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https://doi.org/10.1007/s40430-020-02792-7
TECHNICAL PAPER
Received: 31 August 2020 / Accepted: 22 December 2020 / Published online: 15 January 2021
© The Brazilian Society of Mechanical Sciences and Engineering 2021
Abstract
In this paper, the effects of adding carbon nanotubes (CNTs) on the bending, buckling and free vibration characteristics of
carbon fabric/polymer hybrid nanocomposite plates (HNCPs) are investigated using a computational approach. First, a hier-
archical finite element micromechanics approach is proposed to estimate the hybrid composite properties. The formation of
interfacial region due to the non-bonded van der Waals interactions among the CNTs and polymer is considered. Then, finite
element analysis is carried out to compute the mechanical responses of the CNT/carbon fabric hybrid composite structures.
It is found that incorporating the CNTs into the carbon fabric-reinforced polymer materials results in an enhancement of
buckling capacity and natural frequencies of the HNCPs. The maximum deflection of the traditional carbon fabric/polymer
composite plates is decreased by adding the CNTs. A parametric study is accomplished to evaluate the influences of amount
and aspect ratio of CNTs, material properties and thickness of interfacial region as well as the thickness and various shapes
of plate on the flexural deformation, buckling and vibration characteristics of the HNCPs. The predictions are compared
with those available in the literature to verify the validity of the presented computational model.
Keywords Hybrid composite structure · Carbon fabric · Carbon nanotube · Buckling and vibration · Computational
modeling
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enhancements in the shear strength and fracture toughness Zhang [22] examined the influences of in-plane forces on
of the carbon fabric/epoxy hybrid composites by adding the the vibration characteristics of CNT-reinforced composite
CNTs. Moreover, Lee et al. [16] fabricated some specimens skew plates via implementing the first-order shear deforma-
of CNT/woven carbon fiber/epoxy hybrid composites by tion theory with the element-free/mesh-free IMLS-Ritz tech-
means of a low-temperature chemical vapor deposition and nique. Zhang e al. [23] analyzed the elastodynamic behavior
resin transfer molding. The hybrid composites containing of quadrilateral CNT-reinforced functionally graded com-
CNTs indicated higher tensile strength (~ 32%) in compari- posite plates under a transverse sudden dynamic load. The
son with the woven carbon fiber-reinforced epoxy compos- element-free IMLS-Ritz technique was employed to per-
ites. Also, it was stated that both electrical and mechanical form a numerical simulation on the basis of the first-order
properties can be improved due to the addition of CNTs shear deformation theory. Also, a first-known investigation
in the carbon fabric-reinforced epoxy composites [17]. In of the optimal shape control of CNT-reinforced function-
another study, Shin et al. [18] evaluated the influence of ally graded composite plates is represented in Ref. [24]. To
CNTs on the mode II interlaminar fracture toughness of the determine the plate displacement fields, the higher-order
carbon fabric–epoxy hybrid composite laminates. Ultrasoni- shear deformation theory was used. The impact response of
cation and three-roll milling were utilized to disperse the the CNT/carbon fabric-reinforced epoxy hybrid composite
CNTs into the epoxy resin. The experimental results showed plates was experimentally evaluated by considering energy
that the mode II interlaminar fracture toughness of the profile diagrams and associated force–time curves [25].
hybrid composites containing 5 wt% CNTs notably enhances The results indicated that the capacity to absorb the impact
as compared to the traditional carbon fabric–epoxy compos- energy of the hybrid composite plates can be enhanced by
ites. Tarfaoui et al. [19] investigated the role of CNTs in the introduction of 1 wt% CNTs to the epoxy resin [25]. Also,
damage behavior of laminate composites made of 5HS car- Siegfried et al. [26] examined the influence of CNTs on the
bon fabric-reinforced epoxy materials by the experimental impact and after impact performance of the woven carbon
test and the finite element method (FEM). It was deduced fiber/epoxy hybrid composite plates. The results confirmed
that the CNTs tend to postpone the damage propagation and the better mechanical performance of the hybrid compos-
increase the resistance and fracture toughness of the hybrid ite plates containing CNTs as compared to the traditional
composites [19]. composite plates without CNTs [26]. Too, El Moumen et al.
