Professional Documents
Culture Documents
instructions
Belt-driven
screw compressors
series S 6-...S 29-2-
S 6-...D...S15-...D
SD 6...SD 29-2
SD 6-...SD 29-2-
with BASIC- and RATIO-
Control
1 Index
Operating instructions
for the belt-driven
screw compressors
BOGE KOMPRESSOREN
Postfach 10 07 13
D-33507 Bielefeld
Otto-Boge-Straße 1–7
D-33739 Bielefeld
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page I
Inhalt.pm6.5 - GB
1 Index
Page II BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Inhalt.pm6.5 - GB
1 Index
Index
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page III
Inhalt.pm6.5 - GB
1 Index
Page IV BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Inhalt.pm6.5 - GB
1 Index
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page V
Inhalt.pm6.5 - GB
1 Index
Page VI BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Inhalt.pm6.5 - GB
General 1.1 General safety instructions
Safety instructions for 1. Ensure that no commissioning and maintenance work on the compressor
compressor operation is undertaken until these operating instructions are understood.
2. Only use the compressor for its intended use, as described in these
operating instructions.
3. The owner must ensure
– that only appropriately trained and authorized personnel work on this
compressor.
– that the operating, maintenance and repair personnel has been
made fully familiar with all safety instructions, and that they are being
observed.
– that the compressor is only operated in a safe operating condition.
4. Avoid any operating method which may impair the safety of the com-
pressor.
5. Do not exceed the limit value for the final compression pressure specified
on the type plate.
6. Do not operate the compressor without the attendant protection and
safety devices.
Do not dismantle any built-in safety devices or put them out of operation.
Ensure that all safety claddings and doors are closed prior to commis-
sioning/starting up the compressor and is not opened during operation.
7. Place the compressor out of operation as described in these operating
instructions, when dismantling the safety claddings or safety devices for
repair or maintenance work. Reattach and close all cladding and safety
devices immediately upon completion of the repair or maintenance
work.
8 Only operate the compressor using the additional equipment (options)
recommended or authorized by the manufacturer.
9. Undertake conversions and modifications of the compressor only in
agreement with BOGE, taking all relevant safety regulations into consid-
eration.
The manufacturer is not liable for damages resulting from independent
modifications on the compressor.
10. Never start the compressor when one or serveral parts (e.g. cable, plug)
are damaged, when not in perfect working order, when damage is de-
tected or suspected.
11. Observe all safety and danger signs directly attached on the compressor!
12. The compressed air/oil receiver is subject to "Druckgeräterichtlinie"
(Recommendation for compressors) and has to be checked in prescribed
intervals.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.1
Allgemeines.pm6.5 - GB
General 1.1 General safety instructions
Safety instructions for 1. Ensure that maintenance work is only carried out by appropriately trained
maintenance and repair persons.
of the compressor 2. Ensure that setting work, malfunction rectification and repair is only carried
out by specialists or appropriately trained persons.
3. Prior to maintenance or repair work:
– Switch off the main switch.
– Secure main switch against unintentional switch-on.
– Check to ensure that all parts currentless.
– Disconnect the compressor from the compressed air network (relieve
or block pressurized lines).
4. Exercise extreme caution during repair or maintenance work requiring
the compressor to be operational.
Ensure that no persons are located in the hazardous area.
5. Ensure that work on the electrical equipment is only undertaken by
qualified electricians.
6. Work on parts and devices under current is prohibited. Exceptions are
governed by the appropriate regulations, e.g. DIN VDE 0105.
7. Only use original spare parts, compressor oils and operating
materials released by BOGE during repair or maintenance.
8. The operator is responsible to check the compressor daily for externally
visible damage and defects, and to immediately report any changes
(including operational behaviour).
9. When the automatic restart (Auto-Restart) is activated, the compressor
will start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.
Accident prevention The owner of a compressor plant is responsible to ensure that it is properly
regulations installed, operated and maintained.
Prior to commissioning, owners in the Federal Republic of Germany urgently
have to read the currently valid regulations of the Main Association of the
Industrial Employers' Liability Insurance. Apart from other regulations par-
ticularly the Ordinance on Industrial Safety and Health (BetrSichV) is appli-
cable.
The regulations are available at the following locations:
Berufsgenossenschaft (Industrial Employers' Liability Insurance)
Carl-Heymanns-Verlag KG, Luxemburger Straße 449, D-50939 Köln
Beuth Verlag GmbH, Burggrafenstraße 6, D-10787 Berlin
For operation of the compressor plant outside the Federal Republic of Ger-
many, the accident prevention regulations of the country, where the com-
pressor is operated, must be observed in addition to the data contained in
these operating instructions.
In the event that measures are required above and beyond the legal regula-
tions specified in the Federal Republic of Germany or the data contained in
these operating instructions, then it is of utmost importance that these be
carried out prior to commissioning the compressor plant.
Page 1.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
General 1.2 Introduction
The purpose of these operating instructions is to familiarize the user with the
function and all application possibilities of the compressor.
The compressor and its additional equipment must not be installed and
commissioned until the operating instructions are understood.
Symbols used In these operating instructions, important safety instructions and tips are
identified by the following symbols:
ATTENTION!
This symbol indicates information warning of dangers to life and limb of the
operator or other persons or dangers, which might destroy or damage the
compressor.
WARNING: Voltage!
This symbol indicates information warning of life threatening electrical volt-
age levels.
It indicates work which must be exclusively performed by skilled electricians.
This symbol indicates information and tips concerning the economical and
careful operation of the compressor.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.3
Allgemeines.pm6.5 - GB
General 1.2 Introduction
Symbols on the The following symbols and warning signs are fitted on the compressor:
compressor
Warning:
Hot surfaces: Do not touch!
Warning:
The unit is operated by remote control, and might start without warning.
Note:
Instructions for the operating personnel must be read.
Prohibited:
Never open the valve before the air hose (connection to the compressed air
network) is connected.
Page 1.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
General 1.2 Introduction
Intended use BOGE S series screw compressor, including its additional equipment, is
exclusively intended for the compression of air.
The air taken in must not contain any explosive or chemically instable gases
or vapours.
Do not exceed the specified final compression temperature.
Inadmissible use Never direct the produced compressed air towards persons.
Danger to life!
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.5
Allgemeines.pm6.5 - GB
General 1.2 Introduction
Transport damage BOGE does not accept any liability for breakage or transport damage.
Please inspect the compressor immediately after delivery and direct damage
claims to the last haulier – even when the packing is not damaged!
To safeguard claims against the haulier we recommend leaving the machine,
devices and packing material in the same condition as they were in when
the damage was detected.
In the event of any other complaints, please inform us within six days after
arrival of the delivery.
