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Bio II Advance
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INDEX
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0. COMPONENTS DESCRIPTION
8 8
2
2
1 1
5 1
5
3
3
4
4
6
6
1. Centrifugal Blower
6. Working area
8. Exhaust outlet
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1. ELEMENTS LOCATION
4 CPU card.
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2. REPLACEMENT OF ELECTRICAL ELEMENTS
WARNING
Before any service task ensure to perform a proper decontamination of the cabinet when
applicable as shown in user manual Annex 5.3.
After finishing any service task, it must be ensured that the cabinet is working properly,
according the checklist shown in chapter 4.
WARNING
Before performing the following service tasks, unplug the power plug of the cabinet in order
to avoid any risk of electrical shock.
It must be ensured the right fixing of the frontal cover by means of the two roods that are
supplied for such purpose.
REMARK
When it is required for the specific service task, the frontal cover must be raised or put back
to the closed position only when the glass is in the closed position. The contacts of the
frontal cover must be pushed back manually.
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2.2. CPU CARD
For the replacement of the CPU card, these steps should be followed:
For the installation of the new CPU card, all steps should be carried out in reverse order,
reminding to connect the 4 groundings (3 + the central one) with its washers (Fig. 5 & 6),
and screwing the two M5 screws that fix the frontal cover. By replacing the chip (Fig. 7) of
the new card by the old one the calibration data are maintained. Otherwise it is necessary to
re-calibrate the cabinet.
Fig. 1 Fig. 2
Fig. 6 Fig. 7
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2.2.1. TEST AND REPLACEMENT OF THE CPU FUSES
The CPU card includes 3 fused for the lighting, sockets of the chamber and the fans.
In order to replace the fuses it is required to turn 180º the cover of the specific fuse holder,
take the fuse out and replace it by a new one that fulfills the following features:
F1
F2
F3
F2 – Socket Fuse 4A 25 V
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2.3. CONTROL PANEL (DISPLAY)
For the replacement of the Control panel (display), these steps should be followed:
For the installation of the new display, all steps should be carried out in reverse order,
reminding to screw the two M5 screws that fix the frontal cover.
Fig. 1 Fig. 2
Fig. 3
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2.4. POWER SOURCE
For the replacement of the power source, these steps should be followed:
For the installation of the new power source, all steps should be carried out in reverse order,
reminding to screw the two M5 screws that fix the frontal cover.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5
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2.5. REPLACEMENT OF THE FLUORESCENT TUBES
For the replacement of the fluorescent tubes, these steps should be followed:
Fig.1
Fig.2
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2.6. REPLACEMENT OF THE UV LIGHT
c) Take out the UV light from the clips that are fixing it. (Fig.1).
d) Disconnect the lamp-holders of the tube (Fig.1).
e) Assembly the new tube in the lamp-holder and fix it again carefully with the clips,
avoiding to pull the lateral cablings of the tube.
Fig.1
In case the UV light is assembled with lamp holders,
c) Take out the UV light from the lamp holders by rotating and pulling down the tube.
(Fig.2).
d) Assemble the new tube in the lamp-holders, by fully pulling up the tube on the slot of
the lamp-holders, and then rotating it.
Fig.2
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2.7. REPLACEMENT OF THE MICRO-SWITCHES
For the replacement of the micro-switches and/or the glass working position actuator, these
steps should be followed:
Fig. 1 Fig. 2
Fig. 3 Fig. 4
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For replacing the glass closed position micro-switches, these steps should be followed:
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5
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For replacing the contacts between the frontal cover and the frontal mechanism, these steps
should be followed:
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
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2.8. REPLACEMENT OF THE SPEED PROBE
WARNING
Before replacing the speed probe, ensure that the fans are fully stopped.
For the replacement of the speed probe, these steps should be followed:
a) Unplug the cord plug of the cabinet.
b) Remove the two M5 screws that hold the frontal cover and lift it up, fixing it with the two
rods provided for that objective (Fig.1)
c) Remove all screws M5 that hold the frontal cover of the plenum (Fig.2) and remove it.
