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Engine: Deutz TCD2012 2VM Tier3 Air filter assembly Compressor: CTN10
37 Cartridge 62 Seal kit, inlet valve Compressor air filter assembly
SANDVIK DL331 40 Alternator belt 1000h 1000h 52 Filter element
3000h 65 & 66 Wing nut 55 Belt 53 Secondary filter element
MAINTENANCE KITS 39 Safety cartridge and O-ring 1000h
1000h 500h
1000h
74 Diaphragm
4000h
Symbol Descriptions 78 Fitting
4000h
Change/Replace 83 Fitting (elbow)
33 Fuel pre-filter 4000h
Cooling liquid cartridge 32* Engine oil filter 41 Fuel pump belt
500h 3000h
Lubricant/Oil 500h 36 Fuel filter cartridge 35 Filter cartridge, 51 Oil filter
1000h tramming pump 500h
38 Return oil 500h 63 & 64 Discharge
Fuel filter cartridge
(tramming) 56 & 57 Oil separator kit valve & nest
1000h 45 Strainer, 1000h 75 Fitting (elbow) 1000h
31 Strainer, HP cleaner 54 Oil filling plug 4000h
water filter, 34 Plug/Breather, (optional) 500h L
Filling Points fuel tank tramming tank 500h
250h 500h Notes: 1. Items 58 to 61, 69 to 73, 76, 77, 79 to 82 & 84 are not shown.
A Fuel tank Note: Deutz BF4M2011, 62kW, Tier2 engine is not illustrated here. 2. CTN16 & CT28 compressors are not illustrated here.
B AdBlue/ DEF tank (Tier4)
C Hydraulic oil filling pump Cabin 12 Dehydrating filter
D Cooling system K I 500h
E Engine oil C
E
F Transmission oil
G Brake hydraulics
H Axle oil 11 Air filter
I Automatic/ Manual greasing 500h
J Windshield washer liquid
K Cable reel gearbox
L Compressor oil
Percussion hours
Percussion hours Rock drills
72 83 26 29 43 25 S. no Rock drill Optional
19 77 50 50 42 49
87 99 85 85 83 83 1 HLX5
RockStdx drills
00 00 720 0 830 0 260 0 290 0 3 5
BG BG 19BG 77BG 0 G 0 G 24 92 S. no Rock drill Std Optional
87 99 55 B 55 B 34 34 2 HLX5 PE x
00 00 08 08 08 0 08 1 HLX5 x
G0 G0 G0
Reference
BG KVL BG SLU BCabin A B
Cabin B B BG 2 HLX5 PE x
Reference
Part description Qty 250h 500h 500h 1000h KVL 500h SLU 500h Cabin A Cabin B
1 Strainer, water filter (flushing) 1 x x
Part description Qty 250h 500h 500h 1000h 500h 500h
2 Element, breather, drilling tank 1 x
1 Strainer, water filter (flushing) 1 x x
3&4 Pressure filter + seal kit 1 each x
2 Element, breather, drilling tank 1 x
5&6 Return oil filter + seal kit 1 each x
3&4 Pressure filter + seal kit 1 each x
7 Element, water separator filter 1 x
5&6 Return oil filter + seal kit 1 each x
8 Filter, KVL 1 x
7 Element, water separator filter 1 x
9 Breather, SLU 1 x
8 Filter, KVL 1 x
10 Compartment filter 1 x
9 Breather, SLU 1 x
11 Air filter 1 x
10 Compartment filter 1 x
12 Dehydrating filter 1 x x
11 Air filter 1 x
13 Air filter 1 x
12 Dehydrating filter 1 x x