Data Enter the data of your compressor from the type plate or enclosed data
on the type plate sheet in the illustration below. This will ensure that in the event of enquiries,
you will always have the most important data to hand.
Type
Year of construction
Serial number
F. a. d. CFM
Maximum service pressure PSIG
Motor speed RPM
Motor power HP
Otto-Boge-Straße 1– 7 · D-33739 Bielefeld · Telefon (0 52 06) 6 01-0
Postfach 10 0713 · D-33507 Bielefeld · Fax (0 52 06) 6 01-2 00
www.boge.com · info@boge.com
Service Please do not hesitate to contact BOGE service if you have any questions.
Please call:
++49 / 52 06 / 6 01-0
In the event of inquiries, always specify the following data of your compressor
to prevent any delays:
– Type
– Year of manufacture
– Machine number
ATTENTION!
Only BOGE service technicians or persons authorized by BOGE in writing
may repair or alter the compressor during the warranty period. Otherwise all
warranty claims will expire!
Page 1.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
Product description 2.1 Technical data
Dimensions
– Height (silenced) [mm] 720 720 770 770 930 930 930
– Height (super silenced) [mm] 1650 1650 1750 1750 2120 2120 2120
– Width (silenced / super silenced) [mm] 850 850 890/940 890/940 1200 1200 1200
– Depth (silenced / super silenced) [mm] 690 690 810 810 980 980 980
Weight
– silenced [kg] 140 150 170 180 300 315 315
– silenced / super silenced [kg] 170 180 210 220 350 365 365
Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57
Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600
Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F
Electrical connection
Mains voltage 1) [V] 400 400 400 400 400 400 400
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.1
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Product description 2.1 Technical data
Dimensions
– Height (silenced) [mm] 1170 1270 1320 1350 1750 1750 1750
– Height (super silenced) [mm] 2100 2200 2300 2330 2930 2930 2930
– Width (silenced / super silenced) [mm] 1550 1700 1700 1850 2000 2000 2000
– Depth (silenced / super silenced) [mm] 690 690 790 790 980 980 980
Weight
– silenced [kg] 215 265 295 330 570 585 585
– silenced / super silenced [kg] 245 295 325 360 600 615 615
Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57
Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600
Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F
Electrical connection
Mains voltage 1) [V] 400 400 400 400 400 400 400
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.
Page 2.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
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Product description 2.1 Technical data
Dimensions
– Height (silenced) [mm] 1350 1350 1550 1550
– Height (super silenced) [mm] 2240 2240 2540 2540
– Width (silenced / super silenced) [mm] 2150/2180 2150/2180 2220/2270 2220/2270
– Depth (silenced / super silenced) [mm] 570 670 730 730
Compressor
max. final compression temperature [°C] 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25
Drive motor
Rated power [kW] 2x4 2 x 5,5 2 x 7,5 2 x 11
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600
Protection type IP 55 55 55 55
Design IMB 3 3 3 3
ISO class F F F F
Electrical connection
Mains voltage 1) [V] 2 x 400 2 x 400 2 x 400 2 x 400
Frequency 1) [Hz] 50 50 50 50
Min. fuse protection 2) [A] 2 x 16 2 x 20 2 x 35 2 x 35
Recommended fuse protection 2) [A] 2 x 20 2 x 25 2 x 35 2 x 35
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.3
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Dimensions
– Height (super silenced) [mm] 1960 1960 2060 2060 2480 2480 2480
– Width (silenced / super silenced) [mm] 910 910 975 975 1230 1230 1230
– Depth (silenced / super silenced) [mm] 690 690 810 810 980 980 980
Weight
– silenced / super silenced [kg] 210 220 250 260 400 425 425
Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57
Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Electr. power intake dryer [kW] 0,24 0,24 0,25 0,35 0,40 0,46 0,65
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600
Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F
Electrical connection
Mains voltage compressor / dryer 1) [V] 400/230 400/230 400/230 400/230 400/230 400/230 400/230
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.
Page 2.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Dimensions
– Height (silenced) [mm] 1490 1490 1520 1520 1750 1750 1750
– Height (super silenced) [mm] 2200 2200 2330 2330 2930 2930 2930
– Width (silenced / super silenced) [mm] 1700 1700 1850 1850 2195/2510 2195/2510 2195/2510
– Depth (silenced / super silenced) [mm] 690 690 690 690 955 955 955
Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57
Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Electr. power intake dryer [kW] 0,21 0,28 0,32 0,40 0,46 0,55 0,60
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600
Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F
Electrical connection
Mains voltage compressor / dryer 1) [V] 400/230 400/230 400/230 400/230 400/230 400/230 400/230
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.5
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.
Page 2.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.7
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.
Page 2.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.9
Produkt.pm6.5 - GB
Product description 2.1 Technical data
Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.
Page 2.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
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Product description 2.2 Function description
Function principle The air end operates according to the displacement principle. In the housing,
of the air end the main and secondary screws are driven by means of an electric motor
and V-belt.
Both screws have screw-shaped profiles, intermeshing without contact.
Together with the housing wall, these screws form chambers which gradually
reduce in size, seen in air flow direction.
Rotation of the rotors causes the air taken in to be compressed to the final
pressure in the chambers.
During compression oil is continuously injected into the air end. This having
a cooling, sealing and lubricating function.
Air circuit
1
3 4 5
2
8 7 Fig. 2.1:
6
Components of
the air circuit
1 = Intake filter
The intake filter cleans the air suctioned by the air end.
2 = Intake regulator
The intake regulator opens (load operation) or closes (idling operation or stand-
still) the suction line depending on the operating condition of the compressor.
3 = Air end
The air end compresses the suctioned air.
4 = Compressed air/oil receiver
The compressed air separates from the oil under the force of gravity in the
compressed air/oil receiver.
5 = Oil separator
The oil separator separates the residual oil contained in the compressed air.
6 = Minimum pressure check valve
The minimum pressure check valve does not open until the system pressure
has increased to 3.5 bar. This causes a rapid build-up of the system pressure
and ensures lubrication in the starting phase. Once the compressor has been
switched off, the check valve prevents the compressed air from flowing back
out of the mains line.
7 = Compressed air after-cooler (air cooled)
The compressed air is cooled in the compressed air after-cooler, causing the
water contained in the air to condensate.
8 = Stop valve
The screw compressor may be isolated from the mains by means of the stop
valve.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.11
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Product description 2.2 Function description
Oil circuit The oil injected into the air end has the following function:
– It dissipates the compression heat (cooling)
– It seals the gaps between the screws and between the screws and housing
– It lubricates the bearings
5 6
2
4
Fig. 2.2:
Components of the oil circuit
Page 2.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.3 Compressor control
Network pressure For the compressor, the pressure downstream of the check valve is termed
network pressure. The control system switches the compressor on and off
during operation depending on the network pressure.
