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Engineering Plastics E E Industry Brochure
Engineering Plastics E E Industry Brochure
Electrotechnical applications
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12
23
11- 29
LITERATURE 30
30 - 31
Competence
in fire safety
We hardly notice it any more, but we are living in Fires cause extensive damage to people, property and the environ-
ment throughout the world. Important safety aspects in case of fire
the era of plastics. Thanks to their multifaceted
are precautionary measures that allow early fire detection and fire-
application possibilities, plastics have become an fighting and provide possibilities for escape and evacuation. More-
indispens able fixture of modern life. They make over, certain safety requirements apply in terms of the fire behavior
of the materials employed and of the articles made of them, always
tremendous contributions to our quality of life and as a function of the actual conditions of use. Such requirements
comfort, to technology and progress, to esthetics often differ in the various areas of application and cannot be directly
and to our well-being. Plastics – key materials in compared to each other. However, all of them share the overriding
objective of protecting the lives and health of people as well as prop-
our daily lives – are flammable materials, like most erty and the environment.
natural substances.
4
In a joint effort with users and many organizations involved in fire safety,
BASF is providing the necessary prerequisites for the safe and reliable
utilization of its products. For instance, the fire-retardant Ultramid® and
Ultradur® grades ( PA and PBT, respectively) were developed paying
close attention to the aspects of product and application development,
the environment and the market. Through BASF’s participation in fire-
safety commissions, new material-related requirements are recognized
at an early point in time and implemented accordingly.
5
Description of
the fire behavior
Once the fire has passed its peak in the room, the phase of the sub-
A fire often develops according to certain patterns. Seekamp2 and siding fire starts, during which the flammable materials in the room
Becker 3 have extensively studied and described fire incidents in rooms: burn out more or less completely.
After the flammable product has ignited, the flames normally spread
in the form of fire appearing on the outer surface of the product. Once
the initially ignited material has generated enough heat, additional areas
are affected by the fire.
6
Parameters for describing the fire behavior Ignitability and flame spread
A fundamental presentation on the topic of the fire behavior of plastics The ignition initiates a combustion process. Ignition presupposes heating
can be found, for example, in Troitzsch 4. The characteristic parameters and decomposition of the burning materials in the area of action of the
for the fire behavior are: source of ignition. Thermoplastics soften when exposed to heat (glass
transition, crystallite melt) and, as the temperature continues to rise,
turn into a melt that gives rise to the flammable decomposition prod-
ignitability ucts. Once these products mix with the oxygen present in the air, the
contribution to flame spread ignition can occur as self-ignition or external ignition at concentrations
heat release within the ignition limits and in the presence of sufficiently high energy.
Side effects of fire are: In contrast to flammable liquids, when it comes to engineering plastics,
flaming drips / falling material like with all other flammable solid materials, it is not possible to indicate
smoke generation (optical density and toxicity) a flash point. Testing according to DIN 54 836 5 yields ignition temper-
toxicity of fire residues atures under exposure to flames of about 350 °C to 400 °C [ 662 °F
corrosiveness of combustion gases and fire residues to 752 °F ]. Without exposure to flames, the thermal decomposition
products only ignite at temperatures that are higher by about 50 °C to
100 °C [ 90 °F to 180 °F ].
Fire tests are necessary in order to evaluate and rate the fire behavior.
These tests should be representative and should closely reflect the
situation of the fire hazard. Such tests are often conducted with test Combustion is an exothermal process. Part of the energy being released
specimens having defined dimensions and under reproducible initial in the combustion zone is consumed to generate heat and to form flam-
and boundary conditions. The objective of such tests is to ascertain mable decomposition products. This process is called thermal feedback
comparable product-specific characteristic values. from the combustion zone to the heating zone. The ratio of the available
amount of energy to the amount of energy needed to generate heat and
to form flammable decomposition products determines the extent of
However, since the fire behavior is not based only on the actual material flame spread on the surface of the flammable material. Therefore, flame
properties, tests also have to be carried out on complete structures or spread can be considered to be a sequence of ignition processes.
components under conditions that are relevant for actual practice.
Aside from the chemical make-up of the flammable material and its
physical properties, for example, the viscosity of the melt, the course
Temperature
Flash-over
Time
7
Description of
the fire behavior
However, the burning is usually restricted to the direct range of action Tab. 1: Net calorific values of thermoplastics
of the ignition source. Here, too, the rate of spread of the flames is
Material Hu ( kJ / kg )
much lower than for plastics without a fire-retardant finish. As soon
as contact with the source of ignition is interrupted, the flames usually Polyoxymethylene ( POM ) 17 000
self-extinguish, especially in the early stages of a fire. Inherently flame Polyethersulfone ( PESU ) 17 000
retardant plastics and those with a fire-safety finish often attain the Polyvinyl chloride ( PVC ) 20 000
best possible ratings for flammable materials.
