANISMO DE DIREÇÃO

MÉCANISME DE DIRECTION

480-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 480
WWWW
STEERING MECHANISM L L L L
XXXX
MECANISMO DE DIRECCIÓN T T T T
| | | |
MECANISMO DE DIREÇÃO SGSG
2 2 2 2
MÉCANISME DE DIRECTION 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 07089-00020 WASHER-M20 FLAT 01 0216-
2 01 1 08915-5381A WASHER-FL M8 TYPE 2 02 0216-
3 01 1 29173-FS016 SCREW-BHSC M8-1.25 X 20 03 0216-
4 01 1 29173-FW84A SCREW-BHSC M8-0.5 X 6 LOCTITE 02 0216-
5 01 1 38192-FS000 RING-SNAP EXT 20 SFT DIA 01 0216-
6 01 1 48128-FS026 SCREW-HHC M8-1.25 X 25 02 0216-
7 01 1 48334-SW003 BAR WELDMENT-STEER 01 0216-
8 01 1 48335-SW000 BLOCK-STEER STOP 01 0216-
9 01 1 48337-SW000 BLOCK-BOLT SPACER 01 0216-
10 01 1 48400-SW000 HANDLE-CONTROL SEE SEC. 483 01 0216-
11 01 1 48500-SW600 MOUNT-TILLER ARM PIVOT 01 0216-
12 01 1 48553-SW005 SHAFT-TILLER ARM PIVOT 01 0216-
13 01 1 48559-SW001 BEARING-PLAIN FLANGE 02 0216-
14 01 1 48560-SW000 BEARING-SAE 841 FLANGED 01 0216-
15 01 1 48579-SW510 SPRING-ROUND LH 01 0216-
16 01 1 48579-SW511 SPRING-ROUND RH 01 0216-
17 01 1 48686-04024 PIN-4MM DIA X 24 LG SPR 01 0216-
18 01 1 48686-04040 PIN-4MM DIA X 40 LG SPR 01 0216-
19 01 1 48750-SW000 SWITCH-NO INDUCTIVE PROX 01 0216-
20 01 1 48775-SW000 PLATE-UPPER STEER BEARING 01 0216-
21 01 1 48813-SW100 TUBE-CAM SPACER 02 0216-
22 01 1 48860-SW100 TILLER WELDMENT 01 0216-
23 01 1 48881-SW100 CAM-TILLER ARM BRAKE 01 0216-
24 01 1 48886-SW001 STOP-TILLER ARM 01 0216-
25 01 1 65104-SW000 DISK-HANDLE POINT COVER 01 0216-
26 01 1 74499-FS012 SCREW-FHSC M8-1.25 X 25 05 0216-
27 01 1 74499-FS013 SCREW-FHSC M8-1.25 X 50 04 0216-
28 01 1 48553-SW050 INSTALLATION TOOL 01 0216-
29 01 1 48881-SW050 BRAKE SENSOR ADJUSTMENT TOOL 01 0216-
30 01 1 48686-04014 PIN-4MM DIA X 14 LG SPR 01 0216-

480-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 483
STEER HANDLE ASSEMBLY
CONJUNTO DE PALANCA DE DIRECCIÓN

CONJUNTO ALÇA DIREÇÃO

STEER ENSEMBLE DE POIGNÉE

483-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 483
WWWW
STEER HANDLE ASSEMBLY L L L L
XXXX
CONJUNTO DE PALANCA DE DIRECCIÓN T T T T
| | | |
CONJUNTO ALÇA DIREÇÃO SGSG
2 2 2 2
STEER ENSEMBLE DE POIGNÉE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 48400-SW000 CONTROL HANDLE 01 0216-
2 01 2 48403-SW003 LOWER HOUSING 01 0216-
3 01 2 48403-SW002 UPPER HOUSING ASSEMBLY 01 0216-
4 01 2 48495-SW000 CREEP SPEED SET 01 0216-
5 01 2 48488-SW002 BODY PROTECTION SWITCH 01 0216-
6 01 2 48497-SW000 GRIP SET 02 0216-
7 01 2 48447-SW001 SCREW FOR HOUSING 20 0216-
8 01 2 48447-SW002 SCREW FOR HOUSING 20 0216-

