Harness - Cat, Engine P92-2463 C 01

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

COMPONENT INFORMATION FOR HARNESS: P92-2463

NUMBER OF P92 - 2463 - X GENERAL NOTES:
REF_DES QTY PART NUMBER DESCRIPTION
CAVITIES
10 J01 1 K333-550-202 2 BLACK_PACKARD_280_SERIES
K 1) USE ON NBI B- CABS WITH CAT C11 / C13 OR C15 / C16 K
J02 1 K333-616 70 AMP_70_WAY
ENGINES WITH ADEM III CONTROLLER.
J03 1 K333-543 4 BLACK_DEUTSCH_DT_SERIES
J04 1 K333-550-203 3 BLACK_PACKARD_METRI-PACK_280_SEALED 2) HARNESS SHALL CONFORM TO R026-170-18.
J05 1 P20-1196-1203 3 PACKARD_GT_150
OMIT OMIT 3) HARNESS SHALL CONFORM TO R026-170-146.
J06 1 K333-550-202 2 BLACK_PACKARD_280_SERIES X USAGE
CIRCUIT / WIRE CONNECTORS / PLUGS - ALL CONDUCTORS TO BE GXL EXCEPT IF
10 J07 1 P67-1005-102-1 0 PLUG G881 WIRE0223 K333-550-202 ( J01 ) WITHOUT: NOTED OTHERWISE IN THE WIRE INFORMATION
10 11 J11 1 K333-562-204-1 4 BLACK METRI-PACK 150 SEALED, 4 WAY E69CM WIRE0226 P67-1005-102-1 ( J07 ) - MULTI-FUNCTION ENGINE TABLE.
J12 1 K333-46-13 1 RING_TERMINAL E47SW WIRE0228 K333-562-204-1 ( J11 ) CONNECTOR - HARNESS COVERING PER 9.0C. SEE FLAGNOTE "14"
E23ES WIRE0243 K333-550-207 ( J15 ) - ETHER START
J J13 1 K333-505 2 GREY_2WAY_DEUTSCH_CONNECTOR
GND_H WIRE0244 K183-154-201 ( J19 ) - CAT OVERSPEED ENGINE
FOR EXCEPTION. J
J14 1 K333-553 3 BLACK_PACKARD_150_SERIES
E158WL WIRE0280 K333-550-202 ( J92 ) SHUTDOWN REQUIRED WIRE COLORS NOTED BELOW FOR CIRCUITS
10 J15 1 K333-550-207 7 BLACK_PACKARD_280_SERIES
E158WL WIRE0284 K183-154-107 ( P05 ) - 2-SPEED REAR AXLE NOT DOCUMENTED PER R076-3315:
J18 1 K333-540 6 PACKARD_MP_150_6WAY_SEALED E158WL WIRE0285 K333-550-101 ( P08 ) - REMOTE ENGINE WARNING
10 J19 1 K183-154-201 1 PLUG_BLACK_PACKARD_METRI-PACK E159WL WIRE0281 K183-154-102 ( P10 ) LAMP 993 BROWN
J20 1 K333-562-208-1 8 BLACK_PACKARD_METRI-PACK_150_SEALED E159WL WIRE0282 P67-1005-104-1 ( P11 ) - REMOTE THROTTLE K999 GREEN
J21 1 K333-390 2 BLACK_PACKARD_WEATHER_PACK E159WL WIRE0283 P20-1040 ( P15 ) K980 PINK
1 993 WIRE0289 SPLICES 15, 16 & 17 K982 YELLOW
J23 1 K333-46-26 1 RING_TERMINAL_1 / 4"
993 WIRE0290 G845 PURPLE
J24 1 K333-46-21 1 RING_TERMINAL_1 / 2" 993 WIRE0291 G842 GRAY
I J25 1 K333-46-25 1 RING_TERMINAL_3 / 8" K998 WIRE0292 K998 BLUE I
J26 1 K333-46-19 1 RING_TERMINAL_5 / 16" G842 WIRE0293 G881 BLUE
J28 1 K333-550-201 1 BLACK_PACKARD_METRI_PACK K999 WIRE0294 *RED RED
K982 WIRE0295 *YEL YELLOW
J29 1 K333-408 4 BLACK_PACKARD_WEATHER_PACK
K980 WIRE0296
J37 1 K333-46-11 1 RING_TERMINAL_3 / 8" 993 WIRE0298 * DO NOT PRINT CIRCUIT CODES ON THESE TWO WIRES.
J72 1 P20-1193-1202T 2 AMP_SUPER-SEAL G845 WIRE0300
J87 1 P20-1193-1202G 2 AMP_SUPER-SEAL P118SD_1 WIRE0391 4 CONNECTORS TO BE MATED BY HARNESS MANUFACTURER.
10 11 12 J92 1 K333-550-202 2 BLACK_PACKARD_280_SERIES P118SD_2 WIRE0392
P01 1 P20-1070-01 40 BROWN_YAZAKI_40_WAY E158WL WIRE0280 K333-562-204-1 ( J11 ) WITHOUT: 5) PAPER TAGS SHALL BE APPLIED TO THE HARNESS WITHIN
H P03 1 P20-1158-102 2 GRY_DEUTSCH_DTP
E158WL WIRE0284 K333-550-202 ( J92 ) - REMOTE ENGINE WARNING 75mm OF THE BASE OF THE CONNECTOR AND SHOULD BE H
E158WL WIRE0285 P67-1005-104-1 ( P11 ) LAMP CLEARLY VISIBLE UPON COMPLETION OF THE HARNESS.
P04 1 K183-150-1 3 PLUG_BLACK_PACKARD_150_SERIES E159WL WIRE0281 SPLICES 15, 16 & 17 - REMOTE THROTTLE PAPER TAG ALL BREAKOUTS WITH CORRESPONDING "TO"
10 P05 1 K183-154-107 7 PLUG_BLACK_PACKARD_280 E159WL WIRE0282 STATEMENT.
10 P08 1 K333-550-101 1 BLACK_PACKARD_METRI-PACK_280_SEALED 2 E159WL WIRE0283
993 WIRE0289 6) THE FOLLOWING CIRCUITS ARE TO BE "TWISTED
P09 1 K333-550-101 1 BLACK_PACKARD_METRI-PACK
993 WIRE0290 PAIRS":
10 P10 1 K183-154-102 2 PLUG_BLACK_PACKARD_METRI-PACK 993 WIRE0291 993 & G845
10 11 P11 1 P67-1005-104-1 4 PLUG, MP 150 SEALED P118SD_1 WIRE0391 E108DB & E109DB
P13 1 K183-162-1 4 PLUG_BLACK_PACKARD_WEATHER_PACK P118SD_2 WIRE0392 E150SU & E150SP
P14 1 K333-537-2 1 BLACK_1-WAY_DEUTSCH_DT P118SD WIRE0135
G E159WL WIRE0297 NONE 7 THE FOLLOWING CIRCUITS ARE PART OF A TWISTED PAIR
G
10 P15 1 P20-1040 2 BLACK_METRI-PACK_150-SERIES 3 WITH EVERYTHING.
E158WL WIRE0299 JACKETED CABLE ASSEMBLY. USE CABLE P / N P92-2197 ( NO
P16 1 P67-1009-1102 2 PLUG 993 WIRE0298 LOOPING OR UNTWISTED SECTIONS IN EXCESS OF 50MM ALLOWED ).
P17 1 P67-1008-1103 3 PLUG
E159WL WIRE0297 WITHOUT:
P89 1 P20-1194-20 6 AMP_TERMINATING_RESISTOR_120ohm E158WL WIRE0299 CIRCUIT CODES: YEL0812 & GRN0812 C
- AR K344-813 - CONVOLUTED TUBING 4 993 WIRE0298 K333-550-202 ( J92 ) - REMOTE THROTTLE
- AR VINYL TAPE - ADHESIVE BACKED P118SD_1 WIRE0391 8) DENOTES A TWISTED PAIR OF WIRES.
- AR P92-2197 - CABLE - J1939 DATA LINK P118SD_2 WIRE0392
DENOTES A TWISTED, JACKETED PAIR OF WIRES
F AND IS PART OF P92-2197. F
9 YELLOW TAPE INDICATES HARNESS INDEX POINT AT
STANDOFF ON UPPER LH REAR OF ENGINE BLOCK.
10 WIRES AND CONNECTORS TO BE OMITED FOR ( -1 ) VARIATION
11 WIRES AND CONNECTORS TO BE OMITED FOR ( -2 ) VARIATION