Operating states All screw compressor controls are based on three basic operating states:
1. Load operation
– The compressor delivers its maximum amount of compressed air.
– It consumes its maximum energy.
2. Idling operation
– The compressor runs but does not deliver any compressed air.
– It consumes approx. 75% less energy than in load operation.
– When compressed air is required, it switches to load operation with
out delay.
– Idling operation reduces switching frequencies which can damage the
drive motor, and reduces wear of the system.
3. Standstill ready for operation
– The compressor is standing still but ready for operation.
– When compressed air is required, it switches automatically to load
operation.
Operating modes The two most important operating modes are achieved by combining the
three operating states:
1. Intermittent operation
In intermittent operation the energy balance is perfect.
– The compressor operates in load operation.
– Upon reaching the switch-off pressure pmax the compressor switches
to standstill. It does not consume any energy.
– Once the pressure has dropped to the switch-on pressure pmin the
compressor switches back to load operation.
2. Continuous operation
Continuous operation limits the drive motor switching cycles and reduces
wear to the system.
– The compressor operates in load operation.
– Upon reaching the switch-off pressure pmax the compressor switches
to idling operation.
– Once the pressure has dropped to the switch-on pressure pmin the
compressor switches from idling operation back to load operation.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.13
Produkt.pm6.5 - GB
Product description 2.4 Control devices
Proportional controller The proportional controller is an additional control device intervening in the
(option) sequences of the intake regulator.
The intake regulator only opens as far as necessary to supply the current
compressed air requirement. Thus the compressor saves compression
energy.
A compressor with proportional controller is able to supply its delivered
quantity variable between 0% and 100%. However, the energy consumption
does not reduce accordingly. Therefore, a control is only practical between
50% and 100% of the delivered quantity.
The proportional controller is factory set to a delivered quantity between 50%
and 100% of the compressor capacity.
The proportional controller closes when the desired delivered quantity has
dropped below 50% of the compressor capacity. The compressor then oper-
ates in idling operation (continuous operation) or switches off (intermittent
operation).
Page 2.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
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Product description 2.5 Safety and monitoring devices
General The safety devices guarantee a high degree of operational safety, in connec-
tion with the BOGE monitoring system.
When one of the safety devices responds, the control system reacts as
follows:
– The compressor is immediately switched off.
– A flashing fault number in the left field of the display indicates the cause
of the fault.
ATTENTION!
Do not operate the compressor without built-in safety devices.
Do not dismantle the safety devices or put them out of operation.
The following monitoring devices are standard for BOGE control systems:
Safety temperature The safety temperature limiting device switches off the compressor once
limiting device the maximum admissible final compression temperature has been reached.
The compressor does not switch on when dropping below the minimum
temperature.
– Rectify the fault.
– Acknowledge fault by pressing ↵-key.
– Switch on the compressor (ON-button).
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.15
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Product description
Page 2.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
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Installation 3.1 Transport
General Please observe the generally accepted safety and accident prevention
regulations when transporting the compressor. BOGE accepts no liability
for damage caused by improper transport!
ATTENTION!
The compressor is delivered filled with oil.
Do not tilt during transport!
Crane transport
Only use suitable transport slings having a
minimum length of approx. 8 metres.
Position the slings at the ends underneath
the base frame of the compressor.
ATTENTION!
Do not subject the safety cladding to force during transport.
Protect the compressor using wooden spacers (see arrows).
Remove the transport timbers.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.1
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room
Installation, mainte- – Protect compressed air receivers against damage through mechanical
nance conditions and effects (e.g. falling objects).
application for pressure – Operate the compressed air receiver and its equipment from a safe
receivers arranged location.
below or separately – Adhere to safety areas and safety clearances.
– Ensure that the compressed air receiver stands securely. It must not shift
or tilt due to external forces. This also includes the additional weight dur-
ing a pressure test!
– Ensure that the compressed air receiver is easily accessible from all sides
(for recurring tests).
– Ensure that the factory label is clearly visible.
– Ensure that compressed air receivers are adequatly protected against
corrosion.
– Only use the compressed air receiver for compressors operating with cut-
in and cut-out mode if the pressure fluctuation range amounts to ∆ p ≤ 20%
of the maximum operating pressure.
Installation surface A level industrial floor without foundation is adequate for the installation of
the compressor. No special fastening elements are required.
Fire protection The following applies to rooms in which compressors with oil injection cool-
ing are to be installed:
– For compressors with motor ratings exceeding 40 kW, ensure that the
compressor room is equipped with special fire protection.
– Install compressors with motor ratings exceeding 100 kW in a separate
fire protected room.
Sound protection Only install compressors in workrooms if the sound pressure level of
their measuring surfaces does not exceed 85 dB (A).
Page 3.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room
Admissible The compressor room must be clean, dry, cool and free of dust.
environmental
influences Admissible ambient temperatures
Maximum ambient temperature (for air cooling): + 40°C
Minimum ambient temperature: + 5°C
ATTENTION!
Nonobservance of the admissible ambient temperature may lead to the
following problems:
– The compressor will switch off when the admissible final compres-
sion temperature is exceeded or gone below.
– Pipe lines and valves will freeze up at low temperatures.
– Damage due to reduced lubricating ability of the compressor oil.
Ventilation If the following instructions are not observed, the admissible final com-
pression temperature may be exceeded.
In this case, the compressor will switch off automatically.
Attention!
Arrange the compressor intake openings or ducts such, that dangerous
admixtures (e.g. explosive or chemically unstable materials) cannot be
drawn in.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.3
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room
Ventilators
Ensure that the heated exhaust air is not aken in again.
If necessary, the heated air must be extracted by ventilators.
To ensure perfect cooling even at higher temperatures in the summer, the
ventilators must be designed as follows:
– The ventilator capacity must be rated approx. 10 – 15% higher than the
sum of the cooling air quantity required for all machines operated in the
room (VDMA Code of Practice sheet 4363 "Ventilation of compressor
rooms").
– For free-standing installation, the cooling air requirement specified in the
table corresponds to the required ventilator capacity.
Cooling air Please refer to the following table for the cooling air requirement and size of
requirement the supply air openings for your compressor. Ensure that flaps and weather
protection grids have the necessary free cross section. We generally recom-
mend contacting a specialist company for performing the duct construction
work and planning.
Table 1: Cooling air requirement, required opening and duct cross sections.
* The cooling air requirement was based on a 4°C temperature difference between the ambient
temperature and the outside temperature.
Page 3.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room
Ventilation
possibilities
A B
C D
Condensate The air taken in contains water in form of vapour, which turns into conden-
disposal sation during compression.
ATTENTION!
The condensate contains oil. Never lead it into the public sewage system
without prior treatment.