Polymethyl methacrylate ( PMMA ) 26 000
Polybutylene terephthalate ( PBT ) 31 000
Polyamide ( PA ) 32 000
Polysulfone ( PSU ) 36 000
Side effects of fire Styrene Copolymers ( ASA, ABS, SAN ) 37 000
For purposes of describing the fire development, it is important to know Polystyrene ( PS ) 42 000
the heat release. The heat release is dependent on the combustion rate Polyolefins ( PP und PE ) 46 000
of the burning material under the present fire conditions, that is to say,
the fire scenario. During a fire, the maximum heat quantity that can be
released is the one corresponding to the heat of combustion. The heat
of combustion is the released amount of heat released under stan- by the smoke constitutes a measure of its optical density. Static (cumu-
dardized conditions – with the complete combustion of a material – lative) as well as dynamic methods are employed for smoke measure-
minus the heat of evaporation of the water that is formed. Since the ment. The various test methods also differ in terms of the type of
combustibility or the burning behavior is dependent on many influencing decomposition and the volume of oxygen available. Therefore, the
variables, the value of the net calorific value of a material cannot be values ascertained using different test methods cannot be compared
regarded as a measure of its combustibility in the conventional sense. to each other.
Table 1 is a compilation of net calorific values according to DIN 51 900 -16
of commonly employed thermoplastics.
Toxicity
Combustion gases and fire residues stemming from plastics – like
Smoke generation natural substances – always entail a toxic potential. In many cases,
Every fire generates gases as well as solid and/or liquid decomposition certain measures can prevent persons from being injured as a result
and secondary products of varying compositions. The liquid products of inhaling combustion gases. These measures include, in particular,
are primarily water, while the solid products are soot. The term smoke restricting the ignitability and flame spread, the creation of escape
is used when the combustion gases contain solid and/or liquid parti- routes and smoke and heat exhaust systems as well as fire detection
cles. This gives rise to various risks: smoke can reduce visibility as well and fire-fighting. If escape possibilities are limited or non-existent (for
as have a toxic and corrosive effect. example, in trains as they pass through tunnels, in airplanes, in ships),
the composition of the combustion gases is often considered to be a
safety-relevant aspect.
Smoke density
The optical density of the smoke determines the visibility conditions,
thus affecting the possibilities of escape in case of a fire. In order to It is not only the materials involved that determine the toxicity of the
measure the smoke density, the principle of light extinction is normally combustion gases. The fire scenario (e. g. temperature, availability of
employed: the weakening of a light beam of a known intensity caused oxygen) likewise has a major influence.
8
The essential components of all combustion gases are carbon dioxide, The so-called fractional effective exposure dose ( FED ) is then deter-
water and carbon monoxide resulting from incomplete combustion. mined as follows:
The concentration ratios are influenced by the fire conditions. The
content of carbon monoxide often determines the acute inhalation existing exposure dose c(t)
toxicity of the combustion gases. Carbon monoxide is almost always FED = =∫ dt
formed in sufficient amounts and quickly enough – in comparison to
effective exposure dose
Cteff
other components of the combustion gas – to be the first to exceed
the lethal limit value. In individual cases, however, other combustion In other words, the measured exposure dose is compared to the effec-
gas components can also pose a risk. A wide array of other substances tive exposure dose for the appertaining gas component. If the FED is
can be generated as by-products and can have a sub-lethal effect. less than 1, it can be assumed that survival or the ability to escape is
ensured within the time under consideration.
In order to make prognoses, Haber’s rule is normally used: “If the prod-
Tab. 2: IDLH values from NIOSH 7, as also proposed for
uct of the concentration and time remains the same, then the effect
CEN-TS 45545-2 33
is the same.” Consequently, the effective exposure dose for each gas
component is defined as the product of the IDLH value (concentration) Gas component IDLH-Value [ mg / m³ ]
and the basic time of 30 minutes ( Table 2 ). CO2 72 000
CO 1380
HF 25
The exposure dose can be calculated as the product of concentra-
HCI 75
tion and test time on the basis of the combustion gas concentrations
measured during the course of the fire tests. The size of the specimen, HBr 99
the volume of the test chamber and the geometrical circumstances in HCN 55
the intended final application are all taken into consideration using a NO2 38
scale factor.
SO2 262
9
Description of
the fire behavior
Corrosiveness
Combustion gases of many organic substances have a corrosive
effect, and combustion gases stemming from natural substances are
no exception to this. For example, the combustion gases from wood
contain acetic acid.