483-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
BODY(FRONT, ROOF & FLOOR)
SEC.NO. SECTION NAME
510 HYDRAULIC DIAGRAM
520 LIFT CYLINDER CHASSIS
530 LIFT LINKAGE
540 FINAL ASSEMBLY
610 BACKREST BOLT ON
630 CONVENIENCE TRAY

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 510
HYDRAULIC DIAGRAM
ESQUEMA HIDRÁULICO

ESQUEMA DO SISTEMA HIDRÁULICO

SCHÉMA HYDRAULIQUE

510-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 510
WWWW
HYDRAULIC DIAGRAM L L L L
XXXX
ESQUEMA HIDRÁULICO T T T T
| | | |
ESQUEMA DO SISTEMA HIDRÁULICO SGSG
2 2 2 2
SCHÉMA HYDRAULIQUE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 29110-SW001 HYDRAULIC PUMP & MOTOR ASSEMBLY SEE SEC. 291 01 0216-
2 01 1 081B4-0305M SCREW-HH FLG M10-1.25 X 30 01 0216-
3 01 1 59663-GP07F SCREW-HHC M10-1.50 X 20 02 0216-
4 01 1 69348-SW000 ADAPTER-WEO/ORB ELBOW 01 0216-
5 01 1 69351-SW000 ADAPTER-STR THD ORFS ELBOW 01 0216-
6 01 1 69636-SW100 HOSE ASSEMBLY-LIFT CYLINDER SUPPLY 01 0216-
7 01 1 08915-5401A WASHER-FLAT M10 02 0216-
8 01 58015-SW000 CYLINDER ASSEMBLY-CHASSIS SEE SEC. 520 01 0216-

510-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 520
LIFT CYLINDER CHASSIS
CILINDRO DE ELEVACIÓN

CILINDRO DE ELEVAÇÃO

VÉRIN DE RELEVAGE

520-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 520
WWWW
LIFT CYLINDER CHASSIS L L L L
XXXX
CILINDRO DE ELEVACIÓN T T T T
| | | |
CILINDRO DE ELEVAÇÃO SGSG
2 2 2 2
VÉRIN DE RELEVAGE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 58015-SW000 CYLINDER ASSEMBLY-CHASSIS 01 0216-
2 01 1 58010-SW000 ROD 01 0216-
3 01 1 58011-SW000 KIT-SEAL 01 0216-

520-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 530
LIFT LINKAGE
VARILLAJE DE ELEVACIÓN

ARTICULAÇÃO DE ELEVAÇÃO

TRINGLERIE DE RELEVAGE

530-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 530
WWWW
LIFT LINKAGE L L L L
XXXX
VARILLAJE DE ELEVACIÓN T T T T
| | | |
ARTICULAÇÃO DE ELEVAÇÃO SGSG
2 2 2 2
TRINGLERIE DE RELEVAGE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 40253-SW000 BEARING-FILAMENT WOUND 14 0216-
2 01 1 48550-SW001 SHAFT WELDMENT-LIFT LINKAGE 06 0216-
3 01 1 48553-SW000 SHAFT-TIE ROD PIVOT 02 0216-
4 01 1 48553-SW001 SHAFT-LOAD WHEEL LINK PIVOT 02 0216-
5 01 1 48686-05036 PIN-5MM DIA X 36 LG SPRING 02 0216-
6 01 1 48686-05050 PIN-5MM DIA X 50 LG SPRING 02 0216-
7 01 1 69949-FS000 SCREW-SPL M6-1 X 12 TAPTITE 06 0216-
8 01 1 48505-SW004 LINK ASSEMBLY-LOWER LIFT F/27 IN WIDE FORKS 01 0216-
02 1 48505-SW000 F/18 IN WIDE FORKS 01 0216-
03 1 48505-SW001 F/20 IN WIDE FORKS 01 0216-
04 1 48505-SW002 F/22 IN WIDE FORKS 01 0216-
05 1 48505-SW003 F/25 IN WIDE FORKS 01 0216-
9 01 1 40001-SW000 AXLE-LOAD WHEEL 02 0216-
10 01 1 40350-SW000 WHEEL ASSEMBLY-STD POLY LOAD SEE SEC. 420 02 0216-
11 01 1 40373-FS000 GUARD-STRING CUTTER 04 0216-
12 01 1 48527-SW000 LINK-SINGLE LOAD WHEEL 02 0216-
13 01 1 48674-FS000 NIP-GREASE 02 0216-
14 01 1 48686-05040 PIN-5MM DIA X 40 LG SPRING 02 0216-
15 01 1 48510-SW003 ROD WELDMENT F/48 IN LONG 02 0216-
02 1 48510-SW000 F/32 IN LONG 02 0216-
03 1 48510-SW001 F/36 IN LONG 02 0216-
04 1 48510-SW002 F/42 IN LONG 02 0216-
05 1 48510-SW004 F/54 IN LONG 02 0216-
06 1 48510-SW005 F/60 IN LONG 02 0216-
07 1 48510-SW009 F/48 IN LONG 02 0216-
08 1 48510-SW006 F/32 IN LONG 02 0216-
09 1 48510-SW007 F/36 IN LONG 02 0216-
10 1 48510-SW008 F/42 IN LONG 02 0216-
11 1 48510-SW010 F/54 IN LONG 02 0216-
12 1 48510-SW011 F/60 IN LONG 02 0216-
16 01 1 NA LCD WELDMENT F/CONTACT FACTORY W/MODEL 01 0216-
AND SERIAL NUMBER
17 01 2 48686-SW000 PIN-COTTER M5 X 90 INCLUDED WITH ITEM #8 04 0216-
18 01 2 48503-SW100 LINK-FR TIE ROD INCLUDED WITH ITEM #8 02 0216-
19 01 2 48503-SW101 LINK-OUTER LOWER LIFT INCLUDED WITH ITEM #8 02 0216-

