Professional Documents
Culture Documents
REQUIREMENTS PERTAINING TO
CLASSES OF MATERIALS
PART ULT
General
ULT-1 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
ULT-2 Conditions of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
ULT-5 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Design
ULT-16 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-17 Welded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-18 Nozzles and Other Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-23 Maximum Allowable Stress Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-27 Thickness of Shells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-28 Thickness of Shells Under External Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
ULT-29 Stiffening Rings for Shells Under External Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-30 Structural Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-56 Postweld Heat Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-57 Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Fabrication
ULT-75 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-79 Forming Shell Sections and Heads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-82 Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
ULT-86 Marking on Plate and Other Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Figure
ULT-82 Weld Metal Delta Ferrite Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
289
Tables
ULT-23 Maximum Allowable Stress Values in Tension for 5%, 8%, and 9% Nickel
Steels, Type 304 Stainless Steel, and 5083-0 Aluminum Alloy at
Cryogenic Temperatures for Welded and Nonwelded Construction . . . . . . . . . . . . . 293
ULT-82 Minimum Tensile Strength Requirements for Welding Procedure
Qualification Tests on Tension Specimens Conforming to QW-462.1 . . . . . . . . . . . 296
290
PART ULT
ALTERNATIVE RULES FOR PRESSURE VESSELS
CONSTRUCTED OF MATERIALS HAVING HIGHER
ALLOWABLE STRESSES AT LOW TEMPERATURE
291
ULT-5 1998 SECTION VIII — DIVISION 1 ULT-28
marked on the vessel, whichever is lower. The applicable (5) Joint alignment requirements of UHT-20 shall
minimum lateral expansion opposite the notch for all be met.
specimen sizes shall be as required in UHT-6(a)(3) (d) Butt welds with one plate edge offset [Fig. UW-
and (a)(4). All requirements of UHT-6(a)(3) and (a)(4) 13.1 sketch (k)] are prohibited anywhere in the vessel.
shall apply.
(g) For Type 304 stainless steel vessels, all structural
attachments and stiffening rings that are welded directly ULT-18 NOZZLES AND OTHER
to pressure parts shall be made of the same material CONNECTIONS
as the pressure part to which they are attached.
(a) Nozzles shall not be located in Category A or
B joints. When adjacent to Category A or B joints,
the nearest edge of the nozzle-to-shell weld shall be
DESIGN at least five times the nominal thickness of the shell
ULT-16 GENERAL from the nearest edge of the Category A or B joint.
(b) The attachment of pipe and nozzle necks to
(a) The rules in the following paragraphs apply vessel walls shall be by welded construction only.
specifically to the design of pressure vessels and vessel
parts that are constructed of materials listed in Table
ULT-23 and shall be used in conjunction with the ULT-23 MAXIMUM ALLOWABLE STRESS
requirements for Design in Subsection A and Part UW VALUES
of Subsection B.
(1) The thermal stresses resulting from the differ- Table ULT-23 gives the maximum allowable stress
ences between the base metal and the weld metal shall values at the temperatures indicated for materials con-
be considered in the design. forming to the specifications listed therein. Values
(2) For vessels made of 5%, 8%, and 9% nickel may be interpolated for intermediate temperatures (see
steels, the minimum thickness after forming of a section UG-23).
subject to pressure shall be 3⁄16 in. (4.8 mm) and the
maximum thickness of the base metal at welds shall
be 2 in. (51 mm). ULT-27 THICKNESS OF SHELLS
The minimum thickness of any vessel part shall be
the greater of the following:
ULT-17 WELDED JOINTS (a) the thickness based on the MAWP at the top of
the vessel in its normal operating position plus any
(a) All Category A, B, C, and D joints (UW-3) shall
other loadings per UG-22, including the static head of
be full penetration welds.
the most dense cryogenic liquid to be contained. The
(b) The alignment of longitudinal joints in adjacent
permissible stress value shall be determined for the
cylindrical sections or heads shall be displaced at least
applicable material in Table ULT-23 at the operating
five times the thickness of the thicker material.
temperature corresponding to the saturation temperature
(c) In vessels of 5%, 8%, or 9% nickel steels, all
at MAWP of the warmest cryogenic fluid contained.
Category D joints shall be in accordance with Fig. UHT-
The maximum allowable compressive stress shall be
18.1 or UHT-18.2 when the nominal shell thickness at
determined in accordance with UG-23(b) at 100°F
the opening exceeds 1 in. (25 mm).
(38°C) and the requirements of UG-23(c) shall be met.