Fire residues
Fire residues have to be collected and disposed of in accordance with
the statutory regulations applicable to the waste disposal, and in con-
sultation with the competent authorities.
10
Applications
and testing
11
Applications
and testing
Electrotechnical applications
The primary safety objective in many technical areas of application Overload, improper utilization as well as manufacturing and assembly
consists of preventing materials from catching fire due to possible errors such as defective soldered points or loose connections all con-
sources of ignition as available, for example, to a smoker or an arsonist. stitute crucial fire hazards in electrotechnical products. Therefore, the
Sources of ignition stemming from technical defects should also be objective from the standpoint of technical fire-safety in the eventuality
taken into account. Thus, low ignitability of the flammable material is of a malfunction is to prevent the ignition of the component and the
an essential fire-safety requirement. Should ignition occur nevertheless, spread of the fire to the immediate surroundings, for instance, the
then the contribution to the flame spread as well as to the generation of furnishings or the building. In certain cases, the additional require-
heat and smoke should not exceed tolerable limit values. ment exists that the housing must not catch fire if exposed to an
external source of ignition.
12
As a result of the globalization of the electrotechnical industry in recent in force in Germany and Denmark since April 2006. In Austria, Belgium
years, the regulatory works issued by the International Electrotechnical and Ireland, this obligation has existed for quite some time while in
Commission ( IEC) and the American Underwriters Laboratories ( UL) France, Spain, Italy and Great Britain, it will take effect at a later point
have acquired special significance the world over. These regulatory in time.
works have evolved from national safety regulations such as those of
the German Association for Electrical, Electronic and Information Tech-
nologies ( VDE ). This is also the source of many European standards The WEEE Directive is complemented by RoHS 10 ( Restriction of the use
(EN Standards) which have the status of national standards in the of certain hazardous substances in electrical and electronic equipment ),
countries belonging to the CENELEC (Comité Européen de Normal- which prohibits the use of certain environmentally hazardous sub-
isation Electrotechnique – European Committee for Electrotechnical stances. These include a number of brominated flame retardants. Such
Standardization). All of the countries of the European Community and substances are not employed in the engineering plastics made by BASF.
Switzerland are members of CENELEC.
13
Applications
and testing
Materials testing
A prerequisite for the use of plastics in electrotechnical applications is
often that they have to comply with technical fire-safety standards. The
pertinent tests on the materials already have to be conducted during
their development and pre-selection, for purposes of approval, and
during quality control. The test standards specify the type of the source
of ignition and their effect on the test specimens as well as the test
set-up and the dimensions of the test specimens for purposes of
evaluating the ignitability and flame spread.
Fig. 3: UL Yellow Card for Ultramid® A3XZG7 Fig. 4: Vertical burning test according to UL 94
14
100 ± 1
Specimen
25 ± 1
approx. 6
Specimen
Test flame
Burner 20 ± 2
Test flame
10 ± 1
Wire gauze
Support
Burner
approx. 45°
300 ± 10
Support
ca. 50
max. 6
Fig. 5: UL 94 HB (or DIN IEC 60695 -11-10 ) Fig. 6: UL 94 V (or DIN IEC 60695 -11-10 )
Vertical Burning test ( UL 94 5V ), flame: 500 W; only materials that fulfill at least V-1
5VA 5VB
Afterflame plus afterglow time after 5th flaming, flame application for each specimen ≤ 60 s ≤ 60 s
Cotton indicator ignited by flaming drops no no
Complete Burning no no
Burn-through ( hole) of any plaque specimen no yes
15
Applications
and testing
If self-colored products are to be manufactured, the approval must serves as the evaluation criterion for the classification into the
be given for the color batch in combination with the base material. ignitability categories PLC 0 to 5 (performance level categories)
For its products, BASF offers solutions together with several batch according to UL 746 A, Section 3117 ( Fig. 8 ).
suppliers.
Winded wire
(5 turns)
Specimen
(3.2.....0.4 mm)
Fig. 7: UL 94 5V (or DIN IEC 60695 -11-20 ), application of a 125 mm Fig. 8: Hot Wire Ignition Test ( HWI ) according to ASTM D 3874 16
( 500 W ) test flame to plaques 150 ∙ 150 mm2
16
Movable U = 250 V AC
electrode I = max. 32.5 A
Cu Steel
n = 40 arcs /min
Arc
Fixed
electrode
Specimen
17
Applications
and testing
Tab. 4: Demands on plastics for insulation purposes in E / E applications (acc. to UL 746 C )
Example: For UL 94 V-0, the plastic must have an additional HWI above PLC 4 and an HAI above PLC 3.
permissible combinations
non-permissible combinations
HAI
PLC 1 PLC 1
PLC 2 PLC 2
PLC 3 PLC 3
PLC 4 PLC 4
HAI
PLC 1 PLC 1
PLC 2 PLC 2
PLC 3 PLC 3
PLC 4 PLC 4
Within the Underwriters Laboratories ( UL ) standards, a plastic used Tab. 5: Material groups acc. DIN EN 60664 -1
as an insulating material in electrical applications must pass a
Material group Utest / V CTI failure criteria:
combination of various flammability and ignition tests ( UL 746 C ).