12 WIRES AND CONNECTORS TO BE OMITED FOR ( -4 ) VARIATION

E 13
E
TAPE J1939 TERMINATING CONNECTORS ( J87 AND P89 ) WITH
BLUE TAPE TO MAIN HARNESS BUNDLE OVER LOCKING LATCH.
VERIFY WIRES ARE NOT STRAINED AT THE CONNECTOR.
14 THIS APPLIES TO CONNECTOR P20-1070-01 ( P01 ) ONLY:
LEAVE APPROXIMATELY 100mm FROM BACK OF CONNECTOR
TO HARNESS COVERING.
15 LOCATE SPLICE 13 AS CLOSE TO CONNECTOR J02 AS FEASIBLE.

D 16 PLUG ALL UNUSED CAVITIES TO SEAL ALL WEATHER PROOF

D
CONNECTORS.
PROD X
SERV X
17) SUPERCEDES P92-2183.

PROD X
SERV
18) SUPERCEDES P92-2273.
PROD X
SERV X
19) SUPERCEDES P92-2396.
C C
20) SIMILAR TO P92-2396 EXCEPT FOR THE FOLLOWING:
- ADD CIRCUITS E158WL & E159WL
21) WEIGHT LISTED IS FOR OPTION ( -2 ).

22) PART MARKING AND TRACEABILITY REQUIREMENS SHALL

COMPLY WITH R026-198-146. ALSO APPLY THE KENWORTH TRADEMARK
AS DESCRIBED IN R026-198-120.

B B

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 Harness - Cat, Engine P92-2463 C 02

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L WIRE INFORMATION FOR HARNESS: P92-2463 L