Strictly observe the effluent disposal laws of your local authorities.
Oil-water separator
The BOGE-oil-water-separator separates the oil from the condensate.
The cleaned water may be fed directly into the public sewage system.
The oil is collected in a separate container. Dispose of the oil according to
environmental regulations.
If, due to special operating conditions, the oil should emulsify, use an emul-
sion cracking plant.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.5
Aufstellung.pm6.5 - GB
Installation 3.3 Installation
General BOGE screw compressor units are supplied ready for connection. Only the
work described in the following paragraphs needs to be carried out during
the installation.
ATTENTION!
Only have the installation work carried out by appropriately trained persons
or specialists.
Page 3.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.3 Installation
Connecting the – Connect the compressor to the compressed air network or a compressed
compressor to the air receiver.
compressed air For this, use a BOGE high pressure hose.
network Do not install a check valve in the pressure line.
The compressor is already equipped with a check valve.
Fig. 3.1:
Remove warm air hood
ATTENTION!
To avoid damage to the cooler, support the screw connection at the cooler
outlet using a spanner.
2
Electrical connection
Compressed air connection
Fig. 3.2:
Connecting the compressor
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.7
Aufstellung.pm6.5 - GB
Installation 3.3 Installation
ATTENTION!
Do not loosen or change the sealed nuts for setting the spring tension.
1
1
Checking the oil level BOGE compressors are supplied with a complete oil filling.
Prior to commissioning/start up, check the oil level as described in chapter
6.3.
Page 3.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.4 Electrical connection
Main switch
According to accident prevention regulation VBG 5, §12, the customer is
responsible to provide the following safety measures:
Compressor plants having a drive motor larger than 3 kW and current inten-
sities larger than 16 amperes must be equipped with a lockable main switch
(DIN VDE 0660, ...0105) and series fuses.
Please refer to the technical data (chapter 2.1) for the design and fuse rating.
Rated voltage
The data of your mains (operating voltage, control voltage, type of current,
frequency, ...) must coincide with the data on the type plate on the switch
cabinet.
In the event of deviations, please contact the BOGE service or your supplier.
Never omit a single safety step! Otherwise, you will risk injuries due to
restarting, electric shock or self-releasing parts.
WARNING!
When the automatic restart (Auto-Restart) is activated, the compressor will
start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.9
Aufstellung.pm6.5 - GB
Installation 3.5 Commissioning
Ensure that the rotational direction coincides with the rotational direction
arrow on the air end.
– Switch on the main switch.
– Switch the compressor on and immediately off again to check the rota-
tional direction.
Opening the stop valve Open ball valve 1 on the compressor delivery.
Page 3.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.5 Commissioning
ATTENTION!
Only fill the suction controller with the grade of oil used to operate the com-
pressor.
Never mix different oil grades and brands.
Refrigeration Before commissioning the refrigeration compressed air dryer see separate
compressed air dryer operating instructions series DB- or DU-.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.11
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Installation
Page 3.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
BASIC 4.1 The BOGE control concept
General BASIC + RATIO is an integrated control and monitoring concept, having two
objectives:
– Energy savings and thus reduction of ongoing costs
– Prolonging the service life of the compressor due to wear which is as
low as possible
All programmed data is stored in a memory module (EEPROM). Thus the
stored information is even available following a power failure.
Microcontroller The BOGE control concept dynamically adapts to the respective operating
conditions. A micro-controller assumes the following three tasks:
1. Automatic selection of the most economical operating mode
In order to save operating costs, it always strives for the most economical
intermittent operation.
2. Automatic optimization of the motor switching cycles
The micro-controller calculates the optimum number of motor switching
cycles. This protects the drive motor and prolongs the service life of the
plant.
3. Automatic reminder of the maintenance intervals
The microcontroller monitors the maintenance intervals.
Ease of servicing Rapid replaceability of the controls in the event of failures increases the
availability of the compressor. This eliminates time consuming and costly
trouble shooting by specialists.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.1
BASIC / RATIO.pm6.5 - GB
BASIC 4.1 The BOGE control concept
Page 4.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements
EMERGENCY OFF switch To switch off the – Press the EMERGENCY OFF switch.
compressor The switch engages and interrupts the control
in an emergency voltage.
All displays are cut off from the power.
Important!
Always switch the compressor off
with the OFF key. Only use EMER-
GENCY OFF in an emergency!
OFF switch To switch the Compressor may continue to run for 30 seconds
compressor off idling mode.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.3
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements
Lamp = green Ready The green lamp indicates that the machine is
ready.
3-digit 7-segment display Display: Shown in bar with a decimal point between the
P: Pressure second and third digit.
bar
°C
Page 4.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.5
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation
Operation BASIC
green red
green
Page 4.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation
Operation BASIC
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.7
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation
Operation BASIC
red
Operation,
servicing periods,
display test
and software-no.
Page 4.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation
Operation BASIC
Check wearing Press i a fifth time and the display shows the
parts 1000-output cycle servicing counter with the
single exponent 103 (x 1000), the load speed
symbol, the circle (here for the receiver) and the
servicing symbol (spanner), meaning the number
of possible output cycles until the next wearing
parts inspection (Suction regulator).
Means: 20 x 103 = 20000 Load
cycles until the next receiver
servicing.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.9
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation
Operation BASIC
red green
Page 4.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.11
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization
General The control unit calculates from the current operating data the respective
best operating mode and automatically selects it.
The parameters are adjustable.
In order to prevent unintentional changes to pre-set parameters, these
parameters are codeword-protected.
ATTENTION!
Never change the value of a parameter if you do not know what it means!
This may cause incorrect behaviour of the control unit!
Do not experiment with parameter settings!
Always call BOGE-Service if you are unsure or have any doubts.
Parameterization From the main display the first step in parameterization is performed by re-
peated pressing of the INFO key i until the display the software-no., and
then proceeding as follows:
1. Press ENTER ↵ → and the parameterization symbol is shown on the
left, followed by three zeros, the left of which blinks.
2. Press i to change the first digit.
3. Press ↵ → and now the middle zero blinks.
4. Press i to change the second digit.
5. Press ↵ → and now the right zero blinks.
6. Press i to change the third digit.
7. Press ↵ → the display will now branch off depending on the set number
– if the value is invalid the main display will reappear.
Set the compressor To make changes easier, the respective setting is changed in large steps.
servicing interval and 1. Enter Code 111 as described under coded parameterization → and the
zero the counter display shows, as already described, the compressor servicing interval
in blinking digits
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
Set the motor To make changes easier, the respective setting is changed in large steps.
servicing interval and 1. Enter Code 222 as described under coded parameterization → and the
zero the counter display shows, as already described, the motor servicing interval in blink-
ing digits
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
Page 4.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization
Set receiver To make changes easier, the respective setting is changed in large steps.
inspection load cycles 1. Enter Code 333 as described under coded parameterization → and the
and restart display shows, as already described, the receiver inspection interval in
blinking digits.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
Change target If changes are made to these target values, the value of Pmin is automatically
pressure values held or brought outside any applicable minimum hysteresis range.
