ELITE AIR

Variable
Frequency
Screw Air
Compressor

PV Series
Instruction
Manual

Direct Drive

Release Mar.2018
 TABLE OF CONTENTS

1. Safety Information…………………...………………………………………………4
1.1 Safety Alert Symbols………………………………………………………………4
1.2 Safety Precautions………………………………………………...………………...5
1.3 Pressure……………………………………..……………………………………….5
1.4 Fire and Explosion…………………………..……………………………………...6
1.5 Moving Parts………………………………………………..………………………6
1.6 Hot Surfaces…………………………….………………………….……………….6
1.7 Proper Compressed Air Applications
6
1.8 Electrical Shock……………………………………………….…………………….7
2. General Information……………………………………………………………………
8
2.1 Introduction…………………………………………………………………………8
2.2 The Compression Cycle…………………………………………………………….9
2.3 Compressor Lubrication and Cooling System…………………………..……...10
2.4 Compressor Discharge System…………………………………….
……………..10
2.5 Air-end, Inlet Valve and Filtration System…………………………………….11
2.6 Control Panel Layout...…………………………………………………………..12
2.7 Technical Data…………………………………………………………….. 13
3. Fluid Information……………………………………………………………………..15
3.1 Fluid Guide………………………………………………………………….……..15
3.2 Fluid Change and Recommendations……………………………………....……15
4. Installation……………………………………………………………………………..16
4.1 Compressor Mounting, Support and Location…………………………………16
4.2 Ventilation and Cooling……………………………………….…………………16
4.3 Piping Connection………………………………………………………..............18
4.4 Fluid Level Inspection………………………………………….…………………19
4.5 Electrical………………………………………..…………………………………19
4.6 Motor Rotation Inspection…………………………………………...…………...20
4.7 Fan Rotation Inspection …………………………………………….……………21
5. Operation…………………………………………………………………….………...22
5.1 Routine Operation…………………………………………….…………………..22
5.2 Indicator explanation……………………………………………………………25
5.3 Display Unit Status and Operations……………………………………………25
5.4 Operating Parameter …………………………………………….…………27

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 TABLE OF CONTENTS

5.5 Customer Parameter………………………………………………….…………...34

5.6 Manufacturer Parameter……………………………………………………….37
5.7 Calibration Parameter……………………………………………………………39
5.8 Linkage Control Parameter………………………………………….………….41
5.9 Hardware Parameter…………………………………………………………..42
5.10 Material Parameter……………………………………………………………..43
5.11 Early-Warning and Prompts …………………… …………………..…………...45
5.12 Control Protection………………………………………………………
46
5.13 Coordinated control, network communication…………………………
47
5.14 Common Failure Solving……………………………………………...
…………..49
5.15 Electrical Control Diagram ……………………………………………...……50

6. Servicing………………………………………………………………………………..51

6.1 Fluid Change………………………………………………………………..……..51

6.2 Air Filter……………………………………………………………………….…..51
6.3 Fluid Filter………………………………………………………………………. . .52
6.4 Air/Oil Separator………………………………………………………………….52
6.5 Maintenance Schedule…………………………………………………………….53
7. Troubleshooting Guide.………………………………………………………………54
8. Standard Terms and Conditions ……………………………………………….…..57

Page 3 EAV series

 Safety Information

Thank you for choosing ELITE AIR Compressor. Please read this instruction manual carefully
before using the compressor. This manual must be kept in the safe place for future reference.
ELITE AIR Compressor’s authorized distributors provide maintenance service for PM variable
frequency screw compressors. A certified technician is required to ensure compressors maintenance
is safely handled. By following the instructions in this manual, the user will minimize
possibility of an accident throughout the useful life of this equipment.

1.1 SAFETY ALERT

SYMBOLS

Key hazards are used throughout this manual. The level of hazards seriousness is symbolized
as follows:

This symbol identifies immediate This symbol identifies hazards

hazards which will result in severe or unsafe practices which could
personal injury, death or result in personal injury, death or
substantial properly damage. substantial property damage.

This symbol identifies immediate This symbol identifies hazards

electrical hazards which will or unsafe practices which could
result in severe personal injury, result in personal injury or
death or substantial properly substantial property damage.
damage.

This symbol identifies
immediate hot surface hazards
which will
result in severe personal injury.
Identifies important
installation, operation or
maintenance information
which is not hazard related.
NOTICE

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 Safety Information

1.2 SAFETY
PRECAUTIONS
This manual describes the safety precautions, structure and functions of all systems and
components, as well as the operation and maintenance methods for the EAV series rotary screw
air compressors. The owner and operator shall read the manual carefully. Only after thorough
understanding should the machine be operated for the first time. This manual gives you a general
description of the, mechanical and electrical systems and maintenance. However, if you have any
questions about operating and maintenance of the compressor; please contact your authorized
distributor or our service department personnel.

Do not modify the compressor and/or controls in any way except with written factory approval.
While not specifically applicable to all types of compressors with all types of prime movers, most
of the precautionary statements contained herein are applicable to most compressors and the
concepts behind these statements are generally applicable to all compressors.

Failure to follow any of these precautions may results in severe personal

injury, death, property damage and/or compressor damage

1.3 PRESSURE

A properly sized pressure relief valve must be installed in the discharge piping ahead (upstream) of
any shutoff valve (block valve), heat exchanger, orifice or any potential blockage point. Failure
to install a pressure relief valve could result in the rupturing or explosion of some system
component. Relieve all pressure internally to the compressor prior to servicing. Do not depend on
check valves to hold system pressure. Do not change the pressure setting of the pressure relief
valve, restrict the function of the pressure relief valve, or replace the pressure relief valve with a
plug. Over pressurization of system or compressor components can occur, resulting in death,
severe personal injury or property damage. Do not operate the compressor at pressures in excess of
its rating. Never use plastic pipe, rubber hose, or soldered joints in any part of the compressed air
system. Failure to ensure system compatibility with compressor piping is dangerous.

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 Safety Information

1.4 FIRE AND

EXPLOSION
Clean up any spills of lubricant or combustible liquid immediately. Keep sparks and flame away
from the compressor. Do not permit smoking during servicing, such as checking or adding fluid.
Wipe down spills immediately using industrial cleaner as required. Do not use flammable material
for cleaning purposes. Do not operate the compressor in a hazardous environment unless the
compressor has been specially designed for that environment. Wear personal protective
equipment including safety goggles and clothing during servicing the compressor. Never use a
flammable or toxic solvent for cleaning the air filter or any parts.

1.5 MOVING PARTS

Keep hands, arms and cloths away from the coupling and fans of the compressor. Do not remove
any guards or cabinet panels or attempt to service any compressor part while the compressor
is operating.

1.6 HOT SURFACES

Do not touch any hot surface and parts during the compressor’s operation. Keep all body parts
away from air/oil receiver tank, steel tubing, air end and after-cooler. Wear personal protective
equipment including gloves while servicing the compressor.

1.7 PROPER COMPRESSED AIR

APPLICATIONS

Air from this compressor will cause severe injury or death if used for breathing or food processing.
Air used for those processes must meet OSHA and applicable industry regulations. This compressor
is designed for use in the compression of normal atmospheric air only. No other gases, vapors
or fumes should be exposed to the compressor intake, nor processed through the compressor.
Keep personnel away from the compressed air discharge. Use compressed air for cleaning
purpose, only with effective chip guarding and personal protective equipment which meet OSHA
standard and/or any federal, state, local codes, standard and regulation.

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 Safety Information

1.8 ELECTRICAL
SHOCK
Never start the compressor unless it is safe to do so. Do not attempt to operate the compressor with
a known unsafe condition. Tag the compressor and render it inoperative by disconnecting and
locking out all power at the source or otherwise disabling its prime mover so others who may not
know of the unsafe condition cannot attempt to operate it until the condition is corrected. Install, use
and operate the compressor only in full compliance with all pertinent OSHA regulations and/or any
applicable Federal, State, and Local codes, standards and regulations. Never assume it is safe
to work on the compressor because it is not operating. Many installations have automatic
start/stop controls and the compressor may start at any time.

- Follow all maintenance procedures and check all safety devices on schedule.

- Use the correct compressor fluid at all time

- Do not rely on the discharge check valve to isolate the compressed air service line
NOTICE
- Keep panels closed at all times and stay away from hot surfaces to prevent hazards

These instructions, precautions and descriptions cover EAV series air compressors.
As a service to our customers, we often modify or construct packages to the
NOTICE customer’s specifications. This manual may not be appropriate in those cases.

Every effort has been taken to ensure complete and correct instructions have been included in
this manual. However, possible product updates and changes may have occurred since printing
this manual. Compressor reserves the right to change specifications without incurring any
obligation for equipment previously or subsequently sold.

Page 7 EAV series

 General Information

2.1 INTRODUCTION
The EAV variable frequency screw compressors offer models with power ranging from 20 hp to
175 hp (15 kw to 132 kw). These direct driven compressors have standard full load pressure
rating from 87 psi to 130 psi (6 bar to 9 bar). The compressor is a single stage, positive
displacement, fluid-flooded rotary screw. A complete package consists of following:

Compressor (Air End)

Electric motor
Starter
Air Inlet System
Compressed air Discharge
System
Lubrication and Cooling System
Capacity Control System
Instrumentation Panel
Air and Fluid Cooling System
Air/ Fluid separation tank (Reservoir)
All components are assembled on a structural steel base with enclosure. The control panel is
located in the front of the enclosure door panel. Acoustical enclosure is one of the standard
features for all compressors.

