p

perficon steel GmbH

index
05 company profile

07 heavy plates

09 heavy plates

11 heavy plates processing solutions

13 special wire ropes

15 mining ropes

17 general-purpose wire ropes

19 welded stainless tubes

21 extruded finned tubes

23 laserfin finned tubes

25 welded and seamless steel tubes

27 fittings / flanges / forgings / castings

29 bars / steel wire / steel strip

31 connection technologies / steel shot and fibres

33 quality

35 Impressum

perficon steel GmbH 3

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company profile
Since 2005 perficon has been a service oriented exporter of high quality steel
products to international markets. With its headquarter in Germany, perficon
has a well-developed international network with representations in the Americas,
China and Europe. Our services are based on special ties with German leading
manufacturers of Heavy Plates, Special Wire Ropes, Stainless Tubes and Finned
Tubes. Complementary Steel Products are offered to cover the needs of our valued
customers mainly in the industry fields of

• MINING
• HEAVY MACHINERY
• ENERGY
• PORTS
• SHIPBUILDING
• AUTOMOTIVE

Quality, Reliability and Service form the foundation of perficon steel GmbH.

perficon steel GmbH 5

heavy plate
• Thickness: 2.0 - 500 mm
• Width max.: 5,200 mm
• Length max.: 28,000 mm
• Weight max.: 45.0 tons

Mining & Earthmoving Machinery

• Wear-resistant Steels
Nominal Hardness Brinell:
325 / 400 / 450 / 500 / 550 / 600 HB
DILLIDUR IMPACT
• Ultra High-tensile Steels
Nominal minimum yield strength:
460 / 500 / 550 / 690 / 890 / 960 / 1100 MPa
DILLIMAX TL

Steel Construction
• Specially developed steels for
optimized structural engineering
• Longitudinally Profiled (LP) Plates
up to 28 m lengths
• Shorter construction time, lower
costs, boosted fatigue strength

Hydro, Wind & Tidal Power

• Outstanding toughness, easy to
work and weld
• Extreme dimensions
• Cut to shape and size, edge-prepared
• Semi-fabricated welded pipe segments

Shipbuilding & Offshore

Oil and Gas
• Acc. international standards and
classification societies like
ABS, API, BV, DNV GL, LRS, NORSOK, etc.
• Extra high-strength and low-
temperature steels
• Customized formats in largest dimensions
• Edge-machined, pre-worked
components and segments
perficon steel GmbH 7
heavy plate
Large Diameter Pipes
• Highest-quality pipe-making plate and
special steels for pipeline construction
• Sour-gas resistance, extra high
toughness for use in arctic conditions
• Outside diameters from 24"(610 mm)
to 60" (1,524 mm)

Pressure Vessel & Boiler

Engineering
• Large formats for biggest pressure
vessels and tanks
• Maximum resistance to sour gas
• Lightweight solutions for higher
temperatures
• Dual- or triple-layer clad plates

Mechanical Engineering
• Heavy plates for heavy-duty presses
and machinery
• Special steels for high-temperature
service and laser cutting
• Ultra-strong high cracking resistant plate
for gear rims

Plastic and Concrete Moulds

• Outstanding EDM machinability and
geometrical stability
• Superior wear-resistance and
fatigue-strength properties

Steels for Safety and Security

• Maximum possible protection of
persons and property
• for civil vehicle armouring, building
protection and safes

perficon steel GmbH 9

heavy plate processing
solutions
Customized cut-to-shape parts
• Thickness: 5.0 - 1,100 mm
• Width max.: 5,200 mm
• Length max.: 25,000 mm
• Weight max.: 70 tons
Edge-machined plates
• Thickness: 5.0 - 160 mm
• Edge design: I, V, U, DV, DU
• Up to 45 tons plate weight
Hot or cold forming
• Spherical, elliptical, flat dished, flanged
heads
• Cold formed cylindrical shell sections up
to 200 mm thickness
• Hot formed shell sections up to 400 mm
thickness
superior wear solutions
• Tungsten carbide weld-overlay plates
and parts
• Fused Tungsten Carbide (FTC) and
Spherical Fused Tungsten Carbide (SFTC)
for superior hard-facing
• Tungsten Carbide-Cobalt and
Tungsten-Carbon alloys
• Laser Cladding Powder and Wires
perficon steel GmbH
Welded components
• Construction, cutting, drilling, milling,
annealing, shot-blasting and
varnishing complete, ready-to-install
• Up to 160 tons weight
Contract annealing
• Preheating of plant components
prior to welding
• Stress relief of parts after shaping
• Up to 15 m long, 5.8 m wide, 3.8 m high
• Welded, forged or cast supersized
workpieces
• With shot-blasting
• Chromium carbide weld-overlay
plates and parts
• Flux-cored Wires with Chromium,
Chromium-Nickel, Chromium-Cobalt
and Nickel based alloys
• Thermal Spraying Powder and Wires
• Powder, Electrodes and Wires for
Oxy-acetylene Welding, Spray & Fuse
11
s
special wire ropes
DIEPA special wire ropes for use on equipment that demands the highest degree of precision, durability
and safety from component parts. They are designed and manufactured to afford a higher level of in-ser-
vice rope safety and reliability and are reducing the total cost of ownership (TCO).