530-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 540
FINAL ASSEMBLY
MONTAJE FINAL

MONTAGEM FINAL

ASSEMBLAGE FINAL

540-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 540
WWWW
FINAL ASSEMBLY L L L L
XXXX
MONTAJE FINAL T T T T
| | | |
MONTAGEM FINAL SGSG
2 2 2 2
ASSEMBLAGE FINAL 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 25150-FS000 SWITCH ASSEMBLY-KEY 01 0216-
2 01 1 68510-L2002-F1 LABEL-KEY SWITCH 01 0216-
3 01 1 25150-FS002 SWITCH ASSEMBLY-TOGGLE 01 0216-
4 01 1 25517-FS100 FACE PLATE-TOGGLE SWITCH 01 0216-
5 01 1 25517-SW000 BACK PLATE-TOGGLE SWITCH 01 0216-
6 01 1 25518-SW000 SPACER-TOGGLE SWITCH 01 0216-
7 01 1 02002-00012 WASHER-FLAT M12 04 0216-
8 01 1 50102-SW000 WELDMENT-BUMPER 01 0216-
9 01 1 50165-SW000 SHIM-BUMPER AR 0216-
10 01 1 58015-SW000 CYLINDER ASSEMBLY-CHASSIS SEE SEC. 520 01 0216-
11 01 1 59661-FS001 SCREW-HH M12-1.75 X 25 04 0216-
12 01 1 65501-SW000 RIVNUT M8-1.25 09 0216-
13 01 1 65100-SW000 HOOD 01 0216-
14 01 1 29173-FS009 SCREW-BHSC M10-1.5 X 25 02 0216-
15 01 1 08120-8251F SCREW-HHM M8-1.25 X 25 W/LK & PW 05 0216-
16 01 1 65102-SW003 DASHBOARD 01 0216-
02 1 65102-SW013 01 0216-
03 1 65102-SW013 F/UL PLATE 01 0216-
04 1 65102-SW002 F/OBC 01 0216-
05 1 65102-SW012 F/OBC 01 0216-
06 1 65102-SW012 F/OBC W/UL PLATE 01 0216-
07 1 65102-SW014 F/OBC & ELECTRIC BRAKE RELEASE 01 0216-
08 1 65102-SW015 F/ELECTRIC BRAKE RELEASE 01 0216-
09 1 65102-SW016 F/OBC & ELECTRIC BRAKE RELEASE 01 0216-
10 1 65102-SW016 F/OBC & ELECTRIC BRAKE 01 0216-
RELEASE W/UL PLATE
11 1 65102-SW017 F/ELECTRIC BRAKE RELEASE 01 0216-
12 1 65102-SW017 F/ELECTRIC BRAKE RELEASE W/UL PLATE 01 0216-
17 01 1 65106-SW000 COVER-BRAKE RELEASE SWITCH F/ELECTRIC BRAKE RELEASE 01 0216-
18 01 1 68196-FS000 U-NUT M10-1.5 02 0216-
19 01 1 29530-SW000 HOUR METER 01 0216-
20 01 1 08120-8201F SCREW-HHM M8-1.25 X 20 W/LK & PW 06 0216-
21 01 1 50326-SW001 OUTRIGGER STABILIZER 02 0216-
22 01 1 08121-0251F SCREW-HHM M10-1.5 X 25 W/LK & PW 04 0216-

