BLOWER PURGE ABSORTION COMPRESSED AIR DRYER (New)

Blower Purge Adsorption compressed air dryer instruction manual
BLOWER PURGE ABSORTION COMPRESSED AIR DRYER
INSTALLATION OPERATION MAINTAINANCE
INSTRUCTION MANUAL
1
PT.HAO SHENG TRADING

www.elitecompressor.com
Thank you for choosing——

"ELITE AIR" brand BLOWER PURGE ABSORPTION COMPRESSED
AIR DRYER.
General remarks
ELITE AIR blower purge absorption compressed air dryer documented in these
operation instructions has all requirements that can be expected from a modern
device.
In order to obtain maximum benefit from using this dryer the user should have
sufficient information to ensure the unit is installed and operated correctly, enabling
the user to avoid accidents and retain the manufacturers warranty.
Correct maintenance will also help you to avoid

accidents and to ensure that the manufacturer’s
warranty coverage is maintained.
ELITE AIR's technique improving and

progress are uninterrupted, please take subject to the final actual product. If
there's any changes and amendments to models, technical data as well as
outline, we regret that we won't inform hereof.
Notes:
1. The pressure should be gauge's pressure unless there's special indication in this
manual.
2. Please inform us the model no. and manufacture no. for maintenance and service
which could be found in the nameplate.
3. ELITE AIR owns the right of final interpretation.
Model No.:
Manuf. No.:
Starting Date:
SAFETY WARNINGS
2
Please read carefully prior to starting the air dryer
Safety notices:
1. Do remove the surrounding flammable objects, and preventing the welding spark
inters to the air dryer to burn out accessories.
2. The power line connected to the air dryer should be matched with power and you must
install safety devices such as air swith, fuse etc. It's required to install the earthing
devices to ensure the safety and steady running of the wiring, if necessary, please
install the lightning conductor.
3. You must check if there's any forgettings and tools, and inform other person for
attention.
4. You must check if it's default phase, under-voltage, normal phase protection for the
initial starting or changing of power line.
5. The air dryer can't work under the pressure which is higher than the indication of
nameplate, otherwise, it'll blowout or even explode, it'll damage to property and
personal safety. Please pay serious attention. Please contact ELITE AIR for high
pressure dryers should you needed.
6. Please don’t startup force the air dryer if there's any faults or un-security factors, you
should cut of the power supply and marking remarkable objects.
7. They're fatalness of the compressed air and electrical appliance, please make sure the
power is cut when overhauling or maintenance, and make signals of "OVERHAULING"
or "NO SWITCHING ON" to prevent dangerous occurred.
8. Please don't maintain it unless the compressed air is being released absolutely, and try
to keep away from any ventilators, close corresponding isolation valves.
9. You should clear the accessories with non-corrosiveness solvent, and it's prohibited to
use inflammable, explosive and volatile eluent.
10. Spare parts should be origin brand, the adsorbent should be the pointed specified
brand, and it's seriously prohibited to mix two brands, or it'll cause major accident such
as the rising of dew point and forming of water pipe.
11. Please check regularly and make sure the alarm labels be clear, visible.
12. The conventional absorption air dryer can't withstand corrosive compressed air, either it
can work under the corrosive environment, the pointed gas will lead corrosion and the
leakage of the valves and invalidation to the absorbent. (Welcome to check with us for
special gas needed, such as ammonia gas, sulfur dioxide).
13. The air dryer should be operated by professional person who should read and
understand this manual, follow the procedures and maintenance criterion.
Warning：
It'll be very dangerous if you offend the safety notice!
TUNG YUEE ENTERPIRSE CO,.LTD
3
Content
Preface 1
1. Transport, Delivery and Checking of Goods Received 2
2. Installation and Mounting 3~6
3. How It Works? 7~10
4. Operation to Blower Purge Absorption Air Dryer 11~24
5. Troubleshooting 25~27
6. Electrical Diagram 28~33
7. Maintenance Directory 34
8. Record Sheet of Maintenance and Inspection 35
9. Warranty Condition 36
4
Preface
Dear valued user:
Thank you for choosing ELITE AIR Blower Purge

Absorption Air dryer --- the reputable brand with premium
service.
We've inspected and tested all the equipments before delivery. Please
read this instruction manual carefully, master the operation procedures
and skills as so to make sure the air dryer would work safely, reliable
and durably.
Thank you!
After-service hot-line: 021 55958826-27
5
Transport, Delivery and Checking of

Goods Received
1.1 Transport
The absorption compressed air dryer is prepared for transport with a fork-lift truck. When
installing the dryer, move it with a fork-lift truck or another suitable device.The absorption
compressed air dryer must by no means be lifted at the compressed air inlet or outlet
connections. Severe damage may result from such handling. It is not allowed to tip the dryer
onto its side.
1.2 Delivery
The absorption compressed air dryer is thoroughly checked and packed, before it leaves the
factory. It has been handed over to the forwarding agent in perfect condition.
1.3 Checking at Receipt
Upon receipt please check immediately the packing for visible damage. In case of visible
damage of the packing, please insist upon a respective note on the delivery sheet of the
forwarding agent. Please also check the dryer for hidden damages. If an absorption
compressed air dryer is delivered with apparently undamaged packing but with hidden
damage, see to it, that the forwarding agent is informed at once and have the dryer
inspected.
The manufacturer is not responsible for damages occurred during transport.
6
Installation and Mounting