(Pmax and Pmin) 1. Enter Code 360 as described under coded parameterization → and the
display shows, as already described, the upper target pressure value,
but blinking.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the lower target pressure value apears (blinking).
4. This value can now be changed by pressing the INFO key i.
5. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
6. It is not permissible to set the bottom pressure target value below the
stipulated pmin value. In case this should be necessary please contact
BOGE-Service beforehand.
External output enable If the output of a compressor is to be enabled by a higher level control unit,
its parameterization must be changed as follows:
1. Enter Code 210 as described under parameterization → and the display
shows Fig. left.
The ‚square’ at the top right blinks. This display means: no additional
enabling device is programmed.
2. Press the INFO key i to change to Fig. (or press again to toggle
back...).
The 7-segmente range blinks. This display means: an enabling device
(e.g., MCS) is programmed.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM as per the blink-
ing symbol, and the main display reappears.
If the compressor is set for an output enabling device, the bottom of the
main display shows the appropriate Symbol .
The following applies even with external enabling: if the upper target
pressure value in the compressor is exceeded, the output will be shut
off. Only when the the pressure drops to the lower target pressure value
does external control resume.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.13
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization
Change after-running For compressors that are seldom in operation there is an option to change
time the after-running time:
1. Code 019 as described under parameterization → and the display shows
the Fig. on the left
The number 30 blinks. The quotation mark symbol here stands for sec-
onds. A run-out curve is indicated on the two right positions.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
Set continuous mode If pressure drops in relatively small receiver/pneumatic network volumes
must be avoided at any price, continuous operation can be set as follows:
1. Enter Code 733 as described under parameterization → and the display
shows Fig. on the left.
The shading of the left arrow blinks.This means: automatic power economy
operating mode selection.
2. Press the INFO key i to change to Fig. links (press again to toggle
back...).
The shading of the right arrow blinks. this means: continuous operation.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
symbol, and the main display from the selected symbol appears.
Page 4.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization
Anti-freeze idling The compressor is set to automatically start an idling phase from standby
(only in mode: when the temperature drops to below +4°C, and to remain idling until reach-
Ready for operation) ing +20°C final compression temperature.
Motor switching Motor switching limitation is only activated when the air requirement makes
limitation it necessary, ie, after the "Motor start count per quarter hour" is reached
before time.
Only now does it switch from intermittent to a limited continuous operation –
synchronous DB control. The control unit calcuates the through time so
that on the one hand the maximum allowed switch count per 12 minutes can
not be exceeded, and that unnecessary idling times can be saved on the
other.
Star phase time control The star time is fixed in the control unit according to the type of compressor.
Idling control with If the compressor switches automatically (e.g., on reaching the upper target
extremely short pressure level) from load to idling, it continues to run until the after-running
operating time (option) time (655 sec.) is reached.
To change the after-running time see page 4.14.
Pre-acknowledgement
If a service message is acknowledged, the cause of which has not (yet)
been attended to, the spanner symbol continues to appear (but no longer
blinking).
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.15
BASIC / RATIO.pm6.5 - GB
RATIO 4.5 The BOGE control concept
next
Enter OFF
information
previous
Main display ON
information
Page 4.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements
EMERGENCY OFF switch To switch off the – Press the EMERGENCY OFF switch.
compressor The switch engages and interrupts the control
in an emergency voltage.
All displays are cut off from the power.
Important!
Always switch the compressor off
with the OFF key. Only use EMER-
GENCY OFF in an emergency!
OFF key To switch the If necessary, continues to run in idle until decrease
compressor off in system pressure.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.17
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements
Lamp = green Ready The green indicator lamp indicates that the
machine is ready.
3-digit 7-segment display Displays: Shown in bar with a decimal point between the
P: Pressure second and third digit.
bar
°C
Page 4.18 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.19
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation
Operation RATIO
green red
green
Page 4.20 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation
Operation RATIO
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.21
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RATIO 4.7 Operation
Operation RATIO
red
Operating times,
output cycles,
maintenance dead-
lines, display test
and Software-No.
Total operating time Press ↓-key a second time → and the segment
display shows the total operating time in hours
together with the total running time symbol: .
Page 4.22 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation
Operation RATIO
Idling time Press ↓-key a third time → and the display shows
the Idling time counter in h (hours) and the Idling
symbol: .
Motor servicing Press ↓-key a sixth time → and the display shows
the operating time until the next Motor servicing and
the symbols O (here for motor), running time and
servicing (spanner).
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.23
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation
Operation RATIO
red green
Software-Version Meaning
No.
0xx xxx Screw compressor, all sizes
means Software-No. 1105 1xx xxx Screw compressor up to 22 kW
with frequency converter
2xx xxx Screw compressor bigger than 22 kW
with frequency converter
3xx xxx Piston compressor
Page 4.24 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation
Operation RATIO
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.25
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Page 4.26 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
General The control unit calculates from the current operating data the respective
best operating mode and automatically selects it.
The parameters are adjustable.
In order to prevent unintentional changes to pre-set parameters, these
parameters are codeword-protected.
ATTENTION!
Never change the value of a parameter if you do not know what it means!
This may cause incorrect behaviour of the control unit!
Do not experiment with parameter settings!
Always call BOGE-Service if you are unsure or have any doubts.
Set the compressor The servicing interval memory can be set to a value between 300 and
servicing interval 9900 hours in one hundred hours increments as long as the interval time
and restart limit is monitored by the control – if it is not used it has to be set to 10000 h,
as it stops the down counter.
1. Enter Code 111 as described under coded parameterization → and the
display shows the compressor servicing interval in blinking digits (Com-
pressor servicing).
2. Press the ↑ or ↓-key to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.27
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Set the motor The motor servicing interval memory can be set to a value between 500 and
servicing interval 29900 hours in one hundred hours increments as long as the motor interval
time limit is monitored by the control – if it is not used it has to be set to 30000 h,
and restart
as it stops the down counter.
1. Enter Code 222 as described under coded parameterization → and the
display shows the compressor servicing interval in blinking digits (Motor
servicing).
2. Press the ↑ or ↓-key to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
Set load cycles The output cycles servicing interval memory can be set to a value between
receiver servicing / 100,000 and 1,900,000 cycles in increments of onehundredthousand, as long
change of wearing as the output cycles servicing interval is monitored by the control – if it is not
used it has to be set to 2,000,000 cycles as it stops the down counter.
parts and restart
1. Enter Code 333 as described under coded parameterization → and the
display shows the receiver inspection interval in blinking digits (receiver
inspection/change of wearing parts).