540-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 610
BACKREST BOLT ON
RESPALDO

ENCOSTO

DOSSIER

610-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 610
WWWW
BACKREST BOLT ON L L L L
XXXX
RESPALDO T T T T
| | | |
ENCOSTO SGSG
2 2 2 2
DOSSIER 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 59619-SW020 SPT WELDMENT-LH LBR 01 0216-
2 01 1 59620-SW020 SPT WELDMENT-RH LBR 01 0216-
3 01 1 02002-00012 WASHER-FLAT M12 04 0216-
4 01 1 08915-5401A WASHER-FLAT M10 02 0216-
5 01 1 29173-FS017 SCREW-BHSC M10-1.5 X 30 10 0216-
6 01 1 59610-SW020 BACKREST WELDMENT 48 IN 01 0216-
02 1 59610-SW021 60 IN 01 0216-
03 1 59610-SW022 72 IN 01 0216-
7 01 1 59650-SW000 PL-LOAD BACKREST MOUNTING 02 0216-
8 01 1 59662-FS005 NUT-HH M12-1.75 LOCK 04 0216-
9 01 1 59663-GP11G SCREW-HHC M12-1.75 X 35 04 0216-
10 01 1 65239-GP02A NUT-HH M10-1.5 02 0216-

610-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 630
CONVENIENCE TRAY
BANDEJA AUXILIAR

TABULEIRO

TIROIR DE COMMODITÉ

630-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 630
WWWW
CONVENIENCE TRAY L L L L
XXXX
BANDEJA AUXILIAR T T T T
| | | |
TABULEIRO SGSG
2 2 2 2
TIROIR DE COMMODITÉ 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 65267-SW001 TRAY ASSEMBLY-CONVENIENCE BATTERY MOUNT W/CUP HOLDER 01 0216-

630-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 GROUP INDEX
MISCELLANEOUS
SEC.NO. SECTION NAME
991 DECALS
992 PAINT

*ILLSTRATIONS SHOWN IN GENERAL INDEX AND GROUP INDEX ARE GENARALIZED DESCRIPTIONS FOR ALL MODELS AND ARE NOT PRECISE
IN ALL DETAILS.