2.1 Installation
Installation standard: Straight and even floor, install with anchor bolts. and make “DB”
warning sign indoor for exhaust silence. (chart 1)
(chart 1)
2.2 Clearance
Keep more than 1 meter space to other equipments and the wall for ventilation and
maintenance (Chart 2).
(chart 2)
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2.3 Location and Mounting
2.3.1 Please avoid the heat conducting and series flow, overload to single absorption air dryer if
there are several air dryers parallel installed in one room.
2.3.2 Please do avoid installing air dryer outdoor with solarization, drench, high temperature,
poor ventilation and dusty environment absolutely. (Chart 3, please contact ELITE AIR for
outdoor needed).
(chart 3)
Caution:
When installing the dryer ensure, all connections are even and no pressure is placed on inlet and outlet
connections.
Check all compressed-air connections to ensure, that they are firm and free of leaks.
2.4 Connection to the Compressed Air System
Please install by-pass valves above air inlet and outlet for convenience of maintenance, and
try to avoid long, curve, narrow pipelines to avoid pressure drop.
2.5 Power Supply
Pay special attentions to power supply：

 Rated voltage 士 5％. (chart 4)
(chart 4)
8
 Wire path-line size should be subject to the current and length. Do avoid too thin, too
long wire, which will lead the spontaneous combustion or voltage drop due to the
insulation aging of wire .（chart 5)
(chart 5)
 The power supply must have independent cabinet installed with leakage protection,
don’t share it for several dryers. And the fuse cann’t be instead by copper.(chart 6)
(chart 6)
 It’s prohibited to connect wire or lead wire, otherwise, it may cause voltage drop and
out-of-operation of the air dryer. Please do equip with reliable earth wire. (chart 7)
(chart 7)
9
2.6 Set an Air Compressor Station
2.6.1 Please install High Efficiency Oil Removal Filter before the absorption air dryer in order
to avoid pollution to the sorbent which would causing its invalidation; and install Air Line
Filter behind the absorption air dryer so as to avoid pollution to downstream pipeline by the
dust from sorbent abrasion.
2.6.2 The inlet air must be under the rated range of the nameplate. The absorbent would be
seriously deteriorated should oil or liquid water enters into the towers, its life would be
shortened should oil mist enters to the air dryer, or it would be “poisoned” and lost the
adsorptive capacity.
2.6.3 The recommended installation:
(chart 8)
 Install Air Receiver to keep stable airflow and reduce the gas turbulence of pipeline.
 Install Air Line Filter and Refrigerated Air Dryer to remove most of the water, ensure
the adsorptive capacity of sorbent as well as the air quality of air inlet and outlet of the
absorption air dryer.
 Install High Efficiency Oil Removal Filter to remove the oil mist for preventing sorbent
from “poisoning”, in this way to protect the sorbent and prolong its life.
 Install By-pass Pipeline for maintenance and replacing to the filter element.
 Open the by-pass valve and close the inlet and outlet valve to avoid water fault by the
overloading of sorbent, when the absorption air dryer is stopped for a long time.
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How It Works?
3.1 Blower purge Absorption Air dryer
3.1.1 The first half work cycle:
3.1.1.1 Adsorb and heat regenerate stage: Wet saturated compressed air enters to Tower
A through butterfly valve (V01) of A tower passing by the pre-filter (oil removal air filter) for
absorption and drying, then, the dried compressed air being exhausted to air outlet passing
by the butterfly valve (V05) and then though the dust filter. Meanwhile, the blower inhale
ambient air to the heater, the heater heat the inhaled air to the setted temperature, passing
by butterfly valves (V12) and (V08), enters to tower B for desorption to the absorbent to let it
dry and regenerate. Finally exhausts to atmosphere through butterfly valve (V04). (chart 9)
(chart 9)
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3.1.1.2 Adsorb and cooling stage: The blower and heater would stop working after the heating
and regeneration stage, about 2% dried compressed air enters to Tower B for desorption and
cooling to the adsorbent through restriction orifice after it’s decompression, by passing the
butterfly valves (V09) and (V08). Finally exhausts to atmosphere through butterfly valve (V04).
(chart 10)
(chart 10)
3.1.2 The second half work cycle:
3.1.1.1 Adsorb and heat regenerate stage: Wet saturated compressed air enters to Tower
B through butterfly valve (V02) of A tower passing by the pre-filter (oil removal air filter) for
absorption and drying, then, the dried compressed air being exhausted to air outlet passing
by the butterfly valve (V06) and then though the dust filter. Meanwhile, the blower inhale
ambient air to the heater, the heater heat the inhaled air to the setted temperature, passing
by butterfly valves (V12) and (V07), enters to tower A for desorption to the absorbent to let it
dry and regenerate. Finally exhausts to atmosphere through butterfly valve (V03). (chart 11)
12
(chart 11)
3.1.1.2 Adsorb and cooling stage: The blower and heater would stop working after the
heating and regeneration stage, about 2% dried compressed air enters to Tower A for
desorption and cooling to the adsorbent through restriction orifice after it’s decompression,
by passing the butterfly valves (V09) and (V07). Finally exhausts to atmosphere through
butterfly valve (V03). (chart 12)
13
(chart 12)
Operation to Blower Purge

