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Operating

instructions

Belt-driven
screw compressors
series S 6-...S 29-2-
S 6-...D...S15-...D
SD 6...SD 29-2
SD 6-...SD 29-2-
with BASIC- and RATIO-
Control
1 Index

Operating instructions
for the belt-driven
screw compressors

– S 6 / S 6- / S 6-...D / SD 6/SD 6- ( 4 kW)


– S 8 / S 8- / S 8-...D / SD 8/SD 8- ( 5,5 kW)
– S 10 / S 10- / S 10-...D / SD 10 / SD 10- ( 7,5 kW)
– S 15 / S 15- / S 15-...D / SD 15 / SD 15- (11 kW)
– S 20-2 / S 20-2-/ SD 20-2 / SD 20-2- (15 kW)
– S 24-2 / S 24-2-/ SD 24-2 / SD 24-2- (18,5 kW)
– S 29-2 / S 29-2-/ SD 29-2 / SD 29-2- (22 kW)

BOGE KOMPRESSOREN
Postfach 10 07 13
D-33507 Bielefeld

Otto-Boge-Straße 1–7
D-33739 Bielefeld

Fon: ++49 / 52 06 / 6 01- 0


Fax: ++49 / 52 06 / 6 01-200
Mail: info@boge.com
Net: www.boge.com

As date of: 07/ 2006


No. 596.0754.01
Cover charge: € 5,00

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page I
Inhalt.pm6.5 - GB
1 Index

Page II BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Inhalt.pm6.5 - GB
1 Index

Index

Part 1: 1.1 General safety instructions ......................................................... 1.1


General Safety instructions for compressor operation ................................. 1.1
Safety instructions for maintenance and repair of the compressor . 1.2
Accident prevention regulations ..................................................... 1.2

1.2 Introduction .................................................................................. 1.3


Symbols used ................................................................................. 1.3
Symbols on the compressor ........................................................... 1.4
Intended use .................................................................................. 1.5
Inadmissible use ............................................................................ 1.5
Transport damage .......................................................................... 1.6
Data on the type plate .................................................................... 1.6
Service ........................................................................................... 1.6

Part 2: 2.1 Technical data .............................................................................. 2.1


Product description Technical data S 6 to SD 29-2-, part 1 ........................................... 2.1
Technical data S 6 to SD 29-2-, part 2 ........................................... 2.6

2.2 Function description .................................................................. 2.11


Function principle of the air end ................................................... 2.11
Air circuit ...................................................................................... 2.11
Oil circuit ...................................................................................... 2.12

2.3 Compressor control ................................................................... 2.13


Network pressure ......................................................................... 2.13
Operating states ........................................................................... 2.13
Operating modes .......................................................................... 2.13
Short operating times ................................................................... 2.13

2.4 Control devices .......................................................................... 2.14


Proportional controller (option) ..................................................... 2.14

2.5 Safety and monitoring devices ................................................. 2.15


General ........................................................................................ 2.15
Safety temperature limiting device ............................................... 2.15
Safety valve .................................................................................. 2.15
Monitoring the drive motor ........................................................... 2.15

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page III
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1 Index

Part 3: 3.1 Transport ....................................................................................... 3.1


Installation General .......................................................................................... 3.1
Transport possibilities ..................................................................... 3.1

3.2 Compressor room ........................................................................ 3.2


Installation, maintenance conditions and application for
compressed air receivers arranged below or separately ................ 3.2
Installation surface ......................................................................... 3.2
Fire protection ................................................................................ 3.2
Sound protection ............................................................................ 3.2
Admissible ambient influences ....................................................... 3.3
Ventilation ....................................................................................... 3.3
Cooling air requirement .................................................................. 3.4
Ventilation possibilities ................................................................... 3.5
Condensate disposal ...................................................................... 3.5