The specific requirements or level to be achieved in the relevant I 600 ≤ CTI Failure current IF ≥ 0.5 A
type tests are based both on the assessment of the existing appliance II 400 ≤ CTI < 600 current for ≥ 2 sec
construction and on the application of the requirements ( Table 4). The IIIa 175 ≤ CTI < 400 F lame formation of
general rule is that the lower the flame retardance behavior of a plas- IIIb 100 ≤ CTI < 175 ≥ 2 sec
tic, the better its ignition performance must be.
18
Tracking can be caused by contamination of the surface. The CTI test It is then ascertained whether the test specimen ignites, whether the
according to standard IEC/DIN EN 60112 tries to simulate this by flames spread and whether flaming drips occur in a manner that
exposing the surface to a conductive test solution (Figs. 10 and 11). promotes combustion. The glow-wire test can be carried out on stan-
The sample is thermally decomposed by the light arcs, then traces dardized test plaques as well as on finished components ( Fig. 12 ).
of carbon black and ultimately tracks can be seen. This significantly
reduces the insulating ability between two live contacts. In the CTI test,
a test specimen is sprinkled successively between two live electrodes
with 50 drops of an electrolytic solution. The CTI is the numerical value
of the highest voltage at which no failure occurred on five samples after
50 applications of drops respectively.
Measurement of current
Specimen
Glow wire loop
(max. 960 ºC)
Power supply
Resistance Trolley
100..600 Vac
Drop applicator
NH 4CI solution
Test solution A
1N Wrapping tissue
Test specimen (≥3 mm)
Fig. 10: CTI, measuring principle Fig. 12: Glow-wire test according to DIN IEC 60695-2-1015
19
Applications
and testing
Parts testing
Not only the properties of the material but also the geometrical shape The highest requirements apply to household appliances which oper-
determine the fire behavior of the final product. This is why it is often ate unattended and through which high currents flow (bigger than
necessary to also carry out tests on the finished parts. 0.2 A).These include switches and connections in washing machines
and dishwashers, refrigerators and ovens as well as electric motors
in central vacuum systems or exhaust hoods. Plastics used in these
This is taken into consideration in the completely revised standard on devices fundamentally have to pass an ignitability test for the material
the safety of electric household appliances, IEC / DIN EN 60335-118. (GWFI ) according to DIN IEC 60695-2-1219 at 850 °C [ 1562 °F ]
Section 30 provides a general description of the requirements made (extinction of the flame within the testing and observation time of 60
in terms of the heat and fire resistance ( Fig. 13). seconds). In addition, requirements call for a glow-wire test on stan-
✔
Specimen
Specimen GWFI
Unattended
850 °C
Appliances I > 0.2 A Molded Part GWEPT
✔ Flame Time ≤ 2 sec.
Molded Part Test Passed
✔
Molded Part +
GWEPT Surrounding Part
750 °C
V0 / V1
Needle Flame
Test Passed
Test
The product standard for the safety of household and similar electrical appliances
( IEC / DIN EN 60335-1) requires insulating materials which resist ignition. The most
critical application according to this standard is the testing of insulation materials Shielded
within unattended equipment that carry currents exceeding 0.2 A during normal Connection
operation, e. g. materials for connectors or whole bodies.
“Surrounding Part”:
Part mounted within a virtual vertical cylinder (having a diameter of 20 mm and a
height of 50 mm) above a possible ignition source.
“Shielded connection”:
Part separated from active parts by a partition wall.
Fig. 13: Selection and sequence of tests for resistance to heat and fire according to IEC/DIN EN 60335-1, Section 30.2.3.
20
dardized test plaques according to DIN IEC 60695-2-13 20 (GWIT at Tests involving the effect of flames are also important. Ignition flames
775 °C [ 1427 °F ], maximum flame duration of 5 seconds). If such a can affect an electrotechnical product from the inside as well as from
value is not attained, then as an alternative, the finished component the outside. Especially cables and lines can be exposed to the external
can undergo a test according to DIN IEC 60695-2-1121 (GWEPT, effects of flames when a fire breaks out.
Glow Wire End Product Test, at 750 °C [ 1382 °F ], but by a stricter
regulation of the maximum flame duration of 2 seconds according to
IEC / DIN EN 60335-118 ) or one of three other possible tests on the
surrounding components. Figure 13 shows the maximum necessary
requirements.