WIRE CIRCUIT FROM TO WIRE WIRE WIRE
NAME NAME COMPONENT TERM COMPONENT TERM C of C SIZE GAUGE TYPE DESCRIPTION
WIRE0001 E69CM J02 K333-616 5 06 SPLICE 1 S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
WIRE0018 E127CT J02 K333-616 4 P01 P20-1070-01 13 S 1.0mm^2 ( 16 ) GXL THROTTLE_POWER
WIRE0020 C144EF J02 K333-616 11 J21 K333-390 B S 1.0mm^2 ( 16 ) GXL FAN_CLUTCH_CONTROL
WIRE0024 E139CT J02 K333-616 59 P01 P20-1070-01 12 S 1.0mm^2 ( 16 ) GXL CRUISE_CONTROL_ON / OFF_SWITCH
WIRE0025 E141CT J02 K333-616 44 P01 P20-1070-01 20 S 1.0mm^2 ( 16 ) GXL CRUISE_CONTROL_RESUME
WIRE0026 E140CT J02 K333-616 35 P01 P20-1070-01 16 S 1.0mm^2 ( 16 ) GXL CRUISE_CONTROL_SET
K WIRE0027 E96ER J02 K333-616 23 P01 P20-1070-01 30 S 1.0mm^2 ( 16 ) GXL JAKE_BRAKE_HALF
USAGE NOTE: K
WIRE0028 E98ER J02 K333-616 40 P01 P20-1070-01 31 S 1.0mm^2 ( 16 ) GXL JAKE_BRAKE_FULL USE ON NBI B-CABS WITH CAT C11 / C13 OR C15 / C16
WIRE0064 E205LC_1 J02 K333-616 54 J29 K333-408 A S 1.0mm^2 ( 16 ) GXL COOLANT_LEVEL_LOW ENGINES WITH ADEM III CONTROLLER.
WIRE0065 E206LC J29 K333-408 D J02 K333-616 49 S 1.0mm^2 ( 16 ) GXL COOLANT_LEVEL_HIGH
WIRE0066 E207LC J02 K333-616 2 J29 K333-408 C S 1.0mm^2 ( 16 ) GXL +5_VDC
WIRE0067 E69CM 06 SPLICE 1 J29 K333-408 B S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
WIRE0135 P118SD J02 K333-616 70 P01 P20-1070-01 1 S 2.0mm^2 ( 14 ) GXL ENGINE_SHUTDOWN
WIRE0151 E69CM 06 SPLICE 1 10 SPLICE 1 S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
WIRE0156 E144CT J02 K333-616 41 J20 K333-562-208-1 E S 1.0mm^2 ( 16 ) GXL FAN_CLUTCH_CONTROL
J WIRE0157 GND_D J14 K333-553 B 02 SPLICE 1 S 1.0mm^2 ( 16 ) GXL GROUND
J
WIRE0192 E181CPA 14 SPLICE 1 P03 P20-1158-102 1 S 3.0mm^2 ( 12 ) GXL AUX
WIRE0201 GND_J J25 K333-46-25 A J24 K333-46-21 F S 19.0mm^2 (4) SXL GROUND_WIRE
WIRE0205 GND_M J02 K333-616 65 13 SPLICE 1 S 2.0mm^2 ( 14 ) GXL GROUND
WIRE0206 GND_B 13 SPLICE 1 J37 K333-46-11 A S 3.0mm^2 ( 12 ) GXL GROUND
WIRE0208 GND_G 05 SPLICE 1 02 SPLICE 1 S 5.0mm^2 ( 10 ) GXL GROUND
WIRE0209 GND_C J26 K333-46-19 A 05 SPLICE 1 S 19.0mm^2 (4) SXL GROUND_WIRE
WIRE0210 E69CM1 10 SPLICE 1 P01 P20-1070-01 35 S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
WIRE0211 E69CM2 J20 K333-562-208-1 D 10 SPLICE 1 S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
I I
WIRE0212 E129CT 10 SPLICE 1 P01 P20-1070-01 21 S 1.0mm^2 ( 16 ) GXL THROTTLE_POSITION
WIRE0220 GND_H J06 K333-550-202 A 02 SPLICE 1 S 2.0mm^2 ( 14 ) GXL GROUND
WIRE0223 G881 J02 K333-616 62 P08 K333-550-101 A S 1.0mm^2 ( 16 ) GXL PARK_BRAKE 10
WIRE0225 C102FCA J20 K333-562-208-1 F J06 K333-550-202 B S 1.0mm^2 ( 16 ) GXL AIR_CONDITONER_CLUTCH_CONTROL
WIRE0226 E69CM 06 SPLICE 1 J01 K333-550-202 A S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON 10
WIRE0228 E47SW J01 K333-550-202 B J02 K333-616 6 S 1.0mm^2 ( 16 ) GXL 2_SPEED_AXEL 10
WIRE0230 E69CM2 10 SPLICE 1 J20 K333-562-208-1 A S 1.0mm^2 ( 16 ) GXL SWITCH_COMMON
WIRE0231 E205LC J02 K333-616 26 J20 K333-562-208-1 B S 1.0mm^2 ( 16 ) GXL COOLANT_LEVEL_LOW
H WIRE0241 E181CPB J02 K333-616 53 14 SPLICE 1 S 2.0mm^2 ( 14 ) GXL AUX_BAT H
WIRE0242 GND_M J02 K333-616 67 13 SPLICE 1 S 2.0mm^2 ( 14 ) GXL GROUND
WIRE0243 E23ES P15 P20-1040 B J02 K333-616 13 S 1.0mm^2 ( 16 ) GXL ETHER_START 10
WIRE0244 GND_H P15 P20-1040 A 02 SPLICE 1 S 1.0mm^2 ( 16 ) GXL GROUND 10
WIRE0246 E181CPB 14 SPLICE 1 J02 K333-616 48 S 2.0mm^2 ( 14 ) GXL AUX_BAT
WIRE0247 GND_M 13 SPLICE 1 J02 K333-616 63 S 2.0mm^2 ( 14 ) GXL GROUND
WIRE0249 GND_A J25 K333-46-25 A 05 SPLICE 1 S 19.0mm^2 (4) SXL GROUND_WIRE
WIRE0250 P259WV J18 K333-540 A P01 P20-1070-01 9 S 0.5mm^2 ( 20 ) TXL WATER_VALVE_MOTOR_POSITIVE
WIRE0251 C261WV J18 K333-540 C P01 P20-1070-01 15 S 0.5mm^2 ( 20 ) TXL WATER_VALVE_POSITION_PORT ( + )
G WIRE0252 C262WV J18 K333-540 D P01 P20-1070-01 25 S 0.5mm^2 ( 20 ) TXL WATER_VALVE_POSITION_PORT ( - ) G
WIRE0253 C263WV J18 K333-540 E P01 P20-1070-01 32 S 0.5mm^2 ( 20 ) TXL WATER_VALVE_POSITION_PORT ( SIG )
WIRE0254 P260WV J18 K333-540 F P01 P20-1070-01 11 S 0.5mm^2 ( 20 ) TXL WATER_VALVE_MOTOR_NEGATIVE
WIRE0255 VIO1930 J05 P20-1196-1203 A P01 P20-1070-01 28 S 0.8mm^2 ( 18 ) GXL POWER_SUPPLY_SENSOR_+5VDC
WIRE0256 BLU4585 J05 P20-1196-1203 C P01 P20-1070-01 24 S 0.5mm^2 ( 20 ) GXL AMMETER
WIRE0257 BLU4529 J72 P20-1193-1202T 2 P01 P20-1070-01 10 S 0.8mm^2 ( 18 ) GXL PYROMETER
WIRE0259 GRN4100 J05 P20-1196-1203 B S07 SPLICE_XXX 1 S 0.8mm^2 ( 18 ) GXL ANALOG_GROUND