In real structural applications, the predictions of the static [27] experimentally concluded that the impact resistance of
and dynamic behaviors of beams, plates and shells formed carbon fabric/epoxy hybrid composite plates containing
by the CNT-reinforced polymer hybrid composites are much 1 wt% CNTs can be increased up to 15.6% at high-strain
significant for design engineers. Pan et al. [2] proposed a rate in comparison with that of carbon fabric-reinforced
framework to evaluate the geometrically nonlinear large epoxy composite plates without CNTs. Although there are
deformation behaviors of matrix cracked hybrid composite numerous studies for evaluating the mechanical behaviors
double-curved deep shell containing CNT-reinforced layers. of CNT-reinforced composite structures, to the best of our
The influences of length-to-thickness ratio, radius-to-length knowledge, no research works were found addressing the
ratio, aspect ratio, boundary condition, fiber ply-angle, the bending, buckling and vibration responses of CNT/carbon
CNT dispersion, matrix crack density, and load type on the fabric-reinforced polymer HNCPs with various shapes. The
large deformation characteristics of the hybrid composite mechanical responses of carbon fabric hybrid composite
shells were explored. In another research work, Pan and structures containing CNTs need further investigations.
Liew [8] studied the vibration responses of rotating hybrid In this paper, we employ the FEM to examine the flexural
composite blades comprising functionally graded CNT-rein- deflections, buckling loads and natural frequencies of the
forced composite laminae and damaged fibrous composite CNT/carbon fabric-reinforced polymer HNCPs. Both circular
laminae. A literature review about the mechanical investiga- and square composite plates are numerically analyzed. The
tion of the CNT-reinforced nanocomposites and functionally finite element micromechanics method is proposed in hierar-
graded CNT-reinforced composite structures was provided chy to estimate the hybrid composite properties. It is assumed
by Liew et al. [9]. El Moumen et al. [20] experimentally and that the CNTs are uniformly dispersed within the matrix.
numerically studied the mechanical behavior of the CNT/ Also, the interfacial region created due to the non-bonded
carbon fabric–epoxy hybrid composite beams under bending van der Waals (vdW) interactions among the CNTs and poly-
loading. Zhang and Xiao [21] investigated the mechanical mer matrix is considered in the micromechanical analysis.
response of CNT-reinforced composite plates under a trans- Detailed parametric investigations are performed to explore
verse sudden dynamic load. The influences of skew angles, the influences of amount and aspect ratio of CNTs, interfacial
width-to-thickness ratio, and boundary conditions as well as region characteristics, and geometrical features of plates on
the content, and dispersion of CNTs along the layer thickness the mechanical responses of the HNCPs. Also, the present
on the dynamic behavior of composite plates were studied. predictions are compared to the numerical results existing
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CNT
2 Effective properties of the hybrid
composites
Table 1 Material properties of the CNT, carbon fabric and epoxy [20]
Property Epoxy CNT Carbon fabric
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Table 2 Numerical value of variables (mm) for the RVE of the textile
composite
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Carbon fabric
Textile composite
Matrix
Fig. 6 Meshes of the carbon fabric, matrix and textile composite RVE
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Results of Ref. [20] It is seen that the effective elastic properties predicted by the
3.1 present FEM agree with those predicted by the numerical
method of Ref. [20]. One of the main sources of the dis-
crepancy between the two sets of results may be the number
2.9
of elements used in the computational process. The results
show that the Young’s modulus and shear modulus of the
2.7 hybrid composites can be improved by the increase in CNT
content. It is attributed to the fact that the CNTs increase
the stiffness of the matrix of the carbon fabric composites.