Dismantling the compressor’s enclosure may void its warranty.

NOTICE!

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 General Information

2.2 THE COMPRESSION CYCLE

The compressor housing contains of two rotors; Male and
Female rotors. The male rotor has five lobes and female rotor
has six flutes. They are constantly and precisely meshed, and
housed in the cylinder with two parallel adjoining bores. All
parts are machined to exacting tolerances. The rotors provide
positive-displacement internal compression smoothly and
without surging. As the rotors rotate, air is drawn into the
cylinder through the inlet port. A volume of air is filled and
trapped as the rotor lobes pass the inlet port in the cylinders.
Compression occurs as the male rotor rolls into the female
flute, progressively reducing the space thereby raising the
pressure. Compression continues until the lobe and flute pass
the discharge port. The compressed air is then discharged into the air/oil separator tank. There
are five complete compression cycles for each complete rotation of the male rotor.

When the compressor is operating, a partial vacuum is produced at the compressor inlet. Fluid is
injected into the compressor unit and mixed with the air. The fluid has three basic functions:

· As a coolant, it controls the rise in air temperature normally associated with the heat of
compression.
· It seals the leakage paths between the rotors and stator and also between the
rotors themselves.
· It acts as a lubricating film between the rotors allowing one rotor to directly drive the other,
which is an idler.
After air/fluid mixture is discharged from compressor to the reservoir, fluid is separated from the air
in the separator tank. Compressed air then flows through the after-cooler for moisture removal
while the lubricant is being cooled by the fluid-cooler for re-injection.

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 General Information

2.3 COMPRESSOR LUBRICATION AND COOLING

SYSTEM
The lubrication and cooling system consists of a reservoir, centrifugal fan, fan motor, aluminum
finned fluid-cooler and after-cooler, thermal valve & fluid filter. High pressure forces the
lubricant through a series of direction changes in the reservoir where it is separated from the air.
The fluid is then delivered to the thermal valve and fluid-cooler. Cooled fluid will be filtered
before being re- injected back into the compressor.

Ambient air is being forced through the cooler fins by the centrifugal fan, which cools the fluid
and compressed air in the cooler tubes. The after-cooler helps separate the water content in the
discharge air, and through the automatic condensate drain, the water will be drained. This
avoids water contamination problems downstream (in service lines). Cooler fins must be kept
clean at all times.

Fluid from reservoir circulates to the thermal valve. The thermal valve is fully closed when the
fluid temperature is below 70°C (158°F). Fluid (below 158°F) will bypass the thermal valve and
inject directly to the airend. As the discharge temperature rises above 80°C (176°F), due to
heat of compression, the thermal valve begins to open and fluid will be circulated to the cooler.

2.4 COMPRESSOR DISCHARGE

SYSTEM
Air/fluid mixture has been forced into reservoir after compression. The reservoir has two
basic functions:

· It acts as a primary fluid separator.

· It serves as the compressor fluid sump.
The compressed air/fluid mixture enters the reservoir and is directed against the internal
baffle.
Turbulent flow occurs and velocity is significantly reduced, thus causing large droplets of fluid to
form and fall to the bottom of reservoir. Fluid collected in the reservoir will then be returned to the
compressor due to the pressure differential.

The sight glass enables the operator to visually monitor the reservoir fluid level. Fluid is added
to the reservoir by removing the fluid filling cap after all system pressure is relieved. The fluid
level should remain at the top red lines on the sightglass. Fluid refill is required once its level
drops below the lower red line.

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 General Information

The minimum pressure check valve assures the reservoir maintains a minimum pressure
between 58 psig and 72 psig (4Bar and 5Bar) during unloading conditions. This pressure is
necessary for air/fluid separation and fluid circulation.

2.5 AIREND, INLETVALVE AND FILTRATION SYSTEM

The compressor inlet system consists of a Kerry air filter, Kerry inlet valve. & SKY airend. The
Kerry inlet valve controls the air intake volume. It is also acts as the check valve to prevent the
reverse pressure and rotation when compressor is shutting down.

。 SKY air end

@ Kerry inlet valve

G) Casing for Kerry air filter

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 General Information

2.6 CONTROLLER PANEL LAYOUT

Standard EAV compressor is equipped with microprocessor control panel.

Figure 1.1.1

Please refer page 21 section 5.1 for control panel buttons explanations.

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 General Information

2.7 EAV TECHNICAL DATA

Pressure Capacity Main Motor Air Outlet Weight Dimension

Model
3
bar m /min HP/KW kg mm
EAV 7.5 0.6-0.9 1.10-1.31 7.5
EAV 11 0.6-0.9 1.66-1.98 11
EAV 15 0.6-0.9 2.37-2.88 15 G1 380 1050x830x1240
EAV 18 0.6-0.9 2.99-3.61 18.5 G1 480 1200x830x1290
EAV 22 0.6-0.9 3.61-4.22 22
EAV 30 0.6-0.9 4.84-5.77 30 G1 1/2 710 1300x1000x1540
EAV 37 0.6-0.9 6.28-7.42 37
EAV 45 0.6-0.9 7.73-9.27 45 G1 1/2 990 1500x1160x1700
EAV 55 0.6-0.9 9.99-11.95 55
EAV 75 0.6-0.9 12.1-14.3 75 G2 1560 2360x1220x1580
EAV 15 0.8-1.0 2.25-2.52 15 G1 380 1050x830x1240
EAV 18 0.8-1.0 2.8-3.15 18.5 G1 480 1200x830x1290
EAV 22 0.8-1.0 3.37-3.79 22
EAV 30 0.8-1.0 4.58-5.15 30 G1 1/2 710 1300x1000x1540
EAV 37 0.8-1.0 5.95-6.7 37
EAV 45 0.8-1.0 7.31-8.24 45 G1 1/2 990 1500x1160x1700
EAV 55 0.8-1.0 9.43-10.6 55
EAV 75 08-1.0 11.4-12.7 75 G2 1560 2360x1220x1580

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 General Information

EAV series Page 14

 Fluid Information

3.1 FLUID GUIDE

EAV compressors are filled & tested with Elite Air lubricant. Refer Figure 3-1 for filler port, sight
glass, quarter-turn valve location on the reservoir. The compressor is filled with the manufacturer’s
recommended quantity of Elite Air fluid. Inspection of the reservoir fluid level during installation
or operation is recommended.

。 Air/Oil Separator Tank

@ Fluid Fill Port

G) Sight Glass

@ Fluid Drain Valve

Figure 3-1: Fluid Fill Location

Do not use different fluid. Using different fluid will void compressor’s warranty.

3.2 FLUID CHANGE

RECOMMENDATIONS

FLUID FILTER SEPARATOR

LUBRICANT FLUID CHANGE
CHANGE CHANGE
Elite Air
Every 3000 hours Every 3000 hours Every 3,000 hours
Or equivalence*

Page 15 EAV series

 Installation

4.1 COMPRESSOR MOUNTING, SUPPORT AND

LOCATION
Compressor should be located on a flat surface in a clean, well-lit and well ventilated area. The
location must have sufficient access for maintenance equipment and lifting vehicle. Four feet (4’) of
clearance around the compressor is recommended for daily inspection and easy access to all
compressor components. The area must have sufficient lighting for technicians to safely operate the
compressor as well as perform maintenance work. The location should be free from standing water.

The compressor’s base must be securely bolted to the floor with lag bolts. Rubber pad with 5 -
15mm thickness or pliable material should be placed under the bottom of the base if floor surface is
uneven or irregular. A stationary compressor will prevent accidents such as broken piping or
electrical connections. Do not over tighten the lag bolts because this may cause the frame to twist or
bind which could results in possible breakage of fluid coolers, piping and the reservoir.

Brand new compressor has “Orange Color” shipping bracket installed

under airend assembly. Please remove the bracket after the unit is installed.
NOTICE!

Removal or paint over of safety labels will be a safety hazard. This could result in
personal injury or property damage. Warning signs and labels should be
conspicuous and on a bright legible surface. Do not remove any warning, caution or
instructional material attached with unit.

4.2 VENTILATION AND COOLING

Ambient temperature should not exceed 40°C (104°F). High ambient temperatures may
result in high air temperature shutdown.

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 Installation

Do not install and operate compressor if the ambient temperature is below

5°C (41°F). Pre-heat option must be installed with the unit for lower ambient
NOTICE! temperatures.

The compressor air inlet must be located in the opposite direction to other compressors or heat
generating equipment. The object is to avoid hot air being drawn into the system. Do not block the
exhaust air from cooler or fan. Hot exhaust air must be vented outside through a duct to prevent
high ambient room temperature. The compressor room must be properly ventilated to avoid
compressor high temperature shutdown.

Maintain clean & fresh air, dust free, metal particle free and chemical vapor
free in the compressor’s room. Housing the compressor within a poorly
ventilated enclosure will cause higher operating temperature.

Under no circumstances should a compressor be installed in an area exposed to

toxic, volatile or corrosive atmosphere, nor should toxic, volatile or corrosive
agents be stored near the compressor.

All models are intended for indoor installation; however, it is possible, with certain modifications,
to accommodate some outdoor locations. Models with standard enclosure are water-resistant but not
water tight. Shelter is needed to protect the unit from rain, snow and freezing temperatures. An
optional weather hood or air grille could be installed to protect compressor against blowing rain and
snow as well as cabinet heater additions if ambient temperature will be below 5°C (41 F).