• Diameter 4.0 mm - 120 mm

• Single rope weight up to 100 tons

Types of Special Wire Ropes

• Rotation resistant on mobile cranes, tower cranes, offshore crane, etc.
• Non-rotation resistant for indoor cranes, ladle cranes, steel mill cranes, mobile harbor cranes and
gantry cranes as well as Luffing rope for cranes, etc.
• Compacted strands / ropes: for higher breaking force and higher stability
• Plastified steel core using only ultra-modern plastics for high bending fatigue resistance and
high flexibility

Crane Ropes
• Crawler Cranes: Hoisting ropes and Luffing ropes for cranes up to 6,000 tons capacity
• Mobile Cranes: Hoisting ropes for cranes up to 1,600 tons capacity and bigger
• Tower Cranes: Hoisting ropes, Luffing ropes and Trolley ropes
• Port Cranes and Container Cranes: Lifting ropes
• Steel Mill Cranes and Ladle Cranes: Hoisting ropes

Other Applications
• Elevator ropes for high-speed lifts
• Structural ropes for facades, stadiums, road bridges, pedestrian bridges
• Ropes for mountain cableways, skilifts
• Half-locked and fully-locked coil ropes

perficon steel GmbH 13

mining ropes

Open Pit Mining Deep Pit Mining

• Hoist and drag rope for Drag Lines • Hoist rope for friction (Koepe) hoist
• Hoist rope for Rope Shovels • Hoist rope for drum-hoist
• Crowd and retract ropes for Rope shovels • Guide rope
• Hoist rope for Blast Rigs • Winch rope

New PROTECT 8
Cutting edge newly developed „PROTECT 8“-non-rotation resistant special wire

This DIEPA special wire rope has been developed for specific use in Drag Lines and Rope Shovels. As a
special feature, each outer strand is plastic-covered individually, resulting in higher flexibility and bending
resistance and increasing the safety level significantly by the visibility of the single strands. It is available
for all common mining machinery in diameters from 19 mm to 127 mm (3/4" to 5").

End Connectors
• DIEPA Easy Reeve special connector • Becket loops
• Fast connector socket • Rope loops
• Open spelter sockets • Press fittings
• Closed spelter sockets • Threaded fittings
• Thimbles • Socketing fittings
• Flemish eye • etc.

perficon steel GmbH 15

g
general-purpose
wire ropes
Galvanized Aircraft Cable (MIL-W-83420D)

7 x 7 GAC 7 x 19 GAC
3/64" - 2" 3/32" - 2"

Bright / Galvanized Steel Wire Ropes with Fibre Core or Steel Core
Typical Constructions:

6 x 7 + FC 6 x 19 + FC 6 x 36 WS + FC 18 x 7
7x7 7 x 19 6 x 36 WS + IWRC 19 x 7
1.5 mm - 12 mm 3 mm - 20 mm 8 mm - 70 mm 3 mm - 16 mm

Stainless Steel Wire Ropes, Grade AISI 304 or AISI 316

Typical Constructions:

1 x 19 7x7 7 x 19 19 x 7
0.5 mm - 8 mm 0.54 mm - 12 mm 2 mm - 16 mm 3 mm - 12 mm

Other grades, constructions, sizes as well as coated wire ropes also available on request

perficon steel GmbH 17

welded stainless tubes
Welded stainless tubes:
OD Range: 3.0 mm - 203.2 mm (0.12" - 8.0")
Wall Range: 0.1 mm - 4.0 mm (0.004" - 0.15")

Cold plug redrawn:

OD Range: 0.50 mm - 48.3 mm (0.02"- 1.9")
Wall Range: 0.05 mm - 3.5 mm (0.002" - 0.13")

in straight developed length up to 38 m (124 ft) / as U-bend tube

in coiled tubes with lengths of up to 3,000 m (9,842 ft)

austenitic – ferritic and super ferritic – duplex and super duplex

nickel based alloys – Titanium

Automotive
• Catalytic converters / particle filters
• Fuel injectors and rails
• Exhaust systems and brackets
• Exhaust gas recirculation systems (EGR)
• Pipelines (fuel/oil/air)
• Chassis components
• Glow plugs
• Safety components