2. Press the ↑ or ↓ keys to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
Change target If changes are made to these target values, the value of Pmin is automatically
pressure values held or brought outside any applicable minimum hysteresis range.
(Pmax and Pmin) 1. Enter Code 360 as described under coded parameterization → and the
display shows the upper target pressure value, but blinking.
2. Press ↑ or ↓-key to change the value.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the lower target pressure value apears (blinking).
4. This value can now be changed by pressing the ↑ or ↓-key.
5. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
6. It is not permissible to set the bottom pressure target value below the
stipulated pmin value. In case this should be necessary please contact
BOGE-Service beforehand.
Page 4.28 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.29
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Proportional control The limiting suction pressure switch (min. output) of a proportional control is
(not in the case of frequency – in case of a single compressor (without higher-level pressure control ) –
regulated compressors) connected to the input external output enable – cf point 3 (external output
enable).
If the proportional control is used in connection with a suitable higher-
level control, the limiting suction pressure switch is connected directly to the
higher-level control and this control subsequently to the input external output
enable, which then has to be parameterized correspondingly – cf point 2 and
3 (external output enable).
Switching If a key switch is switched to 'Remote' for the first time or if Code 770 was
Local-Remote entered after the control unit was able to register a key switch, one of the
via key switch figures on the left appears.
1. Number One and the symbol 'Remote On-Off' are blinking. Fig. means,
! that the key switch exclusively refers to the selection of switching sources
for the readiness for operation of the compressor (green LED). If this set-
ting is selected, the parameterization 'Remote On-Off Switching' automati-
0 I
cally appears – otherwise to be reached via Code 451.
2. Press ↓-key to switch to Fig. – ↑-key to switch back. Number Two and
!
the symbol 'external output release' are blinking. This figure means, that
the key switch exclusively refers to the selection of control sources for
the network air pressure (master control or individual pressure sensor).
If this setting is selected, the parameterization 'external output release'
appears automatically – otherwise to be reached via Code 210.
!
3. Press ↓-key to switch to Fig. – ↑-key to switch back. Number Three
and the symbole 'Remote On-Off' and 'external output release' are blink-
ing. This figure means, hat the key switch refers either to the selection
of switching sources for the readiness for operation of the compressor
0 I
(green LED) or to the selection of control sources for the network air
pressure (master control or individual pressure sensor). If this setting is
selected, the parameterization 'external output release' appears auto-
matically – otherwise to be reached via Code 210 – and 'Remote On-Off
Switching' automatically appears – otherwise to be reached via Code 451.
Page 4.30 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Remote On-Off Each time the control is activated by parameterization, afterwards a blinking
control time value appears, which is described under Network independent On-Off-
memory (Auto-Restart). Likewise it can be changed after having selected the
! On-Off-memory function.
This value is used as a start delay time, if the control was set to 'Remote' –
c
via key switch or parameterization – with closed control room contact directly
after a power failure.
If the compressor has to be switched on and off from a control room, the
!
parameterization has to be set to the 2nd, 3rd or 4th of the following figures:
1. Enter Code 451 as described under parameterization and the display
d shows Fig. on the left: The Zero on the top right blinks. This display
0 I
means: On/off switching is only possible using the keys of the control
unit.
!
2. Press ↓-key to switch to Fig. –↑-key to switch back. Digit One and the
symbol 'Remote On-Off' are blinking. This display means: Neither the key-
e board of the control unit nor the serial interface but exclusively the Input
for Remote On-Off switch (continuous contact) are used for cut-in and
cut-out (green LED) – see also Switching Local-Remote via key switch.
3. Press ↓-key to switch to Fig –↑-key to switch back. Digit Two and the
!
symbol ‚online‘ are blinking. This display means: the compressor is exclu-
f sively switched on or off via the optional serial Interface 'RS485', plug-
able into the control unit – the keyboard and the input for Remote On-Off
0 I
switch (continuous contact) are not considered – see also 'Switching Local-
Remote via key switch' and 'RS485-Bus-Address setting'.
4. Press ↓-key to switch to Fig –↑-key to switch back. Digit Three and the
symbole 'Remote On-Off' and 'online' are blinking. This display means:
The compressor is either switched on or off via the Input for Remote
On-Off switch (continuous contact) or via the optional serial Interface
'RS485', plugable into the control unit, but not by the keys of the control
unit. If the continuous contact is opened, the compressor cut out – see
also Switching Local-Remote via key switch. If the continuous contact is
closed, switching on/off is possible via the serial interface – see also
'Switching Local-Remote via key switch' and 'RS485-Bus-Address setting'.
5. Press ↵-key to overwrite the non-volatile EEPROM as per the blinking
symbol and if the above figure is selected the main display reappears.
Otherwise, the figure shown under Network independent On-Off-Storage
(Auto-Restart) point 3 appears.
If the compressor is set to a Remote-On-Off switch, at the bottom of the main
display the corresponding symbol is shown. Then the compressor
can only be switched on/ff from Remote. The Emergency Off function is not
concerned. It remains unchanged.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.31
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Enable network Normally a compressor always assumes an OFF status directly after an
independent ON-OFF electrical power failure.
memory (Auto-Restart) However, after a power failure there is an option to automatically restart the
compressor with a set delay time, also acknowledged in combination with a
parameterization Remote On/Off – after mains return, automatically delayed
– see also power failure protection – repair. This is done as follows:
1. Enter Code 134 as described under parameterization → and the display
shows Fig. on the left: The 'line' at the top right blinks.
This display means: no remembering of On-Off status (no automatic
standby) after a power failure.
2. Press ↑ or ↓-keys to switch to figure on the left (press again to toggle
back...): The 'curve' at the top right blinks. This display means: Remember-
ing of the On-Off status even after a power failure (Auto-Restart).
3. Press ↵-key to overwrite the non-volatile EEPROM acc. to the blinking
symbol. If the top symbol was selected, the main display is shown. Other-
wise figure on the left appears: The number 120 blinks. The quotation
mark symbol here stands for seconds. Press the ↑ or ↓-key to change the
value.
4. Press ↵-key to overwrite the EEPROM with the blinking value and the
main display appears with the at the bottom right.
Idling control for After an output phase the compressor switches to an idling phase before
extremely short decreasing the system pressure and finally switching into stand-by. For com-
operation times pressors with special ventilation an additonal after-running time is necessary
to avoid the formation of condensate in the compressor. The after-running
(Change after-running time can be adjusted as follows:
time) 1. Enter Code 019 as described under parameterization → and the display
shows Fig. on the left: The digit (here 1) blinks. The quotation mark
symbol here stands for seconds. A run-out curve is indicated on the two
right positions.
