GHS 350-900 VSD+ (Qingdao)

Oil-Sealed Rotary Screw Vacuum Pumps
series
INSTRUCTION MANUAL
MODEL NUMBER
GHS 350 VSD+
GHS 585 VSD+
GHS 730 VSD+
GHS 900 VSD+
6996022467_A Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is
prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings. This instruction book is valid for CE as well as non-CE
labelled machines. It meets the requirements for instructions specified by the
applicable European directives as identified in the Declaration of Conformity.
Trademark credit
©2022 Atlas Copco AB, Stockholm, Sweden.
Disclaimer
The content of this manual may change from time to time without notice. We
accept no liability for any errors that may appear in this manual nor do we make
any expressed or implied warranties regarding the content. As far as practical
we have ensured that the products have been designed and constructed to be
safe and without risks when properly installed and used in accordance with their
operating instructions.
We accept no liability for loss of profit, loss of market or any other indirect or
consequential loss whatsoever.
Product warranty and limit of liability are dealt with in our standard terms and
conditions of sale or negotiated contract under which this document is supplied.
You must use this product as described in this manual. Read the manual before
you install, operate, or maintain the product.
Contents
1. Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1. Definition of Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2. General safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3. Safety precautions during installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4. Safety precautions during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5. Safety precautions during maintenance or repair. . . . . . . . . . . . . . . . . . . . . . . 11
2. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1. Vacuum and flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1. Flow diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2. Condensate system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3. Regulating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4. Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. HEX@Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1. Introducing the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.1. Accessing User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.2. Using Discovery application for finding the pump . . . . . . . . . . . . . . . . . 24
3.1.3. List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2. Configuring the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.1. Connecting the pump to the local LAN network. . . . . . . . . . . . . . . . . . . 25
3.2.2. Setting the preferred language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.3. Setting the physical units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.4. Setting the date and time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2.5. Creating user profile for customer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.6. Setting the HMS WiFi bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2.7. Changing display settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.8. Updating the software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.9. Allowing remote assistance (optional). . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.10. Checking the pump efficiency (KPI functions). . . . . . . . . . . . . . . . . . . 29
3.2.11. Checking the trend mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.12. Checking the service interval (Pump maintenance). . . . . . . . . . . . . . . 31
3.2.13. Setting a custom digital output function. . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.14. Enabling remote speed control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2.15. Enabling remote pressure setpoint control. . . . . . . . . . . . . . . . . . . . . . 33
3.2.16. Finding the pump information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.17. Getting help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3. Operating the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.3.1. Verifying main operating conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.3.2. Changing the connection mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.3.3. Starting and stopping the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6996022467_A Page 3 01/2022 - ©Atlas Copco

3.3.4. Changing the pressure setpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3.5. Setting the pump modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3.6. Adjusting the pump settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3.7. Changing the pump mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.3.8. Forcing the machine to run at maximum speed. . . . . . . . . . . . . . . . . . . 38
3.3.9. Starting the pump automatically after a supply voltage interruption. . . . 39
3.3.10. Setting the schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.3.11. Responding to an alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1. Reference condition and limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1.1. Vacuum pump data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.2. Reading on display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.3. Electrical cable size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4. Cooling water requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5. Instructions for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

5.1. Air/oil separator vessel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.1. Dimension drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.2. Installation proposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.3. Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.4. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.5. Position the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
6.6. Acclimatization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.7. Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.8. Pictographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.1. Initial start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.2. Start the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.3. During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.4. Stop the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.5. Taking out of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.1. Preventive maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.2. Oil specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.3. Drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.4. Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.5. Oil and oil filter change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.6. Coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.7. Oil separator change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8.8. Pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

8.9. Service kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9. Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10. Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11. Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
12. Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

12.1. Return the equipment or components for service . . . . . . . . . . . . . . . . . . . . 109
13. Guidelines for inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

List of Figures
Figure 1: General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 2: Front view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 3: Rear view - Water cooled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 4: Rear view - Air cooled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 5: Flow diagram of water cooled version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 6: Flow diagram of air cooled version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 7: Condensate system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 8: Electrical cabinet (typical example). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 9: Checking the trend mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 10: Modification of pump sensors on the home screen. . . . . . . . . . . . . . . . . . . . . . 31
Figure 11: Slots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 12: User friendly manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 13: Change the connection mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 14: Different colors of the start/stop button on the Controls page. . . . . . . . . . . . . . 36
Figure 15: Changing the pump mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 16: Forcing the pump to run at maximum speed. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 17: Responding to an alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 18: Dimension drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure 19: Installation proposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 20: Lifting slots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Figure 21: Service diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 22: Pictographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 23: Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Figure 24: Air/Oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 25: Oil separator change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Safety and compliance
1. Safety and compliance

1.1. Definition of Warnings and Cautions
NOTICE:
For safe operation from the start, read these instructions carefully before you
install or commission the equipment and keep them safe for future use.
Read all the safety instructions in this section and the rest of this manual
carefully and make sure that you obey these instructions. The equipment must
only be operated and maintained by trained personnel in the proper condition
and as described in this instruction manual.
Obey local and state requirements and regulations. If you have any questions
about safety, operation or maintenance of the device, please contact our
nearest subsidiary.
Important safety information is highlighted as warning and caution instructions.

Obey these instructions.
WARNING:
If you do not obey a warning, there is a risk of injury or death. Different symbols
are used according to the type of hazard.
CAUTION:
If you do not obey a caution, there is a risk of minor injury, damage to
equipment, related equipment or process.
NOTICE:
Information about properties or instructions for an action which, if ignored, will
cause damage to the equipment.
We reserve the right to change the design and the stated data. The illustrations
are not binding.
Keep the instructions for future use.

1.2. General safety precautions
WARNING: AUTOMATIC RESTART

Risk of injury and damage to equipment. If the pump has an automatic restart
function and it is set to on, the pump will restart automatically when the power is
restored after the power interruption.
CAUTION: RADIO INTERFERENCE

Risk of injury. In a domestic environment, the pump can cause radio
interference which requires supplementary mitigation measures.
▪ Obey the work safety requirements and regulations.

▪ Obey all the local site safety and operating procedures.
▪ If any of the statements do not match with the applicable legislation, the
stricter of the two statements takes priority.
▪ The personnel responsible for the installation, operation, maintenance and
repair work must be trained and approved by us.
▪ The pump is designed for handling atmospheric air only. Other gases, vapours
or fumes must not be exposed to the pump intake or processed by the pump.
▪ Before you do the maintenance, repair, adjustment or other non-routine
checks, refer to Preventive maintenance schedule on page 73.
▪ For units that have a supply from a frequency converter, wait for
10 minutes after disconnection before you start the electrical work.
▪ Do not rely on the indicator lamps or electrical door locks. Before you do
maintenance work, disconnect and check for electrical safety with a
measuring device.
▪ Do not touch the pump intake when the pump is in operation.
▪ Keep the pump in safe operating condition. Replace parts and accessories
that are not safe for operation.
▪ Do not walk or stand on the pump or on its components.
Note:
1. These precautions apply to a pump that processes or uses air or inert gas.
When the pump is used with other gases, it is necessary to use more safety
precautions.
2. Some precautions are general and are applicable for all types of pumps
and equipment. Some of the statements, might not apply to your pump.
3. If the installation, operation, maintenance, and repair is done without our
prior written approval, or if the pump is not installed in accordance with our
recommendations, we will not accept liability or warranty claims in accordance
with the standard terms and conditions.

1.3. Safety precautions during installation

1. When you lift the pump, make sure that:
▪ you use the correct lifting equipment and you obey the local safety
regulations
▪ you tighten all the loose and movable parts before you lift the pump
▪ no personnel are in the risk zone below the lifted load
▪ the speed of the lifting equipment is in safety limits
▪ personnel wear safety helmets in the area of overhead or lifting
equipment.
2. The pump is made to be installed and used inside. If the pump is installed
outside, contact us.
3. Install the pump in an area with cool and clean air.
4. Do not cause an air inlet blockage.
5. Refer to Technical data on page 41 for liquid handling capacity.
6. Remove the blanking flanges, plugs, caps and desiccant bags before you
connect the pipes.
7. The vacuum connection and discharge pipes must be of correct size and
applicable for the working pressures and temperatures.
8. Do not use frayed, damaged or worn hoses.
9. Distribution pipes and connections must be of correct size and applicable for
the working pressures.
10. The inlet air must have no flammable fumes, vapours or particles (for
example, paint solvents can cause internal fire or explosions).
11. The external force on the inlet and outlet connection is 10 kg. Make sure that
there is no strain on the pipe connections. Supports must not be installed to
the external body (canopy) of the pump.
12. If a remote control is installed, the pump must have the sign that follows:
"Danger: The machine is remotely controlled and can start without a warning."
The operator must make sure that the machine is stopped and depressurised,
the electrical isolation switch is open and the electrical isolation switch is
locked with a temporary warning attached before maintenance and repairs.
Persons that use a remote controlled machine must obey the necessary
precautions. When you operate the machine you must make sure that no one
is working on the machine.
13. Air-cooled pump must be installed in such a way that an adequate flow of the
cooling air is available. Make sure that the exhausted air does not recirculate
to the pump air inlet or cooling air inlet.
14. For water-cooled pumps, the cooling water system installed outside the
machine has to be protected by a safety device with set pressure according to
the maximum cooling water inlet pressure.
15. The electrical connections must be same as the applicable codes. Make sure
that the machines are grounded and protected against short circuits by fuses
in all phases. Install a power isolation switch near the pump. You must be able
to lock the power isolation switch.

16. The pumps with an automatic start/stop system or an Automatic Restart After
Voltage Failure (ARAVF) function must have the sign: "This pump can start
without warning" attached near to the instrument panel.
17. Do not remove or adjust the safety devices, guards or insulation installed on
the pump.
18. There are pipes and parts with temperatures more than 70 ˚C (158 ˚F). Install
insulation or guards to prevent contact with hot surfaces. All pipes and parts
with high temperatures must be clearly marked.
19. If the ground is not flat or it has slope, contact the manufacturer.
20. Pump outlet air contains traces of oil mist. Make sure that the pump is
compatible with the working environment.
21. If a pump is installed in a system with inlet gas‑stream temperatures more
than the maximum temperature permitted, contact us. The installation must be
approved by us before the pump is started.
1.4. Safety precautions during operation

1. Do not touch pipes or pump components during operation.
2. Use the correct type and size of hose end - fittings and connections. Make
sure that the hose is depressurised before you disconnect it.
3. Persons that use a remote-controlled machine must obey the necessary
precautions. Before you operate the machine you must make sure that no one
is working on the machine. If a remote control is installed, the pump must
have the sign that follows:
"Danger: The machine is remotely controlled and can start without warning."
4. Do not operate the pump:
▪ near flammable or toxic fumes, vapours or particles
▪ near oxidants or pyrophoric gas
▪ near the decomposition of gas
▪ outside the specified limit ratings.
5. Make sure that all bodywork doors are closed during the operation of the
pump. The doors can be opened for short periods (for example, routine
service operation). Persons must wear ear protection when the doors are
open. For pumps without external bodywork, ear protection must be worn near
the pump.
6. Persons must wear ear protection when the sound pressure level is equal to
or higher than 80 dB(A).

7. At regular intervals make sure that:

▪ the guards are correctly installed
▪ the guards are in the correct position
▪ the hoses and pipes inside the pump are in serviceable condition
▪ there are no leaks
▪ the fasteners are tight
▪ the electrical leads are serviceable
▪ safety valves and other pressure relief devices are not clogged
▪ the inlet valve and the air net components (for example, pipes, couplings,
manifolds and valves) are in serviceable condition
▪ electrical cabinet air cooling filters are not clogged.
8. If warm cooling air coming out from the pumps is used in air heating systems
(for example, to warm up a workroom), take precautions against air pollution
and possible contamination of the breathing air.
9. Do not remove or adjust:
▪ the sound-damping material
▪ the safety devices
▪ the guards
▪ the insulation installed on the pump.
10. The oil separator tank can be slightly pressurised. Do not open the oil filler or
drain plugs, when the pump is in operation. Do not keep the oil filler or drain
plugs open when the pump is in operation.
11. Do not use the pump as a compressor.
12. Do not operate the pump without installing the air intake filter.
13. In open circuit cooling water towers on water‑cooled pumps, take protective
steps to prevent the growth of harmful bacteria (for example, legionella
pneumophila).
1.5. Safety precautions during maintenance or repair

1. Use the correct safety equipment (for example, safety glasses, gloves, safety
shoes).
2. Use the correct tools for maintenance and repair.
3. Use only genuine spare parts.
4. Do not start maintenance until the pump is cool.
5. Attach a warning sign "Work in progress, do not start" next to the pump before
you start the maintenance or repair.
6. Persons that use a remote-controlled machine must obey the necessary
precautions. Before you operate the machine you must make sure that no one
is working on the machine. Attach a sign next to the remote start equipment
as follows:
"Danger: The machine is remotely controlled and can start without warning."
7. Before components are removed from the pump, make sure that:
▪ the pump is isolated from all sources of under and overpressure
▪ the pump is at atmospheric pressure.

8. Do not use flammable solvents or carbon tetrachloride to clean the parts.

Obey the safety precautions for toxic vapours of cleaning liquids.
9. During maintenance and repair:
A. clean the pump carefully with a clean cloth
B. install protective covers on the parts and openings of the pump.
10. Do not weld or do any operation involving heat near the oil system. Oil tanks
must be completely purged (for example, by steam cleaning) before you do
such operations. Do not weld or modify the pressure vessels.
11. If there is an indication or suspicion that an internal part of a pump is
overheated:
A. stop the pump
B. do not open the inspection covers until enough cooling time is
completed to prevent the risk of spontaneous ignition of the oil vapour.
12. Do not use a light source with an open flame to examine the inside of the
pump.
13. Make sure that no tools, parts or other items are left in or on the pump.
14. Be careful when you handle the regulating and safety devices. Make sure that
they operate correctly. For safety, do not disconnect the regulating and safety
devices.
15. Before you use the machine after maintenance or overhaul make sure that:
▪ the operating pressures, temperatures and time settings are correct
▪ the control and shutdown devices are installed, and they operate correctly
▪ the coupling guard of the pump drive‑shaft is installed.
16. Every time the separator element is renewed, examine the discharge and the
inside of the oil separator vessel for carbon deposits. If there is excessive
carbon deposits, remove the carbon deposits.
17. Install protection to the motor, electrical and regulating components to prevent
damage from moisture when the pump is cleaned (for example, steam
cleaning).
18. Make sure that the sound‑damping material and vibration dampers of the
pump (for example, the sound‑damping material on the body and in the air
inlet and outlet systems) are in serviceable condition. Replace all damaged
material with genuine material from the manufacturer.
19. Do not use caustic solvents which can damage the materials of the air net (for
example, polycarbonate bowls).
20. Faults or wearing of seals can cause leakage of oil lubricant. Prevent the
dispersion in soil and pollution of the other materials.

General description
2. General description
2.1. Vacuum and flow rate
A vacuum is a pressure in a system that is less than the ambient atmospheric
pressure. It can be shown in absolute terms or in effective gauge terms:
▪ mbar(a) - the absolute pressure shows how much the pressure is above the
absolute zero vacuum.
▪ (minus) mbar(e) - the effective or gauge pressure shows how much the
pressure is below the local atmospheric pressure.
Flow rate definitions

The two ways to show the flow rate in a vacuum are:
1. The displacement or volumetric flow rate (Am³/hr)
2. Throughput or mass flow rate
Displacement/volumetric flow rate

For the relevant pressure range, when the pump operates at quasi constant
motor speed (rotations per minute) and since the compression chambers have
fixed dimensions, the same volume of air is pumped from inlet to outlet with
decrease in pressure level. Over the relevant pressure range, this makes the
volumetric flow rate quasi independent of the vacuum level. It is the expression of
the flow rate inside the piping at the governing vacuum level (Am³/hr) and is
always higher than the throughput or mass flow rate.
Throughput or mass flow rate

If the volumetric flow does not change with the decrease in pressure level, the
number of molecules in the volume of air can change. The deeper the vacuum,
the less number of molecules in the same volume of air.
The mass flow rate will decrease with a decrease in (absolute) pressure. A flow
rate must be shown at a specified vacuum level when you use throughput or
mass flow rate.

General description
1. Pressure 2. Absolute vacuum

3. Typical pump range (400 mbar(a) to 4. Atmospheric pressure
10 mbar(a))
Atmospheric pressure at sea level is approximately 1 bar(a) or 1000 mbar(a).

The working range for the pumps is 400 mbar(a) to 10 mbar(a) (-600 mbar(g)
to -990 mbar(g)).
It is important to understand the type of reference to select a correct pressure
gauge to measure the vacuum. Note that the distinction does not matter for a
pressure difference (delta P, example, pressure loss), since it is always the result
of subtracting two pressures (as absolute or gauge pressures).
Our pump uses volumetric flow rate to denote the performance.

General description
2.2. Introduction
The pumps are single‑stage, oil‑sealed screw pumps driven by an electric motor.
The pumps are controlled by our controller.
The controller is attached to the front door. An electric cabinet is installed behind
the front door. The electric cabinet contains fuses, transformers, relays, etc.
The pumps use Variable Speed Drive (VSD) technology. The VSD technology
helps to automatically adjust the motor speed as necessary.
The pumps are available as air‑cooled and water‑cooled. The pumps have a
sound‑insulated canopy.