14 Air filter 1 x
13 Air filter 1 x
14 Air filter 1 x
Diesel hours
Diesel hours 6 5 75 95 6 26 3 37 43 26 98 2 30
02 06 50 50 02 50 13 51 51 50 92 32 93
35 35 3 3 - - 35 - 3 35 3 3 - 3 - 3 39 3
0 08 0 08 068 058 5 5 0 08 068 0 08 068 038 7 038 165 0 15 185 2 0
BG BG G002 G006 07 09 BG G002 BG G002 G103 13 G104 G002 BG G209 32 33
3B5 3B5 35 35 - - 3B5 - 3B5 3B5 35 3B5 - 3B5
- 3B9 39 39
0 0 08 08 0 08 0 08 0 08 0 0 08 08 0 08 0 08 0 08 0 15 0 15 0 15
Reference
BG BG BG BG BG BG BG BG BG BG BG BG BG
Deutz TCD2012 2VM Tier3 Optional Deutz BF4M2011, 62kW, Tier2 Optional DEUTZ TCD 3.6 L4 F
Engine->
Reference
Part description Qty 250h 500h 1000h Deutz
3000hTCD2012
3000h
2VM Tier36000h 500h Qty Optional
250h 500h Deutz BF4M2011,
1000h 3000h 62kW, Tier2
6000h 500h 500h
Qty Optional TCD 3.6 L4 F
1000h DEUTZ3000h
Engine->
31 Strainer, water filter, fuel tank 1 x x x x 1 x x x x
Part description Qty 250h 500h 1000h 3000h 3000h 6000h 500h Qty 250h 500h 1000h 3000h 6000h 500h Qty 500h 1000h 3000h
32 * Engine oil filter 1 x x x 1 x x x 1 x x x
31 Strainer, water filter, fuel tank 1 x x x x 1 x x x x
33 Fuel pre-filter cartridge 1 x x x 1 x x x 1 x x x
32 * Engine oil filter 1 x x x 1 x x x 1 x x x
34 Plug/Breather, tramming tank 1 x x x 1 x x x 1 x x x
33 Fuel pre-filter cartridge 1 x x x 1 x x x 1 x x x
35 Filter cartridge, tramming pump 1 x x x 1 x x x 1 x x x
34 Plug/Breather, tramming tank 1 x x x 1 x x x 1 x x x
36 Fuel filter cartridge 2 x x 1 x x 1 x x
35 Filter cartridge, tramming pump 1 x x x 1 x x x 1 x x x
37 Air filter cartridge 1 x x 1 x x 1 x x
36 Fuel filter cartridge 2 x x 1 x x 1 x x
38 Return oil filter cartridge (tramming) 1 x x 1 x x 1 x x
37 Air filter cartridge 1 x x 1 x x x 1 x x
39 Air filter safety cartridge 1 x 1 x 1 x x
38 Return oil filter cartridge (tramming) 1 x x 1 x x 1 x x
40 Alternator belt 1 x 1 x 1 x
39 Air filter safety cartridge 1 x x 1 x 1 x
41 Fuel pump belt 1 x
40 Alternator belt 1 x 1 x 1 x
42 ** Tensioning pulley 1 x x
41 Fuel pump belt 1 x
43 ** Injection valve 1 x 1 x
42 ** Tensioning pulley 1 x x
44 ** Crankcase breather valve 1 x 1 x
43 ** Injection valve 1 x 1 x
45 Strainer, HP cleaner 1 x 1 x
44 ** Crankcase breather valve 1 x 1 x
46 Return Oil Filter seals kit x x x 1 x x
45 Strainer, HP cleaner 1 x 1 x
46 Return Oil Filter seals kit x x x 1 x x
* Change interval 250 hours to be considered in case of extreme situation.
** Check & replace if necessary, contact Deutz further.
* Change interval 250 hours to be considered in case of extreme situation.
Item 46 is not illustrated.
** Check & replace if necessary, contact Deutz further.
Compressor hours* Item 46 is not illustrated.