2.5 It is important to prove the validity of the FEM used in
0 0.8 1.6 2.4 3.2 4 this work in predicting the mechanical behaviors of struc-
CNT volume fraction (%) tures. The first comparison is performed for the nanocom-
posite plates to verify the accuracy of the present model
Fig. 10 Comparison study of elastic modulus of the CNT–epoxy in the calculation of the critical buckling loads. Accord-
nanocomposites ing to Refs. [35, 36], a simply supported nanocomposite
plate under a uniaxial compressive pressure is simulated.
The thickness ( h)-to-length ( a ) ratio of the square plate is
composites is verified. The comparisons between the ortho- h∕a = 0.01 [35, 36]. The nanocomposite system consists of
tropic elastic properties of the hybrid composites obtained PmPV matrix reinforced by aligned single-walled CNTs.
from the present FEM and the numerical method of Ref. The effective properties of the CNT–PmPV nanocom-
[20] are given in Tables 3, 4 and 5. The values of elastic posites are determined by the rule of mixture method as
moduli ( E11, E22 , E33), Poisson’s ratios ( v12 , v13, v23) and mentioned in Refs. [35, 36]. The results are presented in
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Table 6 Comparison study of the non-dimensional critical buckling Table 7 Comparison study of the frequency parameter Ω of the CNT-
load Pcr a2 ∕EM h3 of the CNT-reinforced nanocomposite square plates reinforced nanocomposite circular plates
VCNT (%) Ref. [36] Ref. [35] Present FEM VCNT (%) Ref. [37] Present FEM
terms of non-dimensional critical buckling load parameter the results of the present FEM and numerical method of
Pcr a2 ∕EM h3 and they are compared to those available in the Ref. [37] for √ the non-dimensional frequency parameter
literature [35, 36]. Table 6 shows the comparative study for Ω = 𝜔R2 ∕h 𝜌M ∕EM of the nanocomposite circular plates.
three different volume fractions of CNTs. Zghal et al. [35] It can be seen that the results have very good agreement.
used the double directors finite shell method to obtain the Herein, the maximum flexural deformation, critical buck-
critical buckling loads of unidirectional CNT-reinforced ling loads and natural frequencies of the CNT/carbon fab-
nanocomposite square plates, while Zhang et al. [36] exam- ric-reinforced epoxy HNCPs have been estimated using the
ined the buckling behavior of the nanocomposite plates by computational method developed in Sects. 2 and 3. Unless
means of element-free IMLS-Ritz method. Table 6 shows otherwise stated, the values in Sects. 2 and 3 related to mate-
that there is a good agreement among the presented pre- rial properties of the hybrid composite and geometrical fea-
dictions and those reported by Zghal et al. [35] and Zhang tures of the plates are used. Also, the value of CNT volume
et al. [36]. This exhibits the capability of the present FEM fraction within the polymer nanocomposites is 3%.
to regenerate the critical buckling loads with good accuracy. First, the effect of CNT volume fraction on the mechani-
Another comparison study is related to the free vibration cal characteristics of the carbon fabric-reinforced epoxy
of the unidirectional (10,10) single-walled CNT-reinforced HNCPs is investigated. Table 8 summarizes the maximum
PmPV nanocomposite plates. In this validation, a nano- deflections of the HNCP for various values of VCNT . The
composite circular plate with clamped boundary condi- results depict that the flexural deflections of the HNCPs
tion is analyzed, as mentioned in Ref. [37]. The radius and decrease by the addition of CNTs into the epoxy resin over
thickness of the circular plate are R = 1 m and h = 0.1 m those of the traditional composite plates without CNTs
[37], respectively. Table 7 displays the comparison between (VCNT = 0). It is due to the fact that the CNTs increase the
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Table 8 Maximum deflections (mm) of the hybrid composite plates of the carbon fabric/epoxy HNCPs. It can be attributed to
for different CNT volume fractions the enhancement of the elastic properties of hybrid compos-
V CNT(%) Rectangular plate Circular plate ite materials by the increase in nano-scale reinforcement in
the polymer matrix. The HNCP vibration mode shapes are
0 1.305 1.188
indicated in Fig. 12.