General description
Figure 1 General view
1. Discharge connection 2. Cooling water out

3. Cooling water in 4. Air intake
5. Cable entry 6. Front panel
7. Emergency stop button 8. HMI
Figure 2 Front view
1. Air intake filter 2. Electric cabinet

3. Thermostatic bypass valve 4. Oil filter
5. Oil separator tank

General description
Figure 3 Rear view - Water cooled
1. Element 2. Drive motor

3. Water/oil cooler
Figure 4 Rear view - Air cooled
1. Cooling fan 2. Air/oil cooler

General description
2.3. Flow diagram

Figure 5 Flow diagram of water cooled version
Air atmospheric pressure

Air regulating pressure
Air working pressure
Air/oil mixture
Oil
Water
1. Oil mist separator 2. Oil filter
3. Vacuum control valve 4. Motor
5. Solenoid valve 6. Air filter
7. Solenoid valve 8. Inlet filter
9. Water outlet 10. Water inlet
11. Water/oil cooler

General description
Figure 6 Flow diagram of air cooled version
Air atmospheric pressure

Air regulating pressure
Air working pressure
Air/oil mixture
Oil
1. Oil mist separator 2. Oil filter
3. Vacuum control valve 4. Motor
5. Solenoid valve 6. Air filter
7. Solenoid valve 8. Fan
9. Inlet filter 10. Air/oil cooler
Air flow
Air comes in through the air intake filter and the control valve and is displaced by
the pump element. A mixture of air and oil flows into the oil separator tank. After
passing the air/oil separator filter, clean air, conditioned to a few parts per million,
is released through the outlet.
Oil system
The oil separator tank removes most of the oil from the air/oil mixture by the
centrifugal action. The oil separator removes the remaining oil. The oil collects in
the lower part of the oil separator tank.
The oil system has a thermostatic bypass valve. When the oil temperature is less
than 83 °C (181 °F) (87 °C (189 °F) for optional high‑water handling capacity
versions), the bypass valve stops the oil supply from the oil cooler.
The air pressure pushes the oil from the oil separator tank through the oil filter.
The oil cooler is bypassed. When the oil temperature increases up to 83 °C
(181 °F) (87 °C (189 °F) for the optional high‑water handling capacity versions),

General description
the thermostatic bypass valve starts the supply from the oil cooler. At
approximately 95 °C (203 °F) (104 °C (219 °F) for the optional high‑water
handling capacity versions), all the oil flows through the oil cooler. The filtered oil
flows into the pump element.
Cooling
The cooling system has an oil cooler.
The fan blows air over the coolers. The fan is set to on or off, depending on the
operating conditions, as per the specific algorithm.
2.4. Condensate system

When discharge pipes are used, water in the discharge air can condense in the
pipes. This water is collected in the collector of the outlet pipe where a drain point
is available.
Initially, the drain point is connected to the external valve. Prevent condensate
collection in the oil separator to extend the oil life. Refer local regulations which
are applicable for water drainage.
Figure 7 Condensate system
1. Drain point
2.5. Regulating system

If the vacuum process demand is less than the throughput of the pump, the
vacuum pressure decreases. When the pressure is lower than the set‑point
(necessary vacuum pressure), the regulator decreases the motor speed.
If the vacuum pressure decreases and the motor operates at minimum speed,
the regulator stops the motor. When the motor is stopped automatically and the
vacuum pressure reaches the set‑point, the regulator starts the motor again.

General description
Turbo version
The regulation system of the turbo version can handle fast cycling duties. When
the vacuum pressure reaches the set‑point, the regulator will keep the motor
operating at increased speed for an adjustable time before the regulator
decreases the motor speed.
2.6. Electrical system

Electric components
Figure 8 Electrical cabinet (typical example)
1. Power supply unit 2. Controller

3. Frequency converter (U1) 4. Circuit breaker (Q15)
Electrical diagrams
You can find the electrical diagram in the electric cabinet.

HEX@Controller
3. HEX@Controller
3.1. Introducing the controller
The controller starts and stops the pump, adjusts the pressure setpoints, and
monitors alerts. You can also collect data and analyse pump performance to
improve processes and lower your operating costs.
3.1.1. Accessing User Interface

You can access the controller from any device connected to the same network
(Windows PC, smartphone, tablet, laptop,...)
A Discovery app is available to locate the controller connected to the local
network with the help of the IP address.
To access the controller
1. Click the browser's address bar.
2. Type the IP address, 192.168.202.10 and press Enter.
3. To change the display language
1. Click on the Flag icon.
2. Select the language of your choice.
The notifications are displayed along with the Bell icon.
4. To Sign-in
1. Click on Sign in button
2. Type Username and Password.
3. Click Sign in.
4. Use your login credentials or the credentials available on the sticker
found on the machine.

HEX@Controller
Entering login credentials
To use first time sign-in

1. Click First sign-in tab First sign in page displays
2. Type Username
3. Type Password
4. Click OK
You can change login credentials after your first login.
Entering new password

If you forgot your Username and Password
1. Go to the Forgot Password tab.
2. Enter the details from the controller hardware label.
Viewing controller home page
The default home page displays after the first login.
The home page is divided into four segments

HEX@Controller
Section Functions
Navigation bar You can see key parts of controller such as
▪ Home
▪ Controls
▪ Trends
▪ Settings
▪ Schedule
▪ Maintenance
▪ Alarms
▪ More
KPI functionalities You can see pump parameters such as Uptime,
Performance, Eco and Health.
Pump sensor values You can see pump sensor values.
KPI insight card You can see KPI functionalities.
3.1.2. Using Discovery application for finding the pump

To find the pump through the Discovery application
1. Navigate to the App store or Google play store of your mobile device.
2. Search the IP discovery application.
3. Download the IP discovery application.
Note:
Make sure that the network connection is same for the controller and search
engine. To do so, check the connection from controller to the customer end
connection.
4. Open the application window.
5. Click on the pump card to display the network IP address.
3.1.3. List of abbreviations

Table 1 Abbreviations
HEX@ HEX@AtlasCopco controller

UI User Interface
HMI Human Machine Interface
IP address Internet Protocol address
DNS Domain Name System
DHCP Dynamic Host Configuration Protocol
mDNS Multicast DNS
M2M Machine to Machine
MQTT Message Queuing Telemetry Transport

HEX@Controller
3.2. Configuring the controller

Configure the controller for your situation and usage.
3.2.1. Connecting the pump to the local LAN network

Note:
Connect the controllers directly to the company network through the X11 port on
the rear of the controller with Ethernet cables.
To connect to the controller
1. Navigate to the IP address in a web browser.
If you do not have the IP address, use X10 access (OP0020).
2. Click Sign in.
3. Enter login credentials to access the home page.
4. Click More > Preferences > Connectivity > LAN.
5. Check and confirm with the IT department, if the DHCP has been set
automatically.
▪ If the DHCP is set automatically, the connection is complete.
▪ If the DHCP is not set automatically, connect the ethernet manually
Note:
If the DHCP is enabled, the connection details will be selected automatically. If
it is not displayed, enter the details manually.
A. Click Edit.
B. Deactivate DHCP.
C. Enter the connection details manually.
D. Click Save.
E. Activate Proxy if you have to add the Proxy IP address.
3.2.2. Setting the preferred language

To set your desired language
1. Click More.
2. Navigate to Preferences > General > Language.
3. Select the preferred language.
3.2.3. Setting the physical units

To set the physical parameters units
1. Click More.
2. Navigate to Preferences > General > Units.
3. Modify the units for different parameters as per your requirement
3.2.4. Setting the date and time

To set the date and time

HEX@Controller
1. Click More.
2. Navigate to Preferences > General > Date and time.
3. Modify the time zone, date and time, format of date and time as per
requirement.
3.2.5. Creating user profile for customer

Note:
You must create an admin profile for the user (tier level 1). The admin can use
his access to create different user profiles for their use.
To create the user profile
1. Click More > Manage users > Add user.
2. Enter the user details.
3. Click Save user.
3.2.6. Setting the HMS WiFi bolt
Connecting WiFi to the company network
Note:
The controllers can be connected directly to the company network through the
X11 port using the Client mode of the WiFi bolt.
To connect the controller to the WiFi connection
2. Click Sign in.
3. Enter your credentials to access the home screen.
4. Click More > Preferences > Accessories > WiFi bolt.
5. Configure the WiFi bolt
A. Enable the WiFi bolt.
B. Make sure that the WiFi bolt is connected.
C. Press the Refresh button (visible only when the WiFi bolt is not
connected).
D. Select Client mode.
E. Click Scan to see the access points.
F. Select the WiFi access point to connect.
G. Select the Authentication mode.
H. Enter Password.
I. Click Connect.
6. Repeat the process for all the devices that you want to connect to the
customer network through WiFi.

HEX@Controller
Creating a separate local network with WiFi bolts
Note:
If you do not want a direct connection between the controller and your network,
create a separate local network by an access point.
The controllers can connect directly to the customer network through the X11
port using the Client mode of the WiFi bolt.
To create a separate local network with WiFi bolts
1. Connect the WiFi bolt to the pump.
2. Navigate to IP address in a web browser.
3. Click Sign in.
4. Type your credentials to access the home page.
B. Check that the WiFi bolt is connected.
C. Press the Refresh button (visible only when the WiFi bolt is not
connected).
D. Change connection mode to Access Point.
E. Create the access point by typing the name (SSID).
F. Set Password if required.
G. Set the Authentication mode to WPA2.
Connecting to a local network with WiFi bolts
To connect to a separate local network with WiFi bolts

2. Click Sign in.
3. Use your credentials to access the home screen.
B. Make sure that the WiFi bolt is connected. If not, press the Refresh
button (visible only when the WiFi bolt is not connected).
C. Change connection mode to Client.
D. Click Scan to see the access points.
E. Select the WiFi access point to connect.
F. Select the Authentication mode.
G. Enter Password.
H. Click Connect.
6. Repeat the process for all the devices that you want to connect to the
customer network through WiFi.

HEX@Controller
3.2.7. Changing display settings

To change the display settings
1. Click More.
2. Navigate to Preferences > Accessories > HMI menu.
3. Modify the brightness, zoom and colour palette of the HMI as per your
requirement.
3.2.8. Updating the software

To update the software offline and online
Updating the software offline

Update the software offline by manually updating .tar file from the controller.
1. Click More.
2. Navigate to Preferences > Software update.
3. Click Manual upload on the top right corner.
4. Go to Instruction window, drag-drop the .tar file in the instruction window.
(Make sure that the file name is correct.)
5. Click Upload file > Install update > Done.
Updating the software online

Update the software online by updating automatically from the controller.
Note:
Make sure to stop the pump before you do the software update.
1. Click Download update file which has been received from the cloud.
2. Click Install update > Done.
Troubleshooting software update failure
There is a chance of failure when updating the software. To fix the failure issue
1. Click View log.
2. Click Failed updates.
3. Check more information on failed updates.
4. Click Download log.
5. Restart the controller.
6. Repeat the software update.
7. If the problem persists
▪ Click on Download log.
▪ Send the log file and the software update file (if available) through
TechConnect to the second level support.

HEX@Controller
3.2.9. Allowing remote assistance (optional)

Note:
You can access the controller through TeamViewer. This feature is available on
request. Contact us for details.
To access the TeamViewer support for remote assistance
1. Click More.
2. Navigate to Support.
3. Click TeamViewer.
3.2.10. Checking the pump efficiency (KPI functions)

The controller monitors four Key Performance Indicators, known as pump KPI’s.
These are Uptime, Performance, Health and Eco . You can access these on the
home page of the controller. Click on them to see their historical values.
Uptime This indicates if the system was available when vacuum

was required. It considers the maintenance times and the
pump availability.
Performance This indicates if the system is performing well. Perform-
ance is dependent on the application and the below
points:
▪ if the pressure stability is around the target pressure
▪ if the pump down time is consistent
▪ if the response time of the machine is quick
Eco This indicates the environmental impact of the machine. It
evaluates if the machine could save more energy , for ex-
ample running at lower speeds below the target pressure.
Depending on the pump technology it will monitor
the consumption of water or gases. This KPI will evaluate
the benefit of an energy recovery option.
Health This indicates the system health. It evaluates how long
the machine has been running without failure or a warn-
ing.
It will evaluate if the machine needs service as defined by
the promised service due and if any parts of the machine
act in an expected matter.
KPI Insights
The KPI insights are insight cards that give more information about the KPI’s.
The Insight cards are presented on the home page and can be considered as
tips to improve the pump KPI’s.
3.2.11. Checking the trend mechanism

To check the trend mechanism
1. Navigate to Trends.

HEX@Controller
2. Navigate to the required function (Airflow, Power, Pressure, Temperature,

Water flow) tab.
To add the variables as favourites
1. Click on the top right corner of the card.
2. Select Add to favourites.
Note:
Click on a variable to view the Variable Range.
The flexibility to add trends based on the preference and save the settings.
Charts are grouped into types of measurements that can contain multiple charts.
Figure 9 Checking the trend mechanism
Using trend actions
To access the options in variable tab click the dots at the top right corner.
▪ add/remove from favourites
▪ details of function of respective variables
Viewing chart settings
The chart settings allow you to choose the trigger values for different parameters.
To access the Chart settings
1. Click Scope > Settings.
2. Choose from Rising or Falling for Trigger on.
3. Select the time before and after triggers as per your requirements.
Modifying pump sensors on Home page
To select the featured items position from Trends page on home page
1. Navigate to Trends page.
2. Click top right anchor on the tiles

HEX@Controller
3. Select Add to featured.

4. Select the Slot.
▪ Slot1 - Top left
▪ Slot2 - Top right
▪ Slot3 - Bottom left
▪ Slot4 - Bottom right
Figure 10 Modification of pump sensors on the home screen
Figure 11 Slots
3.2.12. Checking the service interval (Pump maintenance)

Navigate to the Maintenance screen to check the upcoming service intervals.
Different service intervals are displayed based on the machine type and severity
of the operating conditions. Each interval indicates the time left before the service
must performed. This can be an amount of running hours or after a fixed period.
Click on a specific service interval to see additional service information.

HEX@Controller
3.2.13. Setting a custom digital output function

The machine has three digital outputs that gives additional feedback signals to
external hardware.
The three outputs by default, are set up as follows:
▪ Dout_E1 is enabled if the machine is started
▪ Dout_E2 is disabled if the system has a warning
▪ Dout_E3 is disabled if the system has a failure
The outputs can give other feedback signals as well.
To set a custom digital output
1. Navigate to Settings > Multi functional digital outputs.
2. Change the Active function code.
When set to a value different than 0, a specific function is activated to control this
digital output. Refer to Table: Function codes for a list of function code.
Table 2 Function codes
Function code Function

2 Indicates that the machine is started
3 Indicates that the machine has a warning
4 Indicates a failure
5 Indicates that a connection to the cloud is done
6 Indicates that the system is ok without warning or failure
To start a fixed speed booster when the process pressure
7 is below a threshold and the backing pump is running. On-
ly available if the fixed speed booster option is installed.
Indicates that the machine is producing vacuum (open in-
8
let valve)
Indicates that the machine is running a pre purge cycle
9
(heating up)
Indicates that the machine is running a post purge cycle
10
(machine keeps itself heated ready for operation)
Indicates that the Pumpdown optimization function is acti-
11 vated (Only available if the Pumpdown optimization option
is installed)
12 Indicates that the pressure is above the pressure setpoint
Indicates that the machine is performing a leak detection

13 cycle (only available when the leak detection option is in-
stalled)
Indicates that the machines is running a purge cycle (pre,
14
post or manual purge)

HEX@Controller
Function code Function

Can be used as a custom pressure switch function, mean-
15 ing the output will be enabled below or above a settable
pressure level
16 Indicates that the motor is running above minimum speed
Indicates that the emergency stop is in a safe position (not

18
tripped)
Indicates that the fan circuit breaker is enabled (not trip-

19
ped)
20 Indicates that the remote start digital input is enabled
21 Indicates that the manual purge digital input is enabled
Indicates that the remote digital setpoint selector is ena-

22
bled
Indicates that the remote maximum speed input is ena-

23
bled
3.2.14. Enabling remote speed control

The machine is by default equipped with a remote or analog speed control
functionality. It is possible to control the machine speed from an analog input,
overwriting the machines own pressure setpoint control. The machine will limit
the requested speeds in case they are outside of its allowed range.
To enable the remote speed control
1. Connect a 0 ‑ 20 mA or 4 ‑ 20 mA 2‑wire connection to the AIN_E4 connector
pins 11 and 12 on connector X1.
2. Navigate to Settings menu.
3. Search for the Multi Functional analog inputs.
4. Set the AI_E4_0_20mA.ActiveFunctionCode to 1 to enable the remote
speed control. The controllers external input AIN_E4 is now used for this
functionality.
3.2.15. Enabling remote pressure setpoint control

The machine is by default equipped with a remote or analog speed control
functionality. It is possible to control the machine speed from an analog input,
overwriting the machines own pressure setpoint control. The machine will limit
the requested speeds in case they are outside of its allowed range.
To enable remote pressure setpoint control

HEX@Controller
1. Connect a 0 ‑ 20 mA or 4 ‑ 20 mA 2‑wire connection to the AIN_E4 connector

pins 11 and 12 on connector X1.
2. Navigate to Settings menu
3. Search for the Multi Functional analog inputs.
4. Set the AI_E4_0_20mA.ActiveFunctionCode to 2 to enable the remote
setpoint control. The controllers external input AIN_E4 is now used for this
functionality.
3.2.16. Finding the pump information

To find the pump information, click More > About this pump.
3.2.17. Getting help

It displays the anchor points on top right corner of each page with topics related
to that particular page. If you go to the particular topic you can find the
information about the functionality.
Figure 12 User friendly manual
3.3. Operating the pump

Start the pump, view the status, pressure, motor speed, and outlet temperature.
Change pressure setpoints, change the mode between load-dependent or fixed-
speed modes, adjust automatic restart, or set schedule actions.