Compressor hours* 1 2 31 91 7 21 03 5 15
19 19 42 41 01 60 43 30 43
74 74 7 - 7 06 0 7 74 7
0 07 0 07 017 92 017 08 018 17 017 0 07 037 05 15
109 1 203 G0 109 0 002 300 43 43
BG BG B4G 74 B4G -B B4G 06 B6G BG B4G
eference
0 77 0 7 77 0 77 0 8 0 80 0 77 0 77 0 77
Ref
Compressor -> CTN10 - 50/60 Hz G0 G0 CTN16
G0
0 - 50/60 Hz
G0 G0 G0 CT28 G0 G0 G0
B B B B B B B B B
eference
Part Description Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
Ref
Compressor -> CTN10 - 50/60 Hz CTN16 - 50/60 Hz CT28
51 Compressor oil filter 1 x x x 1 x x x 1 x x x
Part Description Qty 500h 1000h 4000h Qty 500h 1000h 4000h Qty 500h 1000h 4000h
52 Air filter element 1 x x x 1 x x x 1 x x x
51 Compressor oil filter 1 x x x 1 x x x 1 x x x
53 Secondary filter element 1 x x x 1 x x x 1 x x x
52 Air filter element 1 x x x 1 x x x 1 x x x
54 Oil filling plug 1 x x x 1 x x x
53 Secondary filter element 1 x x x 1 x x x 1 x x x
55 Compressor belt 2 x x 2 x x 2 x x
54 Oil filling plug 1 x x x 1 x x x
56 Compressor oil separator element 1 x x 1 x x 1 x x
55 Compressor belt 2 x x 2 x x 2 x x
57 O-ring for oil separator 1 x x 1 x x 1 x x
56 Compressor oil separator element 1 x x 1 x x 1 x x
58 Screen for oil return 1 x x 1 x x
57 O-ring for oil separator 1 x x 1 x x 1 x x
59 Fitting with screen for oil return 1 x x 1 x x
58 Screen for oil return 1 x x 1 x x
60 Gasket 1 x x 1 x x 3 x x x
59 Fitting with screen for oil return 1 x x 1 x x
61 Seal kit, discharge valve 1 x x 1 x x 1 x x
60 Gasket 1 x x 1 x x 3 x x x
62 Seal kit, inlet valve 1 x x 1 x x 1 x x
61 Seal kit, discharge valve 1 x x 1 x x 1 x x
63 Discharge valve 1 x x 1 x x
62 Seal kit, inlet valve 1 x x 1 x x 1 x x
64 Discharge valve nest 1 x x 1 x x
63 Discharge valve 1 x x 1 x x
65 Wing nut 1 x x 1 x x
64 Discharge valve nest 1 x x 1 x x
66 O-ring 1 x x 1 x x
65 Wing nut 1 x x 1 x x
67 Screw (pully)
66 O-ring 1 x x 1 x x
68 Shaft seal assy
67 Screw (pully)
69 Blow-down valve 1 x 1 x 1 x
68 Shaft seal assy
70 Oil thermostat 1 x 1 x 1 x
69 Blow-down valve 1 x 1 x 1 x
71 O-ring for thermostat 1 x 1 x 1 x
70 Oil thermostat 1 x 1 x 1 x
72 Retaining ring for thermostat 1 x 1 x 1 x
71 O-ring for thermostat 1 x 1 x 1 x
73 Seal kit of the pilot valve 1 x 1 x
72 Retaining ring for thermostat 1 x 1 x 1 x
74 Diaphragm 1 x 1 x 1 x
73 Seal kit of the pilot valve 1 x 1 x
75 Fitting (elbow) 6 x 6 x 4 x
74 Diaphragm 1 x 1 x 1 x
76 Plastic tube fireproof 2m x 2m x 2m x
75 Fitting (elbow) 6 x 6 x 4 x
77 Fitting (double nipple) 2 x 2 x 2 x
76 Plastic tube fireproof 2m x 2m x 2m x
78 Fitting 3 x 3 x 2 x
77 Fitting (double nipple) 2 x 2 x 2 x
79 Support bushing 10 x 10 x 1 x
78 Fitting 3 x 3 x 2 x
80 I-nipple 1 x 1 x 1 x
79 Support bushing 10 x 10 x 1 x
81 Orifice bushing 1 x 1 x 1 x
80 I-nipple 1 x 1 x 1 x
82 Elbow fitting 1 x 1 x 1 x
81 Orifice bushing 1 x 1 x 1 x
83 Fitting (elbow) 1 x 1 x
82 Elbow fitting 1 x 1 x 1 x
84 Gasket 1 x 1 x
83 Fitting (elbow) 1 x 1 x
85 Oil return line screen service kit 1 x x
84 Gasket 1 x 1 x
* Replace the motor bearings and the shaft seal kit every 5 years / 10 000h, replace the air end 10 years / 20 000h. Contact your local Sandvik for more information.