3.3 Installation .................................................................................... 3.6


General .......................................................................................... 3.6
Checking the delivery scope .......................................................... 3.6
Installing the compressor ............................................................... 3.6
Connecting the compressor to the compressed air network .......... 3.7
Remove warm air hood .................................................................. 3.7
Activating the belt tensioning device .............................................. 3.8
Checking the oil level ...................................................................... 3.8

3.4 Electrical connection ................................................................... 3.9

3.5 Commissioning .......................................................................... 3.10


Checking the rotational direction .................................................. 3.10
Opening the stop valve ................................................................. 3.10
Checking for leaks ........................................................................ 3.10
Conduct trial run ........................................................................... 3.10
Commissioning following extended stoppages ............................. 3.11
Refrigeration compressed air dryer .............................................. 3.11

Part 4: 4.1 The BOGE control concept (BASIC) ........................................... 4.1


BASIC / RATIO General .......................................................................................... 4.1
Microcontroller ................................................................................ 4.1
Ease of servicing ............................................................................ 4.1
Operating and control panel ........................................................... 4.2

4.2 Operating elements ...................................................................... 4.3

4.3 Operation ...................................................................................... 4.6

4.4 Control Parameterization ........................................................... 4.11


Error key table .............................................................................. 4.11
General ........................................................................................ 4.12
Parameterization .......................................................................... 4.12
Set the compressor servicing interval and zero the counter ......... 4.12
Set the motor servicing interval and zero the counter .................. 4.12

Page IV BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
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1 Index

Set receiver inspection load cycles and restart ............................ 4.13


Change target pressure values (Pmax and Pmin) ............................. 4.13
External output enable ................................................................. 4.13
Change after-running time ........................................................... 4.14
Set continuous mode ................................................................... 4.14
Enable network-independent ON-OFF memory (Auto-Restart) ... 4.14
Anti-freeze idling (only in mode: Ready for operation) .................. 4.15
Motor switching limitation ............................................................. 4.15
Star phase time control ................................................................ 4.15
Idling control with extremely short operation time (option) ........... 4.15
Service request ............................................................................ 4.15

4.5 The BOGE control concept (RATIO) .......................................... 4.16


Operating and control panel ......................................................... 4.16

4.6 Operating elements .................................................................... 4.17

4.7 Operation .................................................................................... 4.20

4.8 Control Parameterization ........................................................... 4.26


Error key table .............................................................................. 4.26
General ........................................................................................ 4.27
Parameterization .......................................................................... 4.27
Enter Parameterization Code ....................................................... 4.27
Set the compressor servicing interval and restart ........................ 4.27
Set the motor servicing interval and restart .................................. 4.28
Set load cycles receiver servicing / change of wearing parts
and restart .................................................................................... 4.28
Change target pressure values (Pmax and Pmin) ............................. 4.28
External output enable ................................................................. 4.29
Proportional control ...................................................................... 4.30
Timer ............................................................................................ 4.30
Switching Local-Remote via key switch ........................................ 4.30
Remote On/Off control ................................................................. 4.31
Enable network independent ON-OFF memory (Auto-Restart) .... 4.32
Idling control for extremely short operation times
(Change after-running time) ......................................................... 4.32
Set continuous mode ................................................................... 4.33
Anti freeze operation (only in mode ready for operation) .............. 4.33
RS 485-Bus-Address ................................................................... 4.34
Parameter overview ...................................................................... 4.34

Part 5: 5.1 General .......................................................................................... 5.1


Faults Automatic monitoring of the control systems .................................. 5.1

5.2 General faults ............................................................................... 5.2

5.3 Fault messages of the control system ....................................... 5.3


Acknowledge messages ................................................................. 5.3
Options of the RATIO ..................................................................... 5.4

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page V
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1 Index

Part 6: 6.1 Safety instructions ....................................................................... 6.1


Maintenance
6.2 General .......................................................................................... 6.2
Maintenance through BOGE service .............................................. 6.2
Review of regular maintenance work ............................................. 6.2
Maintenance intervals .................................................................... 6.3
General information concerning the lubricants used ...................... 6.4
Disposal of used operating material ............................................... 6.5
Spare and wearing parts ................................................................ 6.5