HEX@Controller
3.3.1. Verifying main operating conditions

By looking at menu bar you can check the main operating conditions of the
pump . The menu bar includes following
1. Pump running status
▪ Off - The pump is ideal and waiting for a start command
▪ VacuumControl - The pump is in operation and generates vacuum at its
inlet
▪ Failure - The pump has a critical error. It needs to be investigated and
reset before the pump re-start.
▪ PrePurge/PostPurge/ManualPurge - The pump heat up to the desired
operating temperature without generating vacuum.
2. Inlet pressure
3. Motor speed
4. Outlet temperature
You can see the pump operating condition by navigating to home page.
Note:
The load of the pump indicates how fast the pump is running. 100% means that
the pump is at its maximum speed and cannot produce more flow.
3.3.2. Changing the connection mode

You can change the pump connection mode from the Controls screen. No other
source than the one selected can start or stop the pump.
The most common connection modes are:
▪ Front panel - It is used when the control panel installed on the pump without
HMI.
▪ Fieldbus - It is used when external PLC controls the pump over ethernet.
▪ Hardware IO - the hard-wired connections (if installed).
▪ Central system - It is used when the pump is part of a central vacuum system.
In this case an overruling central controller will control all different pumps
together.
▪ Local web UI -It is used when the HMI installed on the pump.
▪ Remote web UI - It is used when the interface is accessed from external
devices like laptop or phones.
Viewing front panel controls
There are following four icons on the front panel that influence the start and stop
command.
1. Start/Stop icon - It is a lit up LED which indicates that the pump is in
operation.
2. Mode icon - It switches the mode on the pump. A LED is lit up to indicate the
active mode.

HEX@Controller
3. Connection mode icon - It declares the source of pump control.

▪ A lit up LED indicates that the pump can be controlled from the front
panel.
▪ A non-lit LED indicates that the pump is controlled from a different source
like from an external PLC.
4. Reset icon - It resets a failure on the pump after the problem is solved.
Figure 13 Change the connection mode
3.3.3. Starting and stopping the machine

You can start or stop the pump through the controller. Press the green or red
button to start or stop the pump respectively.
▪ A dark green button indicates that the pump is off and can be started.
▪ A dark red button indicates that the pump is in operation and can be stopped.
▪ A greyed out button indicates that the pump cannot be controlled from this
interface because the connection mode is not set to this controller.
Figure 14 Different colors of the start/stop button on the Controls page
3.3.4. Changing the pressure setpoint

To change the pressure setpoint, proceed as follows:
1. Navigate to Settings.
2. Navigate to Pressure setpoint control.

HEX@Controller
3. Modify the settings to tune the pumps control to the process requirements.
▪ Setpoint1 - Indicates pressure setpoint value number 1
▪ Setpoint2 -Indicates pressure setpoint value number 2
▪ SetpointSelection - Indicates which pressure setpoint is active.
▪ Offset & MinRunTime - Indicates both settings are used to decide when
the machine can go to standby.
If the process pressure is smaller than the pressure setpoint, the machine will
slow down and eventually shut off to save energy. It shuts off automatically when
▪ The inlet pressure is below the setpoint minus the offset.
▪ The machine speed is very slow for a minimum time dictated by the
MinRunTime.
3.3.5. Setting the pump modes

The pump modes allows the user to setup pump operations.
There are 4 modes available:
▪ Default mode: This mode is intended for use in central vacuum applications
with some variability in load. The pump operating speed will adjust as a
function of the inlet pressure vs the target Setpoint with a medium level of
reactivity.
▪ Fixed speed mode: This mode is intended for cyclic applications with a
holding period. The pump will run at 100% of it’s maximum speed until the
target pressure is reached, then it will switch to the inputted holding speed
until the inlet pressure rise and reaches the target Setpoint. The pump will not
stop running like in PI control and stay ready to ramp up to maximum speed at
any moment.
▪ Slow PI: This mode is intended for use in central vacuum applications with
some variability in load. The pump operating speed will adjust as a function of
the inlet pressure vs the target Setpoint with a medium level of reactivity.
▪ Force max speed: This mode is intended for use in cyclic applications. The
pump will ignore the PI control method and run at 100% maximum speed. It
can also be used during commissioning to check the ultimate pressure of the
vacuum pump in the given installed conditions.
The user can activate any modes
1. Click More.
2. Navigate to Modes.
3. Create a new mode or select the mode from available Modes.
To add settings for the different modes
1. Click Settings > Details.
2. Add the desired settings and details.
3. Click Done.
3.3.6. Adjusting the pump settings

To adjust the pump settings
1. Navigate to More.

HEX@Controller
2. Click Mode > Default mode.

3. Set the values to fine tune the pump performance. In the Default mode, you
can change following settings:
▪ Force max speed
▪ Proportional gain
▪ Integral gain.
Note:
Change the values of proportional gain and Integral gain only in steps of
0.5 so that you do not damage the pump.
3.3.7. Changing the pump mode

You can change the pump mode from the front panel or the user interface. You
can set the pump to Active mode directly from the controls page.
On the front panel a blinking led indicates the active pump mode (1, 2, 3 or 4).
When you click on this icon, the next mode will have a blinking LED for a second
before it becomes active.
Figure 15 Changing the pump mode
3.3.8. Forcing the machine to run at maximum speed

The pump is by default set to control its motor speed intelligently. The pump will
regulate itself to maintain the inlet pressure equal to the user pressure setpoint.
To change the speed control function
1. Navigate to Settings > Speed control settings.
2. Search forceMaximumSpeed.
3. Enable the Setting.
The pump will always run at its maximum speed.

HEX@Controller
Figure 16 Forcing the pump to run at maximum speed
3.3.9. Starting the pump automatically after a supply voltage interruption

The controller has a built-in function to automatically restart the vacuum pump if
the voltage is restored after a voltage failure. By default this function is disable.
To set the pump to automatically restart
1. Navigate to Settings > Advanced control settings.
There are 4 settings influencing this functionality:
▪ Active - Enables that the machine automatically restarts after a voltage failure
if voltage is restored.
▪ AravfPowerDownTime - Sets the maximum time for the machine to be
without voltage and restart again when the voltage is restored..
▪ RestartDelay - Sets a restart delay to the machine if the machine can
automatically restart. This is useful in case multiple machines are set to restart
at the same time.
▪ AravfPowerDownTimeInfinite - Sets the AravfPowerDownTime to infinite.
This means that the machine will restart after a voltage failure regardless how
long it took to restore the voltage.
3.3.10. Setting the schedules

To create a new schedule, proceed as follows:
1. Navigate to Schedule.
2. Click New schedule.
3. Enter schedule name.
4. Click Create schedule > New event.
5. Select actions (Start pump, Stop pump, Start purge, Stop purge, Change
mode) based on preference.
6. Select the Interval type.
A. If the Interval type is Timed
▪ Enter start day, time and repeat information.

HEX@Controller
B. If the Interval type is neos-runningTime-Running hours, fan-switchCount-

Counters, mainMotorRunEnable.-switchCount-Counters
▪ Enter running hours
3.3.11. Responding to an alert

An alert can be recognised by a failure or warning message on the bottom of the
home page.
▪ A failure will stop the pump and requires a manual reset. It is displayed in red.
When the pump is in failure mode, it cannot be started before the root cause
of the failure is gone and the failure has been manually reset.
▪ A warning will not stop the pump and does not require a reset. It is displayed
in orange on the user interface.
To investigate the alert, failure or warning
1. Navigate to Alerts. You can see a list of all current alerts.
2. Select the specific alert to get more information about the possible root cause
and the solutions.
If the failure is solved, click on Reset pump to reset the alert. You can also see
the previously solved alerts by clicking on the history button.
Figure 17 Responding to an alert

Technical data
4. Technical data
4.1. Reference condition and limitations
Table 3 Reference conditions
Parameter Unit Value

Relative humidity % 0
°C 20
Air inlet temperature
°F 68
mbar(g) 0
Exhaust back pressure
psig 0
mbar(a) 1013
Ambient barometric pressure
psia 14.7
Table 4 Limitations

°C 0
Minimum ambient temperature
°F 32
°C 46
Maximum ambient temperature (3 ph)
°F 115
°C 32
Maximum ambient temperature (1 ph)
°F 90
°C -10
Minimum permitted inlet temperature
°F 14
°C 70
Maximum permitted inlet temperature
°F 158
mbar(a) 1050
Maximum (absolute) inlet pressure
psia 15.2
mbar(a) 1500
Maximum vessel pressure
psia 21.8
Maximum permitted pressure of the water/oil cooler
bar(a) 1.5
Oil side
psia 21.8
bar(a) 10
Water side
psia 145

Technical data
4.1.1. Vacuum pump data
Reference condition
Note:
The data given is to be used with the reference conditions, refer to Reference
condition and limitations on page 41.
Table 5 Common pump data

Number of compression stages 1
mbar(a) 0.35
Ultimate pressure
Torr 0.4
mbar(g) 100
Maximum exhaust back pressure
psig 1.45
°C 83
Temperature of the air leaving the discharge (approximate)
°F 181
The pump is developed to work constantly at inlet pressures from ultimate
vacuum up to atmospheric pressure. The maximum allowed inlet pressure is
200 mbar(g). In case of even higher inlet pressure, please contact your pump
manufacturer.
Table 6 GHS 350 VSD+
With high water h

Parameter Unit Standard
andling capacity
kW 5.5 5.5
Nominal motor power
HP 7.4 7.4
Maximum motor shaft speed rpm 3500 3500
Minimum motor shaft speed rpm 600 600
L 16 16
US GAL 4.2 4.2
Oil capacity
Imp. GAL 3.5 3.5
cu. ft. 0.57 0.57
Sound pressure level (according to
dB(A) 65 (±3) 65 (±3)
ISO 2151 (2004))
Maximum cooling water flow L/min (cfm) 90 (3.18) 90 (3.178)
Minimum cooling water flow L/min (cfm) 20 (0.71) 20 (0.71)

Technical data
With high water h

andling capacity
kW 7.5 7.5
Nominal motor power
HP 10 10
L 16 16
US GAL 4.2 4.2
Oil capacity
Imp. GAL 3.5 3.5
cu. ft. 0.57 0.57
dB(A) 68 (±3) 68 (±3)
ISO 2151 (2004))
With high water h

andling capacity
kW 11 11
Nominal motor power
HP 15 15
L 16 16
US GAL 4.2 4.2
Oil capacity
Imp. GAL 3.5 3.5
cu. ft. 0.57 0.57
dB(A) 73 (±3) 73 (±3)
ISO 2151 (2004))
With high water ha

ndling capacity
kW 15 15
Nominal motor power
HP 20 20

Technical data
With high water ha

ndling capacity
L 16 16
US GAL 4.2 4.2
Oil capacity
Imp. GAL 3.5 3.5
cu. ft. 0.57 0.57
dB(A) 76 (±3) 76 (±3)
ISO 2151 (2004))
4.2. Reading on display

Note:
The readings given are correct for the conditions given in Reference condition
and limitations on page 41.
Reference Readings
Vacuum pressure Depends on the set‑point (necessary net pressure)
Approximately 83 °C (181 °F) (ambient temperature 20 °C
Element outlet temperature
to +63 °C)
Discharge pressure Approximately 1020 mbar(a)
4.3. Electrical cable size
CAUTION: ELECTRICAL CABLE SIZE

Risk of injury and damage to equipment. Do a check of the fuse size and the
calculated cable size. If necessary, decrease the fuse size or increase the cable
size. The cable length must not be more than the maximum limit given in IEC
60204.
Note:
- The voltage on the pump terminals (3 ph) must not deviate more than 10% of
the nominal voltage. The voltage on the pump terminals (1 ph) must not deviate
more than 5% of the nominal voltage.
- It is recommended to keep the voltage drop over the supply cables at nominal
current below 5% of the nominal voltage (IEC 60204‑1).
- If cables are grouped together with other power cables, it can be necessary to
use cables of a larger size than those calculated for the standard operating
conditions.
- Use the original cable entry. Refer to Figure: Dimension drawing.

Technical data
- To keep the IP protection degree of the electric cubicle and to protect its
components from dust from the environment, it is mandatory to use a correct
cable gland when you connect the supply cable to the pump.
- Local regulations remain applicable if they are stricter than the values given in
the manual.
Leakage breaker (optional)

If a leakage breaker is necessary for installation, use an all current sensitive
leakage breaker, RCM or RCD Type B (refer to IEC/EN 60755). Make sure that
the leakage breaker has a sufficient trip level.

Technical data
Table 10 Currents and fuses (IEC and UL/cUL approval)
Itot Imax under voltage

Pump specification
Primary Secondary Primary Secondary
Voltage Frequency Secondary volta Itot
Pump ge auto transfor Approval
(V) (Hz) m (A)
380 60 - 18.4 - 20.4 -
GHS 350-585
400 50 - 17.4 - 19.4 -
VSD+
460 60 - 15.2 - 16.9 -
GHS 350-585
460 60 - 31.6 - 35.2 -
VSD+ 1 ph
200 50 400 34.9 17.4 38.8 19.4
GHS 350-585 230 60 460 30.3 15.2 33.7 16.9
VSD+ 500 50 400 14.0 17.4 15.5 19.4
575 60 460 IEC/CSA/ UL 12.1 15.2 13.5 16.9
380 60 - 25.2 - 28.0 -
GHS 730 VSD+ 400 50 - 23.9 - 26.6 -
460 60 - 20.8 - 23.1 -
GHS 730 VSD+ 1
460 60 - 43.5 - 48.3 -
ph
200 50 400 47.8 23.9 53.2 26.6
230 60 460 41.6 20.8 46.2 23.1
GHS 730 VSD+
500 50 400 19.1 23.9 21.3 26.6
575 60 460 16.6 20.8 18.5 23.1

Technical data
Itot Imax under voltage

Pump specification
Primary Secondary Primary Secondary
Voltage Frequency Secondary volta Itot
Pump ge auto transfor Approval
(V) (Hz) m (A)
380 60 - 35.8 - 39.8 -
400 50 - 34.0 - 37.8 -
460 60 - 29.6 - 32.9 -
GHS 900 VSD+ 200 50 400 IEC/CSA/ UL 64.7 32.3 71.8 35.9
230 60 460 56.2 28.1 62.5 31.2
500 50 400 25.9 32.3 28.7 35.9
575 60 460 22.5 28.1 25.0 31.2
Maximum fuse pack Supply cables

Voltage Frequency UL class K5 CSA H Recommended
Pump IEC class gL/gC
RC from ii Wire ends cable size
(V) (Hz) (A) (A) (mm2 (P/FF))
380 60 20 20 4
GHS 350-585 VSD+ 400 50 20 20 4
460 60 20 20 4
GHS 350-585 VSD+ 1 ph 460 60 40 40 10
End sockets
200 50 40 40 16
230 60 35 35 10
GHS 350-585 VSD+
500 50 15 15 2.5
575 60 15 15 2.5

Technical data
Maximum fuse pack Supply cables

Voltage Frequency UL class K5 CSA H Recommended
Pump IEC class gL/gC
RC from ii Wire ends cable size
(V) (Hz) (A) (A) (mm2 (P/FF))
380 60 32 30 6
GHS 730 VSD+ 400 50 32 30 6
460 60 25 25 6
GHS 730 VSD+ 1 ph 460 60 50 50 10
200 50 63 60 25
230 60 50 50 16
GHS 730 VSD+
500 50 25 25
4
575 60 20 20
380 60 40 40 10
400 50 40 40 10
460 60 35 35 10
End sockets
200 50 80 80 35
230 60 80 70 25
500 50 32 30 10
575 60 32 30 6
GHS 900 VSD+
380 60 40 40 10
400 50 40 40 10
460 60 35 35 10
200 50 80 80 35
230 60 80 70 25
500 50 32 30 10
575 60 32 30 6

Technical data
Note:
I: current in the supply lines at maximum load and nominal voltage.
Fuse for circuit breakers is as follows:
Q15
Voltage Frequency Current Power
Setting
V Hz A W
400 50 0.4 190 0.4
400 60 0.48 280 0.48
460 60 0.46 300 0.46
For the pump without UL certificate, the fuse for circuit breakers is as follows:
Q15
Voltage Frequency Current Power
Setting
V Hz A W
380 50 0.6 350 0.6
380 60 0.6 350 0.6
460 60 0.62 400 0.63

Technical data
Fuse calculations for IEC:

For the IEC fuse calculations refer to 60364-4-43 electrical installations of
buildings, part 4: protection for safety- section 43: protection against over current.
Fuse sizes are calculated to give the necessary protection to the cable against
short circuits.
Fuse calculations for cUL and UL:

The given fuse size is the maximum fuse size to protect the motor against short
circuit. For cUL fuse HRC form II (200-230, 500-575 V)/class T (380-460 V), for
UL fuse class K5 (200-230, 500-575 V)/class T (380-460 V).
Earthing
The earthing cable connected to the pump should be minimum as per the
EN 60204‑1 section 828.
Cable sizing according IEC

The tables show the current carrying capacities of cables for three commonly
used installation methods, calculated as per the standard 60364‑5‑52 - electrical
installations of buildings part 5 - selection and erection equipment and section
52 ‑ current carrying capacities in wiring systems.
The permitted currents are valid for PVC insulated cables with three loaded
copper conductors (maximum conductor temperature 70 °C).
Installation method B2 as per table B.52.1.

Multi-core cable in conduit on a wooden wall.
Maximum permitted current in function of the ambient temperature for installation

method B2.
Ambient temperature
Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
4 mm2 < 27 A < 23 A < 21 A < 19 A < 16 A
6 mm2 < 34 A < 30 A < 27 A < 24 A < 21 A
10 mm2 < 46 A < 40 A < 36 A < 33 A < 28 A
16 mm2 < 62 A < 54 A < 49 A < 44 A < 38 A
25 mm2 < 80 A < 70 A < 63 A < 57 A < 49 A
35 mm2 < 99 A < 86 A < 78 A < 70 A < 60 A
50 mm2 < 118 A < 103 A < 93 A < 84 A < 72 A
70 mm2 < 149 A < 130 A < 118 A < 106 A < 91 A
95 mm2 < 179 A < 156 A < 141 A < 127 A < 109 A
120 mm2 < 206 A < 179 A < 163 A < 146 A < 126 A

Technical data
Installation method C as per table B.52.1.