Only a few of the plastics currently found on the market can comply
with the stricter standard, which started being phased in as of the
autumn of 2005, depending on the type of appliance. In order to
reduce the work for appliance manufacturers, a certification system
for plastic components involving the active participation of BASF was
introduced at the German Association for Electrical, Electronic and
Information Technologies ( VDE ). In this manner, a pre-selection of
the material gives appliance manufacturers the certainty they need
for their planning and also saves time and money involved in testing
many component geometries during the testing of the final device.
The certification and annual inspection encompasses the material
(GWFI19 and GWIT 20 test ) as well as the appertaining production
facility. At the present time ( August 2011), more than ten different
halogen-free Ultramid® types in various color and thickness variants
have already been certified and certification is anticipated for additional
materials ( Fig. 14).
Fig. 14: VDE certificate for BASF’s Engineering Plastics Europe Regional
Business Unit
21
Applications
and testing
Fig. 15: Needle-flame test according to IEC / DIN EN 60695-11-5 Fire-protected products in electrotechnical applications
BASF’s engineering plastics with a fire-retardant finish are employed,
for example, for plugs and plug connectors, mountings and terminals,
relays and low-voltage switching devices ( for instance, protective motor
switches and circuit breakers ). The available BASF product portfolio can
be found in the current BASF product literature.
Transportation
In modern transit and transportation technology, plastics make a
considerable contribution to the high performance of automobiles,
trains and airplanes. Whereas in the past, the focus was primarily on
financial considerations, today plastics are in high demand especially
when it comes to meeting additional requirements such as greater
traffic safety, weight reduction, attractive design and greater comfort.
22
The content of plastics in a modern mid-size car, for example, is more 100 %
than 200 kg or almost 20 percent by weight. In a volume-related
comparison, which seems reasonable in view of the low density,
however, this figure is over 40 percent. More than 60 percent of the
80 %
plastics go into the interior of the vehicle, followed by the chassis, the
vehicle body, the drive and the electrical and electronic systems
( Fig. 16).
60 %
Motor vehicles
Studies on the origination of vehicle fires have revealed that the majority
40 %
of these fires start in the engine compartment. Sparks that are caused
by electrical malfunctions and that ignite the gasoline are the primary Other
causes of fire in these cases. In the interior of vehicles, most fires are Elastomers
caused by careless handling of matches and cigarettes. However, 20 % Plastics
the selection of suitable materials as well as design measures can Aluminium
effectively prevent such hazards. Steel
0%
1975 2002 2007
Material mix in weight-% of a medium-sized vehicle
23
Applications
and testing
Car accidents resulting in fire are relatively rare taking into consideration
the total number of traffic accidents. A clear-cut cause of the fire is
often difficult to ascertain. Spilled fuel almost always plays a role. This
is why the requirements made of the fuel tank and of the fuel supply
system are especially crucial for the fire safety of motor vehicles.
The test method introduced in the United States as the Federal Motor
Vehicle Safety Standard ( FMVSS 302 26 ) has been incorporated into
many sets of regulation (e. g. DIN 75200 27, ISO 3795 28 ) and into the
delivery regulations of most car manufacturers throughout the world:
after the horizontally positioned test specimen has been exposed to the
flame ( 15 seconds ) of a Bunsen burner, the burning rate is ascertained.
The maximum permissible value is 4 inches per minute [ 102 milli-
meters per minute ] ( Fig. 17 ).
24
Coaches
Motor vehicles with more than 22 passenger seats and a maximum In order to make the terms of delivery uniform, the UIC (Union Interna-
weight of more than 5 tons (coaches) have to comply with the tionale des Chemins de Fer – International Union of Railways), an alliance
requirements of EC Directive 95 / 28 / EG 29. Accordingly, all interior of European and Asian railroad administrative bodies, has drawn up
paneling, light fixtures, seats, ventilation ducts, insulating materials many technical fire-safety recommendations in its code UIC 564-2 31.
and floor coverings have to undergo testing according to Appendix IV Sections of this, especially the testing of seats, have been adopted in
( FMVSS 302 26 ). A material is considered to have passed the test if many national regulatory works.
the horizontal burning rate does not exceed 100 mm /min or if the
flame is extinguished before the second measuring mark is reached.
At the present time in Europe, different national regulations still apply Fire testing according to FMVSS 302
for railway vehicles but some of these have been recognized bilaterally.