Page 17 EAV series

 Installation

4.3 PIPING
CONNECTION
Before installation, review the complete air systems layout, which includes compressor(s),
receiver tank, dryer(s), line filter(s), pipe size, water drain and isolator valves. Never join pipes or
fittings by soldering. Never use PVC pipe or non-genuine rubber hose in the air system. Use
flexible connections to prevent pipe load from being transmitted to the compressor. Never use a
different pipe size other than the manufacturer specification for the compressor unit.

A service line shut off valve must be installed after the compressor air outlet connection with a
pressure relief valve installed to release compressed air to the atmosphere. For a single
compressor and air receiver tank, manual shut off valves are typically being installed. A union
connector must be installed after the ball valve (quarter turn, shut off valve) at the compressed air
outlet. This will allow unit isolation for maintenance.

Release system pressure by opening manual pressure relief valve prior

to servicing. Failure to relieve system pressure could result in death or
serious injury and property damage.

The compressor after-cooler comes with an automatic condensate drain. The drain line should be
installed to remove the condensate during compressor operation.

A receiver tank should be installed if compressed air demands fluctuate. Service line piping is
recommended to be sized to match the compressor’s discharge connector. All piping & fittings
should be rated to withstand greater pressure than the discharge pressure. Isolation valves & drain
valves are installed to isolate the compressor when service is required. These valves should have
water drip legs with the drain direction facing downward to the floor. Piping should all line up
properly with an adequate loop radius or bend radius given for easy installation and to
prevent bending stress, flow restriction and damage due to thermal expansion. Piping support
brackets must be mounted independent of the compressor and motor. This will avoid damage
caused by vibration.

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 Installation

Pressure relief valves are sized to protect the system. Never change the pressure setting or
tamper with the valve. Only the valve manufacturer and their authorized representatives are
allowed to make such changes.

Pressure relief valves are used to protect system integrity in accordance with
safety standards. Failure to provide properly sized valves will result in death or
serious injury.

Pressure relief valves are installed prior to any potential blockage point such as shutoff valves,
heat exchangers and discharge silencers. Ideally, the valve should be threaded directly into the
pressure point it is sensing, not connected with tubing or pipe. Always direct discharge from relief
valves to a safe area away from personnel.

4.4 FLUID LEVEL

INSPECTION

Inspect the fluid level when the compressor is in shut down mode. Fluid level is indicated on the
reservoir sight glass (see figure 3-1). The maximum fluid level is at the top red-mark. Add
fluid until the top red-mark is reached.

4.5 ELECTRICAL
Before installation, the electrical supply should be checked for adequate wire size and
capacity. User must comply with national & local electrical codes. The codes specify the
surrounding clearance requirement for the electrical panel. Wiring work should be undertaken only
by a qualified electrician in compliance with OSHA, national or local electrical code. EAV
compressor provides wiring diagrams for user reference. Refer to the electrical control schematic
in the parts manual for wiring diagrams. Genuine fused disconnect switch or circuit breaker
should be purchased from the manufacturer. Any unreasonable voltage imbalance (5%) between
phases must be eliminated and low voltage problems must be corrected to prevent excessive
current draw. Air compressors must be grounded in accordance with applicable codes, regulations
and requirement.

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 Installation

Elite Air Compressor would like to emphasize the importance of providing

adequate grounding for air compressors. The common practice of grounding
units to a building’s structural steel may not provide adequate grounding
protection, as paint and corrosion build-up may exist.

All electrical supply cables must be adequately sized to prevent overheating

due to current draw.

Enclosure panels and drive grille must be fastened in place before starting the
compressor and never removed before lock out / tag out of the main power
supply.

A starter hole is provided for an incoming power connection. If a different location for the starter
hole is needed, the certified technician must make sure to keep control box clean after the hole is
created. The original hole must be capped if another hole is used. Inspect incoming voltage to
match the compressor’s specification. Inspect motor starter and overload heater sizes. Check
electrical connections L1-L2-L3 for tightness and cleanliness.

4.6 MOTOR ROTATION

INSPECTION

Motor rotation must be checked after the wiring has been installed. Operating the compressor in
incorrect rotation will result in severe damage to the compressor and warranty coverage will
be voided. Motor rotation can be viewed through the opening in the drive grille. The drive motor
end of the compressor is marked with an arrow noting the proper rotation.

To inspect rotors rotation, pull out the “EMERGENCY STOP” button and press once, quickly press
the “START” and “STOP” button in sequence, allowing the motor to turn 2 or 3 revolutions.
Observe the drive shaft for correct direction. If reverse rotation is observed, disconnect the power
supply, reverse power input leads at the motor starter. Recheck for proper rotation.

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 Installation

4.7 FAN ROTATION

INSPECTION

Fan motor rotation should be inspected. EAV compressors uses an axial fan for cooling. Fan
rotation is inspected through an arrow shaped observation hole above the fan motor. The fan must
rotate in the direction indicated by the arrow.

Always inspect fan rotation through the observation hole. Never assume the fan
rotation is correct based on the induced air flow across the coolers. A
centrifugal fan can pull the airflow across the coolers when rotating in either
NOTICE! direction; however, incorrect rotation will cause high discharge temperature.

Page 21 EAV series

 Operation

5.1 ROUTINE OPERATION

Provisions should be made to have the instruction manual readily available to

the operator and maintenance personnel. If, for any reason, any parts of the
manual become illegible or if the manual is lost, have it replaced immediately.
The instruction manual should be read periodically to refresh one’s memory.
This may prevent a serious accident.

Before compressor start up, inspect fluid level in reservoir. After start up, observe the control
panel screen for operation status. Ensure the compressor is running at its optimum level.

Close the service valve to plant air distribution system. Allow pressure to build up within the
reservoir until compressor fully unloads. Press the stop button.

Always close the service valve when compressor is not being used. It prevents
back pressure from the service line and avoids leakage due to check valve
NOTICE
failure.

Emergency shutdown. Press the emergency stop button or pull the circuit
breaker at the main power terminal.
NOTICE

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 Operation

CONTROL PANEL LAYOUT

Standard EAV compressor is equipped with microprocessor control panel.

Figure 1.1.1

Figure 1.1.1

Page 23 EAV series

 Operation

——Start Button:
y When compressor is at stop status, press this button to start the compressor.

y When compressor is set as master ( No.1 ) in block status ,press this button to start the
compressor and activate block mode function at the same time.

——Stop Button：
y When the compressor is at running status, press this button to stop the compressor；

y When compressor is set as master (No.1 ) in block status, press this button to stop
compressor and block function as well;

——Set Button; Load / unload Button:

y When the compressor is at running status ,press this button to load or unload ;

y When modifying data in textbox, press this button to save data and exist modification
status
y When cursor is at any page icon, press this button to execute the corresponding function.

——Return button / Reset button:

y When the controller is at alarm and stop status, press this button for 5s to reset.

y When modifying data, press this button to exist data setting mode;

y When viewing the menu, press this button to return to previous menu;

——Move left button：

y When checking data in textbox, press this button to enter data modifying mode, data starts to
blink from right to left .
y When modifying data in textbox, press this button to move the cursor to the left data

y When modifying data in data set and display icon, press this button to modify and save
the data
y When cursor is in the page icon, press this data to move to the previous icon.

——Move right button/Enter button:

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 Operation

y When checking data in textbox, press this button to enter data modifying mode, data starts to
blink from left to right .
y When modifying data in textbox, press this button to move the cursor to the right data

y When modifying data in data set and display icon, press this button to modify and save
the data
y When cursor is in the page icon, press this data to move to the next icon.

——Move down button / Decreasing button:

y When checking the data, press this button to move downward the cursor to next icon;

y When modifying data in textbox, press this button to decrease the current data

y When the current page is at run parameter, press this button to swift to the next page

——Move up button/Increasing button:

y When checking the data, press this button to move downward the cursor to precious icon;

When modifying data in textbox, press this button to increase the current data
y When the current page is at run parameter, press this button to swift to the precious page

5.2 Indicator explanation

——Power：
Indicator is alight when controller is powered on

——Run：
Indicator is alight when motor is running

——Alarm：
Indicator is blinking when controller is alarming; Indicator is alight when
compressor is alarm and stop； Indicator is off after error is cleared and reset.

5.3 STATUS DISPLAY AND OPERATIONS

The display interface is as following when the units are POWERED ON:

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 Operation

After power on, screen show this page:

Press move
After 5 seconds, the main page will show up as: left or move
right button to
execute
corresponding
function
This icon
means
To prevent
scheduled
interference, it
on/off function
will take 0.2S
to take effect
ion after press
start or stop icon

This icon means

scheduled P This icon
function is means auto restart
activated is function is activated
activated

User can enter the below menu through clicking MENU icons on the screen or press

button

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 Operation

Blue
means
the cursor
is
now in this

User can enter

the
corresponding
menu through
clicking these
icons on the
screen or
press button
”S”

5.4 Operating parameters

Click “RUN PARAMETER” to check the relative data and set below:

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 Operation

Menu Preset Data Function

OIL FILTER 0020H Record total running time of oil filter.