Single-core or multi-core cable on a wooden wall.

method C.
Ambient temperature
4 mm2 < 32 A < 28 A < 25 A < 23 A < 20 A
6 mm2 < 41 A < 36 A < 32 A < 29 A < 25 A
10 mm2 < 57 A < 50 A < 45 A < 40 A < 35 A
16 mm2 < 76 A < 66 A < 60 A < 54 A < 46 A
25 mm2 < 96 A < 84 A < 76 A < 68 A < 59 A
35 mm2 < 119 A < 104 A < 94 A < 84 A < 73 A
50 mm2 < 144 A < 125 A < 114 A < 102 A < 88 A
70 mm2 < 184 A < 160 A < 145 A < 131 A < 112 A
95 mm2 < 223 A < 194 A < 176 A < 158 A < 136 A
120 mm2 < 259 A < 225 A < 205 A < 184 A < 158 A
Installation method F as per table B.52.1. Single-core cables,

touching in free air clearance to wall not less than one cable
diameter.

method F.
Ambient temperature
25 mm2 < 110 A < 96 A < 87 A < 78 A < 67 A
35 mm2 < 137 A < 119 A < 108 A < 97 A < 84 A
50 mm2 < 167 A < 145 A < 132 A < 119 A < 102 A
70 mm2 < 216 A < 188 A < 171 A < 153 A < 132 A
95 mm2 < 264 A < 230 A < 209 A < 187 A < 161 A
120 mm2 < 308 A < 268 A < 243 A < 219 A < 188 A
Calculation method for IEC:

▪ Single supply cables (3 phases + PE - configuration (1)):
▪ Add 10% to the total pump current (Itot from the tables)
▪ Install the specified fuse on each cable.
▪ Parallel supply cable (2 x 3 phases + PE - configuration (2)):

Technical data
▪ Add 10% to the total pump current (Itot from the tables) and divide by 2
▪ Multiply the ampacity of the cables with 0.8 (refer to table A.52.17
(52‑E1))
▪ Install fuses of half the size of the recommended maximum fuse size on
each cable.
▪ When using 2 x 3 phases + PE as in (3):
▪ Add 10% to the total pump current (Itot from the tables) and divide by √3
▪ Multiply the ampacity of the cables with 0.8 (refer to table A.52.17
(52‑E1))
▪ Fuse size: the recommended maximum fuse size divided by √3 on each
cable.
▪ Size of the PE cable:
▪ For supply cables up to 35 mm²: same size as supply cables
▪ For supply cables larger than 35 mm²: half the size of the supply wires
▪ Always check the voltage drop over the cable (less than 5% of the
nominal voltage is recommended).
▪ Example: Itot= 89 A, maximum ambient temperature is 45 °C,
recommended fuse = 100 A
▪ Single supply cables (3 phases + PE - configuration (1)):
▪ I = 89 A + 10% = 89 x 1.1 = 97.9 A
▪ The table for B2 and ambient temperature = 45 °C permits a maximum
current of 93 A for a 50 mm² cable. For a cable of 70 mm², the maximum
permitted current is 118 A, which is sufficient. Use a 3 x 70 mm² + 35 mm²
cable.
If method C is used, 50 mm² is sufficient. (35 mm² for method F) =>cable
3 x 50 mm² + 25 mm².
▪ Parallel supply cable (2 x 3 phases + PE - configuration (2)):
▪ I = (89 A + 10%)/2 = (89 x 1.1)/2 = 49 A
▪ For a cable of 25 mm², B2 at 45 °C, the maximum current is
63 A x 0.8 = 50.4 A. So, 2 parallel cables of 3 x 25 mm² + 25 mm² are
sufficient.
▪ Install 50 A fuses on each cable instead of 100 A.
Cable sizing according UL/cUL

Calculation method according UL 508A, table 28.1 column 5: permitted
ampacities of insulated copper conductors (75 °C (167 °F)).
Maximum permitted current in function of the wire size
AWG or kcmil Maximum current

10 < 30 A
8 < 50 A
6 < 65 A
4 < 85 A
3 < 100 A
2 < 115 A

Technical data
AWG or kcmil Maximum current

1 < 130 A
1/0 < 150 A
2/0 < 175 A
3/0 < 200 A
Calculation method for UL:

▪ Single supply cables (3 phases + 1 PE - configuration (1)):
▪ Add 25% to the total current from the tables (refer to UL 508A 28.3.2:
“Capacity shall have 125% of the full load current”)
▪ Install the specified maximum fuse on each cable.
▪ Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)):
▪ Add 25% to the total current from the tables and divide by 2
▪ Multiply the capacity of the cables with 0.8 (refer to UL 508A table 28.1
continued)
▪ Install fuses of half the size of the recommended maximum fuse size on
each cable.
▪ When using 2 x 3 phase + 2 PE as in (3):
▪ Add 25% to the total current from the tables and divide by √3
▪ Multiply the capacity of the cables with 0.8 (refer to UL 508A table 28.1
continued)
▪ Fuse size: the recommended maximum fuse size divided by √3 on each
cable.
▪ Size of the PE cable:
▪ For supply cables up to AWG8: use same size as the supply cables
▪ For supply cables larger than AWG8: use maximum permitted capacity.
< 100 A use AWG8

< 200 A use AWG6
< 300 A use AWG4
Always check the voltage drop over the cable (less than 5% of the nominal
voltage is recommended).
Example of supply cable calculation: Itot= 128 A, maximum ambient temperature
is 45 °C, recommended fuse = 150 A.
▪ Single supply cables (3 phases + 1 PE - configuration (1)):
▪ I = 128 A + 25% = 128 x 1.25 = 160 A
▪ For AWG2/0, the maximum current is 175 A, which is sufficient => use
AWG2/0
▪ Install the specified maximum fuse (150 A) on each cable.
▪ Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)):

Technical data
▪ I = (128 A + 25%)/2 = (128 x 1.25)/2 = 80 A

▪ For an AWG4, the maximum current is 85 A x 0.8 = 68 A, which is not
sufficient. For an AWG3, the maximum current is 100 x 0.8 = 80 A. So, 2
parallel cables of 3 x AWG3 + 2 x AWG8 are sufficient.
▪ Install 80 A fuses on each cable.
4.4. Cooling water requirement

General
The cooling must obey specified requirements to prevent problems with:
▪ scaling
▪ fouling
▪ corrosion
▪ bacterial growth.
Note:
In open circuit cooling towers, take applicable protective measures to prevent
the growth of harmful bacteria (for example, legionella pneumophila) because
of the risk of inhalation of the water droplets.
The recommended cooling water temperature is 20~25 °C, considering
cooling efficiency and condensation on the surface.
We recommend that you install isolation valves at the cooling water inlet and
outlet to isolate the pump from the piping system before you do the maintenance.
Isolate the cooling water pipes when the pump is not running or on standby for a
long time to prevent the risk of condensation damage on water/oil cooler
surfaces.
Note:
Make sure that the isolation valve opens when the pump is running to prevent
the damage of water/oil cooler.
General recommendations cannot include all combinations of the various
compounds, solids and gases that are in the cooling water (in interaction with the
different materials). The recommendations given in the cooling water
specifications are a general guideline for the permitted coolant quality. A
statement is given in the specification where strict limits are necessary.
The water requirements are applicable for untreated water. When the water is
treated some parameters will change.
Water treatments should be done by a specialized water treatment company
(taking responsibility for the performance of the treated cooling water and the
compatibility with the materials in the cooling circuit). This includes:
▪ selection of the correct additives
▪ selection of the correct application
▪ monitoring the concentrations and properties
▪ preventing the formation of sludge

Technical data
▪ maintenance of the system.

This is also applicable to treatment with antifreeze products. The antifreeze
products must be used with applicable stabilizers and inhibitors. The
specifications depend on the:
▪ type of the cooling circuit: open/ once through/recirculating with tower/closed.
▪ application:
▪ Standard (maximum 65 °C cooling water temperature at the outlet), or
▪ Energy recovery (water temperature up to 95 °C).
If you are not sure about the quality of the water, contact the supplier.
Water requirements for closed water circuits

The use of a closed water circuit minimises the make‑up water requirements.
The use of soft or demineralised water is economically feasible and removes the
problem of scale deposits. The water circuit is made of the stainless steel, the
corrosion inhibitors for the water circuit connected to the pump can be necessary.
Refer to Cooling water requirement on page 54 to minimise the problems
because of the bad water quality. If in doubt, contact us.
Water requirements for open water circuits

For the open, non-recirculation water circuits, the problems are related to deposit
control, corrosion control and microbiological growth control. To minimize the
problems, the water must meet the requirements given in Cooling water
requirement on page 54. If in doubt, contact us.
Cooling water parameters
pH
The effect of pH is included in the Ryznar Stability Index (RSI). The pH itself is
subjected to limitations:
Type of cooling s pH
Materials
ystem Standard
Contains copper 6.8 - 9.3
Stainless steel with carbon steel
Single pass 6.8 - 9.3
and/or cast iron
Stainless steel only 6.0 - 9.3
Recirculating (with Stainless steel with carbon steel
6.8 - 9.3
tower) and/or cast iron
Stainless steel with carbon steel
Closed loop 7.5 - 9.3
and/or cast iron
When the system contains Zn or Al, the pH must be < 8.5.

Technical data
Total dissolved solids (TDS) and conductivity

The conductivity is given in S/cm. The TDS is given in ppm.
The conductivity and the TDS are related with each other. The conductivity is
convenient for quick monitoring of general water quality. The TDS is necessary
for calculating the RSI. If only one of the parameters is measured, you can get
the estimation by using a theoretical conversion factor (0.67):
TDS = Conductivity x 0.67
Hardness
Different types of hardness are in relation with each other. Different types of
hardness with the pH and the alkalinity of the water give the equilibrium situation
of the water (given and specified by the RSI).
The calcium hardness must be limited to:
Ca (ppm CaCO3)
Type of cooling system
Standard
Single pass < 500
Recirculating (with tower) < 500
Closed loop < 1000
The Ryznar Stability Index (RSI)

The RSI is a parameter to predict if the water will tend to dissolve or precipitate
calcium carbonate. The adhesion of scaling depositions and their effects are
different on different materials. The equilibrium of the water (scaling or corrosive)
is calculated by its actual pH value and saturation pH value (pHs). The saturation
pH value is calculated by the relationship between the calcium hardness, the
total alkalinity, the total solids concentration, and the temperature.
RSI is calculated as follows:
RSI = 2*pHs - pH,
in which,
▪ pH = measured pH (at room temperature) of the water sample
▪ pHs= pH at saturation
pHs is calculated from:
pHs = (9.3 + A + B) - (C + D),
in which:
▪ A: depends on the total solids concentration
▪ B: depends on the water temperature at the outlet of the water/oil cooler
▪ C: depends on the calcium hardness (CaCO3)
▪ D: depends on the HCO3 concentration or M-alkalinity
The values of A, B, C and D are given in the table that follows:

Technical data
Table 11 Ryznar Stability Index (RSI)
Total dissolve Temperature Ca hardness M-Alkalinity (

A B C D
d solids (mg/l) (°C) (ppm CaCO3) ppm CaCO3)
< 30 0.1 0-1 2.3 09 - 11 0.6 10 - 11 1
30 - 320 0.2 2-6 2.2 12 - 14 0.7 12 - 14 1.1
> 320 0.3 7 - 11 2.1 15 - 17 0.8 15 - 17 1.2
12 - 16 2 18 - 22 0.9 18 - 22 1.3
17 - 22 1.9 23 - 28 1 23 - 28 1.4
23 - 27 1.8 29 - 35 1.1 29 - 35 1.5
28 - 32 1.7 36 - 44 1.2 36 - 44 1.6
33 - 38 1.6 45 - 56 1.3 45 - 56 1.7
39 - 43 1.5 57 - 70 1.4 57 - 70 1.8
44 - 49 1.4 71 - 89 1.5 71 - 89 1.9
50 - 55 1.3 90 - 112 1.6 90 - 112 2
56 - 61 1.2 113 - 141 1.7 113 - 141 2.1
62 - 67 1.1 142 - 177 1.8 142 - 177 2.2
68 - 73 1 178 - 223 1.9 178 - 223 2.3
74 - 79 0.9 224 - 281 2 224 - 281 2.4
80 - 85 0.8 282 - 355 2.1 282 - 355 2.5
86 - 91 0.7 356 - 446 2.2 356 - 446 2.6
92 - 95 0.6 447 - 563 2.3 447 - 563 2.7
564 - 707 2.4 564 - 707 2.8
708 - 892 2.5 708 - 892 2.9
893 - 1000 2.6 893 - 1000 3
Explanation of the values obtained:
▪ RSI < 6: boiler scale formation
▪ 6 < RSI < 7: neutral water
▪ RSI > 7: corrosive water
Note:
The RSI should be between 5.6 and 7.5. If the RSI is not in between the
values, contact a specialist.
Free chlorine (Cl2)

Do not do the disinfection with chlorine in a closed system or in a energy
recovery system.
Do not exceed a continuous level of 0.5 ppm. For shock treatments a maximum
limit of 2 ppm for maximum 30 minutes/day applies.

Technical data
Chlorides (Cl-)
Chloride ions will create pitting corrosion on stainless steel. The concentration of
chloride ions should be limited, based on the RSI value.
Range Cl- (ppm)

RSI < 5.5 200
5.6 < RSI < 6.2 350
6.3 < RSI < 6.8 500
6.9 < RSI < 7.5 350
7.6 < RSI 200
Sulphate
Sulphate (ppm)
Standard
Single pass < 1000
Closed loop < 400
Iron and manganese

Dissolved iron (ppm Dissolved manganese (
Type of cooling system ) ppm)
Standard
Single pass <1 < 0.2
Recirculating (with tower) < 1* < 0.2*
Closed loop <1 < 0.2
* Rejection limit
Copper
Copper (ppm)
Standard
Single pass <1
Recirculating (with tower) <1
Closed loop <1
Ammonium
The rejection limit for ammonia is 0.5 ppm (only for the systems that contain
copper).
Suspended solids
Filter the large particles (size > 10 μm). Only the particles smaller than 5 μm can
go through the filter. For the particles between 0.5 μm and 10 μm, the limits that
follow are applicable.

Technical data
Suspended solids (ppm)

Standard
Single pass < 10
Closed loop < 10
Oil or grease
< 1 ppm (rejection value)
Biology
If biology is present, it must be aerobic. Prevent anaerobic biology in the closed
systems.
Biology (CFU/ml)
Standard
Single pass < 105/< 107*
Recirculating (with tower) < 105/< 107*
Closed loop < 103/< 105*
* Rejection limit
The table shows the recommended values.
The use of additives in the cooling water changes the cooling capacity.
Dm = ((Cpw - Cpa) * X)/(Cpw*(1-X) + X * Cpa) * 100%
Where,
Dm: change of mass flow of the coolant
Cpw: specific heat capacity of water
Cpa: specific heat capacity of the additives
X: the percentage of additives

Instructions for use
5. Instructions for use

5.1. Air/oil separator vessel
CAUTION: PRESSURISED AIR

Risk of injury and damage to the equipment. The vessel can contain
pressurised air, this can be dangerous if the equipment is misused.
▪ The vessel must only be used as an air/oil separator.

▪ The vessel must be operated at less than 0.5 bar(g).
▪ Do not make changes to the vessel by welding, drilling or by other mechanical
methods without the written permission of the manufacturer.
▪ Only use oil as specified by the manufacturer.
▪ The vessel is guaranteed to operate for more than 20 years.
▪ The vessel needs a yearly visual inspection.

Installation
6. Installation
6.1. Dimension drawing
Figure 18 Dimension drawing
1. Service panel 2. Hot air outlet area of cubicle/motor

3. Cooling air inlet area of cooler 4. Cooling air inlet area of cubicle/motor
5. Water in R1/2" 6. WIFI Bolt(optional)
7. Antenna 8. Customer controller connections
9. Air inlet 10. Air outlet
11. Service panel 12. Water out R1/2"
13. Condensate drain 14. Data plate

Installation
Table 12 Centre of gravity and weight
Weight#
Centre of gravity* (oil included)
Type Air-cooled Water-cooled
X mm (inc Y mm (inc Z mm (inc
Kg (lbs) Kg (lbs)
h) h) h)
GHS 350VSD+ 548 (1208) 568 (1252)
GHS 585VSD+ 548 (1208) 568 (1252)
642 (25.2) 498 (19.6) 400 (15.7)
GHS 730VSD+ 568 (1252) 588 (1296)
GHS 900VSD+ 568 (1252) 588 (1296)
* Dimensions: ± 50 mm or ± 2 inches
# Weights: ± 20 kg or ± 44 lbs
6.2. Installation proposal

Do the analysis of the risks before you remove the packaging of the system.
Install the pump on a level surface that:
▪ is clean
▪ is vibration free
▪ has sufficient lighting
▪ is ventilated
▪ supports the weight of the pump.
The complete length of the frame base must be supported. Add a shim where it
is necessary. Do not use wood.
Make sure that the ambient temperature is not more than the specified
temperature given.
All models are intended for indoor installation.
Do not locate the pump where the hot exhaust air from other pumps or heat
generating equipment can be drawn into the pump. Never prevent the flow of
exhaust air from the fluid cooler.
Release the hot exhaust air outside, to prevent the high ambient conditions in the
room.
Isolation of the energy sources is the responsibility of the user. The isolation
valve is necessary in the installation.
The electrical connection must be in accordance with all local and national safety
standards.

Installation
Figure 19 Installation proposal
A. Isolation valve
Note:
A sufficient space is necessary (1 m of clearance on all sides and top of the
pump) for the safe and correct installation, daily inspection and maintenance.