Furthermore, the terms of delivery of vehicle manufacturers and transit 356 mm
102
corporations often require special documentation relating to the fire SE /BR
BR
DNI SE /NBR
behavior of certain materials and components, depending on where the SE
vehicles will be used. 38 64
127
38 127
Second
reference mark
First
reference mark
Burner
25
Applications
and testing
In order to ensure so-called interoperability in trans-European high- The requirements in DIN 5510-2 34 pertaining to the fire behavior of
speed transit, a European standard, namely, EN 45545, is currently the materials and components to which passengers have access are
being drawn up whose Section 2 lays down the fire-safety require- intended to ensure that the partial safety objective 1 is achieved,
ments. Since completely different test methods and approval criteria namely, “prevention of a fire due to arson in passenger compartments”.
have been in force in European countries so far, new test methods The requirements have been defined with an eye towards the risks
had to be sought. Towards this end, the European committees for and in accordance with the fire-safety rating of the vehicle type in
standardization CEN / TC256 and CENELEC / TC9X devised the Firestarr question, which is determined according to DIN 5510 -134, as well as
Project 32. It culminated in the creation of technical specification CEN on the basis of the size and installation site of the components and
TS 45545-2 33, which will be voted on during 2007. Over the course materials employed. For instance, more stringent requirements are
of the next two years, this specification will be revised again and made of material used in the ceiling areas than for floor coverings.
ultimately introduced as a mandatory standard throughout Europe.
Small components
Up to now, the basic regulatory work adopted in Germany, Austria, The test for small components is derived from DIN 53438 -1 to 3 35
Switzerland and China for the fire-safety railway vehicles is DIN 5510-234. ( small burner test ) with a gas flame. The component has to be placed
It is currently being augmented by an appendix describing the testing in its installation position and the most critical flame exposure
of the smoke gas density and the toxicity of the smoke gases, since arrangement has to be selected. The flame has to be directed at the
EN 45545-2 is not yet available. Hence, vehicles that were approved surface or the edges of the component for 15 seconds. If the height of
according to this standard can also be operated in other European the flame has not exceeded the specified limit value of 150 millimeters
countries without additional documentation (Interoperability Agreement). during an observation time of 20 seconds, the component receives the
combustibility classification S1.
Tab. 6: Fire testing according to DIN 54 83736 and classification according to DIN 5510-2
Requirements Combustibility grade
Destroyed length of specimen Afterflame time
≤ 30 cm until test finish S2
≤ 25 cm ≤ 100 s S3
≤ 20 cm ≤ 10 s S4
0 cm 0s S5
Dripping grade
Occurrence of flaming droplets or parts ST1
No occurrence of flaming droplets or parts (a maximum
ST2
burning time of droplets or parts of 20 s is admissible)
26
Flat panels, coatings and components Electrotechnical products
Flat panels, coatings and components are tested in accordance with The fire-behavior requirements made of electrotechnical products are
DIN 54837 36, namely, with a gas burner having a square burner tip based on those of the VDE regulatory work. When a VDE mark is issued,
whose intensity is comparable to that of a burning paper cushion it can be assumed that the partial safety objective 2 (“prevention of a
weighing 100 grams ( Table 6 ). fire caused by technical defects in the passenger compartments”)
has been fulfilled. Accordingly, electrotechnical products that bear the
VDE mark and that are not accessible to passengers no longer require
The testing of profiled components such as door and windows profiles, additional in-depth technical fire-safety tests and by the same token,
pipes, tubes or joints should be carried out on the original compo- no testing of individual parts is necessary if these are employed in
nents, and the effect on adjacent assemblies should be taken into components for which a VDE mark has been issued. This, however, only
consideration, for instance, by installing sections of window or door. applies as long as these components had already been tested during
The fire behavior can only be evaluated in a direct comparison. the type approval test of the complete component and when the VDE
mark was issued.
27
Applications
and testing
28
Aviation
In Great Britain, BS 6853 47 applies for the evaluation of the fire behav- Commercial aircraft throughout the world has to meet the technical
ior of materials used in railway vehicles. Here, the ignition and flame fire-safety requirements of the American Federal Aviation Regulations
spread properties are determined on the basis of tests BS 476-6 48 and ( FAR 50 ). The terms of delivery of the aircraft manufacturers and
7 49, which are commonly employed in the construction sector. In airline companies contain some requirements that go beyond those of
addition, smoke density tests and determinations of the toxicity of the FAR, particularly in terms of smoke generation and the toxicity of
the combustion gases are carried out. Here, too, the limiting oxygen the combustion gases. The safety concept also encompasses a post-
index ( LOI ) serves as the basis for a technical fire-safety assessment crash fire. Accordingly, provisions are made for the testing of airplane
( Fig. 18 -19). seats and large-surface parts in the cabin area under very high heat
exposure. Moreover, the walls of the cargo area should be configured
in such a way that a fire originating in the cargo area with high heat
In Italy, a combined evaluation in a small-burner and ISO-radiation test release cannot spread to the rest of the aircraft.