O/A 0020H Record total running time of O/A separator.
SEPERATOR
AIR FILTER 0020H Record total running time of air filter .
LUBE 0020H Record total running time of lubricant.
GREASE 0020H Record total running time of grease.
SERIAL NO. 00000000 Display the serial number
POWER 0000V Display power supply voltage
A：000.0A
MOTOR
B：000.0A C Display motor current
CURRENT
：000.0A
A：000.0A
FAN CURRENT B：000.0A C Display fan current
：000.0A
MOTOR Display motor actual speed based on the calculation of
0000 RPM
RATED SPEED
MOTOR RATED
000.0 Hz Display the output frequency of current motor inverter
POWER
MOTOR
OUTPUT 000.0 A Display the output current of current motor inverter

MOTOR
OUTPUT 000.0 V Display the output voltage of current motor inverter

MOTOR
OUTPUT 000.0 Kw Display the real time output power of current motor inverter

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 Operation

MOTOR THIS
0000000.0Kw.H Display the accumulative this power consumption
POWER
based on the motor inverter real time output
CONSUMPTION
MOTOR
0000000.0Kw.H Display the accumulative total power
TOTAL
consumption based on the motor inverter real
POWER
PREESSURE 00.00MPa
INT COEF 00.00
MOTOR STATE Display in the controller motor status area based on
0000 the running status
DISCRIPTION
ERROR Display in the controller error area based on the
0000 running error register
DISCRIPTIO
N
WRITE
000.0 Display the motor frequency based on PID calculation
FREQUENCY
FAN SPEED 0000 RPM Display the fan real time speed based on the fan
FAN OUTPUT
000.0 Hz Display the output frequency of current fan inverter
FREQUENCY
FAN OUTPUT
000.0 A Display the output current of current fan inverter
CURRENT
FAN OUTPUT
000.0 V Display output voltage of current fan inverter
VOLTAGE
FAN OUTPUT
000.0 Kw Display the real time output power based on the
POWER current fan inverter.
FAN THIS POWER
000000.00Kw.H Display the accumulative this power consumption
CONSUMPTION
FAN TOTAL
000000.00Kw.H Display the accumulative total power
POWER
consumption based on the fan inverter real time
CONSUMPTIO
output power
N
FAN STATE Display in the controller fan status area based on the
0000 running status
DISCRIPTION
ERROR Display in the controller error area based on the
0000 running error register
DISCRIPTION
WRITE
000.0 Display the frequency based on the PID calculation
FREQUENCY
PROD DATE 0000-00-00 Display the production date
THIS RUN TIME 0000：00：00 Record compressor this run time
THIS LOAD TIME 0000：00：00 Record compressor this load time
VERSION CK0000M000
CHECK1 0000 3FFF
CHECK2 7FFFFFFF_1

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 Operation

1 2 3 4 5 6 7
8 9 10
● ● ● ● ● ● ●
● ● ●
1:In accordance with No.5 digital
INPUT STATE input state; 2:In accordance with
No.6 digital input state; 3:In
accordance with No.7 digital input
state; 4:In accordance with No.8
digital input state; 5:In accordance

1 2 3 4 5 6 7
8 9 10
● ● ● ● ● ● ●
● ● ●
1: In accordance with No.17 digital
OUTPUT STATE output state; 2: In accordance with
No.16 digital output state; 3: In
accordance with No.15 digital output
state; 4: In accordance with No.14
digital output state; 5: In accordance

PF MOTOR￠UI Display the product of motor real-time current

000000.0Kw and voltage
PF MOTOR
0000000.0Kw Display the motor this power consumption
THIS POWER
.H calculated by controller in PF run mode (only
CONSUMPTIO
reference
for
N
PF
0000000.0Kw Display the motor total power
MOTOR
.H consumption calculated by controller in PF run
TOTAL
mode (only for
POWER
PF FAN ￠UI Display the product of fan real-time current and
000000.0Kw voltage detected

PF FAN THIS
000000.00Kw Display the fan total power consumption calculated by
POWER
.H controller in PF run mode (only for reference)
CONSUMPTIO
N
PF FAN TOTAL
000000.00Kw Display the fan total power consumption calculated by
POWER
.H controller in PF run mode (only for reference)
CONSUMPTIO
N

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 Operation

Menu Initialization Function Description

Oil filter
0020H Oil filter cumulative used time
service time

Oil separator 0020H

Oil separator cumulative used time
service time

Air filter 0020H

Air filter cumulative used time
service time

Lubricate oil 0020H

Lubricate oil cumulative used time
service time

Grease service 0020H

Grease cumulative used time
time

A：000.0A
Main motor B：000.0A
current Show current of main motor
C：000.0A

A：000.0A
Fan B：000.0A
motor Show current of fan motor
current C：000.0A

Running time at 0000：00：

Compressor running time at this time
this time 00

Loading time 0000：00：

Compressor loading time at this time
at this time 00

1 2 3 4 5 6 7 8 9 10

●●●●●●●●●
●

1: No.5 switching valve input state;

Input state 2: No.6 switching valve input state;

3: No.7 switching valve input state;

4: No.8 switching valve input state;

5: No.9 switching valve input state;

6: No.10 switching valve input state;

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 When terminal is closed, the circle color in the input state is red, otherwise
the color is reddish.

1 2 3 4 5 6 7 8 9 10

●●●●●●●●●
●

1: No.17 terminal relay output ；

2: No.16 terminal relay output；
3: No.15 terminal relay output;
Output state
4: No.14 terminal relay output；
5: No.13 terminal relay
output；

6: No.12 terminal relay

output

When terminal is closed, the circle color in the output state is red, otherwise
Main motor the color is reddish. show the real-time rotational speed of the main motor
0000 RPM
speed according to the main motor frequency.

Main motor
output 000.0 Hz Show the output frequency of main motor inverter.
frequency

Main motor
000.0 A Show the output current of main motor inverter.
output current

Main motor
000.0 V Show the output voltage of main motor inverter.
output voltage

Main motor
000.0 Kw Show the real-time output power of main motor inverter.
output power

Electricity Show the cumulative electricity consumption at this time

0000000.0Kw.
consumption at according to the real-time output power of main motor
H
this time inverter.

Cumulative Show the total cumulative electricity consumption

0000000.0Kw.
electricity according to the real-time output power of main motor
H
consumption inverter.

Running state
The controller will read the running state value from the
value of the 0000
main motor inverter and show the value on the display.
main motor

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 Fault state
The controller will read the fault state value from the main
value of the 0000
motor inverter, and show it on the display.
main motor

Show the main motor frequency value on the display

Write frequency 000.0
which calculated by the PID.

Fan motor Show the real-time fan motor speed according to the fan
0000 RPM
speed motor frequency.

Fan motor
output 000.0 Hz Show the fan motor inverter output frequency at present.
frequency

Fan motor
000.0 A Show the fan motor inverter output current at present.
output current

Fan motor
000.0 V Show the fan motor inverter output voltage at present.
output voltage

Fan motor
000.0 Kw Show the real-time output power of the fan motor inverter.
output power

Fan motor Show the cumulative electricity consumption at this time

electricity 000000.00Kw.
according to the real-time output power of fan motor
consumption at H
inverter.
this time
Accumulated Show the total cumulative electricity consumption
electricity 000000.00Kw.
according to the real-time output power of fan motor
consumption of H
inverter.
fan motor
Running state The controller will read the running state value from the
value of the fan 0000
fan motor inverter and show the value on the display.
motor
Fault state 0000 The controller will read the fault state value from the fan
value of the fan motor inverter, and show it on the display.

Write frequency 000.0 Show the fan motor frequency value on the display which
calculated by the PID.

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 Operation

5.5 Customer Parameter (CUSTOMER SET) and Functions

Touch operation：（base in
yellow）

1, When the cursor is fixed here

,you can revise the parameter
by clicking the data box directly if
the password has been verified
already 2, If the password is not
verified yet, a password
verification box will prompt.
Button operation shows as below:
1, In data checking mode,
press left or right button to
enter data

When the cursor is in page icon, press “S”

to execute corresponding function

The main function as follows:

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 Operation

Menu Preset Functions

Value
00.60 LOADING PRESSURE
VALUE

LOAD P. 1. The loading method set to be automatically. When the compressor at

unloading running state and the pressure is lower than the set value, the
compressor will be controlled loading running automatically.

2. When the compressor at a long downtime and the pressure is lower

01.01 than the set value,
UNLOADING the controller
PRESSURE VALUEwill start the compressor automatically.

1. The loading method set to be automatically. When the compressor at

UNLOAD P. loading running state and the pressure is higher than the set value, the
compressor will be controlled unloading running automatically.

2. “LOAD P.” value must smaller than the value. The “LOAD P.”
is subject to the “MAX U.L.” in the manufacture parameter.
FAN START 0030 Control to start the fan when the exhaust temperature is higher than the
FAN STOP 0020 Control to stop the fan when the exhaust temperature is lower than the
value.
MOTOR 0008 Set the starting time of main motor, calculate the time from the main
DELAY motor starting. In this period, the overload of the main motor can't be
protected.
0003 Set the starting time of fan motor, calculate the time from the fan motor
FAN DELAY
starting. In this period, the overload of the fan motor can't be protected.

STAR 0006 Star pressure descending start delay time.

LOAD 0002 The loading delay time after star pressure descending.
EMPTY 0001 Load free continuous running time, the machine will automatically stop
DELAY after this time
STOP 0008 The machine will not stop until the load free running status lasting till
DELAY this time
START 0020 Machine cannot be restarted before this set time after stopped or over
DELAY time operation at load free state
DRAINAGE 0002 Continuous drainage time (standby)
OPENING
DRAINAGE 0060 Drainage interval time
CLOSED

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 Operation

Local mode: remote start terminal function

invalid.