Absorption Air Dryer
14
4.1 Check Before Start-up

4.1.1 Check if the power supply and voltage is in normal.
4.1.2 Please make sure the air compressor is started and line pressure is established. The
absorption air dryer cann’t be started under pressure less than 0.6MPa(6bar). (Please open inlet
and outlet valves slowly to avoid air turbulence).
4.1.3 Check if the air pipeline is in normal. Air inlet pressure and temperature, inlet oil content
should not be excess than the rated value of the nameplate.
4.1.4 When stop the air dryer for a long time, please do some activating treatment, to protect the
adsorbent efficiency.
Caution:
The absorption compressed air dryer is ready for operation, when:
The device has been installed in accordance with Chapter2 “Installation and mounting”. All inlet and outlet lines
have been correctly connected.
The required forms of energy (electricity, compressed air) are available.
The shut-off devices (e.g. butterfly valve, ball valve) in the compressed air inlet and outlet lines are closed (if
installed).
The compressed air by pass is open (if installed).
4.2 Blower Purge Absorption Air Dryer Operation:

It has “manual” and “automatic” control modes.
4.2.1 “Manual” control:
When the blower purge (blast-type) adsorption dryer is
in the commissioning phase, using the manual mode. In
order to prevent non-professional operation, manual
operation has a password protected. Click the button
below, the screen can switch monitor screen, Click
“manual” button to enter the password logon screen.
(chart 13)
The user name is “user”, the password is “1127”.
After enter the password and click the “manual”, enter the manual page. (chart 14)
15
(chart 14)
Press the “Manual/Automatic” to manual, the dryer will be in the manual control. At this
condition, the blower, heaters and valves are manually controlled. To switch the blower’s
start and stop, click the blower “open”, blower will start, click the blower “close”, blower will
stop. To switch the heater 1’s start and stop, click the heater 1 “open”, heater 1 will start,
click the heater 1 “close”, heater 1 will stop. Other heaters’ operation is the same as the
heater 1. Click the V1 “open”, V1 will be opened, click theV1 “close”, V1 will be closed.
Other valves’ operation is the same as the valves 1
4.2.2 “Automatic” control:

After the blower purge (blast-type) adsorption dryer commissioning phase, using the
automatic mode. (chart 15)
16
22 23 30 31 24 25 1
9
(chart 15)
28 2
27 3
29 33 32
21 4
20 5
6
19
7
18
8
26
15
13 14 12 17 11 16 10
1--Touch screen: display operation condition and control keys.

2--TOWER A start: after starting, Tower A adsorption, Tower B regeneration.
3--TOWER B start: after starting, Tower B adsorption, Tower A regeneration.
4--Stop: stop the air dryer.
5--Time/Dew point: choose time control or dew point control to the air dryer.
6--Time: key 5’s program choosing display, e.g. If you choose time of “time control” of the key 5, it displays “time”
here.
7--Local/Remote: choose to control the air dryer locally or remotely.
8--Local: key 7’s program choosing display, e.g. If you choose “local” of the key 7, it displays “Local” here, If you
choose “Remote”, it displays “Remote” here.
9--Outlet pressure display: indicate pressure value of dryer outlet.
10--Alarm: swift to alarm display.
11--Control mode switch: manual / auto control switch.
12--Parameter: set data
13--Flow: switch to main interface.
14--Alarm indicator: it lights when the air dryer has fault.
15--Run: it lights when the air dryer starts to work.
16--B tower pressure: display tower B’s pressure.
17--A tower pressure: display tower A’s pressure.
18--Dew point temp.: display the dew point at the air outlet.
19--Regeneration temp.: display the temperature of regeneration air outlet.
20--Heater temp.: display the temperature of heater outlet.
21--Inlet temp.: display the air dryer’s inlet temperature.
22--Chinese: Language swift, choose English or Chinese or other language.
23--Run time: display the total running time of the air dryer.
24--Flow display: display the air flow, valves, heater and blower’s working condition.
25--Time display: display D/M/Y and time.
26--Heater tube temp.: temp. of the tube in heater outlet.
27--Dryer start times: times of dryer starts.
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28--Heater total time: total time of heater working.

29--Dryer total time: total time of dryer working.
30--Heat time: Indicates the heating time of the semi-period.
31--Cool time: Indicates the cooling time of the semi-period.
32--Blower status: it lights when the blower works
33--Heater status: the heater is composed by two groups of heater, main heater and auxiliary heater, the first
group lights when main heater works, second group light when auxiliary heater works
4.2.3 Time sequence and valves working condition:

4.2.3.1 “A start” condition:
When “A absorption, B regeneration”, 12 time periods and valves, heater, blower’s working
condition:
A adsorption，B Regeneration
Run V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12