is conducted in order to classify the fire behavior. Flaming dripping is
an essential criterion here as well. The evaluation of the toxicity of the
combustion gas is derived from the French standards. For example, foams made of Ultratect®, a polyethersulfone foam, are
approved for the use in aircraft. This material, with its exceptionally high
limiting oxygen index ( LOI ) of 38 ( according to ASTM D 2863 46 ), stands
Fire-retardant products for railway vehicles out for the fact that it already meets the requirements for commercial
BASF’s engineering plastics are employed also for electrical applications aircraft in terms of its combustibility and heat release, even without
in railway vehicles. Material recommendations can be found in the cur- the addition of flame retardants, in other words, it is intrinsically flame
rent BASF product literature. retardant.
Fig. 18: Fire test according to ASTM D 2863 46 Fig. 19: Fire test according to BS 476-6 48
29
Literature
1
DIN EN ISO/ IEC 17025 Allgemeine Anforderungen an die Kompetenz 19
DIN IEC 60695-2-12 Prüfungen zur Beurteilung der Brandgefahr;
von Prüf- und Kalibrierlaboratorien Teil 2-12: Prüfung mit dem Glühdraht zur Entflammbarkeit von Werk-
stoffen (GWFI )
2
Seekamp, H. Das Brandgeschehen und die Systematik der Prüfme-
thoden, Materialprüfung 5 (1963) 2, Seiten 45-49 20
DIN IEC 60695-2-13 Prüfungen zur Beurteilung der Brandgefahr;
Teil 2-13: Prüfungen mit dem Glühdraht zur Entzündbarkeit von Werk-
3
Becker, W. Brandgefahr und Prüfung des Brandverhaltens von Kunst-
stoffen (GWIT )
stoffen, Kunstst.Plast. ( Solothurn, Schweiz ) 22 (1975) 6, Seiten 19-25
21
DIN IEC 60695-2-11 Prüfungen zur Beurteilung der Brandgefahr;
4
Troitzsch, J. Plastics Flammability Handbook - Principles, Regulations,
Teil 2-11: Prüfung mit dem Glühdraht zur Entflammbarkeit von Ender-
Testing, and Approval, 3rd edition, München, Wien, Carl Hanser Verlag
zeugnissen (GWEPT)
(2004)
22
DIN EN 60695-11-5 Prüfungen zur Beurteilung der Brandgefahr; Teil
5
DIN 54836 Prüfung von brennbaren Werkstoffen; Bestimmung der
11-5: Prüfflammen – Prüfverfahren mit der Nadelflamme
Entzündungstemperatur
23
UL 746 C Polymeric Materials, Use in Electrical Equipment Evaluations
6
DIN 51900 -1 Bestimmung des Brennwertes mit dem Bomben-Kalori-
meter und Berechnung des Heizwertes, Teil 1: Allgemeine Angaben, 24
IEC / DIN EN 60065 Audio-, Video- und ähnliche elektronische Geräte;
Grundgeräte, Grundverfahren Sicherheitsanforderungen
7
NIOSH ( National Institute for Occupational Safety and Health) pocket 25
IEC / DIN EN 60950 -1 Einrichtungen der Informationstechnik;
guide to chemical hazards Sicherheit – Teil 1: Allgemeine Anforderungen
8
Pohl, K. D. et al. Analytik kontaminierter Löschwässer, Wasser, Luft 26
FMVSS 302 Flammability of interior materials – passenger cars,
und Boden, 9 (1994), Seiten 38-43 multipurpose passenger vehicles, trucks and buses, § 5 71.302
Standard No. 3 02, 4 9 CFR Ch.V, National Highway Traffic Safety
9
Richtlinie 2002 / 96 / EG ( Waste Electrical and Electronic Equipment
Administration, DOT
WEEE ) über Elektro- und Elektronik-Altgeräte
27
DIN 75200 Bestimmung des Brennverhaltens von Werkstoffen der
10
Richtlinie 2002 /95 / EG (Restriction of the use of certain hazardous
Kraftfahrzeuginnenausstattung
substances in electrical and electronic equipment RoHS ) Richtlinie
zur Beschränkung der Verwendung bestimmter gefährlicher Stoffe in 28
ISO 3795 Road vehicles and tractors and machinery for agriculture
Elektro- und Elektronikgeräten and forestry; Determination of burning behavior of interior materials
11
UL 94 Tests for flammability of plastic materials for parts in devices 29
Richtlinie 95/28/ EG Brennverhalten von Werkstoffen der Innenausstat-
and appliances tung bestimmter Kraftfahrzeugklassen