Remote mode: remote start terminal function

effective
START-STOP
LOCAL/REMOTE Note: when the hardware input terminal is set to
MODE
"remote start ", the start-stop mode is determined
by the hardware status. The remote mode will be
started if the terminal is closed, otherwise, the
local mode will be started and the set doesn't
work.

Manual mode: It will be unloading automatically

when the pressure is higher than "unloading
pressure”. Otherwise, it is controlled by Loading /
unloading Button.
LOAD MODE AUTO/MANUAL
AUTO mode: The controller controls the
loading/unloading mode of compressor by the
pressure and setting the loading/unloading
pressure.

POWER
FREQUENCY/SO
FT START/THE
MAIN MOTOR
AND FAN
MOTOR
Customer select the compressor model according
VARIABLE
to the requirements and refer to the corresponding
RUN MODE FREQUNCEY/
electrical diagram according to the compressor
FAN MOTOR
model.
VARIABLE
FREQUNCEY/
THE MAIN
MOTOR
VARIABLE
FREQUNCEY

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 Operation
When this is set as “BAN” the communication
function is not available

BAN/ When this is set as “COMP. ”the Controller as a

COM MODE
MODBUS/S EQ slave, in accordance with MODBUS protocol
communications with external devices

When this is set block, block control active

COM ADD 0001 Communication address of the controller.

Adjust the backlight, the higher the value, the

ADJUST THE 0001 stronger the brightness. (grade 1 ~ 4 adjustable
BACKLIGHT
brightness)

PRESSURE If you set the unit to be MPA/PSI/BAR, all the

MPA/PSI/BAR
UNIT pressure unit will be MPA/PSI/BAR.

TEMPERATU
RE ℃/℉ If you set the unit to be ℃/℉, all the pressure
unit will be ℃/℉.
UNI

T
LANGURATU CHINESE/ENGLI If you set the unit to be Chinese/English, all the
RE CHOICE SH pressure unit will be Chinese/English.

USER Can use the old user password or manufacturer

****
PASSWORD password to reset user passwords.

5.6 Manufacturer
Parameters
The factory parameters can be looked over and modified with manufacturer password,
but its operation method is the same as that of user parameters. Please refer to following
table for main functions and purposes.

Page 37 EAV series

 Operation

EAV series Page 38

 Operation

Menu Initial Value Functions

Refer to the calculated After the starting delay time, when the motor
MOTOR CUR value, rate current * current is greater than 1.2 times of the set value,
coefficient the unit will jump as per overload feature.

According to the rated

FAN CUR Same as above
value

Pre-alarm when the temperature reaches this set

ALARM T. 0105 value

Alarm when the air exhausting temperature

STOP T. 0110 reaches this set value.

Pre-alarm when the temperature reaches this set

ALARM T. 2 0105 value. (standby)

Alarm when the air exhausting temperature

STOP T. 2 0110 reaches this set value. (standby)

Alarm and stop the machine when the air supply

STOP P. 01.25MPa
temperature reaches this set value

Stop the machine when the air pressure 2 reaches

STOP V. 01.00
this set value

The Unload Limit Pressure in the Customer

MAX U.L. 01.01
Parameter must be set lower than this value.

Input the history failure password “8888” to clear

CLR FAULT ****
all the history failures.

When (the max. phase current / min. phase

current) is not greater than (1+set value), the
CUR UN.BAL. 0006 unbalance protection will stop the machine. If the
set value is greater than 15, the unbalance
protection will be unavailable.

If set time of phase failure ≥20 seconds, phase

LACK PAHSE 002.0S
failure doesn’t function.

Page 39 EAV series

 Operation
Warning time over here to set, compressor report
ALM STOP 0000
"warning too long" and stop

Compressor total run time over the set value.

MAX. When the compressor at the stop state, the alarm
0000
USAGE TIME
fault will show “Use Error”.

MANUFACTURE Manufacturer set a manufacturer password which

EAV series Page 40

 R PASSWORD 2 can be modified.

Controller detects the voltage higher than the set

value, the shutdown protection, reported voltage
HIGH VOL.
0410 is too high. Set this value to 0000, the high
voltage function is no function

Controller detects the voltage lower than the set

value, the shutdown protection, reported voltage
LOW VOL.
0350 is too low. Set this value to 0000, the low voltage
function is no function

Calculated the time from the controller

COMMUNICATIO sending the first byte, if the inverter didn’t
002.0
N TIME OUT responded during this time, the controller
timeout, and then resend the command data.

COMMUNICATIO Controller has not received the correct data more

N 0020
than the set time, the communication interrupt.
INTERRUPTION

After the interruption of communication,

COMMUNICATIO continuous received the correct data more than
0015
N RESTORED
set time, communications restored to normal.

Set to open: the function effectively.

TIMING START-
OPEN/BAN
STOP FUNCTION Set to ban: the function has no function.

TIME SHARING Set to open: the function effectively.

PRESSURE OPEN/BAN
FUNCTION Set to ban: the function has no function.

TOTAL RUN The manufacturer can modify the total running

TIME 000100M:00
time

TOTAL LOAD The manufacturer can modify the load running

TIME 000095M:00
time

5.7 Calibration parameter

The calibration parameter is used to set the relevant data of controller. Customer need
to verify the calibration password before checking or revising it. The function as follows:

Page 41 EAV series

 Operation

Menu Preset Functions

Value
MOTOR 1.000
A COEF
MOTOR B 1.000
COEF Input the coefficient to calibrate current.
Controller display current=sample current*coefficient. The
MOTOR C 1.000
COEF range of coefficient: 0.800-2.000
FAN A COEF 1.000
FAN B COEF 1.000
FAN C COEF 1.000
Input the coefficient when calibrate discharge
T 1 COEF 1.000 temperature. Controller display temperature=sample
temperature*coefficient.
T 2 COEF 1.000

T 3 COEF 1.000

T 4 COEF 1.000 Note: this parameter is reserved in MAM6080

T 5 COEF 1.000

T 6 COEF 1.000

Input the coefficient to calibrate air pressure. Controller

P 1 COEF 1.000 display pressure =sample pressure*coefficient.
The range of coefficient:0.800-2.000
P 2 COEF 1.000 Note:this parameter is reserved in MAM6080
Input the coefficient to calibrate voltage. The range of
Voltage.1 coefficient:0.800-2.000
1.000
coefficient
Voltage value= Test voltage value x voltage coefficient

PWM1
coefficient 1.000
Note: Standby parameter for MAM6080 controller.
PWM2
1.000
coefficient

Used to adjust controller temperature null point. When the

TEMP.1 null temperature sensor wiring terminal connect with resistance for -
point 0002 20℃, The temperature can be adjusted to -20℃ by adjusting
the
value. Temperature calibration.
TEMP.2 null 0002 Note: Standby parameter for MAM6080 controller.

EAV series Page 40

 TEMP.3 null 0002
TEMP.4 null 0002
TEMP.5 null 0002
TEMP.6 null 0002
PRESS.1 null Used to prevent the air pressure sensor null point floating upward.
point 0002 When air supply pressure less than set value, the pressure value
shows 0.00.
PRESS.2 null
Used to prevent the air pressure sensor null point floating upward.
point 0002
When PRESS.2 less than set value, the pressure value shows 0.00.
PWM1 null point 0002
(Standby)
PWM2 null point 0002 (Standby)

If the Three phase voltage is detected lower than the data

PHASE PROT
000.9 set here, controller will report PHASE WRONG
（V）
If PHASE PROT =0 second, PHASE PROT is not activated
OPEN If the open phase voltage is detected lower than the data
000.0 set here,controller will report PHASE WRONG
PHAS
E If OPEN PHASE protection =0 second, OPEN
PROT（V PHASE protection is not activated
） Note:this parameter is reserved in MAM6080
Main motor
current 020 Main motor rated current/5
transformer ratio

Fan current
001 Fan motor rated current/5
transformer ratio

5.8 Linkage control parameter

The parameters are used to set relevant functions for linkage control. Before modifying the
parameters, customers need to verify password. Main function as follows:

Page 41 EAV series

 Operation

Menu Preset Data Functions

BLOCK NUMBER 0002 Number of air compressors in block net

BLOCK LOAD P In BLOCK mode, one compressor will start
00.63 or load when master AIR P is below this set
（MPa)
data
BLOCK UNLOAD P In BLOCK mode, one compressor will stop
00.78 or unload when master AIR P is above this set
（MPa)
data
BLOCK DELAY（S） In BLOCK mode, when master sends
0020 two commands continuously, second
command signal delays for this set data
When master pressure is between
TURN TIME（M）
0060 BLOCK LOAD P and BLOCK UNLD P,
master determines slave to work alternatively
after working over this set time
PF-PF:PF compressor and PF compressor
PF-PF VSD- work in block mode VSD-PF: VSD
BLOCK MODE PF VSD-VSD compressor and PF compressor work in block
mode
VSD-VSD: VSD compressor and

5.9 Hardware parameter

Hardware parameter is used to set the function from 5-10 terminals. Main function is below