Installation
6.3. Piping
The vacuum distribution and piping system, including the pump and all related
components, must be designed in accordance with generally accepted
engineering practices. For example, inlet pipe work should slope away from the
pump. Incorrectly designed distribution systems can cause the damage to the
pump. Exhaust pipes should be installed in such a way that they do not create
additional back pressure on the pump.
The exhaust pipes should be installed sloping away from the pump.
A drip leg with a drain point provision is given in the pump to prevent the
condensate to go back into the fluid reservoir.
Take precautions to prevent the installation of the pipes in a strain with the pump.
Use sufficient pipe diameter for the vacuum network. The combination of
restrictive pipe diameter and long pipes can create a pressure drop. For the
single pump installation, keep the diameter of the pump inlet as far into the
process as possible.
We recommend to install an isolation valve at the inlet of the pump to isolate the
pump from vacuum distribution and piping system before you do the
maintenance.
The discharge air can have temperature up to 120 °C (248 °F), make sure that
the pipes can take this temperature.
The external force extended on the inlet connection is limited to 200 kg. The
external force extended on the outlet connection is limited to 50 kg. The
connection pipes must be free from strain.
The pump has an inlet filter. But related to the application, an additional inlet
filtration upfront the pump can be necessary.
We recommended to install an isolation valve at inlet and outlet of the air and
water pipes to isolate the pump from the vacuum distribution and piping system
before you do the maintenance.
Remove the dust caps from the cooling water inlet and outlet. Connect the water
hoses to the water inlet and outlet ports. Check the water hoses, pipelines and
connections that there are no leaks.
6.4. Ventilation
Install the inlet grids and the ventilation fan to prevent the recirculation of the
cooling air to the inlet grating of the pump. The air velocity to the grids must not
be more than 5 m/s.
The maximum air temperature at the intake opening for 3 ph is 46 °C (115 °F)
and for 1 ph is 32 °C (90 °F), (minimum 0 °C / 32 °F).
Refer to for ventilation alternatives.
The ventilation alternative 1 and 3:
The necessary ventilation to limit the pump room temperature is calculated from:
Qv = SF * Pnom / (1.21 * dT)

Installation
Where,
Qv = necessary cooling air flow (m³/s)
SF= Service factor of motor
Pnom = Nominal motor power of the pump (kW)
dT= Temperature increase in the pump room (°C)
Ventilation alternative 2 and 4:
The fan capacity should match the pump-fan capacity at a pressure head equal
to the pressure drop caused by cooling air ducts.
Maximum permitted pressure drop in ducting before or after the pump = 10 Pa.
Outdoor/altitude operation
The pumps are designed according to the IP2X classification. The electrical
cabinet and motor are designed according to the IP54 classification. If the pump
is installed outdoors, special precautions must be taken. Contact us.
The pumps can only be used in temperatures above 0 °C (+32 °F). If frost
occurs, take applicable protective steps to prevent damage to the pump and its
ancillary equipment. In this case, contact us.
If it is necessary to operate the pump at more than 1000 m (3300 ft), contact us.
6.5. Position the pump
WARNING: HEAVY OBJECT

Risk of injury and damage to the equipment. Do not lift the pump if the external
body (canopy) parts or lifting supports are not fully installed. When the pump is
being lifted, do not stand below the load or do maintenance.
▪ Use correct lifting equipment (fork-lift truck or pallet truck) to move the pump
on its pallet, near to the installation area.
▪ The pumps can be moved by a lift truck using the slots in the frame.
▪ Lift the pump vertically.
▪ Carefully lift the pump without twisting.
▪ Before lifting, install the transport securing bolts.
▪ Make sure that the forks extend to the other side of the frame.
▪ The pumps can also be lifted after you insert beams in the slots.
▪ Make sure that the beams do not slide and extend uniformly from the frame.
▪ Hold the chains parallel to the bodywork by the chain spreaders to prevent
damage to the pump.

Installation
Figure 20 Lifting slots
6.6. Acclimatization
CAUTION: MOISTURE FORMATION

Risk of damage to equipment. To prevent moisture that can damage the
electrical components, make sure that a minimum of 2 hours of acclimatization
is done before you start the pump.
When you move the pump to the installation room, condensation can occur on
some components. Make sure that the pump is left idle for minimum 2 hours to
adjust in the installation room condition.
6.7. Electrical connections
CAUTION: NETWORK CONNECTIONS

Risk of injury. Take special safety precautions when you use the machines
controlled by a frequency converter. The safety precautions depend on the type
of network used (TN, TT, IT system). Contact us for information.
Most pumps are designed for use in TT/TN networks and are intended for an
industrial environment where the electrical supply is separated from the
residential/commercial supply network.
To use the pump in light industrial, commercial or residential environments with a
shared supply network, or in an IT network, extra precautions are necessary.
Contact us for information.

Installation
Note:
You can find the correct position for the electrical connection on the dimension
drawings.
A correct cable gland must be used when the supply cable is connected to the
pump. This will give the necessary protection to the electrical cubicle and its
components from dust.
1. Install an isolating switch.
2. Check that the motor cables and wires in the electric cabinet are connected to
their terminals.
3. Check the fuses. Refer to Electrical cable size on page 44.
4. Connect the power supply cables to the terminals (1, 3 and 5).
5. Connect the earth conductor to the earth bolt.
Note:
Modifications must be approved by us.
Stop the pump and switch off the voltage before external equipment is
connected.
Only potential‑free contacts are permitted.
Figure 21 Service diagram
1. Customer’s installation 2. Pump motor
You can find the electrical diagram in the electric cabinet.

Installation
6.8. Pictographs
Figure 22 Pictographs
1. Warning, voltage 2. Warning, hot surface

3. Motor rotation arrow 4. Set the voltage to off and
depressurise the pump before you
start the maintenance or repair.
5. Warning, loaded spring 6. Lightly apply oil to the gasket of the
oil filter, install it and tighten by hand
(approximately half a turn)
7. Stop the pump before the coolers are 8. Lifting instruction
cleaned. 9. Water in
10. Water out 11. Manual drain
12. Grease the motor instruction 13. Set the voltage to off and wait for
10 minutes before the maintenance is
started.
14. If the rotation direction is wrong, open
the isolating switch in the voltage
supply line and reverse the two
incoming electric lines.

Operation
7. Operation
7.1. Initial start-up
1. The operator must obey all relevant safety precautions.
2. Remove the external body (canopy) panels to get access to the internal
components.
3. Remove the red transport spacers and the related bolts below the element,
coupling housing and oil separator tank.
1. Transport spacers
4. Make sure that the electrical connections correspond to the local codes and
that all wires are clamped tight to their terminals.
5. The installation must be earthed and protected against short circuits by fuses
of the inert type in all phases. Install an isolating switch near the pump.
6. If electrical connections of motor, fan or converter have been disconnected,
always check the rotation direction.
7. Check that the process lines are of correct size to prevent high pressure drop
and for cleanliness to protect the pump. Also check for leaks.
8. Make sure that the pump outlet is not blocked.
9. Install the inlet isolation valve. Refer to Installation on page 61 for the position
of the valve.
10. Close the valve.
11. Connect the inlet pipework to the valve.
12. Check the oil level. The oil level must reach the top of the oil sight glass.
13. If necessary, fill the oil through the oil filler plug.
14. Make sure that no dirt enters the oil system.

Operation
15. Provide labels, warnings as follows:

▪ The pump can automatically restart after a voltage failure (if ARAVF is
activated, contact us).
▪ The pump is automatically controlled and can be automatically restarted.
▪ The pump can be remotely controlled.
16. Check the programmed settings. Refer to Programmable settings.

17. Close the isolation valve.
18. Start and operate the pump for a few minutes. Check that the pump operates
normally.
▪ To check the rotation direction of the motor, examine the direction of the
motor fan.
▪ Check the rotation of the fan for air cooler (when applicable).
19. Open the inlet isolation valve.
7.2. Start the pump

To start the pump do the steps that follow:
1. Set the electrical supply to on.
2. Make sure that the voltage on LED illuminates.
3. Push the start button on the control panel. The pump operates and the
automatic operation LED illuminates.
4. Open the inlet isolation valve.
7.3. During operation
WARNING: OPERATION SAFETY

Risk of injury or damage to equipment. Do not operate the pump with the
enclosure panels removed.
Note:
When the automatic operation LED is on, the pump can start automatically.
When the automatic operation LED is on, the controller controls the pump, for
example, to load, stop and restart the motors.
Regularly check the oil level during the operation.

Operation
1. Oil filler plug 2. Oil sight glass

A few minutes after the pump is stopped the oil level should touch the top of the
oil sight glass.
If the oil level is too low:
1. Wait until the pump has vented.
2. Push the emergency stop button to prevent the pump from starting
unexpectedly.
3. Close the inlet isolation valve.
4. Remove the oil filler plug.
5. Add oil until the oil level touches the top of the oil sight glass.
6. Install and tighten the plug.
7. Unlock the emergency stop button.
8. Select the STOP icon on the display and push reset before you restart.
7.4. Stop the pump

To shutdown the pump do the steps that follow:
1. Push the stop button. The automatic operation LED flashes and the pump
stops.
2. To stop the pump if there is an emergency, push the emergency stop button.
An alarm LED flashes.
3. Correct the problem.
4. Pull the button to unlock it.
5. Use the Scroll keys to move the cursor to the Stop icon.
6. Push the Enter key.
7. Push Reset icon.
8. Close the air isolation valve.
9. Set the voltage to off.

Operation
Note:
Do not use the emergency stop button to stop the pump unless there is an
emergency.
7.5. Taking out of operation

1. Set the electrical supply to off.
2. Shut off the system connected to the pump.
3. Open the vent plug and release the compressed gases.
4. Isolate the pump from the pump system.
5. Drain the oil.

Maintenance
8. Maintenance
8.1. Preventive maintenance schedule
WARNING: MAINTENANCE SAFETY

Risk of injury or damage to equipment. The operator must obey the safety
precautions. Only approved personnel trained by us is permitted to do the
maintenance.
WARNING: HIGH VOLTAGE CAPACITOR

Risk of injury or damage to equipment. Dangerous high voltage remains on the
capacitors of the start and the speed regulation unit for some minutes after the
current supply is off. Wait for minimum 10 minutes before you start the electrical
repairs.
Before the maintenance, repair or adjustments, do the steps as follow:

1. Stop the pump.
2. Close the air inlet valve.
3. Push the emergency stop button.
4. Set the current supply to off.
5. Open the plug and make sure that the pump is open to the air.
6. Make sure that the pump system is at atmospheric pressure level.
7. Lockout - Tagout (LOTO): Open the power isolation switch and lock it with a
personal lock. Tag the power isolation switch with the name of the service
technician.
8. Make sure that the power supply is set to off and disconnected.
Warranty - Product liability

Use only approved parts. The damage or malfunction caused by the use of the
parts that are not approved is not covered in the warranty or product liability.
Service kits
To do an overhaul or a preventive maintenance, service kits are available. Refer
to Service kits on page 84.
Service contracts
We offer different types of service contracts, to relieve you of all preventive
maintenance work. Contact our customer centre.
General
Replace the O-rings and washers that are removed during servicing.

Maintenance
Intervals
▪ Our local customer centre can overrule the maintenance schedule, specially
the service intervals, depend on the environmental and working conditions of
the pump.
▪ Include the shorter interval checks and the longer interval checks.
▪ The service plans are shown for the pump with the controller.
▪ Each plan has a programmed time interval in the plan for the service actions.
▪ When you reach the interval, a message is shown on the screen that shows
which service plans are permitted.
▪ After servicing, reset the intervals. Refer to Service menu.
Daily and 3-monthly check list for normal and medium type of applications is as
follows:
Table 13 Maintenance plan
Period Operation
Check oil level and condition, (refer to During operation).
Daily Check the readings on the display.
Drain outlet collector.
Remove the air filter elements and inspect.
Monthly* Replace the damaged or heavily contaminated elements.
Check for possible air and oil leakages.
Check the coolers, clean if necessary.
3-Monthly* Check the filter elements of the electric cabinet. Replace if necessary.
Check the silencer of the vacuum control valve, clean if necessary.
* Depending on type of application (normal, medium, harsh), it is necessary to do
the maintenance more frequently. Contact our customer centre.
Table 14 Preventive maintenance schedule
Type
Action
Normal Medium Harsh
Check the oil level and condition
Drain outlet collector Daily Daily Daily
Check readings on the display
Remove the air filter elements and inspect
Replace damaged or heavily contaminated
Monthly Monthly Weekly
elements
Check for possible air and oil leakages
Check coolers, clean if necessary
Check the filter elements of the electric cabi-
net. Replace if necessary 3-Monthly 3-Monthly 3-Monthly
Check the silencer of the vacuum control
valve, clean if necessary

Maintenance
Type
Action
Normal Medium Harsh
Replace the air filter elements
Clean the scavenge line and blow out the
restriction nozzle
Clean the coolers
Check the pressure and temperature read-
ings
Check the operation of the cooling fans of
the converter and clean heat sink 4000 hours* 2000 hours* 1000 hours*
Check the vacuum control solenoid valve
and the gas ballast solenoid valve
Check and clean the cooling fan assembly
Regreasing of motor bearings
Change the mineral oil**
Change the oil filter (for mineral oil)
Change the synthetic oil**
Change the oil filter (for synthetic oil)
Replace the oil separator elements
Replace the filter element of electric cabinet 8000 hours† 6000 hours† 4000 hours†
Replace the thermostatic valve
Test the pressure switch
Carry out a LED/display test
Motor overhaul
Replace membrane of vacuum control valve
24000 hours 24000 hours 24000 hours
Change lip seal assembly
Replace the tubes
Element overhaul for the synthetic oil‡
Working pressure, P ≥ 300 mbar(a) 96000 hours 72000 hours 64000 hours
Working pressure, P < 200 mbar(a) 64000 hours 48000 hours 36000 hours
Element overhaul for mineral oil‡

Maintenance
Type
Action
Normal Medium Harsh
Working pressure, P < 200 mbar(a) 48000 hours 30000 hours 24000 hours
* Or yearly, whichever comes first.
† Or every 2 years, whichever comes first.
** In medium and harsh applications, an optional 500 hours oil sample is
recommended.
‡ Based on the oil temperature of 90 °C. For more information contact us. For
high water handling capability option, always use synthetic oil and harsh service
intervals.
The given service exchange intervals are correct for the standard operating
conditions (refer to Reference condition and limitations on page 41) and nominal
operating pressure (refer to Vacuum pump data on page 42).
Shorter service exchange interval can be necessary for:
▪ exposure of the pump to external pollutants
▪ operation at high humidity with low duty cycles
▪ operation at higher temperatures.
Contact us if in doubt.
Note:
The pumps with optional high water handling capability (humid version) are
recommended to use with our vacuum synthetic fluid only.
Table 15 Vacuum fluid basic and food grade
Ambient temperatur Element outlet temp Maximum time inter

Exchange interval*
e erature val
up to 25 °C up to 90 °C 4000 hours 1 year
from 25 °C up to from 90 °C up to
3000 hours 1 year
35 °C 100 °C
more than 35 °C more than 100 °C 2000 hours 1 year
* Exchange interval hours based on normal application.
Table 16 Vacuum fluid premium and ultra
Ambient temperatur Element outlet temp Maximum time inter

Exchange interval*
e erature val
up to 40 °C up to 110 °C 8000 hours 2 year
more than 40 °C more than 110 °C 6000 hours 2 year
* Exchange interval hours based on normal application.
Note:
Contact us if it is necessary to change the timer setting.

Maintenance
To change the interval of oil and oil filter in extreme conditions of temperature,
humidity or cooling air, contact our customer centre.
Leakages should be corrected immediately. Damaged hoses or flexible joints
must be replaced.
8.2. Oil specification

Note:
Do not mix lubricants of different brands or types as they can possibly not be
compatible and the oil mix will have inferior properties. A label, showing the type
of oil filled ex‑factory, is given on the air receiver/oil tank.
We recommend to use genuine vacuum lubricants supplied by manufacturer.
They are the result of years of field experience and research. Refer to Preventive
maintenance schedule on page 73 for the applicable replacement intervals. Refer
to spare parts list for the part number information.
Vacuum fluid basic

The vacuum fluid basic is a mineral fluid specially developed lubricant for use in
single stage oil‑sealed screw pumps. Its specific composition keeps the pump in
excellent condition. The vacuum mineral fluid can be used for the pumps that
operates at the ambient temperatures between 0 °C (32 °F) and 40 °C (104 °F).
If the pump regularly operates in the ambient temperatures above 35 °C (95 °F),
the oil lifetime decreases significantly. In such case, use our vacuum synthetic
fluid for a longer interval for oil exchange.
If the pump regularly operates in the ambient temperatures more than 35 °C
(95 °F), the oil lifetime decreases.
Vacuum fluid premium and ultra

The vacuum fluid premium and ultra are high quality synthetic lubricant for
oil‑sealed screw pumps which keeps the pump in excellent condition. Because of
its excellent oxidation stability, vacuum synthetic fluid can be used for the pumps
that operates at the ambient temperatures between 0 °C (32 °F) and 46 °C
(115 °F).
If the pump regularly operates in the ambient temperatures more than 40 °C
Vacuum fluid FG (food grade)

The vacuum fluid FG is a special oil, delivered as an option.
The vacuum fluid FG is a unique high‑quality synthetic lubricant, specially
created for oil‑sealed screw pumps for the food industry. This lubricant keeps the
pump in excellent condition. The vacuum food grade fluid can be used for the
pumps that operates at the ambient temperatures between 0 °C (32 °F) and
40 °C (104 °F).
If the pumps regularly operates in the ambient temperatures more than 35 °C

Maintenance
Note:
For oil lifetime, refer to Preventive maintenance schedule on page 73.
8.3. Drive motor

Bearing maintenance
Recommended grease:
Use 2901033803 Amber
Variant Quantity
GHS 350VSD+
6.9 g (0.24 oz) per bearing
GHS 585VSD+
GHS 730VSD+ 7.2 g (0.25 oz) per bearing

GHS 900VSD+
Note:
Only use the amount of grease specified.
Do not mix the greases of different brands or types.
8.4. Air filter

Refer to Figure: Air filter. To change the air filter, do the steps that follows:
1. Stop the pump.
3. Vent the pump by opening the plug on the lid of the air inlet filter.
4. Remove the cover of the air filter.
5. Remove the filter element.
6. Install the new filter element.
7. Install the cover of the air filter.
8. Set the air filter service warning again.
Note:
When you install the air filter element, make sure that the seal is in good
condition.