WIRE0261 GRN4100 S07 SPLICE_XXX 1 J72 P20-1193-1202T 1 S 0.8mm^2 ( 18 ) GXL ANALOG_GROUND
WIRE0262 GRN4100 S07 SPLICE_XXX 1 P01 P20-1070-01 36 S 0.8mm^2 ( 18 ) GXL ANALOG_GROUND
F WIRE0263 BLU4522 J04 K333-550-203 C P01 P20-1070-01 37 S 0.8mm^2 ( 18 ) GXL MAIN_TRANSMISSION_TEMP_GAUGE F
WIRE0264 L79BL J04 K333-550-203 A J03 K333-543 3 S 2.0mm^2 ( 14 ) GXL BACKUP_LAMP_LIGHT
WIRE0265 P79BL J04 K333-550-203 B J03 K333-543 4 S 2.0mm^2 ( 14 ) GXL BACKUP_LAMP
WIRE0276 GRN0812 J87 P20-1193-1202G 1 P01 P20-1070-01 34 C 0.75mm^2 ( 19 ) XLPOLYO VCAN 7
WIRE0277 YEL0812 J87 P20-1193-1202G 2 P01 P20-1070-01 27 C 0.75mm^2 ( 19 ) XLPOLYO VCAN 7
WIRE0278 YEL0812 P89 P20-1194-20 2B J02 K333-616 50 C 0.75mm^2 ( 19 ) XLPOLYO VCAN 7
WIRE0279 GRN0812 P89 P20-1194-20 1B J02 K333-616 34 C 0.75mm^2 ( 19 ) XLPOLYO VCAN 7
WIRE0280 E158WL J02 K333-616 28 17 SPLICE_17 1 S 1.0mm^2 ( 16 ) GXL CHECK_ENGINE_LAMP 10 11
WIRE0281 E159WL J02 K333-616 29 15 SPLICE_15 1 S 1.0mm^2 ( 16 ) GXL STOP_ENGINE_LAMP 10 11
E WIRE0282 E159WL 15 SPLICE_15 1 P01 P20-1070-01 40 S 1.0mm^2 ( 16 ) GXL STOP_ENGINE_LAMP 10 11 E
WIRE0283 E159WL J11 K333-562-204-1 C 15 SPLICE_15 1 S 1.0mm^2 ( 16 ) GXL STOP_ENGINE_LAMP 10 11
WIRE0284 E158WL 17 SPLICE_17 1 P01 P20-1070-01 39 S 1.0mm^2 ( 16 ) GXL CHECK_ENGINE_LAMP 10 11
WIRE0285 E158WL J11 K333-562-204-1 B 17 SPLICE_17 1 S 1.0mm^2 ( 16 ) GXL CHECK_ENGINE_LAMP 10 11
WIRE0286 E128CT J02 K333-616 66 P01 P20-1070-01 17 S 1.0mm^2 ( 16 ) GXL THROTTLE_SENSE_POSITION
WIRE0288 E31CS J02 K333-616 22 P01 P20-1070-01 8 S 1.0mm^2 ( 16 ) GXL CLUTCH_POSITION
WIRE0289 993 16 SPLICE_16 1 J02 K333-616 3 S 1.0mm^2 ( 16 ) GXL INPUT_SENSOR_COMMON# 2 10 11
WIRE0290 993 J11 K333-562-204-1 A 16 SPLICE_16 1 S 1.0mm^2 ( 16 ) GXL INPUT_SENSOR_COMMON# 2 10 11
WIRE0291 993 J15 K333-550-207 A 16 SPLICE_16 1 S 1.0mm^2 ( 16 ) GXL INPUT_SENSOR_COMMON# 2 10 11
D WIRE0292 K998 J02 K333-616 30 J15 K333-550-207 G S 1.0mm^2 ( 16 ) GXL OUTPUT# 1_PTO_LAMP 10
D
WIRE0293 G842 J02 K333-616 47 J15 K333-550-207 F S 1.0mm^2 ( 16 ) GXL INPUT# 5_IGNORE_BRAKE / CLUTCH_SW 10
WIRE0294 K999 J02 K333-616 56 J15 K333-550-207 B S 1.0mm^2 ( 16 ) GXL INPUT# 1_ ( PTO_ON / OFF_SW 10
WIRE0295 K982 J02 K333-616 60 J15 K333-550-207 D S 1.0mm^2 ( 16 ) GXL INPUT# 3_REMOTE_PTO_RESUME 10
WIRE0296 K980 J15 K333-550-207 C J02 K333-616 58 S 1.0mm^2 ( 16 ) GXL INPUT# 2_REMOTE_PTO_SET 10
WIRE0297 E159WL J02 K333-616 29 P01 P20-1070-01 40 S 1.0mm^2 ( 16 ) GXL STOP_ENGINE_LAMP 12
WIRE0298 993 J15 K333-550-207 A J02 K333-616 3 S 1.0mm^2 ( 16 ) GXL INPUT_SENSOR_COMMON# 2 12
WIRE0299 E158WL J02 K333-616 28 P01 P20-1070-01 39 S 1.0mm^2 ( 16 ) GXL CHECK_ENGINE_LAMP 12
WIRE0300 G845 J15 K333-550-207 E J02 K333-616 68 S 1.0mm^2 ( 16 ) GXL INPUT# 8_REMOTE_THROTTLE 10
C C
WIRE0305 YEL J02 K333-616 19 J14 K333-553 A S 1.0mm^2 ( 16 ) GXL OUTPUT# 6
WIRE0306 E108DB J02 K333-616 8 P01 P20-1070-01 14 S 1.0mm^2 ( 16 ) GXL DATA_LINK_BUSS_ ( + )
WIRE0307 E109DB J02 K333-616 9 P01 P20-1070-01 18 S 1.0mm^2 ( 16 ) GXL DATA_LINK_BUSS ( - )
WIRE0319 RED J02 K333-616 20 J14 K333-553 C S 1.0mm^2 ( 16 ) GXL OUTPUT# 7
WIRE0320 C19SR P01 P20-1070-01 2 P09 K333-550-101 A S 1.0mm^2 ( 16 ) GXL STARTER_SWITCH_TO_SOLENOID
WIRE0321 E144EF J02 K333-616 7 P01 P20-1070-01 29 S 1.0mm^2 ( 16 ) GXL FAN_CLUTCH_CONTROL
WIRE0327 E150SP J02 K333-616 32 J03 K333-543 2 S 1.0mm^2 ( 16 ) GXL SPEEDO_SENDING_CKT
WIRE0328 E150SU J02 K333-616 33 J03 K333-543 1 S 1.0mm^2 ( 16 ) GXL SPEEDO_SENDING_UNIT
B WIRE0329 C19SR_1 J28 K333-550-201 A J13 K333-505 2 S 1.0mm^2 ( 16 ) GXL STARTER_SWITCH_TO_SOLENOID B
WIRE0330 C102FC P01 P20-1070-01 5 J20 K333-562-208-1 C S 1.0mm^2 ( 16 ) GXL AIR_CONDITIONER_CLUTCH_CONTROL
WIRE0331 GND_H J21 K333-390 A 02 SPLICE 1 S 1.0mm^2 ( 16 ) GXL GROUND
WIRE0340 E181CPB J02 K333-616 52 14 SPLICE 1 S 2.0mm^2 ( 14 ) GXL AUX_BAT
WIRE0342 E95ER J02 K333-616 12 P01 P20-1070-01 23 S 1.0mm^2 ( 16 ) GXL ENGINE_RETARD
WIRE0347 GND_K J23 K333-46-26 F 05 SPLICE 1 S 5.0mm^2 ( 10 ) GXL GROUND
WIRE0349 GND_E J13 K333-505 1 05 SPLICE 1 S 2.0mm^2 ( 14 ) GXL GROUND
WIRE0350 C17SR P14 K333-537-2 A J12 K333-46-13 A S 8.0mm^2 (8) GXL STARTER_SOLENOID
WIRE0391 P118SD_1 J92 K333-550-202 A P01 P20-1070-01 1 S 2.0mm^2 ( 14 ) GXL ENGINE_SHUTDOWN 10 11 12
A WIRE0392 P118SD_2 J92 K333-550-202 B J02 K333-616 70 S 2.0mm^2 ( 14 ) GXL ENGINE_SHUTDOWN 10 11 12 A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 Harness - Cat, Engine P92-2463 C 03