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 Operation

Menu Preset Data Functions

10 TERMINAL NO FUNCTION/EMERGENCY/REMOTE ON/REMOTE

Emergency
OFF/REMOTE INCHING/KEEP REMOTE / LACK WATER
9 TERMINAL LACK WATER (N.C.)/REMOTE LOAD/REMOTE START
ENABLE/REMOTE LOAD/UNLD /TANK HIGH T (N.C.)/
8 TERMINAL OIL FILTER COIL HIGH T (N.C.)/ BEARING HIGH T (N.C.)/ ELEC
FAULT (N.C.)/MOTOR OVLD (N.C.)/FAN OVLD
7 TERMINAL O/A (N.C.)/OIL BLOCK (N.C.)/ OIL BLOCK (N.O.)/O/A
SEPERATO BLOCK (N.C.)/O/A BLOCK (N.O.)/AIR FILTER BLOCK
R
6 TERMINAL (N.C.)/AIR FILTER BLOCK (N.O.)/ AIR FAULT
AIR FILTER
(N.C.)/DRYER FAULT (N.C.)/ MOTOR INV FAULT
5 TERMINAL REMOTE (N.O.)/ MOTOR INV FAULT (N.C.)/ FAN INV FAULT
ON-OFF (N.O.)/ FAN INV FAULT (N.C.)/SOFT START
FAULT(N.O)
5.10 Material parameters

The material parameter is used to set the material used time. Customer need to verify the material
password before checking or modifying the parameter. The function as follows:

OIL FILTER RUN Record total running time of oil filter. If changing new oil filter,
TIME（H) 0000 the data should be reset by manual operation.
O/A SEPERATOR Record total running time of O/A separator. If changing new
RUN TIME(H) 0000 O/A separator, the data should be reset by manual operation
AIR FILTER Record total running time of air filter .If changing new air filter,
RUN TIME（H) 0000 the data should be reset by manual operation
LUBRICANT RUN Record total running time of lubricant. If changing new lubricant,
TIME（H) 0000 the data should be reset by manual operation
GREASE Record total running time of grease. If changing new grease,
RUN 0000 the data should be reset by manual operation
TIME（H)
OIL FILTER MAX 1, Alarm prompt when total running time of oil filter is above
RUN TIME（H) the set data. 2,Set this data to “0000” , alarm function for oil filter
2000
running time is not activated
O/A 1, Alarm prompt when total running time of O/A separator is
SEPERATOR above the set data. 2,Set this data to “0000” ,alarm function for
2000
MAX RUN O/A separator running time is not activated
TIME(H)
AIR FILTER 1, Alarm prompt when total running time of air filter is above the
MAX RUN 2000 set data. 2,Set this data to “0000” , alarm function for air filter
TIME（H) running time is not activated
LUBRICANT 1, Alarm prompt when total running time of lubricant is above
MAX RUN the set data. 2, Set this data to “0000”, alarm function for
TIME（H) 2000
lubricant running time is not activated.
GREASE MAX 1, Alarm prompt when total running time of grease is above the
RUN 2000 set data. 2,Set this data to “0” , alarm function for grease
TIME（H) running time is not activated

Page 43 EAV series

 Operation

Functions and Technical Parameters

1. Operating temperature: -20℃～+60℃; Relative humidity: ≤98%；

2. Digital input: Digital input of 6# circuit; digital output of relay of 6# circuit;

3. Simulation quantity: Pt100 temperature input of 1# circuit; two groups of three phase
current input(CT provided）；
4. Input voltage of phase sequence: three phase 380V/220V；

5. Compressor working voltage too low and too high protection.

6. Controller’s power supply: AC16-28V、15VA；

7. Measurement range displayed:

a） Air temperature:-50～350℃; precision: ±1℃.

b）Running Time: 0～999999Hours.

c） Current Display Measuring Range: 0～999.9A.

d） Pressure: 10～16Bar, Accuracy: 0.1Bar.

8. Phase-sequence protection: When protector inspects wrong phase, response time≤1s (optional)；

9. Protection of motor: this controller has phase failure protection, Unbalance protection and
characteristics of reverse protection functions for main motor, and has characteristics of
reverse protection functions for fan’s motor
① Protection of phase failure: in case of phase failure of any one phase, operation time equals setup
time; when protection of phase failure time set up more than 20 seconds, the function doesn't work.
② Unbalance protection: when the value of max. current minus the min. current more than(or equal)
the set value, then, multiply by the min. current value and divided by 10. So, operation time is 5
seconds.
③ Protection time limit of overload (time unit: second)，please see following table（table
2.1.1），multiple＝Iactual／Iset

motor operates with delay time according to overload factors and operation time shown in
following table (table 2.1.1) when motor’s working current is larger or equal to from 1.2 times
and 3.0 times of set current.

EAV series Page 44

 Operation

Iact/I set
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time Para

Action time 60 48 24 8 5 1

10. Temperature Protection: When the actual detected temperature is higher than the set
temperature, the protection activates and the activate time≤2s.

11. The output relay contactor capacity: 250V 5A. The life time of the contactors: 500000 times of
running.

12. The current display tolerance <1.0%.

13. RS—485 communication.

14. Remote start-stop compressor: start-stop mode set to be remote; customer can start or stop the
compressor by remote terminal

5.11 Early-Warning and Prompts

1, Indication of early warning of air filter

① . Early warning for blockage of air filter

The controller can display the message on the text display to remind the operator that “ the air filter
is blocked” by checking the pressure difference switch operating state.
② . Set the running time alarm of the air filter

The Text displays “AIR FILTER LIFE END” when the using time of the air filter terminates.

2, Indication of early warning for oil filter

① . Early warning for blockage of oil filter

The controller can display the message on the text display to remind the operator that “ the oil filter
is blocked” by checking the pressure difference switch operating state.
② . Set the running time alarm of the oil filter

The Text displays “OIL FILTER LIFE END” when the using time of the oil filter terminates.

3, Indication of early warning for oil separator

① . Early warning for blockage of oil separator

Page 45 EAV series

 Operation

The controller can display the message on the text display to remind the operator that “the o/a is
blocked” by checking the pressure difference switch operating state.
② . Set the running time alarm of the oil separator

The Text displays “O/A LIFE END” when the using time of the oil separator terminates.

4, Indication of early warning for lubricating oil

The Text displays “LUBE LIFE END” when the using time of the lube terminates.

5, Indication of early warning for grease

The Text displays “GREASE LIFE END” when the using time of the grease terminates.

6, High air temperature warning

Controller detects the air temperature high, the text display “HIGH TEMPERATURE”

5.12 Control Protection

1, Motor Protection

MAM6080 air compressor controller provides all-round protection functions of short-circuit,

locking, phase failure, overload, imbalance for motor.

Electroni
Failure Display Reason
c failure
Overload, bearing wear and other
Overload Display “:MOTOR/FAN CURR OVLD”
mechanical failure
Power supply, contactor and open phase of
Open phase Display “MOTOR CUR OPEN PHASE”
motor
Current Poor contact of contactor, inside open loop of
Display “MOTOR CURR UNBAL”
Unbalanc motor
eHigh Voltage Display “HIGH VOLTAGE” Motor voltage high
Low Voltage Display “LOW VOLTAGE” Motor voltage low

2, Protection of Discharge Temperature High

When DISC T is above the STOP DISC T, the controller will alarm and stop the machine. THIS
FAULT displays DISC T HIGH

3, Protection of Air Compressor anti-reversal

When compressor is at stop status and three phases sequence is not in order, THIS FAULT displays

EAV series Page 46

 Operation

PHASE WRONG1, and the controller cannot start the motor. Change the position of any arbitrary
two phase power lines and check the rotation of motor.
4, Protection of Air compressor Open Phase
When compressor is at stop status and open phase is detected, THIS FAULT displays PHASE
WRONG2, and the controller cannot start the compressor. Check the three phase.
5, Protection of Air Pressure High
When the AIR P is above the MAX LIM P, the controller will alarm and stop the machine. THIS
FAULT displays HIGH P.

6, Protection of Sensor Fault

When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop
the machine. THIS FAULT displays “**SENSOR FAULT”.

5.13 Block control and network communication

1, Block Control

MAM6080 controller can work in block mode with MAM series compressor (with
communication function).16 pieces compressors can work together in a net at most. Block
mode can be set as VSD

–VSD,PF-PF or VSD- PF .The cable connection for block mode control is as below....1,2 terminals
( RS485 terminal ) are used for block mode.

In BLOCK PARAMETER SET menu, set as VSD-VSD or PF-PF,master chooses compressor to

work according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start
and compressor with longer running time is chosen to stop with priority.

In BLOCK PARAMETER SET menu,, set as VSD-PF, master works first, other compressors work
according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start and
compressor with longer running time is chosen to stop with priority.

Compressor with COM ADD 0001 is master, others are slave. Any one MAM series
compressor can be set as master or slave.

1) Block Control Set

Set as Master:

Set the COM ADD in USER PARAMTER to 001

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 Operation

According to user requirement, set COM MODE, BLOCK NUMBER, TURN TIME,
BLOCK LOAD P, BLOCK UNLD P, BLOCK DELAY , BLOCK MODE .After set, controller
needs to be powered off and restart to save setting.

Set as Slave:

When MAM6080 controller serves as slave, it is only necessary to set COM MODE as
BLOCK, COM ADD can be set from2-16 in sequence according to the quantity of compressors,
.BLOCK STATUS set as SLAVE

2) Start, Stop Block mode:

Make sure block cables connect correctly, also the parameter of compressor in block mode is
set correctly. Activate master, master controls the compressor in net automatically according to the
AIR P detected. When manually stop the master, block control stops at the same time, thus, master
will no longer send command to compressors in net.