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 991
DECALS
LAS ETIQUETAS

OS ADESIVOS

AUTOCOLLANTS

991-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 991
WWWW
DECALS L L L L
XXXX
LAS ETIQUETAS T T T T
| | | |
OS ADESIVOS SGSG
2 2 2 2
AUTOCOLLANTS 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 00604-00877 RIVET 04 0216-
02 1 00604-00877 F/UL E 04 0216-
2 01 1 96901-SW000 LABEL-BATTERY SIZE 01 0216-
02 1 96901-SW000 F/UL E 01 0216-
03 1 96901-SW001 01 0216-
04 1 96901-SW001 F/UL E 01 0216-
05 1 96901-SW002 F/SPANISH 01 0216-
06 1 96901-SW002 F/UL E & SPANISH 01 0216-
07 1 96901-SW003 F/SPANISH 01 0216-
08 1 96901-SW003 F/UL E & SPANISH 01 0216-
09 1 96901-SW004 F/FRENCH 01 0216-
10 1 96901-SW004 F/UL E & FRENCH 01 0216-
11 1 96901-SW005 F/FRENCH 01 0216-
12 1 96901-SW005 F/UL E & FRENCH 01 0216-
3 01 1 96916-GK10A PLATE-UL EE 01 0216-
02 1 96916-SW000 PLATE-UL E 01 0216-
4 01 1 96917-L4005 LABEL-EE 02 0216-
5 01 1 NA PLATE-MODEL NUMBER CONTACT FACTORY W/MODEL 01 0216-
AND SERIAL NUMBER
6 01 1 97835-SW000 LABEL-UNICARRIERS 01 0216-
7 01 1 97836-SW000 LABEL-PINCH CAUTION 03 0216-
8 01 1 99055-SW000 LABEL-FORK TIP ARROW 02 0216-
9 01 1 99330-SW000 LABEL-GENERAL WARNING 01 0216-
02 1 99330-SW004 F/SPANISH 01 0216-
03 1 99330-SW002 F/FRENCH 01 0216-
04 1 99330-SW003 F/PORTUGUESE 01 0216-
10 01 1 99331-SW000 LABEL-NO RIDING 01 0216-
02 1 99331-SW001 F/SPANISH 01 0216-
03 1 99331-SW002 F/FRENCH 01 0216-
04 1 99331-SW003 F/PORTUGUESE 01 0216-
11 01 1 99336-FS000 LABEL-24 VOLT 01 0216-
12 01 1 99339-SW000 LABEL-300A 24V DC FUSE 01 0216-
13 01 1 99335-SW000 LABEL-BATTERY GATES 02 0216-
14 01 1 99330-SW010 LABEL-WARNING BRAKE RELEASE F/OPT ELECTRIC BRAKE RELEASE 01 0216-
02 1 99330-SW011 F/OPT ELECTRIC BRAKE RELEASE/SPANISH 01 0216-
03 1 99330-SW012 F/OPT ELECTRIC BRAKE RELEASE/FRENCH 01 0216-
04 1 99330-SW013 F/OPT ELECTRIC BRAKE RELEASE/PORTUGUESE 01 0216-
991-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 SEC. 992
PAINT
PINTURA

PINTURA

PEINTURE

992-1

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 APPLIED MODEL
SEC. 992
WWWW
PAINT L L L L
XXXX
PINTURA T T T T
| | | |
PINTURA SGSG
2 2 2 2
PEINTURE 2 2 2 2

VVEE
L Q IC
N APPLIED FORMER K
S KEY NO. E PART NO. PART NAME SPECIFICATION T A
C V Y DATE PART NO. D 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
NF
1 01 1 23300-620A AEROSOL CAN-UNICARRIERS LIGHT GRAY MINIMUM ORDER QTY 6 CANS AR 0216-
02 1 REN2009A AEROSOL CAN-DARK GRAY MINIMUM ORDER QTY 6 CANS AR 0216-
2 01 1 23300-620G GALLON-UNICARRIERS LIGHT GRAY MINIMUM ORDER QTY 2 CANS AR 0216-
02 1 REN2009G GALLON-DARK GRAY MINIMUM ORDER QTY 2 CANS AR 0216-
3 01 1 23300-620P TOUCH-UP PEN-UNICARRIERS LIGHT GRAY MINIMUM ORDER QTY 6 PENS AR 0216-
4 01 1 23300-620KIT TOUCH-UP KIT-UNICARRIERS LIGHT GRAY INCLUDES 1 GALLON PAINT & AR 0216-
1 PINT HARDENER
5 01 1 REN3001 PAINT HARDENER-PINT MINIMUM ORDER QTY 6 CANS AR 0216-