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

TERMINAL INFO CHART FOR: TERMINAL INFO CHART FOR:

L K333-505 ( J13 ) P20-1158-102 ( P03 ) TERM INFORMATION CHART FOR:
P20-1070-01 ( P01 ) L
P20-1196-1203 ( J05 ) SEE CIRCUIT INFORMATION
TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER TO LOW CHART "B", SHEET 4
1 GND_E WIRE0349 B TERM CIRCUIT WIRE NUMBER COOLANT
A C
2 C19SR_1 WIRE0329 1 E181CPA WIRE0192 A VIO1930 WIRE0255 SENSOR
B GRN4100 WIRE0259
ABCD
C BLU4585 WIRE0256 TERMINAL INFO CHART FOR: USAGE NOTE:
K183-162-1 K333-550-202 ( J06 ) 14
( P13 ) TERM CIRCUIT WIRE NUMBER USE ON NBI B-CABS WITH CAT C11 / C13 OR C15 / C16
4
TERMINAL INFORMATION CHART FOR: A GND_H WIRE0220 ENGINES WITH ADEM III CONTROLLER.
K333-553 ( J14 )
K B C102FCA WIRE0225 TO INSTRUMENT K
TERM CIRCUIT WIRE NUMBER
PANEL HARNESS
B GND_D WIRE0157 K333-408 ( J29 )
C B A A YEL WIRE0305 SEE CIRCUIT
C RED WIRE0319 INFORMATION CHART
"F", SHEET 4
4
300
DCBA TO HVAC
TAG HERE WATER
VALVE
J C
B
J
TO AC A

COMPRESSOR 750 K333-540 ( J18 )

150 CLUTCH SEE SHEET 4 CHART "C"
FOR CIRCUIT
TO POWER INFORMATION
FUSE HARN
TO AMMETER K333-550-202 300 TERMINAL INFO CHART FOR:
TO 300 ( J06 ) TO K333-390 ( J21 )
BATT BOX FAN CLUTCH
TERM CIRCUIT WIRE NUMBER
EXT HARN SOLENOID
I K333-505 ( J13 )
P20-1158-102 A GND_H WIRE0331 I
( P03 ) TO COOLING B C144EF WIRE0020 TERMINAL INFO CHART FOR:
K333-390 K333-550-202 ( J01 )
MODULE
HARNESS ( J21 ) TERM CIRCUIT WIRE NUMBER
2 300 B E47SW WIRE0228
K333-562-208-1 ( J20 )
1 SEE CIRCUIT INFORMATION A E69CM WIRE0226
TO 2 P67-1008-1103
BATT BOX ( P17 ) CHART "M", SHEET 4 P20-1193-1202T
200 4
EXT HARN ( J72 ) 4 TERMINAL INFO CHART FOR:
100 P20-1193-1202T ( J72 )
P20-1196-1203 650 TO
C17SR TERM CIRCUIT WIRE NUMBER
H ( J05 ) TO TOP-2 EXHAUST TO 2-SPEED H
TRANSMISSION 2 BLU4529 WIRE0257
K333-537-2 4 K183-150-1 350 TEMP AXLE PRESS SW
1 GRN4100 WIRE0261
( P14 ) ( P04 ) C
B
200 A
P67-1009-1102
150 4 K183-154-102
( P16 ) 4 ( P10 )
250
TERMINAL INFO CHART FOR:
K333-553 4
P20-1040 ( P15 )
( J14 ) TERM CIRCUIT WIRE NUMBER
K333-550-201
4 A GND_H WIRE0244
( J28 ) 4
G C
B 400 10 B E23ES WIRE0243 G
A
C19SR_2 TO STARTER
INTERRUPT K333-550-202
1300 TO FIREWALL GND C
GROUND ( J01 )
10
C19SR_1 K333-550-101 4
100
( P09 )
150 950
4
K333-46-13
300 200 P20-1040
( # 10 ) 9 P67-1005-102-1
K333-46-19 ( P15 )
F ( J12 ) K344-813
( 5-16" )
( J07 ) 4 F
C17SR 150 ( J26 ) 4
300 700 350 250
TO