(1) All joints of Category D attaching a nozzle
(b) the thickness determined by using the permissible
neck to the vessel wall, and to a reinforcing pad if
stress value at 100°F (38°C) based on the MAWP at
used, shall be full penetration groove weld conforming
the top of the vessel in its normal operating position
to Fig. UHT-18.1 or Fig. UHT-18.2 or any of the
plus any other loadings per UG-22, except that no
sketches in Fig. UW-16 having full penetration welds.
static head need be included.
(2) All joints of Category A shall be Type No.
(1) of Table UW-12.
(3) All joints of Category B shall be Type No.
ULT-28 THICKNESS OF SHELLS UNDER
(1) or (2) of Table UW-12.
EXTERNAL PRESSURE
(4) All joints of Category C shall be full penetra-
tion welds extending through the entire section at (a) Cylindrical and spherical shells under external
the joint. pressure shall be designed by the rules in UG-28 using
292
TABLE ULT-23
MAXIMUM ALLOWABLE STRESS VALUES IN TENSION FOR 5%, 8%, AND 9% NICKEL STEELS, TYPE 304 STAINLESS STEEL,
AND 5083-0 ALUMINUM ALLOY AT CRYOGENIC TEMPERATURES FOR WELDED AND NONWELDED CONSTRUCTION
293
− 50 27.4 27.1 25.8 − 50 27.7 27.1 25.8
0 23.7 23.7 23.7 0 25.0 25.0 23.7
100 23.7 23.7 23.7 100 25.0 25.0 23.7
Specified
PART ULT — LOW TEMPERATURE VESSELS
Minimum
Strengths at
Room
Temperature Maximum Allowable Stress, ksi, for Temperatures,1 °F, Not Exceeding
SA-240 304 75.0 30.0 20.7 20.6 20.3 20.0 19.7 19.4 19.1 18.8 18.8
Table continues on following page
Table ULT-23
Table ULT-23
SB-209 5083 0 0.051–1.500 40 18 13.4 13.2 12.0 11.0 10.4 10.1 10.0 10.0 10.0
1.501–3.000 39 17 12.6 12.5 11.8 10.7 10.1 9.8 9.8 9.7 9.7
3.001–5.000 38 16 11.9 11.7 11.4 10.4 9.8 9.6 9.5 9.5 9.5
294
5.001–7.000 37 15 11.1 11.0 10.7 10.1 9.6 9.4 9.3 9.2 9.2
7.001–8.000 36 14 10.4 10.3 10.0 9.7 9.3 9.1 9.0 9.0 9.0
SB-221 5083 0 Up thru 5.000 39 16 11.9 11.7 11.4 10.7 10.1 9.8 9.8 9.7 9.7
1998 SECTION VIII — DIVISION 1
SB-241 5083 0 Up thru 5.000 39 16 11.9 11.7 11.4 10.7 10.1 9.8 9.8 9.7 9.7
NOTES:
(1) Stress values at intermediate temperatures may be interpolated.
(2) Minimum thickness after forming any section subject to pressure shall be 3⁄16 in., and maximum thickness of the base metal at welds shall
be 2 in.
(3) The minimum tensile strength of the reduced tension specimen in accordance with QW-462.1 shall not be less than 100 ksi or 95 ksi,
respectively, at room temperature.
(4) Welded construction allowable stresses apply only to butt joints.
ULT-28 PART ULT — LOW TEMPERATURE VESSELS ULT-82
the applicable figures in Subpart 3 of Section II, Part When a pneumatic test is required by ULT-99(b),
D at 100°F (38°C). these liquid penetrant examinations shall be performed
(b) Examples illustrating the use of the charts in the prior to pneumatic test.
figures for the design of vessels under external pressure (c) For 5083 aluminum, the requirements of UNF-
are given in Appendix L. 91 apply.
295
TABLE ULT-82
Table ULT-82
MINIMUM TENSILE STRENGTH REQUIREMENTS FOR WELDING PROCEDURE QUALIFICATION TESTS ON TENSION
SPECIMENS CONFORMING TO QW-462.1
SA-353, SA-553
Types I and II, SA-333 5083-O Aluminum Alloy
SA-645 Grade 8, SA-334, SA-522
Minimum Tensile Strength, ksi,
Welded Construction Welded Construction for Metal Temperature,1 °F, Not Exceeding
Temp.,1 Spec. Thickness,
°F UTS 100 ksi UTS 95 ksi UTS 100 ksi UTS 95 ksi No. in. −320 −300 −250 −200 −150 −100 −50 0 100
296
0 95 95 100 95 Rods, Bars, and Shapes
100 95 95 100 95
SB-221 Up thru 5.000 53.8 52 47 42.7 40.4 39.4 39.1 39 39
Spec. No. −320 −300 −250 −200 −150 −100 −50 0 100
SA-240 82.7 82.1 80.9 79.7 78.5 77.4 76.2 75.0 75.0
NOTE
(1) Strength values at intermediate temperatures may be interpolated.