Maintenance
Figure 23 Air filter
1. Inlet air filter 2. Plug
1. Air filter gas ballast

Maintenance
8.5. Oil and oil filter change
WARNING: OIL CONTAMINATION

Risk of damage to equipment. Always drain the pump oil at all drain points.
Used oil that is not drained from the pump can contaminate the oil system and
can decrease the lifetime of the new oil.
Note:
Do not mix lubricants of different brands or types as they can possibly not be
compatible and the oil mix will have inferior properties. A label, showing the type
of oil filled exfactory, is given on the air receiver/oil tank.
To replace the oil and oil filter change, do the steps that follows:
1. Operate the pump until warm and stop the pump.
2. Close the air inlet isolation valve.
4. Vent the pump by opening the plug on the cover of the air inlet filter.
5. Remove the vent plug of the oil cooler.
1. Vent plug
2. Water/oil cooler
3. Air/oil cooler
4. Vent plug

Maintenance
6. Open the oil drain valves. The drains the vessel and drains the pump element
and the injection hose. Insert the tubes (delivered as loose parts) into the
drain couplings.
1. Oil drain hose

2. Oil filter
3. Filler plug
4. Oil drain valve
7. Collect the oil in a collector and deliver it to the local collection service.
8. Install the vent plugs after the oil is drained.
9. Close the oil drain valves.
10. Clean the seat on the manifold.
11. Lubricate the gasket of the new oil filters.
12. Install the gasket of the new oil filters. Tighten them firmly by hand.
1. Drain plug
13. Remove the plug in the outlet element housing and drain the oil from the
pump element and outlet housing.
14. Collect the oil in a collector and deliver it to the local collection service.

Maintenance
15. Install the vent plugs after the oil is drained.

16. Remove the filler plug.
17. Fill the oil separator vessel with oil until the level reaches the top of the oil
sight glass.
1. Oil filler plug

2. Oil sight glass
18. Make sure that no dirt enters into the system.
19. Install the filler plug.
20. Operate the pump for a few minutes.
21. Stop the pump.
24. Wait for a few moments for the pump to vent the vessel.
25. Turn the oil filler plug by one turn to remove the remaining pressure in the
pump.
26. Fill the oil separator tank with oil until the level reaches the top of the oil sight
glass. Refer to Operation on page 69 and During operation.
27. Install the filler plug.
28. When the oil level is too low, go back to step 16.
8.6. Coolers
CAUTION: LOOSE PARTS

Risk of damage to equipment. Remove the loose parts that are used as a cover
after the maintenance on the fan and on the cooler. Remove the water inside
water/oil cooler if there is a risk of freezing.

Maintenance
Note:
Keep the coolers clean to maintain their efficiency.
To replace the air/oil cooler, do the steps that follow:
1. Stop the pump.
2. Set the isolation valve to off.
4. Cover all the parts under the coolers.
5. Remove the service plate at the fan compartment.
6. Remove the dirt from the coolers with a fibre brush. Brush in the direction of
the cooling fins.
7. Clean with an air jet in the reverse direction to normal flow.
8. If it is necessary to wash the coolers with a cleaning agent, contact us.
9. Install the service plate at the fan compartment.
Figure 24 Air/Oil cooler
1. Service plate
8.7. Oil separator change
CAUTION: INSTALLATION SAFETY

Risk of injury or damage to equipment. Make sure all separator elements are
installed in the correct position. An arrow is given on the cover of the separator
elements and at the bottom of the shield. All arrows must point in the same
direction after the installation.
To remove the oil separator:

1. Stop the pump.

Maintenance

4. Wait for a few moments for the pump to vent the vessel.
5. Open the service panels.
6. Remove the bolts of the cover of the oil separator tank.
7. Slide the cover of the oil separator tank to the rear side.
8. Remove the oil separator elements by turning one quarter counter‑clockwise.
9. Clean the seat on the shield.
10. Lubricate the gasket of the new oil separator using the pump oil.
11. Install the gasket of the new oil separator and tighten them firmly by hand.
12. Slide the cover of the oil separator tank back in the position. Make sure not to
squeeze the O-ring.
13. Install the bolts.
Figure 25 Oil separator change
1. Oil separator tank cover 2. Oil separator elements
8.8. Pressure switch
CAUTION: PRESSURE SWITCH

Risk of damage to equipment. Adjustments are not permitted. Do not operate
the pump without the pressure switch.
Note:
The pressure switch test can only be done by the authorised personnel and is
protected by a security code.
If the pressure switch does not open at the set pressure of 1500 mbar (a),
replace the pressure switch.
8.9. Service kits

For overhaul and for the preventive maintenance, a wide range of service kits are
available. The service kits have the necessary parts to service the components of

Maintenance
the pump and offer the benefits of our genuine parts with a low maintenance
budget.
A full range of tested lubricants are available to keep the pump serviceable and
in a good condition.
Refer to the spare parts list for the part numbers.

Fault finding
9. Fault finding
WARNING: HIGH VOLTAGE

Risk of injury or damage to equipment. Wait for 10 minutes before you start
electrical repairs as dangerous high voltage remains on the capacitors of the
start and speed regulation unit for several minutes after you set the voltage to
off.
Before you do maintenance, repair work or adjustment, stop the pump. Close the
isolation valve and wait for 3 minutes.
The operator must obey all relevant safety precautions.
Push the emergency stop button and set the voltage to off.
Vent the pump by opening the plug on the cover of the air inlet filter. For location
of components, refer to:
Installation on page 61
Operation on page 69
Maintenance on page 73
Open and lock the isolating switch.
Lock the air inlet valve during the maintenance and repair.
Table 17 Error codes
Error code Fault Remedy

LLP-Interface.PROC- Emergency stop Release Emergency stop
ESS.0x00000101 button and reset the alarm
LLP-Interface.PROC- High element outlet temper- Check remedy on user inter-
ESS.0x00000102 ature failure face
LLP-Interface.PROC- High element outlet temper- Check remedy on user inter-
ESS.0x00000103 ature warning face
LLP-Interface.PROC- Inlet pressure sensor failure Check remedy on user inter-
ESS.0x00000104 face
LLP-Interface.PROC- Inlet pressure sensor warn- Check remedy on user inter-
ESS.0x00000105 ing face
LLP-Interface.PROC- AI_E4_0_20mA failure Check remedy on user inter-
ESS.0x00000106 face
LLP-Interface.PROC- AI_E4_0_20mA warning Check remedy on user inter-
ESS.0x00000107 face
LLP-Interface.PROC- High outlet pressure failure Check remedy on user inter-
ESS.0x00000108 face
LLP-Interface.PROC- Fan circuit breaker warning Check remedy on user inter-
ESS.0x00000109 face

Fault finding

LLP-Interface.PROC- Lower pump performance Check remedy on user inter-
ESS.0x00000110 because of high motor cur- face
rent
LLP-Interface.PROC- Outlet pressure sensor Check remedy on user inter-
ESS.0x00000113 warning face
LLP-Interface.PROC- Outlet side is under vacuum Check remedy on user inter-
ESS.0x00000114 face
LLP-Interface.PROC- Accurate pressure sensor Check remedy on user inter-
ESS.0x00000117 warning face
LLP-Interface.PROC- Advanced pump down opti- No action needed
ESS.0x00000120 mization option active
LLP-Interface.PROC- AI_E2_0_20mA failure Check remedy on user inter-
ESS.0x00000122 face
LLP-Interface.PROC- AI_E2_0_20mA warning Check remedy on user inter-
ESS.0x00000123 face
LLP-Interface.PROC- External DI failure Check remedy on user inter-
ESS.0x00000124 face
LLP-Interface.PROC- High outlet pressure warn- Check remedy on user inter-
ESS.0x00000125 ing face
LLP-Interface.SYS- Initialisation of hardware Contact us
TEM.0x00000001 failed
LLP-Interface.SYS- Invalid state machine Contact us
TEM.0x00000002
LLP-Interface.SYS- Response was skipped as Contact us
TEM.0x00000003 there was not enough free
space in output buffer
LLP-Interface.SYS- Failed to read frame data Contact us
TEM.0x00000004 (type:, requestId:, dataSize:)
LLP-Interface.SYS- Frame checksum mismatch Contact us
TEM.0x00000005 (type:, requestId:, dataSize:,
frameChecksum:, calcula-
tedChecksum:)
LLP-Interface.SYS- Component with idx not Contact us
TEM.0x00000006 found!
LLP-Interface.SYS- Property idx not found in Contact us
TEM.0x00000007 component idx
LLP-Interface.SYS- Unknown property type: Contact us
TEM.0x00000008
LLP-Interface.SYS- "Start/Stop" button pressed Message for system moni-
TEM.0x00000009 toring
LLP-Interface.SYS- "Switch mode" button press- Message for system moni-
TEM.0x0000000a ed toring
LLP-Interface.SYS- "Switch control location" but- Message for system moni-
TEM.0x0000000b ton pressed toring

Fault finding

LLP-Interface.SYS- "Reset failure" button press- Message for system moni-
TEM.0x0000000c ed toring
LLP-Interface.SYS- Unknown command source: Contact us
TEM.0x0000000d
LLP-Interface.SYS- Modbus not ready Contact us
TEM.0x0000000e
LLP-Interface.SYS- Component does not define Contact us
TEM.0x0000000f properly
LLP-Interface.SYS- Failed to read from EE- Contact us
TEM.0x00000010 PROM
LLP-Interface.SYS- Failed to write to EEPROM Contact us
TEM.0x00000011
LLP-Interface.SYS- Service will be needed soon Contact us
TEM.0x00000012
LLP-Interface.SYS- Service is needed Contact us
TEM.0x00000013
LLP-Interface.SYS- The system requires more Contact us
TEM.0x00000014 storage blocks than availa-
ble. Not all settings will be
saved
LLP-Interface.SYS- The system requires more Contact us
TEM.0x00000015 storage space than availa-
ble. Not all settings will be
saved
LLP-Interface.SYS- Firmware upgrade has been Contact us
TEM.0x00000016 initiated. The controller will
reboot in 1 s time.
LLP-Interface.SYS- EEPROM size is too small Contact us
TEM.0x00000017 to hold all storage data.
Storage has been disabled
LLP-Interface.SYS- EEPROM cache size is too Contact us
TEM.0x00000018 small to hold all storage da-
ta. Storage has been disa-
bled
LLP-Interface.SYS- State machine changed Message for system moni-
TEM.0x00000019 from a to b after x seconds toring
LLP-Interface.SYS- EEPROM has been rebuilt Contact us
TEM.0x0000001a
LLP-Interface.SYS- Factory reset - restored de- Adapt settings when de-
TEM.0x0000001b fault controller settings faults does not fit your proc-
ess requirements
LLP-Interface.SYS- SYSTEM MISCONFIG- Perform factory reset. Con-
TEM.0x0000001c URED State machine disa- tact us when issue reoccurs
bled

Fault finding

LLP-Interface.SYS- No communication with HLP Contact us
TEM.0x0000001d
LLP-Interface.SYS- Found blocks with duplica- Contact us
TEM.0x0000001e ted name hashes, so not all
values will be properly re-
stored
LLP-Interface.SYS- Mode limit reached, so Remove modes before cre-
TEM.0x0000001f modes have been ignored ating new ones
LLP-Interface.SYS- Mode property limit for Remove settings in modes
TEM.0x00000020 mode reached, so proper- before adding new ones
ties have been ignored
LLP-Interface.SYS- System age has been reset. Contact us
TEM.0x00000021 All system age related coun-
ters have been reset
LLP-Inter- Active function code {U16:0} Contact us
face.dOut_E1.0x10a9b800 is not in range
LLP-Inter- Reached limit of available Contact us
face.dOut_E1.0x10a9b801 function codes
LLP-Interface.relay7.0x10a9b800 Active function code {U16:0} Contact us
is not in range
LLP-Interface.relay7.0x10a9b801 Reached limit of available Contact us
function codes
face.dOut_I2.0x10a9b800 is not in range
face.dOut_I2.0x10a9b801 function codes
LLP-Interface.mainInvert- Slave Id {U8:0} is wrong Contact us
er.0xa9025a00

Fault finding

LLP-Interface.mainInvert- Modbus error {X32:0} Contact us
er.0xa9025a01
LLP-Interface.mainInvert- RampUp speed is not in Contact us
er.0xa9025a02 range
LLP-Interface.mainInvert- RampDown speed is not in Contact us
er.0xa9025a03 range
LLP-Interface.mainInvert- RampUp minimum speed is Contact us
er.0xa9025a04 greater than maximum
LLP-Interface.mainInvert- RampDown minimum speed Contact us
er.0xa9025a05 is greater than maximum
LLP-Interface.mainInvert- Communication between ▪ Check communication
er.0xa9025a06 controller and Yaskawa is cable and reboot
broken ▪ Contact us when it
reoccurs
LLP-Interface.mainInvert- DC Bus Undervoltage ▪ Check supply voltage
er.0xa9025a07 ▪ Check input wiring
▪ Check EMC filter
LLP-Interface.mainInvert- DC Bus Overvoltage ▪ Check supply voltage
LLP-Interface.mainInvert- Heatsink Overheat Check input wiring
er.0xa9025a09
LLP-Interface.mainInvert- Drive Overheat Warning Check EMC filter
er.0xa9025a0a
LLP-Interface.mainInvert- Overtorque 1 ▪ Check inlet valve
er.0xa9025a0b ▪ Check back pressure oil
separator vessel
▪ Check drive train
▪ Check oil injection
LLP-Interface.mainInvert- Overtorque 2 ▪ Check inlet valve
er.0xa9025a0c ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- FWD/REV Run Command
er.0xa9025a0d Input Error
LLP-Interface.mainInvert- Baseblock Contact us
er.0xa9025a0e
LLP-Interface.mainInvert- External Fault (terminal S3) Check control wiring
er.0xa9025a0f
er.0xa9025a10
er.0xa9025a11

Fault finding

er.0xa9025a12
er.0xa9025a13
er.0xa9025a14
LLP-Interface.mainInvert- Internal Fan Fault Contact us
er.0xa9025a15
LLP-Interface.mainInvert- Overspeed Contact us
er.0xa9025a16
LLP-Interface.mainInvert- Speed Deviation Contact us
er.0xa9025a17
LLP-Interface.mainInvert- PG Disconnect Contact us
er.0xa9025a18
LLP-Interface.mainInvert- MEMOBUS/Modbus Com- Contact us
er.0xa9025a19 munication Err
LLP-Interface.mainInvert- Option Communication Error Contact us
er.0xa9025a1a
LLP-Interface.mainInvert- Serial Comm Transmission Contact us
er.0xa9025a1b Error
LLP-Interface.mainInvert- Motor Overload ▪ Check inlet valve
er.0xa9025a1c ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- Drive Overloaded ▪ Check inlet valve
er.0xa9025a1d ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- Option Card External Fault Contact us
er.0xa9025a1e
LLP-Interface.mainInvert- Motor Switch during Run Contact us
er.0xa9025a1f
LLP-Interface.mainInvert- Serial Comm Transmission Contact us
er.0xa9025a20 Error
LLP-Interface.mainInvert- Undertorque Detection 1 Contact us
er.0xa9025a21
er.0xa9025a22
LLP-Interface.mainInvert- MEMOBUS/Modbus Comm Contact us
er.0xa9025a23 Test Mode Err
LLP-Interface.mainInvert- External 24 V Power Supply Contact us
er.0xa9025a24 Depletion

Fault finding

LLP-Interface.mainInvert- Motor Overheat (PTC) ▪ Check wiring to motor
er.0xa9025a25 ▪ Check ambient
temperatures
▪ Check cooling unit
▪ Check inlet valve
▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- PID Feedback Loss Contact us
er.0xa9025a26
LLP-Interface.mainInvert- Excessive PID Feedback Contact us
er.0xa9025a27
LLP-Interface.mainInvert- Drive Disabled Contact us
er.0xa9025a28
LLP-Interface.mainInvert- PG Hardware Fault Contact us
er.0xa9025a29
LLP-Interface.mainInvert- MECHATROLINK Watchdog Contact us
er.0xa9025a2a Timer Err
LLP-Interface.mainInvert- Station Address Setting Er- Contact us
er.0xa9025a2b ror (CC-Link, CANopen,
MECHATROLINK)
LLP-Interface.mainInvert- MECHATROLINK CommCy- Contact us
er.0xa9025a2c cleSettingErr
LLP-Interface.mainInvert- Current Alarm Contact us
er.0xa9025a2d
LLP-Interface.mainInvert- Cooling Fan Maintenance Contact us
er.0xa9025a2e Time
LLP-Interface.mainInvert- Capacitor Maintenance Contact us
er.0xa9025a2f Time
LLP-Interface.mainInvert- External Fault (terminal S1) Contact us
er.0xa9025a30
er.0xa9025a31
LLP-Interface.mainInvert- Safe Disable Signal Input Check emergency stop,
er.0xa9025a32 pressure switch and temper-
ature switch
LLP-Interface.mainInvert- Safe Disable Signal Input Check emergency stop,
er.0xa9025a33 pressure switch and temper-
ature switch
LLP-Interface.mainInvert- Mechanical Weakening De- Contact us
er.0xa9025a34 tection 1
LLP-Interface.mainInvert- IGBT Maintenance Time Contact us
er.0xa9025a36 (90%)