6.3 Regular maintenance work .......................................................... 6.6


Draining off the condensate from the compressed air receiver ...... 6.6
Draining off the condensate from the compressed air receiver
with automatic condensate separator ............................................. 6.6
Clean or change suction filter ......................................................... 6.7
Cleaning the filter cartridge ............................................................ 6.7
Changing the supply air filter mats ................................................. 6.8
Drive motors with permanent lubrication ....................................... 6.8
Changing the V-belt ........................................................................ 6.9
Settings of the GM- drive systems S 6 – SD 15 ........................... 6.10
Settings of the GM- drive systems S 20-2 – SD 29-2- .................. 6.10
Checking the oil level, topping up oil ............................................ 6.11
Changing the oil filter ................................................................... 6.12
Changing the oil separator ........................................................... 6.13
Oil change .................................................................................... 6.14
Flushing the oil circuit ................................................................... 6.16
Cleaning the compressed air/ oil cooling unit ............................... 6.17
Checking the safety valve ............................................................. 6.18

6.4 Spare parts and optional equipment ........................................ 6.19


List of spare and wearing parts (for maintenance) ....................... 6.19
List of available optional equipment ............................................. 6.19

Part 7: 7.1 Flow chart ..................................................................................... 7.1


Appendix Air cooled version, standard ........................................................... 7.1
Air cooled version, with proportional controller
(option from S 31-2) ....................................................................... 7.1

7.2 List of maintenance and service work ........................................ 7.2

Page VI BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Inhalt.pm6.5 - GB
General 1.1 General safety instructions

Nonobservance of the following safety instructions may lead to injuries


and damage to the compressor.
Also observe the generally valid safety and accident prevention regu-
lations in addition to the information in these operating instructions!

Safety instructions for 1. Ensure that no commissioning and maintenance work on the compressor
compressor operation is undertaken until these operating instructions are understood.
2. Only use the compressor for its intended use, as described in these
operating instructions.
3. The owner must ensure
– that only appropriately trained and authorized personnel work on this
compressor.
– that the operating, maintenance and repair personnel has been
made fully familiar with all safety instructions, and that they are being
observed.
– that the compressor is only operated in a safe operating condition.
4. Avoid any operating method which may impair the safety of the com-
pressor.
5. Do not exceed the limit value for the final compression pressure specified
on the type plate.
6. Do not operate the compressor without the attendant protection and
safety devices.
Do not dismantle any built-in safety devices or put them out of operation.
Ensure that all safety claddings and doors are closed prior to commis-
sioning/starting up the compressor and is not opened during operation.
7. Place the compressor out of operation as described in these operating
instructions, when dismantling the safety claddings or safety devices for
repair or maintenance work. Reattach and close all cladding and safety
devices immediately upon completion of the repair or maintenance
work.
8 Only operate the compressor using the additional equipment (options)
recommended or authorized by the manufacturer.
9. Undertake conversions and modifications of the compressor only in
agreement with BOGE, taking all relevant safety regulations into consid-
eration.
The manufacturer is not liable for damages resulting from independent
modifications on the compressor.
10. Never start the compressor when one or serveral parts (e.g. cable, plug)
are damaged, when not in perfect working order, when damage is de-
tected or suspected.
11. Observe all safety and danger signs directly attached on the compressor!
12. The compressed air/oil receiver is subject to "Druckgeräterichtlinie"
(Recommendation for compressors) and has to be checked in prescribed
intervals.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.1
Allgemeines.pm6.5 - GB
General 1.1 General safety instructions