Blower Heater
phase Open Open Close Close Open Open Close Close Close Close Close Close
Open Open Close Close Open Open Close Close Close Close Close Close Close Close
First
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Open Close Close Close Open Close Close Close Close Close Close Close Close Close
Second
OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Open Close Close Close Open Close Close Close Close Open Close Close Close Close
Third
OFF ON OFF OFF OFF ON OFF OFF OFF ON OFF OFF OFF OFF
Open Close Close Open Open Close Close Close Close Close Close Close Close Close
Fourth
OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Open Close Close Open Open Close Close Open Close Close Close Open Close Close
Fifth
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON OFF OFF
Open Close Close Open Open Close Close Open Close Close Close Open Open Close
Sixth
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF
Open Close Close Open Open Close Close Open Close Close Close Open Open Open
Seventh
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON ON ON
Open Close Close Open Open Close Close Open Close Close Close Open Open Close
Eighth
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON ON OFF
Open Close Close Open Open Close Close Open Close Close Close Open Close Close
Ninth
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF ON OFF OFF
Open Close Close Open Open Close Close Open Close Close Close Close Close Close
Tenth
OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF
Open Close Close Open Open Close Close Open Open Close Close Close Close Close
Eleventh
OFF ON OFF ON OFF ON OFF ON ON OFF OFF OFF OFF OFF
Open Close Close Close Open Close Close Open Open Close Close Close Close Close
Twelfth
OFF ON OFF OFF OFF ON OFF ON ON OFF OFF OFF OFF OFF
4.2.3.2 “B start” condition:

When “B absorption, A regeneration”, 12 time periods and valves, heater, blower’s working
condition:
B adsorption，A Regeneration
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Run V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12

Blower Heater
phase Open Open Close Close Open Open Close Close Close Close Close Close
Open Open Close Close Open Open Close Close Close Close Close Close Close Close
First
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Close Open Close Close Close Open Close Close Close Close Close Close Close Close
Second
ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Close Open Close Close Close Open Close Close Close Close Open Close Close Close
Third
ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF
Close Open Open Close Close Open Close Close Close Close Close Close Close Close
Fourth
ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF
Close Open Open Close Close Open Open Close Close Close Close Open Close Close
Fifth
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON OFF OFF
Close Open Open Close Close Open Open Close Close Close Close Open Open Close
Sixth
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON ON OFF
Close Open Open Close Close Open Open Close Close Close Close Open Open Open
Seventh
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON ON ON
Close Open Open Close Close Open Open Close Close Close Close Open Open Close
Eighth
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON ON OFF
Close Open Open Close Close Open Open Close Close Close Close Open Close Close
Ninth
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF ON OFF OFF
Close Open Open Close Close Open Open Close Close Close Close Close Close Close
Tenth
ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF
Close Open Open Close Close Open Open Close Open Close Close Close Close Close
Eleventh
ON OFF ON OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF
Close Open Close Close Close Open Open Close Open Close Close Close Close Close
Twelfth
ON OFF OFF OFF ON OFF ON OFF ON OFF OFF OFF OFF OFF
1)The “open” given in the table indicates that the valve is in open state, “close” indicates that the
valve is in closed state. “OFF” means that the valve coil is in power off condition, “ON” means
that the valve coil is in power on condition.
2) The valve labeled with “open” means that the valve coil in open state, the valve labeled with
“close” means that the valve coil is in closed state under power off condition.
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4.2.4 Parameter setting:

4.2.4.1 To prevent non-professionals to operate, operation has a password protected. Click
the button below the screen can switch monitor screen, Click “Parameter” button can enter
the password logon screen. (chart 16)
4.2.4.2 The user name is “user”, the password is “1127”.

4.2.4.4 Data being setted and commissioned before delivery, please don’t modify it un-less
you’re a professional people.
4.2.4.5 After enter the password and click the “Parameter”, enter the parameter page.
(chart 17)
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(chart 17)
21
List of system parameter is as follows:
Serial
Parameters setting
number
Various stages of operating parameters
1
(12stages)
Heater outlet temperature setting
2
Difference
3 Heater outlet temperature alarm
4 Inlet temperature alarm
5 Regeneration temperature value setting
6 Dew point temperature upper
7 Dew point alarm temperature Caution:
the above mentioned parameters
8 Heater tube temperature alarm value shall not be modified during
9 Tower A pressure alarm value operation, the responsibility of the
10 Tower B pressure alarm value accident as a result of parameter
11 Dew point measuring range upper modification during operation
12 Delta-start switching time shall be borne by user.
4.3 Blower Purge Absorption Air Dryer Operation Alarm Display:
4.3.1 If there is a failure in the system, the alarm indicator light. If there is minor failure, the
control system shall raise the alarm and shall not stop operation. When a fault is eliminated, click
“Confirm”, the alarm indicator put out, click , delete alarm information. If there is major
failure, the control system shall raise the alarm and shall stop operation. When a fault is
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eliminated, click “Confirm”, the alarm indicator put out, click ,delete alarm information.
4.3.1 Contents of the alarm:

Minor failure alarm:
☆ Dew point sensor failure

☆ Inlet temperature sensor failure
☆ Inlet temperature alarm
☆ A tower pressure sensor failure
☆ B tower pressure sensor failure
☆ Outlet pressure sensor failure
☆ Dew point high alarm
☆ A tower pressure low alarm
☆ B tower pressure low alarm
Major failure alarm:
☆ Heater outlet temperature transmitter failure
☆ Regeneration temperature transmitter failure
☆ Heater tube temperature transmitter failure
☆ Heater outlet temperature high alarm
☆ Heater tube temperature high alarm
☆ Blower main contactor failure
☆ Blower star contactor failure
☆ Blower delta contactor failure
☆ Main heater contactor failure
☆ Aux. heater contactor failure
☆ Blower overload
☆ Parameter error
☆ Emergency stop
☆ Phases error
4.4 PROFIBUS address:
MODBU
N0 Data PLC
Table S Remark
. type address
address
DISPLAY
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0-Stop 1-Adsorb 2-
1 A tower state Int VW2000 40001 Regenerate
0-Stop 1-Adsorb 2-
2 B tower state Int VW2002 40002 Regenerate
3 Run time-hour Int VW2004 40003
4 Run time-minute Int VW2006 40004
5 Run time-second Int VW2008 40005
6 Stage Int VW2010 40006 0-Stop 1~12 Stage
7 Heating time-hour Int VW2012 40007
8 Heating time-minute Int VW2014 40008
9 Heating time-second Int VW2016 40009
10 Cooling time-hour Int VW2018 40010
11 Cooling time-minute Int VW2020 40011
12 Cooling time-second Int VW2022 40012
13 Inlet temperature（℃） Int VW2024 40013
Heater outlet
14 temperature（℃） Int VW2026 40014
Regeneration
Heater tube
17 Dew point（℃） Int VW2032 40017
18 A tower pressure（bar） Real VD2034 40018
19 B tower pressure（bar） Real VD2038 40020
20 Outlet pressure（bar） Real VD2042 40022
21 Dryer total run time-hour Dint VD2046 40024
22 Heater total run time-hour Dint VD2050 40026
23 Dryer start times Int VW2054 40028
0-Local 1-
24 Local/remote display Int VW2056 40029 Remote
0-Time 1-Dew
25 Time/dew point display Int VW2058 40030 point
0-Automatic 1-
26 Manual/automatic display Int VW2060 40031 Manual
ALARM
Inlet temperature sensor Alarm but not
27 failure Bool V2062.0 40032.8 shutdown 1-alarm
Heater outlet temperature Alarm and shutdown
28 sensor failure Bool V2062.1 40032.9 1-alarm
Regeneration outlet Alarm and shutdown
29 temperature sensor failure Bool V2062.2 40032.10 1-alarm
A tower pressure sensor Alarm but not
B tower pressure sensor Alarm but not
Alarm and shutdown
Blower_main contactor alarm
32 Bool V2062.5 40032.13 1-alarm
Alarm and shutdown
Blower_delta contactor alarm
33 Bool V2062.6 40032.14 1-alarm
24
Alarm and shutdown

Blower_star contactor alarm
34 Bool V2062.7 40032.15 1-alarm
Alarm and shutdown
Main heater contactor alarm
35 Bool V2063.0 40032.0 1-alarm
Alarm and shutdown
Aux. heater contactor alarm
36 Bool V2063.1 40032.1 1-alarm
Heater tube temperature Alarm and shutdown
37 sensor failure Bool V2063.2 40032.2 1-alarm
Alarm but not
Outlet pressure sensor failure
38 Bool V2063.3 40032.3 shutdown 1-alarm
Alarm and shutdown
Blower overload alarm
39 Bool V2063.4 40032.4 1-alarm
Alarm but not
Inlet temperature high alarm
Heater outlet temperature high Alarm and shutdown
41 alarm Bool V2063.6 40032.6 1-alarm
Dew point temperature sensor Alarm but not
43
Alarm and shutdown
44 Parameter error Bool V2064.1 40033.9 1-alarm
Alarm and shutdown
45 Emergency stop alarm Bool V2064.2 40033.10 1-alarm
Alarm and shutdown
46 Phases error Bool V2064.3 40033.11 1-alarm
Heater tube temperature high Alarm and shutdown
47 alarm Bool V2064.4 40033.12 1-alarm
Alarm but not
A tower pressure low alarm
Alarm but not
B tower pressure low alarm
Alarm but not
Dew point high alarm
INPUT
51 Emergency stop Bool V2066.0 40034.8
52 Overload on blower Bool V2066.1 40034.9
Blower_main contactor
53 feedback Bool V2066.2 40034.10
Blower_delta contactor
54 feedback Bool V2066.3 40034.11
Blower_star contactor
55 feedback Bool V2066.4 40034.12
Main heater contactor
56 feedback Bool V2066.5 40034.13
Aux. heater contactor
57 feedback Bool V2066.6 40034.14
58 Phases control Bool V2066.7 40034.15
59 Remote start and stop Bool V2067.0 40034.0
OUTPUT
60 Blower_main Bool V2068.0 40035.8
25
61 Blower_delta Bool V2068.1 40035.9