A
B
TO STARTER
SOLENOID ETHER

B
START
300
300 250 SOLENOID
250 K333-550-203
150 K333-550-207 ( J15 )
( J04 )

C
SEE CIRCUIT INFORMATION 30

B
250 CHART "G", SHEET 4
200
E K333-46-21 E

A
4 10 200
( J24 ) TO
P20-1193-1202G
( 1 / 2" ) CHASSIS
( J87 )
400 HARNESS
13 4 K333-550-101
700 ( P08 )
300 4
S

GND A P20-1194-20 K183-154-201

GND J ( P89 ) K183-154-107 TO MULTI-FUNCTION ( J19 )
500 S INPUTS FOR REMOTE 4
GND J ( P05 )
D TO ENGINE
4 13
PTO & THROTTLE TO D
TO STARTER GND GND B 4 TRANSMISSION
GND
TO HARNESS 10
K333-46-25 G881
( J25 ) ENGINE
( 3 / 8" ) GND K333-543 ( J03 )
K333-46-11 300 SEE SHEET 4 CHART "D"
( J37 ) TO CAT
FOR CIRCUIT INFORMATION
( 3 / 8" ) K333-562-204-1 OVERSPEED
4 TO REMOTE
( J11 ) K333-550-202 ENGINE
THROTTLE
SEE CIRCUIT INFORMATION ( J92 ) SHUTDOWN
CHART "H", SHEET 4 CAB SECTION
C 250
C

P67-1005-104-1 10 11
GND K
( P11 ) 4 12
TO
K333-46-26 TO ENG REMOTE
FRAME
( J23 ) WARNING LAMPS
GND TERMINAL INFO CHART FOR:
( 1 / 4" )
P20-1193-1102G ( J87 )
TERM CIRCUIT WIRE NUMBER
B 1 GRN0812 WIRE0276 B
2 YEL0812 WIRE0277
TERMINAL INFO CHART FOR: TERM INFORMATION CHART FOR:
K333-550-202 ( J92 ) P20-550-203 ( J04 )
K333-616 CONNECTOR ( J02 ) 16 TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER
TERMINAL INFO CHART FOR:
638092-1 ENDBELL, SECURE ENDBELL A P118SD_1 WIRE0391 B A
P20-1194-20 ( P89 ) A L79BL WIRE0264
WITH 2 NYLON TIES, SEE DETAIL L, SHEET 4
TERM CIRCUIT WIRE NUMBER B P118SD_2 WIRE0392 C B P79BL WIRE0265
SEE CIRCUIT INFORMATION CHART "A", SHEET 4
1B GRN0812 WIRE0279 C BLU4522 WIRE0263
2B YEL0812 WIRE0278 TO ENGINE ECM

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 Harness - Cat, Engine P92-2463 C 04

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L TERM INFORMATION CHART "A" TERM INFORMATION CHART "B" TERM INFORMATION CHART "F" TERM INFORMATION CHART "M" L
K333-616 ( J02 ) P20-1070-01 ( P01 ) K333-408 ( J29 ) K333-562-208-1 ( J20 )
TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER
D F G
2 E207LC WIRE0066 2 C19SR WIRE0320 D E206LC WIRE0065 E D E69CM2 WIRE0211
4 E127CT WIRE0018 H
5 C102FC WIRE0330 C A E205LC_1 WIRE0064 F C102FCA WIRE0225
5 E69CM WIRE0001 1 P118SD WIRE0135 B E69CM WIRE0067 A E69CM2 WIRE0230
7 E144EF WIRE0321 8 E31CS WIRE0288 C E207LC WIRE0066 B E205LC WIRE0231
6 1
8 E108DB WIRE0306 12 9 P259WV WIRE0250 D A C C102FC WIRE0330
15 B C B
9 E109DB WIRE0307 10 BLU4529 WIRE0257 E E144CT WIRE0156
A
K 11 C144EF WIRE0020 GUIDE 11 P260WV WIRE0254 MATING VIEW K
12 E95ER WIRE0342 SLOT 12 E139CT WIRE0024 MATING VIEW
19 YEL WIRE0305 13 E127CT WIRE0018
20 RED WIRE0319 31 14 E108DB WIRE0306
28 USAGE NOTE:
22 E31CS WIRE0288 40 15 C261WV WIRE0251
13 1
23 E96ER WIRE0027 35 TERM INFORMATION CHART "G" TERM INFORMATION CHART "C"
16 E140CT WIRE0026 K333-550-207 ( J15 ) USE ON NBI B-CABS WITH CAT C11 / C13 OR C15 / C16
K333-540 ( J18 )
26 E205LC WIRE0231 17 E128CT WIRE0286 ENGINES WITH ADEM III CONTROLLER.
TERM CIRCUIT WIRE NUMBER TERM CIRCUIT WIRE NUMBER
28 E158WL WIRE0280 18 E109DB WIRE0307 F A
14 A 993 WIRE0291 A P259WV WIRE0250
29 E159WL WIRE0281 HARNESS 20 E141CT WIRE0025 C K980 WIRE0296 C C261WV WIRE0251
J 30 K998 WIRE0292 BUNDLE 21 E129CT WIRE0212 E G845 WIRE0300
J
D E D C262WV WIRE0252
32 E150SP WIRE0327 23 E95ER WIRE0342 C A F D C
B K999 WIRE0294 E C263WV WIRE0253
33 E150SU WIRE0328 MATING VIEW 24 BLU4585 WIRE0256 B G D K982 WIRE0295 F P260WV WIRE0254
35 E140CT WIRE0026 25 C262WV WIRE0252
70 58 F G842 WIRE0293
40 E98ER WIRE0028 27 YEL0812 WIRE0277 G K998 WIRE0292
41 E144CT WIRE0156 28 VIO1930 WIRE0255
44 E141CT WIRE0025 MATING VIEW
MATING VIEW 29 E144EF WIRE0321 TERM INFORMATION CHART "D"
47 G842 WIRE0293 30 E96ER WIRE0027 K333-543 ( J03 )
52 E181CPB WIRE0340 31 E98ER WIRE0028 TERM CIRCUIT WIRE NUMBER
I 53 E181CPB WIRE0241 32 C263WV WIRE0253 TERM INFORMATION CHART "H" 1 4
I
54 E205LC_1 WIRE0064 K333-562-204-1 ( J11 ) 1 E150SU WIRE0328
34 GRN0812 WIRE0276
56 K999 WIRE0294 TERM CIRCUIT WIRE NUMBER 2 E150SP WIRE0327
35 E69CM1 WIRE0210
59 E139CT WIRE0024 A 993 WIRE0290 2 3 3 L79BL WIRE0264
36 GRN4100 WIRE0262 A
60 K982 WIRE0295 B E158WL WIRE0285 4 P79BL WIRE0265
37 BLU4522 WIRE0263
62 G881 WIRE0223 B C E159WL WIRE0283
39 E158WL WIRE0284
65 GND_M WIRE0205 40 E159WL WIRE0282 C
66 E128CT WIRE0286
D
67 GND_M WIRE0242
H H
70 P118SD WIRE0135
3 993 WIRE0289
3 993 WIRE0298
6 E47SW WIRE0228
13 E23ES WIRE0243
34 GRN0812 WIRE0279
48 E181CPB WIRE0246
49 E206LC WIRE0065
G 50 YEL0812 WIRE0278 G
58 K980 WIRE0296
63 GND_M WIRE0247
DETAIL "L"
68 G845 WIRE0300
CONNECTOR ORIENTATION FOR K333-616