ULT-82 PART ULT — LOW TEMPERATURE VESSELS ULT-115
(3) A determination of delta ferrite of each lot of vided all components of the vessel are hydrostatically
filler metal shall be made by the use of the chemical tested for a minimum of 15 min at a pressure not less
analysis from (c)(2) above, in conjunction with Fig. than 1.6 times the design pressure at 100°F (38°C)
ULT-82. Additionally, for submerged arc welds, a plus the equivalent of the head of the test liquid in
determination of delta ferrite shall be made in conjunc- the operating position.
tion with Fig. ULT-82, by the use of the chemical
analysis of lots of electrode and flux used for production
welds. The acceptable delta ferrite shall not be less
than 6 FN nor greater than 14 FN.
MARKING AND REPORTS
ULT-115 GENERAL
ULT-86 MARKING ON PLATE AND The provisions for marking and reports in UG-115
OTHER MATERIALS through UG-120 shall apply to vessels constructed to
For 5%, 8%, or 9% nickel steel the requirements of this Part, with the following supplements to the marking
UHT-86 apply. For the use of other markings in lieu and Manufacturer’s Data Reports:
of stamping, see UG-77(b). (a) The vessel markings shall be in accordance with
UG-116 except:
(1) the letters ULT shall be applied below the U
Symbol;
INSPECTION AND TESTS (2) the following markings shall be used instead
ULT-90 GENERAL of those in UG-116(a)(3) and UG-116(b)(1)(a):
The provisions for inspection and testing in Subsec- Maximum Allowable Working Pressure: psi at 100°F
tions A and B shall apply to vessels and vessel parts Minimum Allowable Temperature: Minus °F
constructed of materials covered by this Part, except Service Restricted to Operating
as modified herein. the Following Temperature
Liquid Minus °F
Liquid Minus °F
ULT-99 PRESSURE TEST Liquid Minus °F
Liquid Minus °F
The vessel shall be hydrostatically pressure tested at
ambient temperature in the operating position for a NOTES APPLICABLE TO MARKINGS:
minimum of 15 min, using the following requirements (1) Minimum allowable temperature is the temperature of the
of (a) or (b), whichever is applicable. coldest cryogenic liquid which will be admitted to or stored within
the vessel.
(a) Except for vessels covered by (b) below, a hydro-
(2) Operating temperature for the cryogenic liquid is its saturation
static test shall be performed in accordance with UG- temperature at MAWP. All liquids that may be contained in the
99, except that the ratio of stresses is not applied, and vessel shall be listed.
the test pressure shall be at least 1.6 times the design
pressure at 100°F (38°C). (b) On the Manufacturer’s Data Report, under Re-
(b) When the test procedure in (a) above will cause marks, show the additional marking notations from (a)
a nominal membrane stress greater than 95% of specified above.
minimum yield strength or 50% of specified minimum (c) Unless the requirements of (c)(1) and (2) below
tensile strength of the material in any part of the vessel, are met, for 5%, 8%, and 9% nickel steels, the use
the hydrostatic test may be conducted at a pressure of nameplates is mandatory for shell thicknesses below
that limits the nominal membrane stress at such part 1⁄ in. (13 mm); nameplates are preferred in all thick-
2
to the lesser of those values. When these conditions nesses.
limit the hydrostatic test pressure to a value less than (1) The materials shall be limited to aluminum as
125% of the maximum allowable working pressure at follows: SB-209 Alloys 3003, 5083, 5454, and 6061;
100°F (38°C), a pneumatic test in accordance with SB-241 Alloys 3003, 5083, 5086, 5454, 6061, and
UG-100 shall also be conducted, except that the ratio 6063; and SB-247 Alloys 3003, 5083, and 6061.
of stresses is not applied. (2) The minimum nominal plate thickness shall
(c) Vessels which are to be installed in the vertical be 0.249 in. (6.32 mm), or the minimum nominal pipe
position may be tested in the horizontal position pro- thickness shall be 0.133 in. (3.38 mm).
297
Fig. ULT-82 1998 SECTION VIII — DIVISION 1
298
ULT-125 PART ULT — LOW TEMPERATURE VESSELS ULT-125
299