Fault finding

LLP-Interface.mainInvert- Soft Charge Bypass Relay Contact us
er.0xa9025a37 Maintenance Time
LLP-Interface.mainInvert- IGBT Maintenance Time Contact us
er.0xa9025a38 (50%)
LLP-Interface.mainInvert- BrakingTransistor Overload Contact us
er.0xa9025a39 Fault
LLP-Interface.mainInvert- DriveWorksEZ Fault Contact us
er.0xa9025a3a
LLP-Interface.mainInvert- DriveWorksEZ Alarm 2 Contact us
er.0xa9025a3b
LLP-Interface.mainInvert- DriveWorksEZ Alarm 3 Contact us
er.0xa9025a3c
LLP-Interface.mainInvert- External Power 24 V Supply Contact us
er.0xa9025a3d
LLP-Interface.mainInvert- Log Communication Fault Contact us
er.0xa9025a3e
LLP-Interface.mainInvert- Keypad Battery Voltage Low Contact us
er.0xa9025a3f
LLP-Interface.mainInvert- Unknown device warning Contact us
er.0xa9025a40 {X16:0}
LLP-Interface.mainInvert- Unknown device failure Contact us
er.0xa9025a41 {X16:0}
LLP-Interface.mainInvert- Read error {X32:0}:{X8:0} Contact us
er.0xa9025a42
LLP-Interface.mainInvert- Write error {X32:0}:{X8:0} Contact us
er.0xa9025a43
LLP-Interface.mainInvert- DC Bus Undervoltage ▪ Check supply voltage
LLP-Interface.mainInvert- Control Power Supply Volt- ▪ Check supply voltage
er.0xa9025a45 age Fault ▪ Check input wiring
LLP-Interface.mainInvert-
er.0xa9025a46
LLP-Interface.mainInvert- Out Short Circuit or IGBT ▪ Check wiring to motor
er.0xa9025a47 Fault ▪ Check for short-circuits
separator vessel

Fault finding

LLP-Interface.mainInvert- Ground Fault ▪ Check wiring to motor
er.0xa9025a48 ▪ Check for short-circuits
separator vessel
LLP-Interface.mainInvert- Overcurrent ▪ Check wiring to motor
er.0xa9025a49 ▪ Check for short-circuits
separator vessel
LLP-Interface.mainInvert-
er.0xa9025a4a
LLP-Interface.mainInvert- Heatsink Overheat ▪ Check ambient
er.0xa9025a4b temperatures
▪ Check cooling unit/
inverter
▪ Check heatsink inverter
LLP-Interface.mainInvert- Heatsink Overheat ▪ Check ambient
er.0xa9025a4c temperatures
▪ Check cooling unit/
inverter
▪ Check heatsink inverter
LLP-Interface.mainInvert- Motor Overload ▪ Check inlet valve
er.0xa9025a4d ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- Drive Overloaded ▪ Check inlet valve
er.0xa9025a4e ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- Overtorque Detection 1 ▪ Check inlet valve
er.0xa9025a4f ▪ Check back pressure oil
separator vessel
LLP-Interface.mainInvert- Overtorque Detection 2 ▪ Check inlet valve
er.0xa9025a50 ▪ Check back pressure oil
separator vessel

Fault finding

LLP-Interface.mainInvert- Dynamic Braking Transistor Contact us
er.0xa9025a51
LLP-Interface.mainInvert- Braking Resistor Overheat Contact us
er.0xa9025a52
er.0xa9025a53
er.0xa9025a54
er.0xa9025a55
er.0xa9025a56
er.0xa9025a57
er.0xa9025a58
LLP-Interface.mainInvert- Internal Fan Fault Contact us
er.0xa9025a59
LLP-Interface.mainInvert- Overspeed Contact us
er.0xa9025a5a
LLP-Interface.mainInvert- Speed Deviation Contact us
er.0xa9025a5b
LLP-Interface.mainInvert- PG Disconnect Contact us
er.0xa9025a5c
LLP-Interface.mainInvert- Input Phase Loss ▪ Check supply voltage
er.0xa9025a5d ▪ Check input wiring
LLP-Interface.mainInvert- Output Phase Loss Check wiring to motor
er.0xa9025a5e
LLP-Interface.mainInvert- Motor Overheat Alarm (PTC ▪ Check wiring to motor
er.0xa9025a5f Input) ▪ Check ambient
temperatures
separator vessel
LLP-Interface.mainInvert- Keypad Connection Fault
er.0xa9025a60
LLP-Interface.mainInvert- EEPROM Write Error
er.0xa9025a61
LLP-Interface.mainInvert- Motor Overheat Fault (PTC ▪ Check wiring to motor
er.0xa9025a62 Input) ▪ Check ambient
temperatures

Fault finding

separator vessel
LLP-Interface.mainInvert- MEMOBUS/Modbus Com- Contact us

er.0xa9025a63 munication Fault
LLP-Interface.mainInvert- Option Communication Error Contact us
er.0xa9025a64
LLP-Interface.mainInvert- Control Fault Contact us
er.0xa9025a65
LLP-Interface.mainInvert- Zero Servo Fault Contact us
er.0xa9025a66
LLP-Interface.mainInvert- Option Card External Fault Contact us
er.0xa9025a67
LLP-Interface.mainInvert- PID Feedback Loss Contact us
er.0xa9025a68
er.0xa9025a69
er.0xa9025a6a
LLP-Interface.mainInvert- High Slip Braking oL Contact us
er.0xa9025a6b
LLP-Interface.mainInvert- Fx Fault [Hardware Fault Contact us
er.0xa9025a6c
LLP-Interface.mainInvert- Z Pulse Fault Contact us
er.0xa9025a6d
LLP-Interface.mainInvert- Z Pulse Noise Fault Detec- Contact us
er.0xa9025a6e tion
LLP-Interface.mainInvert- Inversion Detection Contact us
er.0xa9025a6f
LLP-Interface.mainInvert- Inversion Prevention Detec- Contact us
er.0xa9025a70 tion
LLP-Interface.mainInvert- Output Current Imbalance Contact us
er.0xa9025a71
LLP-Interface.mainInvert- Pull-Out Detection Contact us
er.0xa9025a72
LLP-Interface.mainInvert- PG Hardware Fault Contact us
er.0xa9025a73
LLP-Interface.mainInvert- MECHATROLINK Watchdog Contact us
er.0xa9025a74 Timer Err
LLP-Interface.mainInvert- Too Many Speed Search Contact us
er.0xa9025a75 Restarts
LLP-Interface.mainInvert- Excessive PID Feedback Contact us
er.0xa9025a76

Fault finding

er.0xa9025a77
er.0xa9025a78
er.0xa9025a7a tection 2
LLP-Interface.mainInvert- Current Offset Fault Contact us
er.0xa9025a7b
LLP-Interface.mainInvert- DriveWorksEZ Fault Contact us
er.0xa9025a7c
LLP-Interface.mainInvert- EEPROM Memory DWEZ Contact us
er.0xa9025a7d Data Error
LLP-Interface.mainInvert- DriveWorksEZ Fault 2 Contact us
er.0xa9025a7e
LLP-Interface.mainInvert- DriveWorksEZ Fault 3 Contact us
er.0xa9025a7f
LLP-Interface.mainInvert- Braking Resistor Fault Contact us
er.0xa9025a80
LLP-Interface.mainInvert- Braking Transistor Overload Contact us
er.0xa9025a81 Fault
LLP-Interface.mainInvert- LSo Fault Contact us
er.0xa9025a82
LLP-Interface.mainInvert- Node Setup Error Contact us
er.0xa9025a83
LLP-Interface.mainInvert- Polarity Judge Timeout Contact us
er.0xa9025a84
LLP-Interface.mainInvert- Output Phase Loss 3 Contact us
er.0xa9025a85
LLP-Interface.mainInvert- Current Imbalance Contact us
er.0xa9025a86
LLP-Interface.mainInvert- Gate Drive Board Power Contact us
er.0xa9025a87 Supply Voltage Low
LLP-Interface.mainInvert- A/D Conversion Failure Contact us
er.0xa9025a88
LLP-Interface.mainInvert- PWM Motor Failure Contact us
er.0xa9025a89
LLP-Interface.mainInvert- Control Circuit Error ▪ Check supply voltage
er.0xa9025a8a ▪ Check input wiring
LLP-Interface.mainInvert- Terminal Board Connection Contact us
er.0xa9025a8b Error

Fault finding

LLP-Interface.mainInvert- EEPROM Serial Communi- Contact us
er.0xa9025a8c cations Error
LLP-Interface.mainInvert- RAM Fault Contact us
er.0xa9025a8d
LLP-Interface.mainInvert- FLASH Memory Fault Contact us
er.0xa9025a8e
LLP-Interface.mainInvert- Watchdog Circuit Exception Contact us
er.0xa9025a8f
LLP-Interface.mainInvert- Control Circuit Fault ▪ Check supply voltage
LLP-Interface.mainInvert- Clock Fault Contact us
er.0xa9025a91
LLP-Interface.mainInvert- Timing Fault Contact us
er.0xa9025a92
LLP-Interface.mainInvert- Hardware Fault (at power Check EMC filter
er.0xa9025a95 ON)
LLP-Interface.mainInvert- Hardware Fault (after com- Contact us
er.0xa9025a96 munication startup)
LLP-Interface.mainInvert- A/D Conversion Failure Contact us
er.0xa9025a97
LLP-Interface.mainInvert- PWM Feedback Fault Contact us
er.0xa9025a98
LLP-Interface.mainInvert- Drive Capacity Signal Fault Contact us
er.0xa9025a99
LLP-Interface.mainInvert- Terminal Board not Connec- Contact us
er.0xa9025a9a ted
LLP-Interface.mainInvert- ASIC BB Circuit Error Contact us
er.0xa9025a9b
LLP-Interface.mainInvert- ASIC PWM Setting Register Contact us
er.0xa9025a9c Error
LLP-Interface.mainInvert- ASIC PWM Pattern Error Contact us
er.0xa9025a9d
LLP-Interface.mainInvert- ASIC On-delay Error Contact us
er.0xa9025a9e
LLP-Interface.mainInvert- ASIC BB ON Error Contact us
er.0xa9025a9f

Fault finding

LLP-Interface.mainInvert- ASIC Code Error Contact us
er.0xa9025aa0
LLP-Interface.mainInvert- ASIC Start-up Error Contact us
er.0xa9025aa1
LLP-Interface.mainInvert- Watchdog Circuit Exception Contact us
er.0xa9025aa2 Circuit Fault
LLP-Interface.mainInvert- ASIC Power, Clock Error Contact us
er.0xa9025aa3
LLP-Interface.mainInvert- External A/D Conversion Contact us
er.0xa9025aa4 Failure
LLP-Interface.mainInvert- ASIC Reception Error Contact us
er.0xa9025aa5
LLP-Interface.mainInvert- ASIC Reception Error Contact us
er.0xa9025aa6
LLP-Interface.mainInvert- EEPROM Motor Failure Contact us
er.0xa9025aa7
er.0xa9025aa8 ▪ Check input wiring
er.0xa9025aa9 ▪ Check input wiring
er.0xa9025aaa ▪ Check input wiring
er.0xa9025aab ▪ Check input wiring
er.0xa9025aac ▪ Check input wiring
er.0xa9025aad ▪ Check input wiring
LLP-Interface.mainInvert- Not supported Contact us
er.0xa9025aae
LLP-Interface.mainInvert- Connection Error Contact us
er.0xa9025aaf
LLP-Interface.mainInvert- A/D Conversion Error Contact us
er.0xa9025ab0
LLP-Interface.mainInvert- Option Response Error Contact us
er.0xa9025ab1
er.0xa9025ab2

Fault finding

LLP-Interface.mainInvert- Option Operation Mode Contact us
er.0xa9025ab3 Fault (SLMOD)
LLP-Interface.mainInvert- CRC Error (Drive receive) Contact us
er.0xa9025ab4
LLP-Interface.mainInvert- Frame Error (Drive receive) Contact us
er.0xa9025ab5
LLP-Interface.mainInvert- Abort Error (Drive receive) Contact us
er.0xa9025ab6
LLP-Interface.mainInvert- CRC Error (Option receive) Contact us
er.0xa9025ab7
LLP-Interface.mainInvert- Frame Error (option receive) Contact us
er.0xa9025ab8
LLP-Interface.mainInvert- Abort Error (option receive) Contact us
er.0xa9025ab9
LLP-Interface.mainInvert- Comm. ID Error Contact us
er.0xa9025aba
LLP-Interface.mainInvert- Model Code Error Contact us
er.0xa9025abb
LLP-Interface.mainInvert- Checksum Error Contact us
er.0xa9025abc
LLP-Interface.mainInvert- Comm. option timeout wait- Contact us
er.0xa9025abd ing for response
LLP-Interface.mainInvert- MEMOBUS/Modbus com- Contact us
er.0xa9025abe munications timeout
LLP-Interface.mainInvert- Drive timeout waiting for re- Contact us
er.0xa9025abf sponse
LLP-Interface.mainInvert- CI Check Error Contact us
er.0xa9025ac0
er.0xa9025ac1 sponse
LLP-Interface.mainInvert- Control Command Selection Contact us
er.0xa9025ac2 Error
LLP-Interface.mainInvert- Control Response Selection Contact us
er.0xa9025ac4 1 Error
er.0xa9025ac6 2 Error
er.0xa9025ac8

Fault finding

er.0xa9025ac9
LLP-Interface.mainInvert- Duplicate Options Contact us
er.0xa9025aca
er.0xa9025acb
er.0xa9025acc
er.0xa9025acd
er.0xa9025ace Fault (SLMOD)
er.0xa9025acf
er.0xa9025ad0
er.0xa9025ad1
er.0xa9025ad2
LLP-Interface.mainInvert- Frame Error (Option re- Contact us
er.0xa9025ad3 ceive)
LLP-Interface.mainInvert- Abort Error (Option receive) Contact us
er.0xa9025ad4
LLP-Interface.mainInvert- Comm. ID Error Contact us
er.0xa9025ad5
LLP-Interface.mainInvert- Model Code Error Contact us
er.0xa9025ad6
LLP-Interface.mainInvert- Checksum Error Contact us
er.0xa9025ad7
LLP-Interface.mainInvert- Comm. option timeout wait- Contact us
er.0xa9025ad8 ing for response
LLP-Interface.mainInvert- MEMOBUS/Modbus com- Contact us
er.0xa9025ad9 munications timeout
er.0xa9025ada sponse
LLP-Interface.mainInvert- CI Check Error Contact us
er.0xa9025adb
er.0xa9025adc sponse
LLP-Interface.mainInvert- Control Command Selection Contact us
er.0xa9025add Error
er.0xa9025ade sponse

Fault finding

er.0xa9025adf 1 Error
er.0xa9025ae0 sponse
er.0xa9025ae1 2 Error
er.0xa9025ae2 sponse
er.0xa9025ae3
er.0xa9025ae4
LLP-Interface.mainInvert- Duplicate Options Contact us
er.0xa9025ae5
er.0xa9025ae6
er.0xa9025ae7
er.0xa9025ae8
er.0xa9025ae9 Fault (SLMOD)
er.0xa9025aea
er.0xa9025aeb
er.0xa9025aec
er.0xa9025aed
LLP-Interface.mainInvert- Frame Error (option receive) Contact us
er.0xa9025aee
LLP-Interface.mainInvert- Abort Error (Option receive) Contact us
er.0xa9025aef
LLP-Interface.mainInvert- Encoder Option AD Conver- Contact us
er.0xa9025af0 sion Error
LLP-Interface.mainInvert- Encoder Option Analog Cir- Contact us
er.0xa9025af1 cuit Error
LLP-Interface.mainInvert- Encoder Communication Contact us
er.0xa9025af2 Timeout
LLP-Interface.mainInvert- Encoder Communication Contact us
er.0xa9025af3 Data Error
LLP-Interface.mainInvert- Encoder Error Contact us
er.0xa9025af4

Fault finding

LLP-Interface.mainInvert- Resolver Error Contact us
er.0xa9025af5
LLP-Interface.mainInvert- Safety Circuit Fault Check emergency switch,
er.0xa9025af6 pressure switch and temper-
ature switch
LLP-Interface.mainInvert- Drive Cooling Fan Failure Contact us
er.0xa9025af7
LLP-Interface.mainInvert- Reached limit of custom pa- Contact us
er.0xa9025af8 rameters
LLP-Interface.mainInvert- Failed to write parameter Contact us
er.0xa9025af9 {X16:0} with error {X8:0}!
LLP-Interface.pressureSpeedD- Range must be positive val- Contact us
erating.0x238a4f00 ue
LLP-Interface.performanceDa- Data pressure/speed/flow/ Contact us
taEstimator.0x199d2c00 power not valid
LLP-Interface.currentSpeedDer- Range must be positive val- Contact us
ating.0x2ab81d00 ue
LLP-Interface.pressure- PID proportional ({F:0}) Contact us
PID.0xe09dd600 must be valid
LLP-Interface.pressure- PID integral ({F:0}) must be Contact us
PID.0xe09dd601 valid
LLP-Interface.pressure- PID derivative ({F:0}) must Contact us
PID.0xe09dd602 be valid
LLP-Interface.pressure- Deadband ({F:0}) must be Contact us
PID.0xe09dd603 valid
LLP-Interface.post- Reference minimum speed Contact us
Purge.0xf4402900 must not be bigger than
maximum speed
LLP-Interface.gasballastCon- Active function code {U16:0} Contact us
trol.0x10a9b800 is not in range
LLP-Interface.gasballastCon- Reached limit of available Contact us
trol.0x10a9b801 function codes
LLP-Interface.remoteStart- Active function code {U16:0} Contact us
Stop.0x10a9b800 is not in range
LLP-Interface.remoteStart- Reached limit of available Contact us
Stop.0x10a9b801 function codes
LLP-Interface.digitalSetpointSe- Active function code {U16:0} Contact us
lection.0x10a9b800 is not in range
LLP-Interface.digitalSetpointSe- Reached limit of available Contact us
lection.0x10a9b801 function codes
LLP-Interface.remoteManual- Active function code {U16:0} Contact us
Purge.0x10a9b800 is not in range
LLP-Interface.remoteManual- Reached limit of available Contact us
Purge.0x10a9b801 function codes