2. Press the ↑ or ↓-key to change the value. Above 119 minutes appear and
the apostrophe symbol instead of the quotation mark symbol.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
Page 4.32 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
Set continuous mode If pressure drops in relatively small receiver/pneumatic network volumes must
be avoided at any price, continuous operation can be set as follows – if no
continuous control was parameterized in connection with a single compressor:
1. Enter Code 733 as described under parameterization → and the display
shows Fig. on the left.
The shading of the left arrow blinks.This means: automatic power economy
operating mode selection.
2. Press the ↑ or ↓-key to change to Fig. on the left. (press again to toggle
back...).
The shading of the right arrow blinks. This means: continuous operation.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking sym-
bol, and the main display from the selected symbol appears.
Anti freeze operation The compressor is set to automatically start an idling phase – in star mode
(only in mode i.e. without switching on a probably existing ventilator motor – from standby
ready for operation) when the temperature drops to below + 4°C. During this phase in the main
display a thermometer blinks left of the temperature display. The idling phase
is finished as soon as the min. after-running time or + 20°C final compression
temperature are reached.
This anti-freeze function can be switched off as follows:
1. Enter Code 056 as described under parameterization → and the display
shows Fig. on the left: the 'curve' left of the thermometer blinks.
This display means: automatic idling phase in frost.
2. Press ↑ or ↓-key to change to Fig. on the left (press again to toggle
back...) The 3x dotted line left of the thermometer blinks.
This display means: no automatic running phase in frost, shown by means
of the right dash as to the thermometer.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking sym-
bol, and the main display from the selected symbol appears.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.33
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization
RS 485-Bus-Address The control is already set for a bus coupler (BOGE-Bus-Address 32) for each
compressor according to customer specifications – as e.g. for Profibus. If
! used another communication of RS485 then the following action is necesarry:
1. Enter Code 830 as described under parameterization → the display shows
one of the following fig. or .
2. Press ↑ or ↓-key to select the picture (bobus = BOGE-Bus, rtu = Modbus
type RTU) and quit by ↵-key. Depending upon selection one of the two
! following fig. appears or :
With the BOGE-Bus only the desired address (flashing here 32) is to be
selected and quit by ↵-key, while with the Modbus-RTU after confirmation
of the address (flashing here on 0 = offline) by the key ↵, if address >0,
still additionally the Baud rate and the data format are adjustable as fol-
! lows fig. :
first the number 96 (= 9600 Baud) flashes – after confirmation by the ↵-
key 8E1 flashes (8E1 = 8 data bits, parity check of Even and 1 stop bit).
By means of key ↑ or ↓ then the necessary combination can be selected
(n = not parity check, o = odd).
!
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
A blinking Online symbol refers to a fault in the RS485 connection.
Page 4.34 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
Faults 5.1 General
General The tables on the following pages give information on the possible causes of
operating faults and measures for their rectification.
ATTENTION!
Ensure that any work required to rectify faults is only carried out by trained
personnel or specialists.
Ensure that components which have a safety function are only set, repaired
or exchanged by BOGE Service!
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.1
Stoerung.pm6.5 - GB
Faults 5.2 General faults
Oil in suction filter Minimum pressure non- Check the minimum pressure check valve and
return valve is leaking replace, if necessary
Suction controller is leaking Check the suction controller and replace,
if necessary
Excessive oil Drain line is blocked Dismantle and clean drain line
consumption
Defective oil separator Check oil separator and replace, if necessary
element
Excessive oil filling Drain off oil
Safety valve blows Operating pressure has Set operating pressure to the maximum per-
been misadjusted missible pressure of the screw compressor
Defective safety valve Replace safety valve
System pressure Venting valve does not open Check venting valve and replace, if necessary
does not decrease
when switching off Check valve is leaking Check the check valve and replace, if necessary
Page 5.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system
Fault The control unit registers an Error, the compressor is immediately and with-
out an idling phase – automatically shutdown, the error Relay drops and on
the right next to the actual pressure value there blinks a number next to the
red indicator lamp:
– the blinking number indicates the registered cause (see also message
key table under error messages page 4.11 BASIC or 4.26 RATIO).
red
Acknowledge Display the message – e.g. by pressing the i-key. Press ↵-key to cancel
messages the display and acknowledge the message. The main display appears, if the
cause for the fault was rectified.
BASIC / RATIO
FAULT Possible cause Rectification
Excessive final Ambient temperature too Employ suitable measures to improve the air inlet
1 compression
temperature
high and ventilation in the installation room
Cooling unit soiled Clean cooling unit externally
Insufficient cooling air Keep air inlet opening to the compressor clean;
quantity check to ensure that any existing cooling air duct
systems are adequatly dimensioned
Insufficient oil quantity Top up oil
Temperature sensor defec- Replace temperature sensor or repair the wire
tive or wire break break
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.3
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system
System pressure Air relief valve does not Check air relief valve and replace, if necessary
9 build-up close
Suction controller does not Check suction controller and replace, if necessary
open
Leakage in system Check system, overcome leaks
Page 5.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system
Control unit Error loading software. Reload software or replace control unit.
25 EPROM /recon-
ciliation error
Control unit defective
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.5
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system
Motor Servicing intervals See operating instructions for servicing page 6.3
10 servicing
due
Compressor Servicing intervals See operating instructions for servicing page 6.3
11 servicing
due
Receiver Servicing intervals Inspect receiver acc. to local rules and/or replace
21 inspection
due or replace
wearing parts
wearing parts
Page 5.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Maintenance 6.1 Safety instructions
ATTENTION!
Ensure that maintenance work is ony carried out by specialists or appro-
priately trained person.
– In case of removing any cladding or safety devices prior to starting any
maintenance work, always stop the compressor as described in these
operating instructions. Refit the cladding or safety devices immediately
upon completion of the maintenance work.
– Only use original spare parts, compressor oils and operating materials
released by BOGE for the maintenance work.
– When the automatic restart (Auto-Restart) is activated, the compressor
will start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.1
Wartung.pm6.5 - GB
Maintenance 6.2 General
Maintenance through Have BOGE-Service check your compressor every 3000 operating hours or
BOGE service annually.
Maintenance agreement
Enter into a maintenance agreement with BOGE.
BOGE service will carry out the proper maintenance on your compres-
sor at regular intervals.This guarantees maximum safety and realiability
of your compressed air supply.
Check V-belts
Change supply air filter
Oil change
Fig. 6.1: Review of regular maintenance work
Check automatic
condensate draining
(see operating instructions
refrigeration compressed
air dryer)
Page 6.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.2 General
Maintenance intervals The maintenance intervals specified in the table are based on average oper-
ating and ambient conditions.