992-2

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 NOTE

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 PART NO. INDEX

2W7 (PUB.NO. PM3UC-2W7WL) FEBRUARY 2016

 PART NUMBER INDEX
PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO.
24014-SW000.....243 29251-FS003.....250A 48447-FS005.....250A 48686-05040.....530
00000 24014-SW002.....244 29263-FS001.....247 40000 48447-SW001.....483 48686-05050.....530
24014-SW005.....243 29310-SW000.....250A 48447-SW002.....483 48686-SW000.....530
00604-00877.....991 24014-SW006.....243 29350-SW000.....250A 40001-SW000.....420 48448-FS004.....247 48750-SW000.....244
01103-06035.....250A 24014-SW022.....270 29352-SW000.....250A 530 48448-FS011.....250A 480
01185-08016.....410 24065-SW000.....247 29353-SW000.....250A 40224-SW000.....310 48448-FS014.....320 48775-SW000.....480
01222-08020.....260 24066-SW000.....247 29353-SW001.....250A 320 48448-FS015.....320 48813-SW100.....480
01400-50004.....247 24066-SW001.....247 29378-FS001.....320 40225-SW000.....310 48488-SW002.....483 48860-SW100.....480
01400-50008.....260 24210-89944.....242 29504-SW000.....260 320 48495-SW000.....483 48881-SW050.....480
01651-00033.....250A 24210-SW000.....250A 29504-SW001.....260 40253-SW000.....530 48497-SW000.....483 48881-SW100.....480
02002-00006.....250A 24210-SW001.....242 29530-SW000.....540 40310-SW000.....420 48500-SW600.....480 48882-SW000.....260
250B 24216-FS401.....242 29605-SW000.....242 40350-SW000.....420 48503-SW100.....530 48886-SW001.....480
02002-00008.....250A 243 247 530 48503-SW101.....530
260 244 29709-SW000.....250A 40372-SW000.....420 48505-SW000.....530 50000
02002-00010.....260 24251-FS400.....260 29710-SW000.....242 40373-FS000.....420 48505-SW001.....530
02002-00012.....540 24330-SW002.....260 250A 530 48505-SW002.....530 50102-SW000.....540
610 24400-SW001.....260 29710-SW001.....242 43300-SW000.....410 48505-SW003.....530 50155-SW000.....310
02010-00006.....250A 24410-SW000.....245 29710-SW001.....250A 43312-FS400.....410 48505-SW004.....530 50165-SW000.....540
250B 24410-SW011.....245 29711-SW000.....245 43312-FS401.....410 48510-SW000.....530 50326-SW001.....540
260 24427-SW000.....260 29711-SW001.....245 43312-FS402.....410 48510-SW001.....530 50360-SW000.....410
02010-00010.....260 24427-SW002.....260 29711-SW002.....245 43312-FS404.....410 48510-SW002.....530 50361-30H00.....410
02100-00015.....310 24428-SW001.....260 29712-SW000.....242 43312-FS413.....410 48510-SW003.....530 50610-GP20A.....260
07089-00020.....480 24428-SW002.....260 247 43350-SW000.....410 48510-SW004.....530 50610-SW000.....260
08120-8201F.....540 24429-SW001.....260 29712-SW001.....247 43350-SW001.....410 48510-SW005.....530 58010-SW000.....520
08120-8251F.....250A 24430-SW004.....260 29728-SW000.....242 43350-SW002.....410 48510-SW006.....530 58011-SW000.....520
260 24440-SW000.....260 29728-SW001.....242 43350-SW003.....410 48510-SW007.....530 58015-SW000.....510
540 24440-SW001.....260 29728-SW002.....242 43350-SW004.....410 48510-SW008.....530 520
08121-0251F.....540 24444-SW000.....260 29728-SW003.....242 44000-SW000.....310 48510-SW009.....530 540
081B4-0305M.....510 25150-FS000.....540 29728-SW004.....242 440 48510-SW010.....530 59137-SW000.....440
08915-5381A.....480 25150-FS002.....540 29728-SW005.....242 44074-SW000.....310 48510-SW011.....530 59610-SW020.....610
08915-5401A.....510 25517-FS100.....540 44098-SW000.....440 48527-SW000.....420 59610-SW021.....610
610 25517-SW000.....540 30000 46123-SW001-WHT.260 530 59610-SW022.....610
08915-FW86A.....260 25518-SW000.....540 46123-SW002.....260 48550-SW001.....530 59619-SW020.....610
25620-FS001.....250A 31171-SW001.....310 48128-FS017.....260 48553-SW000.....530 59620-SW020.....610
10000 25650-8G600.....250A 38192-FS000.....480 48128-FS020.....260 48553-SW001.....530 59650-SW000.....610
26027-SW000.....250A 38216-SW000.....310 48128-FS025.....250A 48553-SW005.....480 59661-FS001.....540
19303-FV80A.....247 29010-SW000.....290 38223-SW000.....310 48128-FS026.....480 48553-SW050.....480 59662-FS002.....250A
19303-SW000.....250B 310 38300-SW000.....310 48128-FS029.....260 48559-SW001.....480 59662-FS005.....610
29010-SW001.....290 38305-SW000.....310 48128-FS030.....260 48560-SW000.....480 59663-GP07F.....510
20000 310 320 48128-FS031.....260 48579-SW510.....480 59663-GP11G.....610
29060-SW000.....290 38305-SW001.....310 48334-SW003.....480 48579-SW511.....480
23300-620A......992 29110-SW001.....291 320 48335-SW000.....480 48674-FS000.....420 60000
23300-620G......992 510 38310-SW000.....320 48337-SW000.....480 530
23300-620KIT....992 29173-FS009.....540 38314-SW000.....310 48400-SW000.....480 48686-04014.....480 60361-FS001.....291
23300-620P......992 29173-FS015.....250A 38423-SW000.....310 483 48686-04024.....480 65100-SW000.....540
24012-SW000.....250A 29173-FS016.....480 38426-SW000.....310 48403-SW002.....483 48686-04040.....480 65102-SW002.....540
24012-SW004.....250B 29173-FS017.....610 48403-SW003.....483 48686-05036.....530 65102-SW003.....540
24012-SW011.....250A 29173-FW84A.....480 48447-FS001.....250B 48686-05040.....420 65102-SW012.....540
(1)