1 1.299 1.179
A parametric study is conducted to explore the influence
2 1.284 1.156
of CNT aspect ratio on the mechanical performances of the
3 1.272 1.137
carbon fabric/epoxy HNCPs. Figure 13 clearly reveals that
4 1.270 1.135
increasing the CNT aspect ratio can decrease the HNCP
bending deflections. Figure 14 clearly shows that the criti-
cal buckling loads of HNCP with a larger aspect ratio of
Table 9 Critical buckling loads (GPa) of the hybrid composite plates CNTs can be enhanced compared to those of HNCP with a
for different CNT volume fractions smaller aspect ratio of CNTs. Also, the values of the first five
VCNT (%) Rectangular plate Circular plate natural frequencies of the HNCPs are provided in Table 11
for various CNT aspect ratios. It is shown that by increas-
0 0.5169 0.5137
ing the CNT aspect ratio, the values of natural frequency of
1 0.5404 0.5328
the HNCPs increase. It is noticed that the stiffening effect
2 0.6179 0.5956
of CNTs significantly improves as the aspect ratio of CNT
3 0.6929 0.6579
increases. In other words, the applied load can be better
4 0.6952 0.6599
transferred to the CNTs as the length of CNT increases.
This leads to an improvement in the mechanical behaviors
of the HNCPs.
stiffness of the matrix of carbon fabric composites and a The interphase region between the polymer matrix and
stiffer plate is obtained. By the increase in the HNCP stiff- CNTs may significantly contribute to the performance of
ness, the flexural deflection decreases. The values of critical composite systems containing CNTs [38–40]. Since the size
buckling loads of the HNCPs are presented in Table 9 for of interphase region is very small, it is difficult to study its
various volume fractions of CNTs. The results show that effect on the composite mechanical behaviors by experimen-
adding the CNTs significantly improves the stability of the tal measurements. Thus, the role of interphase characteris-
HNCPs and increases the buckling capacity. It is noticed that tics in the bending, buckling and vibration characteristics of
the HNCPs with the higher CNT concentration are stiffer. the CNT/carbon fabric/epoxy HNCPs is investigated using
The rise of CNT content leads to a higher critical buckling the present computational modeling. Figures 15 and 16 and
load of the HNCPs considering different shapes. The buck- Table 12 demonstrate the influence of interphase Young’s
led structures are presented in Fig. 11. Table 10 gives the modulus ( Ei ) on the hybrid composite plate mechanical
values of the first five natural frequencies of the HNCPs behaviors. Three different values, including 2.72 GPa (cor-
obtained by the developed computational approach corre- responding to without interphase state), 27.2 GPa, and 272
sponding to different CNT volume fractions. The increase GPa, are considered for Ei . In this analysis, the thickness of
in CNT volume fraction results in a higher natural frequency the interphase is 5 nm. The HNCP mechanical behaviors
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Table 10 Natural frequencies (Hz) of the hybrid composite plates for Moreover, Figs. 17 and 18 and Table 13 illustrate the effects
different CNT volume fractions of interphase thickness on the bending, buckling and vibra-
V CNT(%) Mode Rectangular plate Circular plate tion characteristics of the CNT/carbon fabric/epoxy HNCPs.
The interphase elastic modulus is considered to be equal to
0 1 6941.5 8015.6
27.2 GPa. The results show that the increase in interphase
2 8901.7 11,916
thickness causes a reduction in the maximum flexural defor-
3 12,236 16,935
mation and an increase in the critical buckling load and natu-
4 16,906 23,020
ral frequency of the HNCPs. Since the elastic modulus of
5 22,901 29,643
interphase is higher than that of the polymer, the increase in
1 1 6978.3 8072.9
interphase thickness leads to an enhancement in the stiffness
2 9023.3 12,093
of the polymer nanocomposite which serves as the matrix
3 12,503 17,286
of HNCPs.