The plenum can then be accessed, where the speed probe is located (Fig.3)
d) In case there is a box for the speed probe (Fig.4):
1 Remove the four screws of the speed probe box (Fig.4)
2 In case of replacing the speed probe including the box, remove the two M4
screws that hold it to the plenum (Fig.5) and disconnect the terminals 1,2,3
(Fig.6)
3 Loose the nut of the support of the speed probe until it can be released (Fig.7).
For totally removing this nut, it is necessary to take out first the extraction filter
(Fig.8) in order to access to the countersunk (Fig.9)
e) In case there is no box for the speed probe:
1 Remove the two screws M5 of the support of the speed probe (Fig.12) in order to
release the speed probe.
2 Disconnect the connector of the CPU (Fig.13)
f) Carry out the change.
For the installation of the new speed probe, all steps should be carried out in reverse order,
taking into account to place the speed probe with its hole in vertical position and the flag of
the speed probe must be looking upwards, because the flow should go through it
(Fig.11). The distance that should remain between the end of the probe and the sheet
should be 120 mm (Fig.10).
As last step, it is necessary to check the correct calibration of the cabinet.
Fig. 1 Fig. 2
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Fig. 3 Fig. 4
Fig. 5 Fig. 6
Fig. 7 Fig. 8
Fig. 9 Fig. 10
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Fig. 11
Fig. 12 Fig. 13
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3. REPLACEMENT OF MECHANICAL ELEMENTS
WARNING
Before any service task ensure to perform a proper decontamination of the cabinet when
applicable as shown in user manual Annex 5.3.
After finishing any service task, it must be ensured that the cabinet is working properly,
according the checklist shown in chapter 4.
WARNING
Before performing the following service tasks, unplug the power plug of the cabinet in order
to avoid any risk of electrical shock.
It must be ensured the right fixing of the frontal cover by means of the two roods that are
supplied for such purpose.
REMARK
When it is required for the specific service task, the frontal cover must be raised or put back
to the closed position only when the glass is in the closed position. The contacts of the
frontal cover must be pushed back manually.
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3.1. REPLACEMENT OF THE EXTRACTION FILTER
WARNING
Before proceeding to replace the filters, ensure that the fans are fully stopped.
For the replacement of the extraction filter, these steps should be followed:
a) Remove the two M5 screws that hold the frontal cover and lift it up, fixing it with the two
rods provided for that objective (Fig.1)
b) Remove all M5 screws that hold the frontal cover of the plenum (Fig.2) and remove it.
The plenum can then be accessed, where the filters are located.
c) Operate the two clamps (left and right) that hold the extraction filter (Figs.3&4), by
pushing or pulling the red levers they have.
d) Take out the filter by the frontal part (Fig.5).
For the installation of the new filter, all steps should be carried out in reverse order, checking
that it is perfectly supported all along the upper and the lower gaskets. As last step it is
necessary to re-calibrate the cabinet.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5
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3.2. REPLACEMENT OF THE IMPULSION FILTER
WARNING
Before proceeding to replace the filters, ensure that the fans are fully stopped.
For the replacement of the impulsion filter, these steps should be followed:
a) Remove the two M5 screws that hold the frontal cover and lift it up, fixing it with the two
rods provided for that objective (Fig.1)
b) Remove all M5 screws that hold the frontal cover of the plenum (Fig.2) and remove it.
The plenum can then be accessed, where the filters are located.
c) Operate the two clamps (left and right) that hold the impulsion filter (Figs.3), by pushing
or pulling the red levers they have.
d) Take out the filter by the frontal part (Fig.4).
For the installation of the new filter, all steps should be carried out in reverse order, checking
that it is perfectly supported all along the upper and the lower gaskets. As last step it is
necessary to re-calibrate the cabinet.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
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3.3. REPLACEMENT OF THE FRONTAL GLASS
WARNING
The frontal glass must be moved into the upper limit position before removing the nuts.