85 Oil return line screen service kit 1 x x
* Replace the motor bearings and the shaft seal kit every 5 years / 10 000h, replace the air end 10 years / 20 000h. Contact your local Sandvik for more information.
BG00897386 NOTE: 1. The maintenance kits are valid when no changes have been made to the machine. In case the machine has been modified, please contact your local Sandvik.
BG00897386 NOTE: 1. The maintenance kits are valid when no changes have been made to the machine. In case the machine has been modified, please contact your local Sandvik.
Rev D
Rev D
BG00871972 A
1(x) MAINTENANCE KIT PERCUSSION 250H
Sign
Diaphragm
Hexagon, Hexagon,
Plate, Gasket Head Screw Head Screw
Bonded Seal Washer
Lock
Valve
Body Kit - BG01130550 Cap
Body Cylinder
Grease Cartridge
Torque First step Second step
T1 40Nm 80Nm
Gasket
T2 100Nm 200Nm
Washer
Lock Stud
T3 200Nm 400Nm
T4 50Nm 100Nm
Bearing Assembly
BG01397779 Plug
Rev B
SANDVIK PERFORMANCE FLUIDS
Ordering information
SANDVIK PERFORMANCE FLUIDS
PRODUCT 27 L
APPLICATION
NAME (India only)
1000 L 205 L 20 L
Long-life
Sandvik OH68 BG00635949 BG00635947 BG00929094 BG00913753
Hydraulic Oil
Long-life
Sandvik OH46 BG00635951 BG00635950 BG00929095
Hydraulic Oil
Long-life
Sandvik OH32 BG00635953 BG00635952
Hydraulic Oil
Sandvik Long-life
BG00861749 BG00861751
OH100 Hydraulic Oil
Sandvik Long-life
BG00861753 BG00861755
OH150 Hydraulic Oil
Sandvik Long-life
BG00861814 BG00861815 BG00913755
OH46-ZF Hydraulic Oil
Sandvik Long-life
BG00635966 BG00635967 BG00635969 BG00913757
OE15W40-C Engine Oil
Sandvik Long-life
BG00635977 BG00635978 BG00635980
OE10W40-LA Engine Oil
Sandvik Long-life
BG00862575 BG00862574
OH32-A Hydraulic Oil
Sandvik Long-life
BG00636000 BG00636001 BG00913758
OC10-C Compressor Oil
Sandvik Long-life
BG00636005 BG00636004 BG00913762
OC25-H Compressor Oil
Long-life
Sandvik
Transmission BG00635985 BG00635987 BG00929093
OT10W
Oil
Long-life
Sandvik
Transmission BG00636002 BG00636003 BG00930876
OT220
Oil
Sandvik Long-life Axle
BG00635988 BG00635991 BG00929092 BG00913763
OA85W140 Oil
Sandvik Long-life
BG00959441 BG00959442
OC10-H Compressor Oil
Sandvik Long-life
BG00931060 BG00931061 BG00931064
OH10W30-KS Hydraulic Oil
Long-life
Sandvik
Transmission BG00959418 BG00959421
OT3000
Oil
Long-life
Sandvik OT30 Transmission BG00959430 BG00959431 BG00959433
Oil
NOTE! Check with your sales area which products and viscosities are available.
PRODUCT 27 L
APPLICATION
NAME (India only)
205 L 20 L 5L
Sandvik
Rock Drill BG00636013 BG00929909 BG00913764 BG00636014
OS100
Sandvik OS32 Rock Drill BG00636017 BG00929911 BG00636016
Sandvik OS46 Rock Drill BG00861758 BG00861769
Sandvik OS68 Rock Drill BG00861806 BG00929912 BG00861807
Sandvik
Rock Drill BG00861808 BG00861809
OS150
Sandvik
Rock Drill BG00861810 BG00861811
OS220
Sandvik
Rock Drill BG00861812 BG01002176 BG00861813
OS320
NOTE! Check with your sales area which products and viscosities are available.