62 Blower_satr Bool V2068.2 40035.10
63 Main heater Bool V2068.3 40035.11
64 Aux. heater Bool V2068.4 40035.12
65
66
67 Run Bool V2068.7 40035.15
68 Alarm Bool V2069.0 40035.0
69 Remote Bool V2069.1 40035.1
70 V1 valve Bool V2070.0 40036.8
71 V2 valve Bool V2070.1 40036.9
72 V3 valve Bool V2070.2 40036.10
73 V4 valve Bool V2070.3 40036.11
74 V5 valve Bool V2070.4 40036.12
75 V6 valve Bool V2070.5 40036.13
76 V7 valve Bool V2070.6 40036.14
77 V8 valve Bool V2070.7 40036.15
78 V9 valve Bool V2071.0 40036.0
79 V10 valve Bool V2071.1 40036.1
80 V11 valve Bool V2071.2 40036.2
81 V12 valve Bool V2071.3 40036.3
PARAMETER
Heater outlet temperature
82 value Int VW2072 40037
83 Difference Int VW2074 40038
Regeneration temperature
Heater outlet temperature
85 alarm value Int VW2078 40040
86 Inlet temperature alarm value Int VW2080 40041
87 Dew point upper range Int VW2082 40042
88 Dew point lower range Int VW2084 40043
89 Dew point upper temperature Int VW2086 40044
90 Dew point lower temperature Int VW2088 40045
91 Dew point alarm value Int VW2090 40046
Heater tube temperature alarm
93 A tower pressure alarm value Real VD2094 40048
94 B tower pressure alarm value Real VD2098 40050
95 Star_delta conversion time Real VD2102 40052
96 First phase time-hour Int VW2106 40054
97 First phase time-minute Int VW2108 40055
98 First phase time-second Int VW2110 40056
99 Second phase time-hour Int VW2112 40057
100 Second phase time-minute Int VW2114 40058
101 Second phase time-second Int VW2116 40059
26
102 Third phase time-hour Int VW2118 40060

103 Third phase time-minute Int VW2120 40061
104 Third phase time-second Int VW2122 40062
105 Fourth phase time-hour Int VW2124 40063
106 Fourth phase time-minute Int VW2126 40064
107 Fourth phase time-second Int VW2128 40065
108 Fifth phase time-hour Int VW2130 40066
109 Fifth phase time-minute Int VW2132 40067
110 Fifth phase time-second Int VW2134 40068
111 Sixth phase time-hour Int VW2136 40069
112 Sixth phase time-minute Int VW2138 40070
113 Sixth phase time-second Int VW2140 40071
114 Seventh phase time-hour Int VW2142 40072
115 Seventh phase time-minute Int VW2144 40073
116 Seventh phase time-second Int VW2146 40074
117 Eighth phase time-hour Int VW2148 40075
118 Eighth phase time-minute Int VW2150 40076
119 Eighth phase time-second Int VW2152 40077
120 Ninth phase time-hour Int VW2154 40078
121 Ninth phase time-minute Int VW2156 40079
122 Ninth phase time-second Int VW2158 40080
123 Tenth phase time-hour Int VW2160 40081
124 Tenth phase time-minute Int VW2162 40082
125 Tenth phase time-second Int VW2164 40083
126 Eleventh phase time-hour Int VW2166 40084
127 Eleventh phase time-minute Int VW2168 40085
128 Eleventh phase time-second Int VW2170 40086
129 Twelfth phase time-hour Int VW2172 40087
130 Twelfth phase time-minute Int VW2174 40088
131 Twelfth phase time-second Int VW2176 40089
Troubleshooting
1.Excessive pressure drop
Malfunction Reason Troubleshooting
Large pressure The piping valves don’t be fully opened Open the valve fully
drop in the using
The pipe(s)is too slim Enlarge the pipe(s)
27
Pipeline is too long, lots of elbow and tie-in Re-configurate the piping system
Much leakage of the piping connections Check the elbows and connections
point
Block of the piping filters Change the filter element(s)
Change larger compressor

Shortage of the air Actual using capacity exceeds the air
using compressor rated capacity
Reduce air capacity
Check valve stuck leakage Change check valve
Pneumatic butterfly valve stem breakage/

Change pneumatic butterfly valve
leakage
Valve failure
Diaphragm solenoid valve failure Change the valve diaphragm
The seal ring of angle seat valve damaged Change the seal ring
2.Out of work
Check if the power is default phase or short

circuit
The fuse blew out or trip of the fuse switch
Out of power supply
Check the fuse
Open circuit Find out the open point, examine and repair
Start button failure of controller Change the controller
Abnormity of voltage or too slim of the Please choose voltage according to the rated
Power is normal,
power line (voltage drop) power on the name plate
but it can’t start
The line pressure is lower than the min. Increase line pressure to meet the min.
pressure value rated working pressure
No output from the controller Change the controller
Failure of solenoid pilot valve Change the solenoid valve

The controller is in
normal, but the air
The relief valve failure or vacuum pressure Change or adjust to the working pressure of
dryer can’t start.
too low the pneumatic valve
Check valve stuck or leakage Change the check valve
3.Excessive high dew point

Moisture content in The air by-pass valve (s) don’t be fully closed. Close the by-pass valve
the using point or
frozen in the Open the inlet & outlet valves of air
Compressed air don’t go through the air dryer
downstream pipe dryer
Excessive flow rate, overload running for the

Re-design the air compressor system
air dryer
The selection of air dryer is not matched Re-set the air compressor or air dryer
28
Excessive inlet oil content, the adsorbent Reduce the oil content and change the
being polluted adsorbent
The purge air being closed, the adsorbent