CONVOLUTED
F TUBING F
( 638092-1
ENDBELL )

K333-616
CONNECTOR

13
E E

70

MATING VIEW
SEE K333-616
D FOR WIRE HARNESS ROUTING DETAIL D

C C

B B

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 I
J
L

A
B
E
K

C
D
H

16
16

AC
TEMP

HARN
AMMETER

EXHAUST

CLUTCH
MODULE
VALVE

COOLING
3
2
1

SOLENOID
2
1
P17

P16

ENGINE FAN

LEVEL
PRESS SW
F
E
WATER C

F
D
B

B
E
A

G
2
B
A

D
C
C

SENSOR
FRAME
GROUND
B
A
B

ENGINE
COMPRESOR A

COOLANT
FIREWALL

2-SPEED AXLE
GROUND
GROUND
GROUND

STARTER

P13
J21

P10
J20
J72
J05
J18

J06

B B

A A
C C
B

D D
J23
J24
J25
J26

15
15

J29
J01
VIO1930 WIRE0255

BLU4529 WIRE0257
GRN4100 WIRE0261
GRN4100 WIRE0259
BLU4585 WIRE0256

E69CM2 GRA WIRE0211

E69CM2 GRA WIRE0230

E205LC BLU / BLK WIRE0231

C263WV PNK / VIO WIRE0253

GND_J WHT WIRE0201

C262WV PNK / TAN WIRE0252
P259WV PNK / GRY WIRE0250

C261WV PNK / ORG WIRE0251

GND_C WHT WIRE0209

C102FC L_GRN / WHT WIRE0330
P260WV PNK / LT_GRN WIRE0254

GND_A WHT WIRE0249

E69CM GRA WIRE0226

GND_H WHT WIRE0220

C144EF WHT / LTGRN WIRE0020

GND_H WHT WIRE0331
E144CT WHT / LT_GRN WIRE0156

C102FCA L_GRN / WHT WIRE0225

14
14

E47SW YEL / BLU WIRE0228

E69CM GRA WIRE0067

S07

GND_K WHT WIRE0347

E207LC BLU / RED WIRE0066

P01

E206LC BLU / WHT WIRE0065

E205LC_1BLU / BLK WIRE0064

9
15

GND_G WHT WIRE0208

25

13
13

05
02

MODULE
CONTROL
32

GRN4100 WIRE0262

J02

ELECTRONIC
11

COOLANT LEVEL

26
28

COOLANT LEVEL LOW

54
24

COOLANT LEVEL NORM

36

+5V ( LOW COOL SENS )

49 2
10

E69CM GRA WIRE0001 E69CM GRA WIRE0151 E158WL BRN / ORN WIRE0284

12
12

5
THROTTLE SW SENSOR COMM

06
39

E144CT WHT / LT_GRN WIRE0156 E158WL BRN / ORN WIRE0299

INPUT # 11 ( A / C PRESS SW )

41
C19SR TAN WIRE0320
2
Harness - Cat, Engine

C144EF WHT / LTGRN WIRE0020

OUTPUT # 5 ( COOLING FAN ) E109DB BLU / L_BLU WIRE0307

11
18

E47SW YEL / BLU WIRE0228

2 SPEED AXLE SWITCH

6
E108DB BLU / BLK WIRE0306
14

E96ER LT_GRN / YEL WIRE0027

RET SOL LOW/ HI SW

23
E96ER LT_GRN / YEL WIRE0027
30

E98ER LT_GRN / BLK WIRE0028

RET SOL MED / HI SW

40
E98ER LT_GRN / BLK WIRE0028
E159WL BRN / WHT WIRE0297
31

11
11

WARNING LAMP E159WL BRN / WHT WIRE0281 E159WL BRN / WHT WIRE0282 C102FC L_GRN / WHT WIRE0330

29
5

15
DATA LINK / J1587-

9
E109DB BLU / L_BLU WIRE0307
38

P118SD RED / GRN WIRE0135

8
DATA LINK / J1587+ E108DB BLU / BLK WIRE0306
1

P118SD_1RED / GRN WIRE0391

59
CRUISE CNTRL ON / OFF SW E139CT ORN / BRN WIRE0024 E139CT ORN / BRN WIRE0024
12
TO INSTRUMENT
PANEL HARNESS

35
SET ( CRUISE CNTRL ) E140CT ORN / GRN WIRE0026 E140CT ORN / GRN WIRE0026
16

44
RESUME ( CRUISE CNTRL ) E141CT ORN / RED WIRE0025 E141CT ORN / RED WIRE0025
20

10
10

E31CS YEL / PUR WIRE0288 E31CS YEL / PUR WIRE0288

22
CLUTCH PED POS SW
8

ACC PED POS E128CT BRN / RED WIRE0286

7

OUTPUT # 2

66 12
E95ER BLK / L_GRN WIRE0342 E95ER BLK / L_GRN WIRE0342
23

+8V ( THROTTLE POS SENS )