Safety instructions for 1. Ensure that maintenance work is only carried out by appropriately trained
maintenance and repair persons.
of the compressor 2. Ensure that setting work, malfunction rectification and repair is only carried
out by specialists or appropriately trained persons.
3. Prior to maintenance or repair work:
– Switch off the main switch.
– Secure main switch against unintentional switch-on.
– Check to ensure that all parts currentless.
– Disconnect the compressor from the compressed air network (relieve
or block pressurized lines).
4. Exercise extreme caution during repair or maintenance work requiring
the compressor to be operational.
Ensure that no persons are located in the hazardous area.
5. Ensure that work on the electrical equipment is only undertaken by
qualified electricians.
6. Work on parts and devices under current is prohibited. Exceptions are
governed by the appropriate regulations, e.g. DIN VDE 0105.
7. Only use original spare parts, compressor oils and operating
materials released by BOGE during repair or maintenance.
8. The operator is responsible to check the compressor daily for externally
visible damage and defects, and to immediately report any changes
(including operational behaviour).
9. When the automatic restart (Auto-Restart) is activated, the compressor
will start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.

Accident prevention The owner of a compressor plant is responsible to ensure that it is properly
regulations installed, operated and maintained.
Prior to commissioning, owners in the Federal Republic of Germany urgently
have to read the currently valid regulations of the Main Association of the
Industrial Employers' Liability Insurance. Apart from other regulations par-
ticularly the Ordinance on Industrial Safety and Health (BetrSichV) is appli-
cable.
The regulations are available at the following locations:
Berufsgenossenschaft (Industrial Employers' Liability Insurance)
Carl-Heymanns-Verlag KG, Luxemburger Straße 449, D-50939 Köln
Beuth Verlag GmbH, Burggrafenstraße 6, D-10787 Berlin

For operation of the compressor plant outside the Federal Republic of Ger-
many, the accident prevention regulations of the country, where the com-
pressor is operated, must be observed in addition to the data contained in
these operating instructions.
In the event that measures are required above and beyond the legal regula-
tions specified in the Federal Republic of Germany or the data contained in
these operating instructions, then it is of utmost importance that these be
carried out prior to commissioning the compressor plant.

Page 1.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
General 1.2 Introduction

The purpose of these operating instructions is to familiarize the user with the
function and all application possibilities of the compressor.

These operating instructions contain important information on how to operate


the compressor safely, economically and according to its intened use. Ob-
serving these operating instructions will assist in avoiding danger, to reduce
repair costs and down times and to increase the reliability and service life of
the compressor. It contains important information concerning the required
maintenance and repair measures, assists in case of malfunctions and con-
tains data concerning spare and wearing parts.

The operating instructions must be available to the compressor operating


personnel at the place of operation, at all times.
The operating instructions must be carefully read and applied by all persons
engaged to undertake the following work on the compressor:
– Operation, including fault rectification and daily care
– Maintenance (service, inspection, repair)
– Commissioning
– Transport

The compressor and its additional equipment must not be installed and
commissioned until the operating instructions are understood.

These operating instructions can be supplemented with instructions on the


basis of existing national regulations concerning accident prevention and
environmental protection.

In the illustrations, the compressor is shown in part without safety cladding


or safety devices for better visualization. However, operation without these
components is prohibited!

Symbols used In these operating instructions, important safety instructions and tips are
identified by the following symbols:

CAUTION: Risk of injury!


This symbol indicates information warning of possible danger to life and limb
of the operator or other persons.

ATTENTION!
This symbol indicates information warning of dangers to life and limb of the
operator or other persons or dangers, which might destroy or damage the
compressor.

WARNING: Voltage!
This symbol indicates information warning of life threatening electrical volt-
age levels.
It indicates work which must be exclusively performed by skilled electricians.

This symbol indicates information and tips concerning the economical and
careful operation of the compressor.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.3
Allgemeines.pm6.5 - GB
General 1.2 Introduction

Symbols on the The following symbols and warning signs are fitted on the compressor:
compressor

Warning:
Hot surfaces: Do not touch!

Warning:
The unit is operated by remote control, and might start without warning.

Note:
Instructions for the operating personnel must be read.

Prohibited:
Never open the valve before the air hose (connection to the compressed air
network) is connected.