12
IEC / DIN EN 60695 -11-10 Prüfungen zur Beurteilung der Brandgefahr, 30
NF P 92-505 Bâtiment – Essais de réaction au feu des matériaux;
Teil 11-10: Prüfflammen – Prüfverfahren mit 50-W-Prüfflamme hori- Essais applicables aux matériaux thermofusibles: Essai de goutte
zontal und vertikal 31
UIC 564-2 Vorschriften über Brandverhütung und Feuerbekämpfung
13
IEC / DIN EN 60695 -11-20 Prüfungen zur Beurteilung der Brandgefahr, für die im internationalen Verkehr eingesetzten Schienenfahrzeuge, in
Teil 11-20: Prüfflammen – Prüfverfahren mit einer 500-W-Prüfflamme denen Reisende befördert oder die der Reisezugwagenbauart zuge-
ordnet werden
14
CSA C 22.2, No. 0.17- 92 Evaluation of Properties of Polymeric
Materials – General Requirements; Part 4: Flame Test Procedure 32
European Firestarr research project, Workpackage 1-report, 1998
15
DIN IEC 60695-2-10 Prüfungen zur Beurteilung der Brandgefahr; 33
CEN TS 45545-2 Railway applications – Fire protection on railway
Teil 2-10: Prüfungen mit dem Glühdraht, Glühdrahtprüfeinrichtungen vehicles, Part 2 Requirements for fire behaviour of materials and
und allgemeines Prüfverfahren components
16
ASTM D 3874-04 Test Method for Ignition of Materials by Hot Wire 34
DIN 5510-2 Vorbeugender Brandschutz in Schienenfahrzeugen;
Sources Brennverhalten und Brandnebenerscheinungen von Werkstoffen
und Bauteilen; Klassifizierung, Anforderungen und Prüfverfahren
17
UL 746 A, Polymeric Materials – Short Therm property Evaluations;
35
DIN 53438 -1 bis 3 Prüfung von brennbaren Werkstoffen, Verhalten
18
IEC / DIN EN 60335 -1 Sicherheit elektrischer Geräte für den Haus-
beim Beflammen mit einem Brenner
gebrauch und ähnliche Zwecke – Teil 1: Allgemeine Anforderungen
30
36
DIN 54837 Prüfung von Werkstoffen, Kleinbauteilen und Bauteilab-
schnitten für Schienenfahrzeuge, Bestimmung des Brennverhaltens
mit einem Gasbrenner
37
DIN EN ISO 5659-2 Kunststoffe – Rauchentwicklung, Teil 2:
Bestimmung der optischen Dichte durch Einkammerprüfung
( ISO 5659-2 )
38
NF F 16 -101 Matérial roulant ferroviaire; Comportement au feu; Choix
des matériaux
39
NF P 92-507 Bâtiment – Matériaux de construction et d’aménagement;
Classement selon leur réaction au feu
40
NF P 92-501 Bâtiment – Matériaux de construction et d‘aménagement;
Classement selon leur réaction au feu
41
NF X 70 -100 Essai de comportement au feu; Analyse de gaz de
pyrolyse et de combustion; Méthode au four tubulaire
42
NF X 10 -702 Méthodes d’essai au feu; Emission de fumée; Essai de
mesure de la densité optique spécifique de la fumée émise par la
combustion ou la pyrolyse de matériaux solides
43
ASTM E 662 Standard Test Method for Specific Optical Density of
Smoke Generated by Solid Material
44
NF F 16 -102 Schienenfahrzeuge; Feuerverhalten; Materialauswahl;
Anwendung auf elektrische Anlagen
45
DIN EN ISO 4589-2 Kunststoffe – Bestimmung des Brennverhaltens
durch den Sauerstoff-Index; Prüfung bei Umgebungstemperatur
46
ASTM D 2863 Standard Test Method for Measuring the Minimum
Oxygen Concentration to Support Candle-like Combustion of Plastics
(Oxygen-Index)
47
BS 6853 Code of practice for fire precautions in the design and
construction of passenger carrying trains
48
BS 476-6 Brandschutztechnische Prüfungen an Baustoffen und Bau-
ten – Verfahren zur Prüfung der Flammenausbreitungsgeschwindigkeit
an Bauteilen
49
BS 476-7 Brandschutztechnische Prüfungen an Baustoffen und
Bauten – Verfahren zur Klassifizierung der Flammenausbreitungs-
geschwindigkeit an der Erzeugnisoberflaeche
50
Federal Aviation Regulation ( FAR ) Airworthness Standards. US Depart-
ment of Transportation, Federal Aviation Administration, §§ 25.851 ff:
Fire Safety
31
Engineering plastics for the E/E industry – Literature
Note
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