Open the purge air
can’t be regenerated
Opening excessive the cooling purge air, the Adjust the purge air to be 0.0MPa--no
back pressure makes regenerate incompletely pressure state
Timing disorder of the controller, work

Change the controller
sequence un-normal.
Too higher of inlet temperature and too lower Reduce inlet temperature or increase
of inlet pressure inlet pressure to the rated value
Reduce the liquid water by separation

Massive liquid water contained in the inlet air means, than make activation to
adsorbent or change it
The instrument damage, measurement

Re-calibrate or change it
uncertainty
Blower fault, storage of regeneration air Repair or change the blower
4.Regeneration gas exhaust is un-normal
Excessive Excessive opening to the regeneration

Reduce the capacity of regeneration air
exhausting sound gas regulating valve
Damage to the muffler Change the muffler
29
Leakage of the valve Change the valve
Blower fault Repair or change the blower
Adjust the purge air to be no pressure

The purge air is closed
state
The muffler is blocked. Change the muffler
Check if the working pressure of shut-off

Failure to actuate of the shut-off valve
valve is under the rated value
No exhaust from Failure to actuate of the solenoid

Adjust or change the solenoid pilot valve
the muffler
(first check if there’s output of controller)
pilot valve
Loss of power or damage to the

Change the controller
controller
Exhaust valve of blower is closed Open it
Blower fault Repair or change the blower
Note: Pressure inside the tower is 0MPa during the regeneration period, any purge pressure will
make badness to the regeneration.
5.The heater works un-normal
The heater is not The heating rod(s) is damaged by dry Change the heating rod(s)
heating burning
30
Open the valve of the

The regeneration air is closed
regeneration air
Badness of contactor Change the contactor
No-output of the controller Check and repair
Timing disorder of the controller Check and repair it
Heating temperature value setting error Re-set the data
Excessive regeneration air flow Adjust

The heater is heating,
but the regeneration The temperature probe is damaged Change the temperature probe
air temperature can
not be raised Heating power is not enough, because
Change the damaged one(s)
some of the heating rod(s) is damaged
6.Excessive dust in the using point
Tear of the adsorbent, powdering Change the adsorbent
Excessive dust The adsorbent is filled in-compact Re-fill the adsorbent to be compact
The dust after-filter element invalidate Change the element
Dust appearance and Clean the dust and change the

The dust after-filter is blocked
pressure drop element
Electrical Diagram
6.1 PLC configuration diagram
31
6.2 Main Circuit wiring diagram
32
6.3 Main Control schematic diagram 1
33
34
35
6.6 Main Terminal connection diagram
36
Maintenance Directory
7.1 In the first month, clean or replace the filter element of the controlling gas path, and keep
it cleaning timely. Clean the muffler and the blower’s suction filter. If the regenerative cycle
pressure is more than 0.035MPa, replace the muffler and blower’s suction filter.
37
7.2 Every three months, close the inlet regulating valve in short-term, check if inlet valve or
check valve is leaked. If there’re leakage, there should be air exhausted from the muffler.
7.3 Absorption air dryer don’t contain any lubricant (oil) neither it need it.
Every Day:
7.4 Check the auto-drain of the pre/after filter every day.
Every week:
7.5 Check the state of switching, regeneration and raising of pressure.
7.6 Check the opening state of the regeneration valve.
7.7 Check the running conditions, inlet pressure, inlet temperature and air flow.
7.8 Check whether the regeneration muffler is dirty or blocked, if there’s big regenerative
cycle pressure, it means the muffler(s) needs to be changed.
7.9 Check pressure drop of the pre-filter and after filter. If the pressure drop more than
0.05MPa, change the element(s).
Every month:
7.10 Check the element of the controlling gas path and blower’s suction filter, change it if
necessary.
Every three months:
7.11 Check the elements of pre-filter and after filter, and the blower’s suction filter, whether
they’re blocked or damaged, change them if necessary.
7.12 Clean the safety valve, solenoid pilot valve, blower’s suction filter and pneumatic
components etc. with compressed air.
7.13 Check the pressure drop of the regenerative filter, if it’s more than 0.05MPa, change
the element.
Every twelve months:
7.14 Close the inlet/outlet valves or open the bypass valve, release the dryer system
pressure completely. Open the filler port of adsorbent and check the sampling. If the
adsorbent is polluted and crushed, please change it.
7.15 Dismantle and check the outlet check valve. Repair or change if necessary.
7.16 Dismantle and check the inlet valve and outlet valve, clean and change the wearing
seat and gasket ring.
7.17 Check if the pneumatic valve cylinder is leakage or seal components are worn. (for
pneumatic valve type)
7.18 Check and maintain the solenoid valve of the controlling gas path.
7.19 Check if the high temperature electric wire of the heater is changed color or loose.
7.20 Check if there’s pressure drop of the blower’s suction filter, blow or change it.
7.21 Blow the dust of the PLC cabinet, check if there’s any loose wire.
7.22 Calibrate the pressure transmitter.
7.23 Calibrate the temperature transmitter.
7.24 Calibrate the dew point transmitter.
7.25 Check the pressure drop of regenerative filter, if it exceeds 0.05MPa, please change
the element.
Record Sheet of
Maintenance and Inspection
38
User information:
Commissioning
Model No.:
personnel signature：
Manufacturing No.: Company name：
Installation date: Tel：
Commissioning date: Maintenance plan:
Check/inspection Repair/maintenance
Name Signature Date Summary
Warranty Conditions
9.1 General
The manufacturer provides the purchaser of this device with a warranty for perfect condition
and performance for a period of 12 months from putting into use or 14 months from the date
of dispatch from manufacturer whichever is earlier.
subject to the following conditions:
39
★ The warranty covers the delivered device, on condition that it is employed in a proper and correct manner in accordance with its
specifications. Within the scope of this warranty, the manufacturer warrant that the device is free of any manufacturing or material
defects which would impair the performance characteristics of the device as specified in these operating instructions.
★ In the event of a malfunction or failure of the device, warranty coverage will be provided by replacing or repairing the device or
components of the device, according to the manufacturer's decision. Replaced components of the device will be retained by the
manufacturer, without separate compensation.
★The costs for materials and labor (normal working hours, no overtime) will be borne by the manufacturer, provided that the work is
carried out by the manufacturer and the required material is supplied by the manufacturer. The costs for dispatch to the manufacturer
are to be borne by the operator, the costs for return dispatch will be born by the manufacturer.
9.2 Warranty Period