Page 1.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
General 1.2 Introduction

Intended use BOGE S series screw compressor, including its additional equipment, is
exclusively intended for the compression of air.
The air taken in must not contain any explosive or chemically instable gases
or vapours.
Do not exceed the specified final compression temperature.

BOGE screw compressors are designed for stationary operation. Ensure


that they are only installed and operated in dry and clean rooms.

Operation and control are designed to be executed by trained and authorized


operators.

Inadmissible use Never direct the produced compressed air towards persons.
Danger to life!

Oil is injected into the pressure rooms of the compressor.


Only use the produced compressed air for breathing or let it come in contact
with foods, if it was treated beforehand.

This BOGE screw compressor is not explosion protected.


Do not operate in explosive areas or in a possibly explosive atmosphere!

Do not operate the compressor in rooms in which extreme dust, toxic or


flammable vapours and gases may occur.

The following is not permitted:


– Exceeding the final compression pressure indicated on the type plate.
– Altering the safety devices and safety cladding or placing them out of
operation.
– Removing or painting over signs and symbols on the compressor.
– Operation of the compressor by unauthorized or untrained persons.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page1.5
Allgemeines.pm6.5 - GB
General 1.2 Introduction

Transport damage BOGE does not accept any liability for breakage or transport damage.
Please inspect the compressor immediately after delivery and direct damage
claims to the last haulier – even when the packing is not damaged!
To safeguard claims against the haulier we recommend leaving the machine,
devices and packing material in the same condition as they were in when
the damage was detected.

In the event of any other complaints, please inform us within six days after
arrival of the delivery.

Data Enter the data of your compressor from the type plate or enclosed data
on the type plate sheet in the illustration below. This will ensure that in the event of enquiries,
you will always have the most important data to hand.

Type
Year of construction
Serial number
F. a. d. CFM
Maximum service pressure PSIG
Motor speed RPM
Motor power HP
Otto-Boge-Straße 1– 7 · D-33739 Bielefeld · Telefon (0 52 06) 6 01-0
Postfach 10 0713 · D-33507 Bielefeld · Fax (0 52 06) 6 01-2 00
www.boge.com · info@boge.com

Fig. 1.1: Data on the type plate

Service Please do not hesitate to contact BOGE service if you have any questions.
Please call:
 ++49 / 52 06 / 6 01-0

In the event of inquiries, always specify the following data of your compressor
to prevent any delays:
– Type
– Year of manufacture
– Machine number

ATTENTION!
Only BOGE service technicians or persons authorized by BOGE in writing
may repair or alter the compressor during the warranty period. Otherwise all
warranty claims will expire!

Page 1.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Allgemeines.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6 to S 29-2, part 1

Type S6 S8 S 10 S 15 S 20-2 S 24-2 S 29-2

Dimensions
– Height (silenced) [mm] 720 720 770 770 930 930 930
– Height (super silenced) [mm] 1650 1650 1750 1750 2120 2120 2120
– Width (silenced / super silenced) [mm] 850 850 890/940 890/940 1200 1200 1200
– Depth (silenced / super silenced) [mm] 690 690 810 810 980 980 980

Weight
– silenced [kg] 140 150 170 180 300 315 315
– silenced / super silenced [kg] 170 180 210 220 350 365 365

Max. sound pressure level [± 3 dB(A)]


accord. to DIN 45635, part 13 76/68 78/70 80/70 82/72 80/72 85/78 86/79
– silenced / super silenced [dB(A)]
Reference surface measure
14/14 14/14 14/14 14/14 15/15 15/15 15/15
– silenced / super silenced [dB(A)]
Sound power level
90/82 92/84 94/84 96/86 95/87 100/93 101/94
– silenced / super silenced [dB(A)]

Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57

Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600

Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F

Electrical connection
Mains voltage 1) [V] 400 400 400 400 400 400 400
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.1
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6- to S 29-2-, part 1