3) Network Communication

MAM6080 controller supports MODBUS RTU protocol and can serve as slave when connects
with other equipment .It is supports 03、06、16 MODBUS command. Communication baud rate:
9600BPS, 1 start bit, 8 data bits, 1 stop bits and even parity. For MODBUS register address, please
see MODBUS communication manual.

EAV series Page 48

 Operation

5.14 Common Failure Solving

COMMON FAILURE AND THE CAUSES:

Failure Reason Solution

High Bad vent condition, Oil shortage Check the vent condition and
discharge etc. lubricant amount etc.
temperature
Temperature
Cable broken or PT100 failure Check the wiring and PT100
Sensor
Failure Pressure too high or the pressure
High Pressure Check the pressure and the pressure sensor
sensor failure
Pressure Cable broken, Sensor failure
Check the wiring and pressure transmitter
Sensor Failure or the cables connect reversely
Power open phase or the
Open Phase Check the power and contactors
contactor failure
Voltage too low, tubes block,
bearing wear off or other mechanical Check the set data, voltage, bearings, tubes
Overload
failure or wrong set and other mechanical system.
data
etc.
Current unbalance,
Unbalance contactor failure or the Check the power, contactor and the motor
internal open loop of
Wrong Phase sequence reversal or
Check the wiring
Phase open phase
Sequence
Motor Master start time set to less Reset the master start time longer than
overload than the star delta delay time star delay + 2 seconds
during start The emergency stop button
Main Contactor Check if the coil of contactor connects with
is loose or controller is reset
shakes RC snubber or not
by
frequently
Inverter Wrong set of relatively parameter Check the set data ;Check the cable
communicatio of controller and inverter;
n Fault Communication cable loose

Page 49 EAV series

 Electrical Control Diagram

EAV series Page 50

 Servicing

EAV compressor requires the minimum amount of inspection and maintenance. The controller
and indicator alert the operator to perform required maintenance or repair unit problems.

6.1 FLUID CHANGE

EAV series compressors utilize a pressurized fluid drain. Use the following procedure to drain and
replace the compressor fluid.
i. Press the emergency stop button and remove the right side cabinet panel (if
applicable). ii.Check the pressure gauge reading on reservoir and wait until reservoir
pressure drops to
approximately 0.5Bar (7psig).
iii. Close the 1/4 turn valve on the blow-down valve.
iv.Remove the drain plug and attach the 1/4 NPT barb fitting and drain tube (supplied with
the unit) to the drain on the oil/air separator tank.
v. Slowly open the 1/4 turn valve on the drain of oil/air separator tank. The pressure
remaining in the tank will force the fluid out. When air begins to escape from the tank,
close the valve.
vi. After closing the valve, remove the tubing and barb fitting and reinstall the drain plug.
vii.Remove the plug from the fluid fill port and refill the reservoir with the appropriate amount
of Elite Air fluid.
viii.Before starting the compressor opens the 1/4 turn valve on the blow-down valve to ensure
the blow-down valve functions correctly.

The 1/4 turn valve on the blow-down valve MUST be open for the unit to
blow down during regular unit operation.
NOTICE

6.2 AIR FILTER

The standard Kerry air filter is a single stage, dry type element. Air filter maintenance should
be performed when the maintenance gauge shows red with the compressor running full load, or
every 2,000 hours, or once a year, whichever comes first. Daily cleaning of the filter element is
common in dirty conditions. If dirty conditions exist, it is advisable to relocate the intake air to an
outside source. Each time the filter is serviced, inspect the filtered air side of the air cleaner canister
and the suction manifold for dirt. If dirt is found, determine the cause and correct. Always make
sure all gaskets, threaded connections, flange connections, and hose connections between the air
filter and air compressor-are

airtight. Dirty filters result in reduced airflow and can distort the element and allow dirt to bypass
the filter element.
Intake filtration equipment supplied from the factory may not be adequate
for extremely dirty applications or some forms of dust or vapors. It is the
customer’s responsibility to provide adequate filtration for those
NOTICE
conditions. Warranty will be voided if inadequate filtration causes a
failure.

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 Servicing

6.3 FLUID FILTER

The fluid filter is a spin on, full flow unit. Replacement of the filter requires spinning off the
cartridge and replacing it with a new one. The initial filter change should occur after the first 500
hours of operation. During normal service, the filter cartridge should be replaced under the
following conditions, whichever occurs first:

¨ As indicated by the fluid filter maintenance indicator when the fluid is at normal operating
temperature
¨ Every 2,000
hours
¨ Every fluid
change

The fluid filter maintenance indicator may read high upon start up on
cool mornings due to sluggish fluid creating higher than normal
NOTICE differential pressures. Monitor indicator after the fluid warms up.

6.4 AIR/OIL SEPARATOR

The air/oil separator is using coalescent filter element. Replacement requires unbolting and lifting
the separator cover and replacing it with a new one. The air/oil separator should be replaced as
indicated in the maintenance schedule or as follows:

¨ If excessive fluid carryover is observed.

¨ 2,000 hours MAX, or-as indicated by differential pressure
indicator. As indicated by the gauge (if equipped).
6.5 MAINTENANCE SCHEDULE
This Schedule is intended to be used as a guideline only. Depending on the specific
operating conditions of your EAV compressor, maintenance requirements may vary. The
instructions in this section will give more details about determining when specific service should
be performed.

EAV series Page 52

 Servicing

Every 10 hours/ Every day Clean air filter

Drain water from air/oil separator tank.

Check fluid level

Every 500 hours/ Every three Clean air filter
months
Replace oil filter and oil lubricating after machine is first time to
running 500 hours

Check for loose fluid and air pipe line, electrical wiring connection.

Check safety valve discharge function.

Every 2000 hours/ Every six Replace air filter element.
months
Replace oil filter.

Replace oil lubricating (for single stage).

Every 4000 hours/ Every year Replace air/oil separator element.

Replace oil lubricating (for two stage).

Page 53 EAV series

 Trouble shooting Guide
Information below is a troubleshooting guideline; it describes symptoms and possible cause.
Do not assume that these are the only faulty condition that may occur.
Table 7-1: TROUBLE SHOOTING GUIDE
Symptom Possible Cause
Fail to Start Power failure
Low incoming voltage
Fuse blown
Faulty start switch
Emergency stop button
Motor starter overload tripped
Loose wire connections
Air-end failure
Compressor High ambient temperature
shuts down
during loaded Low incoming voltage
condition
High operating pressure
Low fluid level
PLC controller indicate
separator requires
Line pressure rises maintenance
Control system air
above unload leakage causing loss of
pressure set-point pressure
Plugged air filter
Air Intake valve stuck open
Defective blow-down valve
EAV series
Solution
Check power supply to the unit
Check voltage and power source, or
contact local power company.
Replace Fuse
Check the switch for malfunction or
loose connection.
Reset emergency stop button
Check motor starter wiring before
removing motor. Remove motor and have
tested at motor manufacturer repair
center. all wiring terminals for contact
Check
and tightness
Contact a local authorized distributor.
Make fresh air intake openings or
install ducts to discharge the hot air.
Check voltage and power source, or
contact local power company.
Reset, check line pressure and ensure
it does not exceed the compressor’s
maximum operating pressure.
Top-up fluid
Replace separator element.
Check for leak
Replace air filter element
Remove the intake hose and check the
inlet valve for proper operation
Check the receiver tank to ensure that it is
exhausting air to the atmosphere when
the solenoid opens - repair or replace if
necessary.
Page 54
 Trouble shooting Guide

Table 7-1: TROUBLE SHOOTING GUIDE (Continued)

Symptom Possible Cause Solution
Compressor Faulty solenoid Repair or replace as necessary
does not reload Loose wiring connection Check and tighten wiring terminals
when service line Faulty proportional valve Orifice plugged. Clean or replace
pressure drops to as necessary
reset Jammed air inlet Check and repair air inlet valve
valve assembly
Faulty air pressure sensor Repair or replace as necessary
High air Low Fluid Level Check oil level
discharge Incorrect fluid brand Check oil code number, replace
temperature as necessary
High ambient temperature Check air exhaust, reduce
room temperature.
Plugged oil filter Change oil filter
Plugged internal aftercooler Chemical cleaning for after-cooler
Dusty after-cooler fins Chemical wash for after-cooler fins
Fan motor setting Adjust
Temperature sensor failure Check and replace as necessary
Loose wire Check and tighten
Low air Plugged air filter Clean air filter or replace with new element
capacity delivery Air Intake valve failure Remove the intake hose and check the inlet
valve for proper operation
Separator failure Replace separator element
Faulty indirect Adjust or replace as necessary
proportional valve
Faulty solenoid Repair or replace as necessary
Faulty safety valve Repair or replace as necessary
Excessive oil High oil level Check oil level
carry over in Plugged oil orifice valve Clean or replace as necessary
discharge Low discharge pressure Adjust
compressed air. Air/oil separator element failure Clean or replace as necessary
Minimum pressure Check for leaking, replace as necessary
valve malfunction
Loading Solenoid valve failure Check and replace as necessary
function Failure Pipe leak Check and replace as necessary
Proportional valve failure Check and replace as necessary
Air Intake valve stuck open Remove the intake hose and check the inlet
valve for proper operation
Minimum pressure valve failure Check for leaking, replace as necessary