Energy Industry
• Condenser • Hydraulic / pneumatic piping
• Heat Exchanger • Supply systems
• Double wall safety tubes • Heating and refrigeration
• Moisture Separator Reheater (MSR) • Food and beverage
• Chemical injection tubing • Medical engineering
• Control lines • Measuring and regulation
• Encapsulated control lines

welded – redrawn – polished – cut – bend – worked – pre-fabricated

special shaped – in polymers extrusion encapsulated

perficon steel GmbH 19

e
extruded finned tubes
Application
• TRUFIN® finned tubes for Moisture Seperator Reheater (MSR) tubes
typically in ferritic alloy grade TP439 / 1.4510
• for condenser, for example LNG-Train in titanium grades
• for temperature control of gases / liquids, or for evaporating / condensing refrigerants
• for safety heat exchanger tubes
• for oil coolers and oil heaters

Forms of Supply
• straight or as U-bend tubes
• in straight lengths of more than 40 meters
• rolling of up to 32 fpi possible, depending on material grade
• with un-finned intermediate sections
• entirely finned
• with un-finned and defined tube ends
• heat treatment in-line and in bending area

Tested against customer specification

• in-line eddy current testing
• in-line ultrasonic testing
• helium leak testing
• hydrostatic pressure testing
• pneumatic pressure testing (air-under-water)
• air-differential pressure testing
• endoscopic testing

perficon steel GmbH 21

laser finned tubes
• Laser welding fin onto tube without filler material
• Crevice free welding -> 100% gap free! (no crevice corrosion)
• Small heat affected zone (no material deformation and high corrosion resistance
even with very aggressive media)
• Laser welding under protective atmosphere (no weld seam impurity)
• 100 % welding between fin and tube (optimal heat transfer)
• Long service life at nearly 100% performance
• In straight, compact design as spiral coil, U-bent, meander form with reduced weight
• Intermediate sections with different fin height and even down folding
of fins possible

With typical dimensions of:

• Plain tube outside diameter: 8.0 mm - 74.0 mm
• Fin height: 5.0 mm - 20.0 mm
• Fin outside diameter: 18.0 mm - 84.0 mm
• Fin pitch: 5 - 13 fins per inch (fpi)
• Maximum tube length: 12.0 m

Special material combinations possible, among other:

• Stainless steel - Copper
• Stainless steel - Carbon steel
• Carbon steel - Copper
• Cupro Nickel - Aluminum
• Titanium - Copper

Application
• Power plant construction
Cooling towers or re-cooling systems with dry / wet operation and sodium / flue
gas cooling andheating
• Chemical plants
Heat exchangers for cooling and heating gases and liquids /nitric acid plants
• Heat recovery systems
Flue gas cooler
• Heating industry
Primary / secondary heat exchangers in gas and oil condensing boilers or domestic
water heating boilers
• Mechanical and plant engineering
Heat exchanger for gas cooling of industrial furnaces / heating baths / oil pre-heating
Oil cooler for vacuum systems, ship systems, pumps etc.

perficon steel GmbH 23

welded and seamless
steel tubes
carbon - alloyed - stainless - bi-metallic

Welded
OD Range: 0.5 mm - 2,032.0 mm (0.02" - 80")
Wall Range: 0.05 mm - 70.0 mm (0.002" - 2.76")

in straight developed length up to 38 m (124 ft) / as U-bend tube

in coiled tubes with lengths of up to 3,000 m (9,842 ft)

Seamless
OD Range: 3.0 mm - 660 mm (0.15" - 26.0")
Wall Range: 0.2 mm - 125.0 mm (0.008" - 5.0")

in straight length of up to 27 m (88 ft), as U-bend tube

coiled, depending on other dimensions

Grades
• Austenitic • Titanium
• Ferritic and super ferritic • Copper Nickel alloys
• Duplex and super duplex • Admiralty brass
• Nickel based alloys • Bi-metallic

Applications:
• Heat exchanger and condenser tubes
• Boiler and superheater tubes for high-pressure service
• Instrumental and control line tubes
• Automotive
• DOM - mechanical and precision steel tubes
• Hydraulic / pneumatic pressure lines
• Capillary tubes
• Cylinder tubes / chromium plated tubes piston rods / chromium plated bars
• OCTG

perficon steel GmbH 21

25
fittings / flanges
Processed tubular components in exact lengths Flanges
with tight tolerances acc. to customer request or acc. to ASTM / ANSI / DIN / EN
technical drawings with further processing
• Blind
• Brush deburring • Slip-on
• Chamfering • Flat
• Pressing • Lap Joint
• Punching and • Welding Neck
• Washing • Threaded