Fault finding

LLP-Interface.ifAbovePressure- Active function code {U16:0} Contact us
Setpoint.0x10a9b800 is not in range
LLP-Interface.ifAbovePressure- Reached limit of available Contact us
Setpoint.0x10a9b801 function codes
LLP-Interface.remoteMax- Active function code {U16:0} Contact us
Speed.0x10a9b800 is not in range
LLP-Interface.remoteMax- Reached limit of available Contact us
Speed.0x10a9b801 function codes
LLP-Interface.pre- Reference temperature val- Contact us
Purge.0x37293800 ues must be sorted
LLP-Interface.speedLi- Reference pressure values Contact us
mit.0xeb9f2600 must be sorted in ascending
order
LLP-Interface.speedLi- Reference point ({U8:0}) Contact us
mit.0xeb9f2601 minimum speed must not be
bigger than maximum speed
LLP-Interface.fanCon- Off Threshold larger than Contact us
trol.0x415df200 On Threshold
LLP-Interface.temperatureS- Range must be positive val- Contact us
peedDerating.0x1936b600 ue
LLP-Interface.outletPressur- Reading pin failed, hw code: Contact us
eAI.0xc2b53400 {X32:0}
LLP-Interface.outletPressur- Analog Input Pin must be Contact us
eAI.0xc2b53401 valid
LLP-Interface.outletPressur- Sample count is out of Contact us
eAI.0xc2b53402 range ({U16:0})
LLP-Interface.outletPressur- Minimum source is out of Contact us
eAI.0xc2b53403 range ({F:0})
LLP-Interface.outletPressur- Maximum source is out of Contact us
LLP-Interface.outletPressur- Minimum source minimum is Contact us
eAI.0xc2b53405 greater than maximum
LLP-Interface.outletPressur- Maximum source minimum Contact us
eAI.0xc2b53406 is greater than maximum
LLP-Interface.outletPressur- Minimum source is greater Contact us
eAI.0xc2b53407 than maximum source
LLP-Interface.outletPressur- Source range does not fit in- Contact us
eAI.0xc2b53408 to hardware pin range
LLP-Interface.outletPressur- Read value ({F:0}) does not Contact us
eAI.0xc2b53409 fit into source range
LLP-Interface.inletPressur- Reading pin failed, hw code: Contact us
eAI.0xc2b53400 {X32:0}
LLP-Interface.inletPressur- Analog Input Pin must be Contact us
eAI.0xc2b53401 valid

Fault finding

LLP-Interface.inletPressur- Sample count is out of Contact us
eAI.0xc2b53402 range ({U16:0})
LLP-Interface.inletPressur- Minimum source is out of Contact us
LLP-Interface.inletPressur- Maximum source is out of Contact us
LLP-Interface.inletPressur- Minimum source minimum is Contact us
eAI.0xc2b53405 greater than maximum
LLP-Interface.inletPressur- Maximum source minimum Contact us
eAI.0xc2b53406 is greater than maximum
LLP-Interface.inletPressur- Minimum source is greater Contact us
eAI.0xc2b53407 than maximum source
LLP-Interface.inletPressur- Source range does not fit in- Contact us
eAI.0xc2b53408 to hardware pin range
LLP-Interface.inletPressur- Read value ({F:0}) does not Contact us
eAI.0xc2b53409 fit into source range
LLP-Interface.outletTempera- Reading temperature pin Contact us
ture.0x9dd99000 failed, hw code: {X32:0}
LLP-Interface.outletTempera- Sample count is out of Contact us
ture.0x9dd99001 range ({U16:0})
LLP-Interface.outletTempera- Minimum temperature is out Contact us
ture.0x9dd99002 of range ({F:0})
LLP-Interface.outletTempera- Maximum temperature is out Contact us
ture.0x9dd99003 of range ({F:0})
LLP-Interface.outletTempera- Minimum temperature mini- Contact us
ture.0x9dd99004 mum is greater than maxi-
mum
LLP-Interface.outletTempera- Maximum temperature mini- Contact us
ture.0x9dd99005 mum is greater than maxi-
mum
LLP-Interface.outletTempera- Minimum temperature mini- Contact us
ture.0x9dd99006 mum ({F:0}) has been trim-
med to supported range
({F:4}).
LLP-Interface.outletTempera- Maximum temperature max- Contact us
ture.0x9dd99007 imum ({F:0}) has been trim-
med to supported range
({F:4}).
LLP-Interface.outletTempera- Minimum temperature is Contact us
ture.0x9dd99008 greater than maximum tem-
perature.
LLP-Inter- Active function code is not Contact us
face.ain_E2.0xfa2eb500 in range
LLP-Inter- Active function code is not Contact us
face.ain_E4.0xfa2eb500 in range

Fault finding

LLP-Inter- Reading pin failed, hw code: Contact us
face.ain_E2.0xc2b53400 {X32:0}
LLP-Inter- Analog Input Pin must be Contact us
face.ain_E2.0xc2b53401 valid
LLP-Inter- Sample count is out of Contact us
face.ain_E2.0xc2b53402 range ({U16:0})
LLP-Inter- Minimum source is out of Contact us
face.ain_E2.0xc2b53403 range ({F:0})
LLP-Inter- Maximum source is out of Contact us
LLP-Inter- Minimum source minimum is Contact us
face.ain_E2.0xc2b53405 greater than maximum
LLP-Inter- Maximum source min is Contact us
face.ain_E2.0xc2b53406 greater than maximum
LLP-Inter- Minimum source is greater Contact us
face.ain_E2.0xc2b53407 than maximum source
LLP-Inter- Source range does not fit in- Contact us
face.ain_E2.0xc2b53408 to hardware pin range
LLP-Inter- Read value ({F:0}) does not Contact us
face.ain_E2.0xc2b53409 fit into source range
LLP-Inter- Reading pin failed, hw code: Contact us
face.ain_E4.0xc2b53400 {X32:0}
LLP-Inter- Analog Input Pin must be Contact us
face.ain_E4.0xc2b53401 valid
LLP-Inter- Sample count is out of Contact us
face.ain_E4.0xc2b53402 range ({U16:0})
LLP-Inter- Minimum source is out of Contact us
LLP-Inter- Maximum source is out of Contact us
LLP-Inter- Minimum source min is Contact us
face.ain_E4.0xc2b53405 greater than max
LLP-Inter- Maximum source min is Contact us
face.ain_E4.0xc2b53406 greater than max
LLP-Inter- Minimum source is greater Contact us
face.ain_E4.0xc2b53407 than maximum source
LLP-Inter- Source range does not fit in- Contact us
face.ain_E4.0xc2b53408 to hardware pin range
LLP-Inter- Read value ({F:0}) does not Contact us
face.ain_E4.0xc2b53409 fit into source range
LLP-Interface.eD- Active function code is not Contact us
IN_E1.0x372d0800 in range
LLP-Interface.eD- Active function code is not Contact us
IN_E2.0x372d0800 in range

Storage
10. Storage
CAUTION: STORAGE SAFETY

Risk of injury or damage to equipment. If the pump is going to be stored without
operating from time to time, protective steps must be taken. Contact your
supplier.
Operate the pump regularly (for example, twice a week until warm).

Disposal
11. Disposal
DIRECTIVE 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE
COUNCIL on waste electrical and electronic equipment (WEEE)
This equipment comes under the provisions of the European Directive
2012/19/EU on waste electrical and electronic appliances (WEEE) and cannot be
disposed as unsorted waste.
The equipment is labelled in accordance with the European Directive

2012/19/EU with the crossed‑out wheelie bin symbol.
At the end of life-time of the electric and electronic equipment (EEE) it must
be taken to separate collection.
For more information contact your local waste authority, customer centre or the
distributor.
Note:
Obey all the local and national safety and environmental regulations when you
discard service liquid and all other used materials (for example, dirty rags and
machine parts).

Service
12. Service
12.1. Return the equipment or components for service
Before you send your equipment to us for service or for any other reason, you
must complete a Declaration of Contamination Form. The form tells us if any
substances found in the equipment are hazardous, which is important for the
safety of our employees and all other people involved in the service of your
equipment. The hazard information also lets us select the correct procedures to
service your equipment.
If you are returning equipment note the following:
▪ If the equipment is configured to suit the application, make a record of the
configuration before returning it. All replacement equipment will be supplied
with default factory settings.
▪ Do not return equipment with accessories fitted. Remove all accessories and
retain them for future use.
▪ The instruction in the returns procedure to drain all fluids does not apply to the
lubricant in pump oil reservoirs.
Download the latest documents from atlascopco.com/en-uk/vacuum-solutions/
vacuum-pump-service/health-and-safety-forms, follow the procedure in HS1, fill
in the electronic HS2 form, print it, sign it, and return the signed copy to us.
NOTICE:
If we do not receive a completed form, your equipment cannot be serviced.

Guidelines for inspection
13. Guidelines for inspection

On the Declaration of Conformity/Declaration by the manufacturer, the
harmonised and other standards that have been used for the design are shown
or referred to.
The Declaration of Conformity/Declaration by the manufacturer is part of the
documentation that is supplied with the pump.
Local legal requirements, use outside the limits and conditions as specified by
the manufacturer can require other inspection periods as mentioned on the
declaration.

Guidelines for inspection

P20050073 A
EU Declaration of Conformity
Atlas Copco Vacuum Belgium n.v.
Industrielaan 40 Documentation Officer
B-3730 Hoeselt Jana Sigmunda 300
Lutín , 78349
Belgium
Czech Republic
T: +42(0) 580 582 728
documentation@vt.atlascopco.com
The product specified and listed below
• Description: GHS350VSD+; GHS585VSD+; GHS730VSD+; GHS900VSD+
Is in conformity with the relevant requirements of European CE legislation:

2006/42/EC Machinery directive
2014/30/EU Electromagnetic compatibility (EMC) directive
Class A Emissions, Industrial Immunity
2011/65/EU Restriction of certain hazardous substances (RoHS) directive
as amended by Delegated Directive (EU) 2015/863
Based on the relevant requirements of harmonised standards:

EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment and risk reduction
EN 1012-2:1996 +A1:2009 Compressors and vacuum pumps. Safety requirements. Vacuum pumps
EN 60204-1:2018 Safety of machinery. Electrical equipment of machines. General requirements
EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) - Part 6-2: Generic Industrial Immunity Standard
EN 61000-6-4:2007 +A1： Electromagnetic Compatibility (EMC) - Part 6-4: Generic Industrial Emission Standard
2011
EN 61800-3:2004+A1：2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific
test methods
This declaration, based on the requirements of the listed Directives and EN ISO/IEC 17050-1, covers all product
serial numbers from this date on: 2020-10-03
This declaration becomes invalid if modifications are made to the product without prior agreement.
This is a sample EU legal declaration.
For CE marked equipment, find the signed legal declaration in the product packaging. You must retain
the official signed legal declaration for future reference.
This product has been manufactured under a quality management system certified to ISO 9001:2015
P20050073 A
Declaration of Conformity
Atlas Copco Vacuum Belgium n.v.
Industrielaan 40 Documentation Officer
B-3730 Hoeselt Innovation Drive
Belgium Burgess Hill
West Sussex
RH15 9TW
documentation@vt.atlascopco.com
This declaration of conformity is issued under the sole responsibility of the manufacturer.
• Description: GHS350VSD+; GHS585VSD+; GHS730VSD+; GHS900VSD+
The object of the declaration described above is in conformity with relevant statutory requirements:
Supply of Machinery (Safety) Regulations 2008

The objectives of the Electrical Equipment (Safety) Regulations 2016 are governed by Annex 1 1.5.1 of this regulation.
Electromagnetic Compatibility Regulations 2016
Class A Emissions, Industrial Immunity
Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations
2012
Relevant designated standards or technical specifications are as follows:

EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment and risk reduction
EN 1012-2:1996 +A1:2009 Compressors and vacuum pumps. Safety requirements. Vacuum pumps
EN 60204-1:2018 Safety of machinery. Electrical equipment of machines. General requirements
EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) - Part 6-2: Generic Industrial Immunity Standard
EN 61000-6-4:2007 +A1：2011 Electromagnetic Compatibility (EMC) - Part 6-4: Generic Industrial Emission Standard
EN 61800-3:2004 +A1：2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and
specific test methods
This declaration, based on the requirements of the listed Statutory Instruments and EN ISO/IEC 17050-1,
covers all product serial numbers from this date on: 2020-10-03
This is a sample legal declaration.
For UKCA marked equipment, find the signed legal declaration in the product packaging. You must
retain the official signed legal declaration for future reference.
ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION
EMC (EU, UK): Class A Industrial equipment
Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to
radio reception in such environments.
RoHS (EU, UK): Material Exemption Information

This product is compliant with the following Exemptions
Annex III:
• 6(b) Lead as an alloying element in aluminium containing up to 0.4% by weight
• 6(c) Copper alloy containing up to 4% lead by weight
• 7(c) I Electrical and electronic components containing lead in a glass or ceramic other than dielectric ceramic in
capacitors, e.g. piezo electronic devices, or in a glass or ceramic matrix compound
• 7(c) II Lead in dielectric ceramic in capacitors for a rated voltage of 125 V AC or 250 V DC or higher
REACH (EU, UK)

This product is a complex article which is not designed for intentional substance release. To the best of our knowledge
the materials used comply with the requirements of REACH. The product manual provides information and instruction to
ensure the safe storage, use, maintenance and disposal of the product including any substance-based requirements.
Article 33.1 Declaration (EU, UK)
This product contains /does not knowingly or intentionally contain Candidate List Substances of Very High Concern above
0.1%ww by article as clarified under the 2015 European Court of Justice ruling in case C-106/14.
• Lead (Pb)
This substance is present in certain aluminium / brass / electrical or electronic components.
Additional Applicable Requirements

The product is in scope for and complies with the requirements of the following:
2012/19/EU Directive on waste electrical and electronic equipment (WEEE)
材料成分声明
China Material Content Declaration
有害物质
Hazardous Substances
部件名称
六价铬多溴联苯多溴二苯醚
Part name 铅汞镉
Hexavalent Polybrominated Polybrominated
Lead Mercury Cadmium
Chromium biphenyls diphenyl ethers
(Pb) (Hg) (Cd)
(Cr VI) (PBB) (PBDE)
铸铝及铝合金制品
X O O O O O
Aluminium alloys
铜管管件
X O O O O O
Brass pipe fitting
铜接头
X O O O O O
Brass connectors
电机（泵和机械增压泵）
Motors (pump and X O O O O O
mechanical booster)
电子元件和控件
Electronics and X O O O O O
Controls
O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB/T26572.
atlascopco.com

GHS 350-900 VSD+ (Qingdao)

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Oil-Sealed Rotary Screw Vacuum Pumps

6996022467_A Original instructions

1. Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6996022467_A Page 3 01/2022 - ©Atlas Copco

5. Instructions for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6996022467_A Page 4 01/2022 - ©Atlas Copco

10. Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

11. Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

12. Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

13. Guidelines for inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

6996022467_A Page 5 01/2022 - ©Atlas Copco

6996022467_A Page 6 01/2022 - ©Atlas Copco

1. Safety and compliance

Important safety information is highlighted as warning and caution instructions.

6996022467_A Page 7 01/2022 - ©Atlas Copco

1.2. General safety precautions

WARNING: AUTOMATIC RESTART

CAUTION: RADIO INTERFERENCE

▪ Obey the work safety requirements and regulations.

6996022467_A Page 8 01/2022 - ©Atlas Copco

1.3. Safety precautions during installation

6996022467_A Page 9 01/2022 - ©Atlas Copco

1.4. Safety precautions during operation

6996022467_A Page 10 01/2022 - ©Atlas Copco

7. At regular intervals make sure that:

1.5. Safety precautions during maintenance or repair

6996022467_A Page 11 01/2022 - ©Atlas Copco

8. Do not use flammable solvents or carbon tetrachloride to clean the parts.

6996022467_A Page 12 01/2022 - ©Atlas Copco

Flow rate definitions

Displacement/volumetric flow rate

Throughput or mass flow rate

6996022467_A Page 13 01/2022 - ©Atlas Copco

1. Pressure 2. Absolute vacuum

Atmospheric pressure at sea level is approximately 1 bar(a) or 1000 mbar(a).

6996022467_A Page 14 01/2022 - ©Atlas Copco

6996022467_A Page 15 01/2022 - ©Atlas Copco

Figure 1 General view

1. Discharge connection 2. Cooling water out

1. Air intake filter 2. Electric cabinet

6996022467_A Page 16 01/2022 - ©Atlas Copco

Figure 3 Rear view - Water cooled

1. Element 2. Drive motor

1. Cooling fan 2. Air/oil cooler

6996022467_A Page 17 01/2022 - ©Atlas Copco

2.3. Flow diagram

Air atmospheric pressure

6996022467_A Page 18 01/2022 - ©Atlas Copco

Figure 6 Flow diagram of air cooled version

Air atmospheric pressure

6996022467_A Page 19 01/2022 - ©Atlas Copco

2.4. Condensate system

2.5. Regulating system

6996022467_A Page 20 01/2022 - ©Atlas Copco

2.6. Electrical system

1. Power supply unit 2. Controller

6996022467_A Page 21 01/2022 - ©Atlas Copco

3.1.1. Accessing User Interface

6996022467_A Page 22 01/2022 - ©Atlas Copco

Entering login credentials

To use first time sign-in

Entering new password

Viewing controller home page

The default home page displays after the first login.