Seat No.: ________ Enrolment No.

___________

GUJARAT TECHNOLOGICAL UNIVERSITY

BE - SEMESTER–VII (NEW) EXAMINATION – WINTER 2022
Subject Code:2171909 Date:10-01-2023
Subject Name:Machine Design
Time:10:30 AM TO 01:30 PM Total Marks:70
Instructions:
1. Attempt all questions.
2. Make suitable assumptions wherever necessary.
3. Figures to the right indicate full marks.
4. Simple and non-programmable scientific calculators are allowed.
5. Use of PSG Design Data Book is permitted in examination.

Q.1 (a) Write short notes on: Gear types and selection aspects. 03
(b) Explain the different types of gear tooth profiles/system with neat sketch. 04
(c) Design a spur gear pair to transmit 7.5 kW power from an electric motor 07
shaft running at 1000 rpm to a machine shaft from the following
specifications.
Speed reduction ratio = 4:1 Service factor = 1.50
Exact center distance between the gear shafts axes = 250 mm
Tooth system = 200 full depth involute
Material of pinion and gear - carbon steel- 50C4 steel
Modulus of elasticity = 2.1 x 105 MPa
Ultimate tensile strength stress for pinion gear material = 700 MPa
Factor of safety = 2 Face width to module ratio = 10
Lewis form factor y = 0.154 – 0.912/No. of teeth for 200 pressure angle
involute tooth system
Dynamic load factor C = 293.78 N/mm
Velocity factor = 3/ (3 + V), where V is the pitch line velocity in m/s.
Find
1) Design the pinion and gear.
2) Calculate the Factor of safety for dynamic load
3) Surface hardness required.

Q.2 (a) Classify the material handling equipment and state their applications. 03
(b) Write detailed notes on: Steel wire ropes. 04
(c) Explain the basic principles used in selection of material handling system. 07
OR
(c) Design a crane hook for lifting capacity of 50 kN. The weight of the 07
grabbing tong is 10 kN. Hook is made from forged steel and having
modified triangular section. Take permissible tensile stress 210 MPa for
forged steel material. Take bed diameter C = 16

Q.3 (a) What are the merits and demerits of wet and dry cylinder liners? 03
(b) Write short notes on: Piston materials 04
(c) A cast iron piston of a single acting four stroke engine has the following 07
given data. Design these parts only (i) Piston Head (ii) Piston Skirt (iii)
Piston Pin.
Cylinder bore=100 mm, Stroke=120 mm, Maximum gas pressure= 5 MPa
Indicated mean effective pressure = 0.65 MPa,Mechanical efficiency=80%
1
 Fuel consumption=0.15 kg per brake power per hour,
Higher calorific value of fuel = 41870 x 103 kJ/kg, Speed=2200 rpm.
Take design stress σt =37.5 MPa for cast iron material,
Thermal conductivity (k) =46.6 W/m/ 0C and TC - TE = 220 0 C.
OR
Q.3 (a) Explain the working of valve gear mechanism with neat sketch. 03
(b) Explain the design of cylinder and cylinder head in detail. 04
(c) A connecting rod of a 4 stroke petrol engine have the following data: 07
Diameter of piston = 100 mm Mass of reciprocating parts = 18.2
N Length of connecting rod = 315 mm Stroke = 140 mm
Speed = 1500 rpm with possible over speed of 2500 rpm
Compression ratio = 4:1 Factor of
safety = 5
Maximum explosion pressure = 2.45 MPa
Use standard I - section 5t x 4t x t
Ultimate crushing stress for connecting rod material = 330 MPa.
Find (1) Cross section of the connecting rod. (2) Calculate the induced
bending stress (whipping stress)

Q.4 (a) Differentiate between spur and helical gear. 03

(b) Explain the different types of involute gear tooth profiles (system) with neat 04
sketch in detail.
(c) Speed gear box of a head stock of a lathe that has a variation of speed from 07
100 r.p.m. to 1120 r.p.m. in 8 steps. The power is supplied by an electric
motor of 15 KW capacity running at 1000 r.p.m. and driving the input shaft
of gear box through a V-belt drive having speed ratio of 1.6:1. Design and
Draw the structural diagram and speed chart only.
OR
Q.4 (a) Explain the selection of gear materials. 03
(b) Explain the different types of gear tooth failures with neat sketch in detail. 04
(c) Design a bevel gear pair (900) to transmit 10 KW power from an electric 07
motor shaft running at 1000 rpm to a machine shaft from the following
specifications:
Tooth system = 200 full depth involute Service factor = 1.25
Number of teeth on pinion = 24
Speed reduction ratio = 2.5:1
Material of pinion - steel Material of gear - CI
Design bending stress pinion material = 100 MPa
Design bending stress gear material = 50 MPa
Modulus of elasticity for pinion l = 2.1 x 105 MPa
Modulus of elasticity for gear = 0.84 x 105 MPa
Surface endurance strength of pinion material = 500 MPa
Surface endurance strength of gear material = 650 MPa
Hardness for pinion and gear = 250 and 150 BHN respectively
Take b = R/3
Lewis form factor y = 0.154 – 0.912/Zf for 200 pressure angle involute tooth
system
Dynamic load factor C = 199.75 N/mm
Velocity factor = 6 / (6 + V), where V is the pitch line velocity in m/s.

Q.5 (a) Explain the static load capacity, dynamic load capacity and equivalent 03
capacity of the rolling contact bearings.
(b) Explain the importance of L/D ratio and C/D ratio on the performance of 04
hydrodynamic bearings.

2
 (c) A 6314 deep groove ball bearing with inner race rotation has 18 sec work 07
cycle as follows:
For 8 sec For 10 sec

Fr 7000 N 5000 N
Fa 4410 N 2520 N
N 960 rpm 1200 rpm
Nature of load Moderate shock light shock
Determine the excepted life of bearing in hours. Take static load capacity
and dynamic load capacity of 6314 bearing as 80 kN and 63 kN
respectively.

Use the following table for calculation factor.

OR
Q.5 (a) Write short notes on: Bearing materials 03
(b) Explain the factors affecting the selection of suitable rolling contact 04
bearing.
(c) Design a 3600 full journal bearing that operates under the following 07
specifications:
Journal Diameter = 150 mm, bearing length = 240 mm
Journal speed = 900 rpm, steady radial load = 40 KN
3
Mass density of oil = 900 kg/m Cd/d ratio = 800
Operating value Zn/p = 28.5 Design bearing pressure = 0.7 to 1.4 MPa
Absolute viscosity of oil at 55 0C = 0.018 Ns/m2
Average heat transfer coefficient = 1228.13 W/m2 - 0C.
Oil outlet temperature = 55 0C Atmospheric temperature = 15 0C
Determine the required flow rate of oil. Also find the temperature of oil
film and the bearing surface area for the desired heat transfer, if the ambient
temperature is 300 C. Assume that all heat generated in the bearing is carried
away by the oil.
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