Pipe Fittings
seamless, welded or forged,
acc. to ASTM / ANSI / DIN / EN
• Elbows in 45°, 90° and 180°
• T-pieces, reducers
• Concentric and eccentric reducers
• Caps and heads
• Collars, stub ends

forgings / casting
• Open-die forgings Austenitic Manganese Steel
diameter 90 - 900 mm; max. weight 30 tons
max. length 18 m processing for:
• Flanged shafts
max. diameter 1,400 mm • Wearing parts and buckets
• Hollow parts for dredging and excavation
deep drilled: diameter 30 - 800 mm • Drop forgings
hollow forged: diameter 300 - 900 mm • FVS700 laminated wearing parts
• Rings: max. diameter 1,650 mm and wear bars
max. height 500 mm • Bushings
max. weight 4.5 tons • Special bolts and shafts acc. to
• Discs/Pierced discs customer specifications
max. diameter 1,650 mm • Hammers, hammer shafts,
• Mandrel bars impact, armor and lining plates
overall length approx. 18 m

perficon steel GmbH 27

bars
Material Grades Bright Bars (round diameter)
• Stainless Steels • 1 - 17 mm drawn
(martensitic, austenitic, ferritic, 1 - 16 mm drawn / ground
duplex, super duplex) • 12 - 70 mm ground
• Nickel alloys 12 - 35 mm ground / polished
• max. 880 mm peeled / turned
• Tool Steel 12 - 70 mm dressed / polished
(Hot-Work Steel, Cold-Work Steel,
High Speed Steel)
Semi-finished
• Special Engineering Steel • Round:
(Nitriding Steel, Case Hardening Steel, rolled / forged (peeled / turned / ground)
Gear Steel, Creep-Resistant Steel, max. diameter 900 mm
Alloyed Quenched & Tempered Steel) • Square:
forged, ground
200 - 800 mm
Bars
• Round: 14 - 160 mm rolled
max. diameter 900 mm forged Piston Rods /
• Flat: 30 - 250 mm × 5 - 72 mm rolled
50 - 1,800 mm × 30 - 880 mm forged
Chromium Plated Bars
• Square: 17-70 mm rolled max. 800 mm forged • diameters 8.0 - 160 mm

steel wire steel strips

• Carbon steel: 0.01 mm - 19.00 mm • Carbon steel
• Oil-tempered: 0.40 mm - 7.00 mm thickness 0.02 mm - 10.00 mm
• Stainless steel: 0.01 mm - 5.00 mm • Stainless steel
thickness 0.05 mm - 3.00 mm
• Patented drawn spring steel wire • Bi-metallic steel
• Oil-tempered spring steel wire thickness 0.50 mm - 2.00 mm
• Musical string wires • Electrical steel
• Flat and special shaped wires thickness 0.10 mm - 0.35 mm
• Roping Wire • as rolled
• annealed
• hardened and tempered
• texture rolled

perficon steel GmbH 29

s
connection technologies
Anchoring Systems
• Tie-rod anchorage
• Round Steel anchors
• Connecting parts: turnbuckles, sleeves and nuts

Grouted Anchors
• Anchorages in port and specialized civil engineering
• Tension and compression foundation piles
• Anchorages for channel upgrades / extensions

Fasteners
• Special bolts and nuts
• Hexagon head bolts
• Threaded studs
• Abnormal connection elements
• Standard connection elements

steel shot and fibres

• Cylindrical cut wire shot
DIN 8201-4
for blast cleaning

• Conditioned cut wire shot

G1 slightly rounded
G2 double rounded
G3 spherical conditioned
DIN 8201-4, VDFI 8001
for shot peaning

Steel Fibres
• Carbon Steel • Straight
• Stainless Steel • Corrugated
• Galvanized • Hooked ends
• Coppered • Milled

Fibre Dimensions
• Diameter: 0.3 mm - 1.3 mm
• Lengths: 6.0 mm - 60 mm
perficon steel GmbH 31
Q
quality
Our commitment is to meet and outdo our customers‘ expectations and requirements for high-
quality steel products with competent and efficient producers and logisticians. We ensure this
with qualified, committed and customer-oriented employees.

We have introduced a QM system acc. to DIN EN ISO 9001 standard many years ago that meets the
requirements of international quality standards.

Perficon Steel GmbH is committed providing quality products in accordance with international
standards and customer specifications. The means used for this correspond to the state of the art.

perficon steel GmbH 33

impressum
Headoffice - Kaarst, Germany
Perficon Steel GmbH
An der Gümpgesbrücke 9
41564 Kaarst
Germany
Tel: (+49)2131-38752-0
E-mail: info@perficon.com

Managing Director: Helmut Pagel

Steuer Nr. / Tax No.: 122/5761/6119
USt.ID / VAT-ID No.: DE814640522
Reg. Nr.: HRB 14640 in Neuss, Germany

Layout & Design

Neiser Filmproduktion
info@neiser.com
www.neiser.com

perficon steel GmbH 35

perficon