Page 55 EAV series

 Trouble shooting Guide
Table 7-1: TROUBLE SHOOTING GUIDE (Continued)
Symptom Possible Cause
Unloading failure at Pressure loading setting
working pressure, Solenoid valve failure
causing safety valve Plugged air/oil separator
to release pressure Air Intake valve stuck open
Safety valve failure
PLC controller failure
Compressor air Plugged air filter
discharge pressure Air Intake valve
below normal stuck closed
operating settings Plugged air/oil separator
Indirect proportional
valve setting
Solenoid valve failure
Safety valve failure
Short period Pipe leak
of load/unload Pressure setting
Receiver tank too small
Air flow into the
main network
Oil vapor leak from air restricted
Air inlet valve failure
filter when Minimum pressure
compressor stops valve failure
Pressure relief valve failure
Excessive Different oil is being used.
Fluid Separator
Consumption element damaged
Oil level too high
Fluid foaming
Oil return line or
orifice clogged
EAV series
Solution
Adjust as necessary
Check and replace as necessary
Check and replace as necessary
Remove the intake hose and check the
inlet valve for proper operation
Repair or replace as necessary
Check and replace as necessary
Clean or replace as necessary
Remove the intake hose and check the
inlet valve for proper operation
Check or replace as necessary
Adjust or replace as necessary
Check and replace as necessary
Check and replace as necessary
Check and replace as necessary
Change setting above 1Bar
Check or increase volume of receiver tank
Increase pipe size. Checks filter
cartridge failure.
Check and replace as necessary
Check for leaks and replace as necessary
Check and replace as necessary
Use EAV genuine fluid.
Check and replace as necessary.
Drain off oil until the correct level.
Drain off oil and change
Clean and replace as necessary.
Page 56
 Standard Terms and Conditions

These terms and conditions govern the sale of Products (“Rotary Screw Air Compressors and
parts”) and provisions of services by Elite Air Compressor Co.,Ltd. (Seller) and its authorized
representative or buyer. These terms and conditions (“Agreement”) take precedence over
Buyer’s supplemental or conflicting terms and conditions to which notice of objection is
hereby given. Neither Seller’s commencement of performance or delivery shall be deemed or
construed as acceptance of Buyer’s supplemental or conflicting terms and conditions. The EAV
Compressor’s failure to object to conflicting or additional terms will not change or add to
the terms of this agreement. Buyer’s acceptance of the Products and/or Services from Seller
shall be deemed to constitute acceptance of the terms and conditions contained herein.

Orders: All orders placed by Buyer are subject to acceptance by Seller. Orders may not
be
canceled or rescheduled without Seller’s written consent. All orders must identify the products, unit
quantities, part numbers, applicable prices and requested delivery dates of the Products being
purchased. Seller may at its sole discretion allocate Product among its Buyer. Seller may designate
certain Products and Services as non-cancelable, non-returnable and the sale of such Products
shall be subject to the special terms and conditions contained in Seller’s Customer
Acknowledgment or Non-Returnable Product Form, which shall prevail and supersede any
inconsistent terms and conditions contained herein or elsewhere.
Prices: The prices of the Products are those prices specified on the front of the invoice or
contained within an agreed written contract. Price quotations shall automatically expire in thirty
(30) days from the date issued, or as otherwise stated in the quotation.
Taxes: Unless otherwise agreed to in writing by Seller, all prices quoted are exclusive of
transportation and insurance costs, duties, and all taxes including federal, state and local sales,
excise and value added, goods and services taxes, and any other taxes. Buyer agrees to indemnify
and hold Seller harmless for any liability for tax in connection with the sale, as well as the
collection or withholding thereof, including penalties and interest thereon. When applicable,
transportation and taxes shall appear as separate items on Seller’s invoice.
Payment: Payment may be made by check, money order, credit card, or wire transfer (all fees
are borne by the Buyer). Where Seller has extended credit to Buyer, terms of payment shall be net
thirty
(30) days from date of invoice, without offset or deduction. On any past due invoice, Seller
may impose a monthly interest rate. If Buyer fails to make the required payments the Seller will
impose the interest rate each month. If Buyer fails to make each payment when it is due, Seller
reserves the right to withdraw credit and thereby suspend or cancel performance under any or all
purchase orders or agreements in which Seller has extended credit to Buyer. In the event of default
by Buyer, Seller shall be entitled to costs, fees, and expenses including but not limited to
recovery of attorney fees, court costs and fees, and collections costs.
Delivery and Title: The locations of shipment delivery will be made according to the Seller
and Buyer agreement. Title and risk of loss pass to the Buyer upon delivery of the Product to the
carrier. Seller’s delivery dates are estimates only and Seller is not liable for delays in delivery or
for failure to perform due to causes beyond the reasonable control of the Seller, nor shall the carrier
be deemed an agent of the Seller. A delayed delivery of any part of an Order does not entitle
Buyer to cancel other deliveries. The EAV Compressor will comply with various federal, state
and local laws and regulation concerning occupational health, safety and environment concerns.
Buyer has full responsibility to comply with those laws and regulations during the installation and
operation of the equipment.
Acceptance / Returns: Shipments will be deemed to have been accepted by Buyer upon delivery
Page 57 EAV series
 Trouble shooting Guide
of the said shipments to Buyer unless rejected upon receipt. Buyer shall perform all inspections and

EAV series Page 58

 Standard Terms and Conditions

tests. Buyer deems necessary as promptly as possible but in no event later than 7 days after receipt
of Products, at which time Buyer will be deemed to have irrevocably accepted the Products.
Any discrepancy in shipment quantity must be reported within 7 days after receipt of Products.
Buyer may not return Products without a Return Material Authorization (“RMA”) number.
RMA’s valid for 30 days from the date issued.
Standard Warranty: Buyer will honor Product warranties and indemnities authorized by the
manufacturer, including any transferable. 90 days warranty is given for service parts from
receipt date. Seller warrants to Buyer that Products purchased hereunder will conform to the
applicable manufacturer’s specifications for such products and that any value-added work
performed by Seller on such Products will conform to applicable Buyer’s specifications. If Seller
breaches this warranty, Buyer’s remedy is limited to (at Seller’s election) (1) refund of Buyer’s
purchase price for such Product (without interest), (2) repair of such Products, or (3) replacement
of such Products provided that such Products must be returned to Seller, along with acceptable
evidence of purchase within 13 days from date of delivery, transportation charges prepaid. No
warranty will apply if the Product has been subject to misuse, neglect, accident or modification.
Limitation of Liabilities: Buyer shall not be entitled to, and Seller shall not be liable for, loss
of profit or revenue, promotional or manufacturing expenses, overheads expenses, business
interruption cost, loss of data, removal or reinstallation costs, injury to reputation of buyer,
punitive damages, loss of contractor orders or any indirect, special, incidental or consequential
damages of any nature. Buyer’s recovery from seller for any claim shall not exceed the purchase
price paid for the affected products irrespective of the nature of the claim whether in contract,
tort, warranty, or otherwise. Buyer will indemnify, defend and hold seller harmless from any
claims based on (a) Seller’s compliance with buyer’s designs, specifications, or instructions, (b)
Modification of any products by anyone other than Seller, or (c) use in combination with other
products not supplied by seller.
Use of Products: Unless otherwise specified. Products sold by Seller are not designed, intended
or authorized for use in life support, life sustaining, nuclear, or other applications in which the
failure of such Products could reasonably be expected to result in personal injury, loss of life or
catastrophic property damage. If buyer uses or sales the Products for use in any such
applications: (1) Buyer acknowledges that such use or sale is at Buyer’s sole risk; (2) Buyer
agrees that Seller and the manufacturer of the Products are not liable, in whole or in part, for any
claim or damage arising from such use; and (3) Buyer agrees to indemnify, defend and hold
Seller and the manufacturer of the Products harmless from and against any and all claims,
damages, losses, costs, expenses and liabilities arising out of or in connection with such use or sale.
Force Majeure: Seller is not liable for failure to fulfill its obligations for any accepted Order or
for delays in delivery due to causes beyond Seller’s reasonable control including, but not limited to,
acts of God, natural or artificial disaster, riot, war, strike, delay by carrier, shortage of Product,
acts or omissions of other parties, acts or omissions of civil or military authority, Government
priorities, changes in law, material shortages, fire, strikes, floods, epidemics, quarantine
restrictions, acts of terrorism, delays in transportation or inability to obtain labor, materials or
products through its regular sources, which shall be considered as an event of force majeure
excusing Seller from performance and barring remedies for non-performance. In an event of force
majeure condition, the Seller’s time for performance shall be extended for a period equal to the
time lost as a consequence of the force majeure condition without subjecting Seller to any liability
or penalty. Seller may, at its option, cancel the remaining performance, without any liability or
penalty, by giving notice of such cancellation to the Buyer.

Page 59 EAV series

 Standard Terms and Conditions

General: (a) Seller will comply with state law for any dispute from buyer. (b) Buyer may not
assign this Agreement without the prior written consent of Seller. Seller or its affiliates may
perform the obligations under this Agreement. This Agreement is binding on successor and assigns,
(c) Products, including software or other intellectual property, are subject to any applicable rights of
third parties, such as patents, copyrights and/or user licenses.

EAV series Page 60

 Standard Terms and Conditions

Contact Information

PT. HAO SHENG TRADING

Add.: Jl. Perancis No.188 Blk C5 No.11 Mutiara Kosambi 1 – Tangerang
Tel.: +62 21 55958826/27 Fax: +62 21 55958825
Email: info1@elitecompressor.com
http://www.elitecompressor.com
2018,Version 02

EAV series Page 60

Page 61 EAV series