2W7 (PUB. NO. PM3UC-2W7WL) FEBRUARY 2016

 PART NUMBER INDEX
PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO. PART NO. SEC.NO.
65102-SW013.....540 96901-SW017.....260
65102-SW014.....540 96916-GK10A.....991
65102-SW015.....540 96916-SW000.....991
65102-SW016.....540 96917-L4005.....991
65102-SW017.....540 97835-SW000.....991
65104-SW000.....480 97836-SW000.....991
65106-SW000.....540 99055-SW000.....991
65239-GP02A.....610 99240-FS002.....243
65267-SW001.....630 99330-SW000.....991
65285-SW002.....260 99330-SW002.....991
65380-SW000.....260 99330-SW003.....991
65501-6G454.....250B 99330-SW004.....991
65501-SW000.....540 99330-SW010.....991
65810-FW80A.....260 99330-SW011.....991
65821-GP00A.....260 99330-SW012.....991
65821-GP01A.....260 99330-SW013.....991
65830-SW001.....260 99331-SW000.....991
68196-FS000.....540 99331-SW001.....991
68510-L2002-F1..540 99331-SW002.....991
69110-FS001.....291 99331-SW003.....991
69129-SW000.....291 99335-SW000.....991
69348-SW000.....510 99336-FS000.....991
69351-SW000.....510 99339-SW000.....991
69582-FS001.....291 99342-FS400.....320
69636-SW100.....510 99992-80W90.....310
69949-FS000.....247
530 R0000

70000 REN2009A........992
REN2009G........992
74499-FS012.....480 REN3001.........992
74499-FS013.....480

80000

8789-014........250A

90000

96901-SW000.....991
96901-SW001.....991
96901-SW002.....991
96901-SW003.....991
96901-SW004.....991
96901-SW005.....991
96901-SW010.....260
96901-SW012.....260
96901-SW015.....260
(2)