Extreme conditions may require shorter maintenance intervals.
Note down any maintenance work in the table on the last page.
This will facilitate trouble shooting for Boge service.
Oil change
Please change oil and replace oil filter and nozzle with dirt catch after the
first 500 operating hours!
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.3
Wartung.pm6.5 - GB
Maintenance 6.2 General
General
CAUTION: Risk of injury!
information
Oil presents a potential danger to health and environment due to their
concerning additives.
the lubricants – Avoid contact with skin and eyes.
used Wear protective gloves made of resistant synthetic material.
Wash yourself thoroughly after contact with oils.
– Do not inhale the fumes or mist.
– Protect your environment.
Ensure that no oil is spilt.
– Fire, naked flames and smoking is strictly prohibited when handling
oil.
Page 6.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.2 General
Disposal of ATTENTION!
used operating The handling and disposal of mineral oils is subject to legal regulations.
material It is an offense not to ensure correct and safe disposal of old oil!
Please instruct one of the known service companies to dispose of used
operating materials or deliver them to an authorized disposal point.
ATTENTION!
If the nozzle with dirt catch is soiled the oil consumption may increase sig-
nificantly!
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.5
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
Draining off the Draining: If no automatic condensate darining is fitted, then drain off the
condensate from the condensate at least once a week.
compressed air
The compressor is lubricated with oil. The condensate contains oil and may
receiver not be drained off into the public sewage system!
Pay attention to the pertaining rules and regulations of your local authorities!
Fig. 6.3:
Draining off the condensate
manually
Draining off the The fully automatic, electronically controlled condensate separator is equipped
condensate from the with a wear free sensor which monitors the condensate level in the integrated
compressed air receiver collecting basin. As soon as the collecting basin is full, a solenoid valve opens
and the condensate is drained off.
with automatic
condensate Unlike the Konsatronik the fully automatic condensate separator operates
without causing any pressure losses. In the event of a malfunction a red
separator LED lights up and a potential-free contact is switched.
Regularly check the function using the additional test switch on the device.
Condensate
Condensate
outlet (to oil-
shut-off valve
water separator)
on receiver
Page 6.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.7
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
Drive motors with As a rule, the bearings of the drive motors are provided with a maintenance
permanent lubrication free permanent lubrication.
Under normal operating conditions (coolant temperature max. 40°C,
continous operation) the bearings are maintenance free for the service life.
Motor maintenance (BASIC) see page 4.9 – (RATIO) see page 4.23.
The service life decreases or increases as thermal stress increases or
decreases (due to increased or reduced coolant temperature).
ATTENTION!
Have BOGE service dismantle and regrease the bearings once the specified
service life has expired!
Page 6.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
The BOGE GM drive system automatically adjusts the V-belt to the correct
V-belt tension in any operating mode.
Thus maintenance of the V-belt drive is limited to the above mentioned work.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.9
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
sealed S 6 – SD 6 8 40 90
S 6 – SD 6 10 40 90
S 6 – SD 6 13 40 90
S 8 – SD 8 8 46 98
S 8 – SD 8 10 46 98
+0 / –1 mm
Settings
S 8 – SD 8 13 46 98
S 10 – SD 10 8 66 105
S 10 – SD 10 10 66 105
S 10 – SD 10 13 66 105
S 15 – SD 15 8 77 105
S 15 – SD 15 10 77 105
blue 1
S 15 – SD 15 13 77 105
The settings shown in the table are fixed by the manufacturer and may not
blue 1
be changed. Slight deviations are allowed and compensated by the GM
drive system.
The current settings are also shown on a sticker on the GM drive system.
With special versions the settings on the sticker may deviate from the stand-
ard values.
Page 6.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
ATTENTION!
Always use the same oil type when topping up.
Never mix different oil types and brands.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.11
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
ATTENTION!
Do not use tools to screw in the new oil filter!
You might damage the oil filter or its sealing ring.
A hand tight seating of the oil filter is sufficient.
– Reattach safety warm air hood.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Switch on the compressor and heat up to operating temperature.
– Subsequently, check the oil filter for leaks once again and tighten by hand,
if necessary (Procedure as described above).
Page 6.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
Changing the oil Change: – When warning message "8" appears on the control
separator system display (RATIO only).
– After 3000 operating hours,
however, no later than after one year.
If the prescribed maintenance intervals are not observed, the oil sepa-
rators might become blocked. In this case, the differential pressure will
increase until the safety valve blows.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.13
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
ATTENTION!
Do not use tools to screw in the new oil separators!
You might damage the oil separators or their sealing rings.
A hand tight seating of the oil filter is sufficient.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Switch on the compressor and heat up to operating temperature.
– Subsequently, check the oil filter for leaks once again and tighten by hand,
if necessary (Procedure as described above).
The service life of the oil, the oil filter and oil separators is reduced under the
following conditions:
– When the compressor is operated at extreme ambient temperatures.
– When the intake air is extremely soiled.
Page 6.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.15
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
ATTENTION!
After each oil change you have to fill a small quantity of oil into the suction
controller before starting the compressor.
For oil quantity and procedure see chapter 3.5 "Commissioning following ex-
tended stoppages".
ATTENTION!
Always fill with the same oil type as previously used. Never mix different oil
types and brands.
The oil circuit must be flushed prior to changing the oil type.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Conduct trial run.
Flushing the oil circuit Flushing the oil circuit with clean oil becomes necessary:
– When the oil is excessively soiled.
– Prior to changing the oil type.
ATTENTION!
Detailed information as to the flushing with BOGE oils you can obtain from
the following service number.
++49 / 52 06 / 6 01-0
Page 6.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
ATTENTION!
Do not use any sharp objects for cleaning!
These could damage the cooling unit!
– Blow down the dirt with compressed air in the opposite direction to the
normal cooling air flow. Vacuum out the dirt using an industrial vacuum
cleaner (see Fig. 6.14).
– Reattach safety warm air hood.
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.17
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work
Page 6.18 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.4 Spare parts and optional equipment
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.19
Wartung.pm6.5 - GB
Maintenance
Page 6.20 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Appendix 7.1 Flow chart
Air Air
IN IN
Compressed
Compressed air OUT
air OUT
BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 7.1
Fliess.pm6.5 - GB
Please note the completed maintenance work in the respective columns
Page 7.2
Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2
List of maintenance and service work
* R = Cleaning ** K = Check
W = Change W = Change
Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks
Fliess.pm6.5 - GB
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2
* R = Cleaning ** K = Check
W = Change W = Change
Page 7.3
Please note the completed maintenance work in the respective columns
Page 7.4
Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2
List of maintenance and service work
* R = Cleaning ** K = Check
W = Change W = Change