For the replacement of the frontal glass, these steps should be followed:
a) Detach the frontal mechanism from the cabinet. It can be then accessed (Fig.1)
b) Pull the glass up to the upper limit position. Remove the four M5 nuts that hold the
glass support in the frontal mechanism (Fig.2)
c) For the installation of the new glass, in case of having a pre-assembled glass group, all
steps should be carried out in reverse order.
d) In case of having to assembly the glass group, these steps are necessary:
a. Fix the glass to their metal supports with STRUCTURAL EPOXI ADHESIVE DP-190
3M SCOTCH WELD (Fig.4)
b. Screw the washers into the handles using M4x10 countersunk screws (Fig.5)
c. By means of the same ADHESIVE DP-190 3M SCOTCH WELD in all the surface of
the washers of the handles, fix them to the glass (Fig.6) by using previously
double side sticking tape in the center of the washers (Fig.3) in order they are
initially hold during the adhesive drying period of 24 h.
d. Check the operation of the closed position of glass micro-switch and adjust it if
necessary (Fig.7)
Fig. 1 Fig. 2
Fig. 6 Fig. 7
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3.4. REPLACEMENT OF THE SPRINGS OF THE GLASS
WARNING
The springs are assembled with pre-tension. Its assembly and disassembly must be made
carefully. Incorrect handling can result in damage to the cabinet and the technician.
For the replacement of the springs that compensate the glass weight, these steps should be
followed:
a) Remove the glass, as indicated in last chapter.
b) Spring groups can then be accessed (Fig. 1). As they are pre-tensioned, they must be
disassembled by carefully removal of the M5 nuts that hold them (Fig. 2).
c) Remove the M4 screw that supports the spring end (Fig. 6).
d) Remove the two M4 screws (Fig.3) of the spring cover in order to access to the part to be
replaced (Fig.4&5).
For the installation of the new spring, all steps should be carried out in reverse order taking
into account to screw firs the M4 screw that hold the end of the spring (Fig.6) before the M5
nuts that hold the spring groups (Fig.2).
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
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4. FUNCTIONAL TEST
Depending on the repair task been made, following actions must be followed in order to
check the proper function of the cabinet:
Repair task zone Action To be checked
Switch on the cabinet to Check that the cabinet is switched on and
the mains supply and press it Works properly.
All the bottom ON/OFF. Check that the display is in green color
and no alarm appears (described in
chapter 5.2).
Switch on fans. Check that the fans work properly and
Zone 4, Zone 3 & CPU there is airflow.
Zone 5, Zone 9, Zone 3 & Close glass and switch on Check that UV lamps can be switched on.
CPU UV lamp.
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5. OPERATION AND CONTROL OF THE CABINET
- Connect the main supply to the cabinet by means of the power cord plug supplied by the
manufacturer
- Check that the aspiration and extraction air flow are free (Chapter 0, pos. 8).
- Carry out the appropriate installation tests (User Manual Chapter 3.6).
- Press the ON/OFF button (Annex A3 pos. 1 of the User Manual). After introducing the
password, the cabinet makes the following:
- The gas tap button that activates the solenoid valve can only be activated once the
flow is stabilized. If case of any flow alarm, that solenoid valve will be disconnected.
To proceed to stop the cabinet, press ON/OFF button (Annex A3 pos. 1 of the User Manual)
that will lead to the Password enquiry (User Manual Chapter 4.5 point 1). After entering
the correct password, the cabinet will be switched off.
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5.2. ALARMS
Display of the alarms: in the moment that a cabinet detects any mal-function the acoustic
and visual alarms are activated.
In the display will appear the information showing the corresponding messages and alarms.
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5.3. USER SCREENS TO BE USED IN MAINTENANCE OPERATIONS
In the control display is the general switch (Annex A3 pos. 1 of user manual).
They move the cursor though all different function icons and select them. The icon
pointed inverts its colours. If the selected item is a numeric field, the navigation buttons
increase/decrease and validate the value.
It shows alarm messages, operating graphs, function icons and all the information
required in cabinet-user communication. The background colour changes to:
- Green: Working mode. All the flows are working fine and there are no alarms
activated.
- Red: Alarm mode. Any alarm has been activated or the cabinet is in unsafe mode. In
case of alarm, an acoustic alarm is activated together with the red light.
- Yellow: U.V. mode. The U.V. lamp is switched on.
- White-blue: Information mode. The cabinet is in safe mode although the flow is
disconnected.
Shows information about the velocity of the downflow as well as the clogging filter level. This
information is shown in the majority of the screens.