The warranty period is to be twelve (12) months from putting into use, or fourteen (14)
months from the date of dispatch from the manufacturer, whichever is earlier, provided, that
the product has been properly protected against atmospheric influence such as rain,snow,
wind and sun.
9.3 Exclusion from Warranty Coverage

Warranty claims are excluded,
★ If the device is damaged or destroyed due to force majeure or environmental effects (humidity, electric shocks, etc.).
★ For damage resulting from incorrect handling, in particular failure to comply with the operating and maintenance instructions
(cleaning of the condenser and the separation system, regular inspection of the condensate discharger, etc.).
If the device has not been used in accordance with its specifications (see nameplate).
★ If the device has been opened or repaired by workshops or other persons unauthorized for this purpose and/or reveals any type of
mechanical damage.
ELITE AIR --The expert compressed air treatments!
40
Service hotline: +62 21 55958826
PT. HAO SHENG TRADING

Sales dept.: JL PERANCIS NO.188 BLK C5/11 MUTIARA KOSAMBI, DADAP TANGERANG.
TEL: +62 21 55958826
FAX: +62 21 55958825
URL: www.elitecompressor.com
Email: haosheng08@gmail.com
ELITE AIR owes the right of final interpretation
41

BLOWER PURGE ABSORTION COMPRESSED AIR DRYER (New)

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BLOWER PURGE ABSORTION COMPRESSED AIR DRYER (New)

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Blower Purge Adsorption compressed air dryer instruction manual

BLOWER PURGE ABSORTION COMPRESSED AIR DRYER

INSTALLATION OPERATION MAINTAINANCE

PT.HAO SHENG TRADING

Thank you for choosing——

Correct maintenance will also help you to avoid

ELITE AIR's technique improving and

Please read carefully prior to starting the air dryer

TUNG YUEE ENTERPIRSE CO,.LTD

1. Transport, Delivery and Checking of Goods Received 2

2. Installation and Mounting 3~6

3. How It Works? 7~10

4. Operation to Blower Purge Absorption Air Dryer 11~24

6. Electrical Diagram 28~33

8. Record Sheet of Maintenance and Inspection 35

Dear valued user:

Thank you for choosing ELITE AIR Blower Purge

After-service hot-line: 021 55958826-27

Transport, Delivery and Checking of

1.3 Checking at Receipt

The manufacturer is not responsible for damages occurred during transport.

Installation and Mounting

warning sign indoor for exhaust silence. (chart 1)

2.3 Location and Mounting

2.4 Connection to the Compressed Air System

2.5 Power Supply

Pay special attentions to power supply：

2.6 Set an Air Compressor Station

dust from sorbent abrasion.

2.6.3 The recommended installation:

3.1.1 The first half work cycle:

3.1.2 The second half work cycle:

Operation to Blower Purge

4.1 Check Before Start-up

4.2 Blower Purge Absorption Air Dryer Operation:

in the commissioning phase, using the manual mode. In

order to prevent non-professional operation, manual

operation has a password protected. Click the button

below, the screen can switch monitor screen, Click

“manual” button to enter the password logon screen.

The user name is “user”, the password is “1127”.

4.2.2 “Automatic” control:

1--Touch screen: display operation condition and control keys.

28--Heater total time: total time of heater working.

4.2.3 Time sequence and valves working condition:

Run V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12

4.2.3.2 “B start” condition:

Run V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12

4.2.4 Parameter setting:

4.2.4.2 The user name is “user”, the password is “1127”.

List of system parameter is as follows:

4.3 Blower Purge Absorption Air Dryer Operation Alarm Display:

4.3.1 Contents of the alarm:

☆ Dew point sensor failure

☆ Heater outlet temperature transmitter failure

☆ Regeneration temperature transmitter failure

☆ Heater tube temperature transmitter failure

☆ Heater outlet temperature high alarm

☆ Heater tube temperature high alarm

☆ Blower main contactor failure

☆ Blower star contactor failure

☆ Blower delta contactor failure

☆ Main heater contactor failure