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IPPTA 33 18 26 Handling Collection Storage
IPPTA 33 18 26 Handling Collection Storage
of straws
BANSAL M.C.* AND' SINGHAL S.K.**
•
ABSTRACT
Use of non-wood raw materials have increased,over the years but systematic information on collec-
tion, handling, storage, transportation and preparation is not readily available. This paper
contains information on handling, collection, storage .and transportation of rice and wheat straw.
The paper envisages that the culms should be cut near the bottom of the plant, baled if possible,
and suitably transported. The mills should encouraqe procu rement of straw through straw centres
located outside the mills, who shall supply it to the mill as per its daily needs at the cutters. This
shall reduce the financial load and shall lead to much less arrangements in the stock yards. The
duration for which the material is to be stored in the mills shall depend upon the policy adopted
by the mill. Suitable fire protection arrangements shall have to be made in the stock yards. The
bale sizes, stack sizes and methods of stacking shall have to be suitably adopted by each mill.
With increased mechanization, better harvesting, baling, handling, transportation and storage can
be maintained at reduced costs with improved overall availability and yield.
the plants near to the bottom As the wheat straw is The straw is transported from the fields to the
collected directly by the harvesters, it contains lesser depots/centres or to the mill by various modes of tran-
undesired materials. port, such as :
As a typical example, We have taken the truck pulping in the raw material preparation section before
body dimensions as below-
feeding it to digesters.
Width 2.25 meters
Length 5.50 meters 2.1 ~OCUREMENT OF 5TRAW BY THE MilLS
Height 3.75 meters
IJ~'''' ,.,
The procurement of straw
by the mills is carried
Taking the bale size 0.5 mXO.5mx 1 m, we can out by their purchase manager, either directly from the
pack the bales as below farmers Or from the contractors/middle man maintaining
Width side 4 No. (0.5 X 4=-20 mj
the depots/centres. ..
Length side 10 No.
(0.5 X IO ~ 5.0 m) The mills normally announce procurement price
Height side 4 No.
(l X 4=4.0 m) after each crop season considering the market trend.
Total bales 4>< 10 X 4 = ] 60 No. of 27.5 kg each They also sometimes announce some incentive schemes
with packing density as 110 kg/m~. J n width and len- based on different variables, such as-
gth sides some space has been left free for easy place-
(a) Supplied in loose form/bale form. as normally the
ment of bales, While in the height side we expect truck
bales are only preferred, if available.
to be packed a little higher.
(b) Quantity to be supplied.
Thus total weight in a truck 160 X 27.5=4400 kg
(c) Undesired material pickups/creantrness.
= 4.4 tonnes of straw
(d) Moisture content.
With the increasing packing density and bale sizes
(e) Physical appearance.
We can have even more material per truck and thus
much less transportation cost per tonne of material. (f) Assured supply at the right time and place.
22 ,
IPPTA Vol. 3, No.3, Sept. 1E91
standard adopted by the mill then suitable deductions Straw bales can be stacked as high as 12-13 meters,
are made. Similarly, higher quantity of good straw and can be of suitable sizes to occupy optimally the
supplied at an assured schedule quite often gets some available storage area. This shall also help to minimize
premium in payments. the exposure of the straw bales to weathering and
microbial attack. On the contrary small stacks shall
The mill shall have to take a suitable decision require more space for large quantities of straw to be
about the quantity to be procured and stored. Many of stored. Straw stacks can be 150-160 meters long, 20-22
the mills procure the materials keeping in mind the meters wide at the bottom and 12-14 meters in height.
• demand for the whole year, and thus accordingly create
facilities in their stock yards and arrange finances. Some
Stacks taper upward so as to gve a stable form against
possible violent wind, and also to minimize water
other progressive mills have started procuring the penetration during rains. The stack forms the geometry
materials from contractors/suppliers with assured supp- of trapezium and can contain upto 3000 tonnes of
lies, and maintain their own stocks for 10-15 days only. straw (7).
The advantages by having a middle-man/contractor
have already been discussed in 1.2. 2. .Ample space shou ld be provided between the
• stacks of straw for vehicular movement. When the
2.2. STACKING OF STRAW:
straw stack is insured, even the Insurance Companies
also demand certain minimum spacings between the
The size of stockyard shall depend Up~)Dthe philo- stacks. If possible, raised platforms may be made
sophy adopted rby the mill as discussed above. In view considering the total requirement and roads may be
of the above, following are the possibilities=- propcrly laid considering vehicular movement: Stac-
king of straw on the raised platforms, shall save the
( i ) Stock yard for full years' supply straw from accumulated rain waters around and shall
(ii ) Stockyard for 2 to 3 months' supply lead to reduced microbial attack from the ground.
Water logging greatly accelerates rotting of straw (7).
(iii) Stockyard for 10 to 15 days' supply
Straw can be stored in the form of large size stacks
Some other suitable considerations shall also draw for about a year unprotected against rain and sunshine.
attention based on the duration of storage of straw in It is estimated that about 5 % of total straw in a stack
the mill.
have to be removed from outside (depending upon the
condition of the bales), as they are almost useless for
2.2.1. Stock yard for full years' supply
pulping purpose. Similarly, the bottom layer of. the
As already discussed . on long storage without stack is to be discarded, as it is mostly rotten and
proper protection against weather conditions, wheat deteriorated by microbial attack (7).
straw rapidly deteriorates by microbial attack and The degraded straw can be baled and used as the
natural weather ing due to rain, duststorms and 'sunshine
bottom layer to prepare a base for the stacks in succe-
Weathered straw yields pul p of inferior quality, requi-
ssive years of straw collection, which preveotsthe
res more chemical and yield percentage drops considera-
fresh straw bales from rotting at the bottom. Stacks
bly. Even the storage of rice and wheat straw requires
can also be covered with polythene sheets, sheet metal
more elaborate fire protection facilities, being more
or asphalted kraft-paper, to protect the straw stacks
susceptible to fire hazards. Due to short harvesting
against weathering. However, the relative cost of the
periods, the mill shall have to procure their annual
•• covering materials verses the saving achieved by avoi-
requirements in 3-6 weeks time. As wheat straw is only
ding decay of certain quantities of straw has to
available in loose form, while the rice stra w could be
be assessed. It may prove more expensive to
available in loose or baled form, therefore very large
cover the stacks than to: loose' a small
area is required for storing the annual requirement of
quantity of decayed straw. Even some of the
straws with properly laid out hydrant-system to combat mills burn out the decayed straw in their boilers and
the fire hazards.
recover some heat value.
(ixj The miIls should have a clear policy regarding 4. O.K. Mishra, "Comparative Study of Bagasse and
procurement of straw, which may be announced Wheat straw for Pulp and Paper Making", TAPPI
openly to farmers, motivators and liaison agencies. Monograph Progress Report No.2, Page 31-49.