Activates/Deactivates fans.
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2. Utilities I Control screen.
Shows information about the running hours of cabinet, fans, U.V. lamp and filters, together
with the last Service visit. Besides it allows the following:
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5.4. CONTROL FUNCTIONS WITH TECHNICAL SERVICE PASSWORD
The access to the Technical Service menu can be done in two ways:
- By means of the Password Request screen (User Manual Chapter 4.5 point 1) by
introducing as password the key corresponding to the random number indicated in the
screen.
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1.1 Fans Control screen.
This screen allows carrying out the calibration of the cabinet. Once accessed it will ask the
following things in this order:
- Extraction speed for a first calibration points.
- Laminar flow speed for a first calibration point.
- Extraction speed for a second calibration point.
- Laminar flow speed for a second calibration point.
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3 Technical Service III screen.
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3.1.2 Test Set Points screen.
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4 Technical Service IV screen – Cycle Test
To perform a cyclical functional test in the cabinet. Following actions can be carried out:
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5.5. CALIBRATION OF THE CABINET
The purpose of this technical instruction is to regulate and check that the impulsion speed
flow and inflow are suitable to achieve product and user protection. To determine the speed
average as well as the uniformity range in the laminar flow zone and velocity through the
front aperture of the microbiological safety cabinet.
INSTRUMENTATION
METHODOLOGY
1. Switch on the cabinet (the front glass should be in the working position and should not
be any alarm except the laminar flow or extraction).
2. In the upper side open the extraction regulator flow as shown in the pictures below. (Bio-
II-Advance 6 do not assembly these parts)
4. Select size model (3,4,6). Adjust the set point extraction to 0.55 m/s and adjust the
impulsion set point to 0.35 m/s.
5. Go to calibration menu
6. Waiting at least 2 minutes. The cabinet is working now at constant fans voltage.
7. Take 5 velocity readings at 2.5 cm over the protective grills or at the level of the slot of
the exhaust, as indicated below. Enter the average exhaust velocity.
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8. Then, measure the impulsion flow. (8 points in Bio-II-Advance 3, 8 points in Bio-II-
Advance 4 and 12 points in Bio-II-Advance 6, see calibration pattern in Annex A9.3 of
the User’s Manual to see the reading point situation and order for each model).
9. Place the anemometer at 270mm high of the shelves, over each point (take all readings
with the anemometer in the same direction and without covering any hole).
10. Take all the reading velocity needed and enter the average velocity
11. Once again, take 5 exhaust readings and enter the new exhaust average velocity
12. Enter the new average impulsion velocity measured in the same condition as points 8
and 9.
13. Entering the previous value the cabinet is adjusted to work at down flow velocity defined
in the set points. The display shows you the values of extraction flow, down flow, fan
voltage and inlet air velocity.
The only way we can change the inlet air velocity is through the extraction regulators
(see figures in point nº2). Opening, we increase the inlet air velocity and closing we
decreases de inlet air velocity.
14. If inlet air velocity is greater or equal than 0.55m/s, the cabinet is alright calibrated. If
the inlet air velocity is smaller than 0.55 m/s we need to increase the incoming air
speed, we will open the extraction regulator and recalibrate the cabinet from the point 5.
15. After calibrating the cabinet we have to check that it works correctly. Switch on the
cabinet (the front glass should be in the working position). Go to the technical service
menu where the fan voltage and air velocity appears. Wait at least 5 minutes.
16. Take 5 extraction air velocity values. The extraction average value of the 5 velocity
readings should be 0.55 ± display exhaust velocity.
V exhaust display ± 0.05 m/s = V average exhaust
17. Measure the impulsion air speed (take the values in the same points as calibration
mode). The average impulsion speed should be between 0.34 m/s and 0.36 m/s.
ACCEPTANCE CRITERIA
The cabinet is calibrated if it satisfy the permitted extraction speed and impulsion speed in
points 16 and 17.
If condition is not satisfied we proceed to calibrate the cabinet again from point 1.
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6. RECOMMENDED INSTALLATION TEST
7. ELECTRICAL DIAGRAMS
8. COMPONENTS
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9. CLEANING
10. CERTIFICATES
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