4 17,378 23,596
In order to study the effect of element size in calculat-
5 23,636 29,818
ing the elastic properties of CNT-reinforced polymer nano-
2 1 7101 8256
composites on the mechanical behaviors, a mesh sensitivity
2 9425.8 12,658
analysis is carried out. The numerical results are presented
3 13,391 18,418
in Tables 14 and 15. When the number of elements is higher
4 18,950 25,472
than 14,608, further decrease in the element size insignifi-
5 26,094 30,307
cantly affects the mechanical characteristics of the hybrid
3 1 7202.3 8405.6
composite structures. In all simulations, the size of element
2 9791.1 13,154
is so small such that further decrease in the element size
3 14,218 19,440
does not affect the mechanical responses of the hybrid com-
4 20,433 27,195
posite structures.
5 27,632 30,639
Figures 19 and 20 and Table 16 present the influence of
4 1 7204.4 8409
thickness of the plate on the flexural deflection, buckling,
2 9797.8 13,164
and vibration characteristics of the HNCPs, respectively. It
3 14,232 19,459
is seen that higher values of plate thickness lead to the lower
4 20,456 27,224
maximum deflections, higher buckling load, and higher
5 27,644 30,655
natural frequency of the CNT/carbon fabric/epoxy HNCPs.
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1.35 1
Maximum deflections (mm)
1.25 0.8
Rectangular plate
Circular plate
1.05 0.4
0 70 140 210 280 350 0 70 140 210 280 350
CNT aspect ratio CNT aspect ratio
Fig. 13 Maximum deflections of the hybrid composite plates for dif- Fig. 14 Critical buckling loads of the hybrid composite plates for dif-
ferent CNT aspect ratios ferent CNT aspect ratios
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Table 11 Natural frequencies (Hz) of the hybrid composite plates for 1.4
different CNT aspect ratios
10 1 6884.3 7939.1
2 8788.1 11,749 1
3 12,026 16,646
4 16,564 22,576 Rectangular plate
5 22,391 29,350 0.8
25 1 6910.2 7979.4 Circular plate
2 8861.2 11,861
0.6
3 12,180 16,858 0 60 120 180 240 300
4 16,828 22,914
Interphase elastic modulus (GPa)
5 22,795 29,509
50 1 6975.6 8061.1
Fig. 16 Critical buckling loads of the hybrid composite plates for dif-
2 8976.8 12,022
ferent interphase elastic moduli
3 12,382 17,129
4 17,153 23,327
5 23,277 29,791
100 1 7083.1 8208.3 Table 12 Natural frequencies (Hz) of the hybrid composite plates for
different interphase elastic moduli
2 9214.7 12,394
3 12,917 17,828 Ei (GPa) Mode Rectangular plate Circular plate
4 18,070 24,450
2.72 1 7503.5 8819.4
5 24,689 30,249
2 10,693 14,364
300 1 7690.7 9069.9
3 16,179 21,864
2 11,238 15,081
4 23,892 31,233
3 17,357 23,304
5 28,436 31,755
4 25,969 32,439
27.2 1 7983.1 9459.1
5 28,942 33,637
2 12,121 16,231
3 19,296 25,648
4 29,408 33,483
1.3 5 29,709 37,583
Rectangular plate
Maximum deflections (mm)
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1.3 Table 13 Natural frequencies (Hz) of the hybrid composite plates for
different interphase thicknesses
Rectangular plate
Maximum deflections (mm)
1.4
Critical buckling loads (GPa)
1.2
Table 14 Effect of number of elements on the maximum deflections
(mm) of the hybrid composite plates
1
Number of elements Rectangular plate Circular plate
Fig. 18 Critical buckling loads of the hybrid composite plates for dif-
ferent interphase thicknesses
Table 15 Effect of number of elements on the critical buckling loads
(GPa) of the hybrid composite plates
Number of elements Rectangular plate Circular plate
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0.8
Funding The author(s) received no financial support for the research,
Critical buckling loads (GPa)
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