2W7 (PUB. NO. PM3UC-2W7WL) FEBRUARY 2016

 DEALER SUGGESTED STOCKING LIST
2W7
QUANTITY
PART # DESCRIPTION 1-5 TRUCKS 6-10 TRUCKS
29712-SW000 CABLE-CHARGER POWER SUPPLY (OPTION) 1 3
24014-SW000 HARNESS-CHASSIS 1 3
24014-SW006 HARNESS-JUMPER (BRAKE) 0 1
24014-SW002 HARNESS-TILLER ARM 2 5
48750-SW000 SENSOR-BRAKE 2 4
24065-SW000 BATTERY CHARGER RECEPTACLE 1 3
29605-SW000 BATTERY CHARGER (OPTION) 1 3
25620-FS001 HORN 24V 1 2
29709-SW000 HOUSING-BATTERY DISCONNECT 2 5
24014-SW022 TEST CABLE TRUCK TO COMPUTER SERVICE TOOL 1 3
69110-FS001 CARTRIDGE 0 1
60361-FS001 COIL 24V DC LOWER VALVE 0 1
69582-FS001 RESERVOIR BREATHER FILLER 1 3
02100-00015 RING-SNAP ESXT 1 2
44074-SW000 WHEEL STUD M12 5 10
38223-SW000 O-RING DRIVE SEAL 0 1
38310-SW000 SPACER-GEARBOX MOUNTING 2 4
48448-FS014 SCREW-SHCS M16-2 X 50 (DRIVE UNIT MOUNT) 2 4
40224-SW000 DRIVE WHEEL NUTS 5 10
40225-SW000 LOCK WASHER (DRIVE WHEEL) 5 10
29060-SW000 ENCODER MOTOR SPEED 1 2
40350-SW000 LOAD WHEEL ASSEMBLY 4 12
40310-SW000 LOAD WHEEL 3.25 X 4.5 4 6
40372-SW000 BEARING (LOAD WHEEL) 8 12
40001-SW000 LOAD WHEEL AXLE 4 10
44000-SW000 BRAKE ASSEMBLY-ELECTRIC 0 1
59137-SW000 FOIL DISC (BRAKE COVER) 2 4
44098-SW000 BOOT RUBBER BRAKE 1 4
29173-FS016 SCREW-BHSC M8-1.25 x 20 (STEERHEAD) 3 6
29173-FW84A SCREW- BHSC M8-0.5 x 6 LOCTITE (TILLER ARM) 2 4
38192-FS000 RING-SNAP (STEER BAR) 1 3
48335-SW000 STEER STOP BLOCK 0 1
48337-SW000 STEER ARM SPACER 0 1
48500-SW600 MOUNT-TILLER ARM PIVOT 1 2
48553-SW005 TILLER ARM PIVOT SHAFT 2 4
48559-SW001 TILLER ARM BEARING 2 6
48560-SW000 STEER PIVOT BEARING 1 2
48579-SW510 TILLER ARM RETURN SPRING RIGHT 2 8
48579-SW511 TILLER ARM RETURN SPRING LEFT 2 8
48686-04024 ROLL PIN (WIRE HARNESS) 2 4
48686-04040 ROLL PIN FOR (PIVOT SHAFT) 2 6
48813-SW100 TUBE-CAM SPACER 2 8
48881-SW100 CAM-TILLER ARM BRAKE 1 3
74499-FS012 SCREW-FHSC M8-1.25 X 25 3 5
74499-FS013 SCREW-FHSC M8-1.25 X 50 4 8
48553-SW050 INSTALLATION TOOL FOR PIVOT SHAFT (SERVICE) 1 3
1
 DEALER SUGGESTED STOCKING LIST
2W7
QUANTITY
PART # DESCRIPTION 1-5 TRUCKS 6-10 TRUCKS
48400-SW000 STEERHEAD ASSEMBLY 0 1
48403-SW003 LOWER HOUSING 2 3
48403-SW002 UPPER HOUSING ASSEMBLY 1 2
48495-SW000 BUTTON SET-CREEP SPEED 1 4
48488-SW002 BELLY SWITCH COVER 2 6
48497-SW000 BUTTERERFLY THROTTLE 2 4
48447-SW001 SCREW-SHCS M5-0.8 X 30 SET 1 1
48447-SW002 SCREW-SHCS M5-0.8 X 55 SET 1 1
69348-SW000 HYD ADAPTER-CHASSIS 0 1
69636-SW100 HYD HOSE-CHASSIS CYLINDER SUPPLY 0 1
58011-SW000 KIT-SEAL (CHASSIS CYLINDER) 1 2
40253-SW000 BEARING (LIFT LINKAGE) 14 28
48550-SW001 TIE ROD LOCK PIN 2 6
48553-SW000 TIE ROD PIVOT (LOAD WHEEL) 2 6
48686-05050 ROLL PIN (LOAD WHEEL AXLE) 4 10
48686-SW000 COTTER PIN M5X90 FOR LINKS 4 12
48503-SW100 LINK INNER TIE ROD 2 4
48503-SW101 LINK OUTER LOWER LIFT 2 4
25150-FS000 KEY SWITCH 1 4
50165-SW000 SHIMS-BUMPER 3 6
65100-SW000 HOOD 1 2
29173-FS009 SCREW-BHSC M10-1.5 X 25 (FOR HOOD) 4 10
65106-SW000 COVER-BRAKE RELEASE SWITCH (OPTION) 1 3
68196-FS000 U-NUT M10-1.5 (HOOD) 2 6
29530-SW000 HOUR METER 1 3
2