NEUMAG I

DATE
POSITION 1 POSITION 2 POSITION 3
REAR MIDDLE FRONT REAR MIDDLE FRONT REAR MIDDLE
1 0 0 0 0 0 0 0 0
2 0 0 0 0 0 0 0 0
3 0 0 0 0 0 0 0 0
4 0 0 0 0 0 0 0 0
5 0 0 0 1 1 1 0 0
6 0 0 0 0 0 0 0 0
7 0 0 0 0 0 0 0 0
8 0 0 0 0 0 0 0 0
9 0 0 0 0 0 0 0 0
10 0 0 0 0 0 0 0 0
11 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 1 1
18 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 1 1
20 0 0 0 0 0 0 0 0
21 0 0 0 0 0 0 1 1
22 0 0 0 0 0 0 0 0
23 0 0 0 0 0 0 0 0
24 0 0 0 0 0 0 0 0
25 0 0 0 0 0 0 0 0
26 0 0 0 0 0 0 0 0
27 0 0 0 0 0 0 0 0
28 0 0 0 0 0 0 0 0
29 0 0 0 0 0 0 0 0
30 0 0 0 0 0 0 0 0
31 0 0 0 0 0 0 0 0

Frequency
0 0 0 1 1 1 3 3
of failure

Key
1 Yarn break sensor failure
0 No yarn break sensor failure
 DAILY YARN BREAK SENSOR FAILURE, NOVEMBER 2022

NEUMAG II

POSITION 3 POSITION 1 POSITION 2 POSITION 3

FRONT REAR MIDDLE FRONT REAR MIDDLE FRONT REAR MIDDLE FRONT
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 1 1 1
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 1 1 1
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 1 1 1 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0

3 1 1 1 0 0 0 2 2 2

Bad yarn break sensor replaced with new one signed from store;(0)
Yarn break sensor cleaned and retighted;(30)
Bad yarn break sensor repaired and fixed;(3)
NEUMAG II

POSITION 4 POSITION 5 POSITION 6

REAR MIDDLE FRONT REAR MIDDLE FRONT REAR MIDDLE FRONT
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
1 1 1 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 1 1 1 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 1 1 1
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 1 1 1 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0

1 1 1 2 2 2 1 1 1
 Neumag I

Position 1 Position2 Position 3

rear middle front rear middle front rear
frequency
of yarn
break 0 0 0 1 1 1 3
sensor
failure

yarn break failure Neumag I

3.5

2.5

1.5

0.5

0
rear middle front rear middle front rear middle front
Position 1 Position2 Position 3
 N

Position 3 Position 1 Position 2 Position 3

middle front rear middle front rear middle front rear

3 3 1 1 1 0 0 0 2

Yarn Break Failure Neu

2.5

1.5

0.5

middle front 0
osition 3 Position 1 Position 2 Position 3 Position 4
 Neumag II

Position 3 Position 4 Position 5 Position 6

middle front rear middle front rear middle front rear middle

2 2 1 1 1 2 2 2 1 1

Yarn Break Failure Neumag II

on 2 Position 3 Position 4 Position 5 Position 6

Position 6
front

1
 Daily Electronics and Other Critical Items Failure Record For Neumag Machine

Description of Items
Date Shift Machine Location
Failed

1/11/2022
2/11/2022
3/11/2022 D 0.75kw motor 2DR-1L
4/11/2022
5/11/2022
6/11/2022
7/11/2022
8/11/2022
9/11/2022 D Knife cutting Motor cut-pile
10/11/2022
12/11/2022
13/11/2022
14/11/2022 D Contactor Superba
15/11/2022 D Control Transformer 1799 winder
16/11/2022 D NO botton Cut-pile 1
17/11/2022
18/11/2022
19/11/2022
20/11/2022
21/11/2022
22/11/2022 D Level sensor Extruder 2
23/11/2022
24/11/2022 D Pressure Sensor Quench
25/11/2022
26/11/2022
27/11/2022
28/11/2022
29/11/2022
30/11/2022

S/NO SUMMARY OF ITEMS REPLACED

1 0.75kw motor ,(Rewinded)-1
2 Bearing; 6203(New)-1
3 48VAC contactor, (New)-2
4 Control Transformer,(New)-1
5 Level Sensor, (Fairly used)-1
6 Pressure Sensor, (New)-1
7 12v,12AH battery, (New)-4
8 Converter, (Repaired)-1
ems Failure Record For Neumag Machine-NOVEMBER 2022

Qty New/Repaired/
Machine Nature of faults/failure Qty Failed
Replaced Fairly used

HK-01 Failed winding 1 1 Rewinded

Tufting collapse bearing 2 2 New

Superba 2 2 New
Neumag II Burnt 1 1 New
Tuftting Broken 2 2 New

Neumag I Malfunctioning 1 1 Fairly used

neumag II Bad 1 1 New

ARY OF ITEMS REPLACED PHYSICAL STOCK BALANCE

or ,(Rewinded)-1 1
,4302(New)-1 0
ctor, (New)-2 1
sformer,(New)-1 0
(Fairly used)-1
sor, (New)-1 0
ttery, (New)-4 0