4
E127CT BRN / GRA WIRE0018
19

SERV BRAKE PEDAL POS SW

993 BRN WIRE0298

45
22

J15

3
INPUT SENSOR COMMON # 2 993 BRN WIRE0289 993 BRN WIRE0291

A
A
26

16
10

INPUT # 8 ( REMOTE THROTTLE )

9
9

68
G845 PUR WIRE0300
4

E
E
INPUT # 2 ( REMOTE PTO SET )

58
K980 PNK WIRE0296 C
C
33

INPUT # 3 ( RMT PTO RESUME ) K982 YEL WIRE0295

6

D
D

INPUT # 1 ( PTO ON / OFF SW )

60 56
K999 GRN WIRE0294 E129CT BRN / GRN WIRE0212
GND_DWHT WIRE0157

B
B
21

INPUT # 5 ( IGNORE BK / CL SW ) G842 GRY WIRE0293 E128CT BRN / RED WIRE0286

F
F

47
TO MULTI-FUNCTION INPUT
17

GND_EWHT WIRE0349

OUTPUT # 1 ( PTO LAMP ) K998 BLU WIRE0292 E127CT BRN / GRA WIRE0018
G
G
13

FOR REMOTE PTO & THROTTLE

P05

30 7
INPUT # 7 FNA OVERRIDE SW E144EF WHT / LTGRN WIRE0321 E69CM1 GRA WIRE0210

8
8

35

1
DATA LINK ( J1922 + ) E144EF WHT / LTGRN WIRE0321
29

DATA LINK ( J1922 - )

D
D

14
3

E159WL BRN / WHT WIRE0297

SPEEDOMETER +
C
C

36
E159WL BRN / WHT WIRE0283
40

E159WL BRN / WHT WIRE0282

SPEEDOMETER -
A
A

37
993 BRN WIRE0290
37

REMOTE ENG

BLU4522 WIRE0263
B
B

38
WARNING LAMP

TACHOMETER + E158WL BRN / ORN WIRE0285

27

P11

J11

17

39
TACHOMETER -

7
7

34

E158WL BRN / ORN WIRE0280 E158WL BRN / ORN WIRE0284

CHECK ENG LAMP

28
E158WL BRN / ORN WIRE0299
VEHICLE SPEED IN + E150SP BLU / RED WIRE0327
VEHICLE SPEED IN -

32 33
E150SU BLU / RED WIRE0328
ETHER START

13
E23ES TAN / GRN WIRE0243
DATA LINK ( J1939 + )

50
YEL0812 WIRE0278
DATA LINK ( J1939 - )

34
GRN0812 WIRE0279

6
6

YEL0812 WIRE0277
GRN0812 WIRE0276

DATA LIN ( J1939 SHLD )

42
OUTPUT # 6
70
P118SD RED / GRN WIRE0135
IGNITION KEY SW
19

P118SD_2 RED / GRN WIRE0392

OUTPUT # 7
J87

BATTERY -
20 65

GND_M WHT WIRE0205

1

BATTERY - GND_M WHT WIRE0242

P89
2
1

13 15

5
5

BATTERY -
120

67 63

GND_M WHT WIRE0247

10
P92-2463

1A

2A

UNSWITCHED + BATT
48

E181CPB RED WIRE0246

UNSWITCHED + BATT
E150SU BLU / RED WIRE0328
E150SP BLU / RED WIRE0327

E181CPB RED WIRE0340

2B
1B

C19SR TAN WIRE0320

UNSWITCHED + BATT
52 53

E181CPB RED WIRE0241

P09

14

OUTPUT # 12 PARK BRAKE

62
GRN0812 WIRE0279
YEL0812 WIRE0278

4
4

J28
STARTER
INTERRUPT
BLU4522 WIRE0263

P79BL PNK / WHT WIRE0265

L79BL PNK / WHT WIRE0264
J03
J04
USAGE NOTE:

1
2
4
3
A
B
C

P118SD_2 RED / GRN WIRE0392

P118SD_1 RED / GRN WIRE0391

3
3
C

J92

B
A
HARNESS
CHASSIS

YEL WIRE0305

RED WIRE0319
HARNESS

GND_B WHT WIRE0206

C17SR ORN WIRE0350

GND_H WHT WIRE0244

GND_D WHT WIRE0157

G881 BLU WIRE0223

GND_E WHT WIRE0349
ENGINES WITH ADEM III CONTROLLER.

TRANSMISSION

E23ES TAN / GRN WIRE0243

REMOTE

E181CPA RED WIRE0192

C19SR_1 TAN WIRE0329

J14
THROTTLE

J37
J13
J12

P08
P03
P14

P15

B B

2
1
2

A A
1

CC
B
A

P04

2
2

J07

J19
USE ON NBI B-CABS WITH CAT C11 / C13 OR C15 / C16

TOP-2
ENGINE
STARTER

START
ETHER
GROUND
BATTERY
BOX EXT
SOLENOID

HARNESS

HARNESS
POWER FUSE
TRANSMISSION

ENGINE SHUTDOWN
TO CAT OVERSPEED
05

1
1

SIZE
DWG

A0
J
L

A
B
E
K

C
D
H