Type S 6- S 8- S 10- S 15- S 20-2- S 24-2- S 29-2-

Dimensions
– Height (silenced) [mm] 1170 1270 1320 1350 1750 1750 1750
– Height (super silenced) [mm] 2100 2200 2300 2330 2930 2930 2930
– Width (silenced / super silenced) [mm] 1550 1700 1700 1850 2000 2000 2000
– Depth (silenced / super silenced) [mm] 690 690 790 790 980 980 980

Receiver volume l 150 270/250 270/250 350 750 750 750

Weight
– silenced [kg] 215 265 295 330 570 585 585
– silenced / super silenced [kg] 245 295 325 360 600 615 615

Max. sound pressure level [± 3 dB(A)]


accord. to DIN 45635, part 13 per compr. 76/68 78/70 80/70 82/72 80/72 85/78 86/79
– silenced / super silenced [dB(A)]
Reference surface measure
14/14 14/14 14/14 14/14 15/15 15/15 15/15
– silenced / super silenced [dB(A)]
Sound power level
90/82 92/84 94/84 96/86 95/87 100/93 101/94
– silenced / super silenced [dB(A)]

Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57

Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600

Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F

Electrical connection
Mains voltage 1) [V] 400 400 400 400 400 400 400
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.

Page 2.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6-...D to S 15...D, part 1

Type S 6-...D S 8-...D S 10-...D S 15-...D

Dimensions
– Height (silenced) [mm] 1350 1350 1550 1550
– Height (super silenced) [mm] 2240 2240 2540 2540
– Width (silenced / super silenced) [mm] 2150/2180 2150/2180 2220/2270 2220/2270
– Depth (silenced / super silenced) [mm] 570 670 730 730

Behälterinhalt l 500 500 750 750

Weight bar 8/10 13 8/10 13 8/10 13 8/10 13


– silenced [kg] 485 535 495 545 615 675 635 715
– silenced / super silenced [kg] 545 595 555 605 695 755 695 775

Max. sound pressure level [± 3 dB(A)]


accord. to DIN 45635, part 13 per compr. 76/68 78/70 80/70 82/72
– silenced / super silenced [dB(A)]
Measuring surface dimension per compr.
14/14 14/14 14/14 14/14
– silenced / super silenced [dB(A)]
Sound capacity level per compessor
90/82 92/84 94/84 96/86
– silenced / super silenced [dB(A)]

Compressor
max. final compression temperature [°C] 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25

Drive motor
Rated power [kW] 2x4 2 x 5,5 2 x 7,5 2 x 11
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600

Protection type IP 55 55 55 55
Design IMB 3 3 3 3
ISO class F F F F

Electrical connection
Mains voltage 1) [V] 2 x 400 2 x 400 2 x 400 2 x 400
Frequency 1) [Hz] 50 50 50 50
Min. fuse protection 2) [A] 2 x 16 2 x 20 2 x 35 2 x 35
Recommended fuse protection 2) [A] 2 x 20 2 x 25 2 x 35 2 x 35
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.3
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for SD 6 to SD 29-2, part 1

Type SD 6 SD 8 SD 10 SD 15 SD 20-2 SD 24-2 SD 29-2

Dimensions
– Height (super silenced) [mm] 1960 1960 2060 2060 2480 2480 2480
– Width (silenced / super silenced) [mm] 910 910 975 975 1230 1230 1230
– Depth (silenced / super silenced) [mm] 690 690 810 810 980 980 980

Weight
– silenced / super silenced [kg] 210 220 250 260 400 425 425

Max. sound pressure level [± 3 dB(A)]


accord. to DIN 45635, part 13 76/68 78/70 80/70 82/72 80/72 85/78 86/79
– silenced / super silenced [dB(A)]
Reference surface measure
14/14 14/14 14/14 14/14 15/15 15/15 15/15
– silenced / super silenced [dB(A)]
Sound power level
90/82 92/84 94/84 96/86 95/87 100/93 101/94
– silenced / super silenced [dB(A)]

Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57

Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Electr. power intake dryer [kW] 0,24 0,24 0,25 0,35 0,40 0,46 0,65
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600

Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F

Electrical connection
Mains voltage compressor / dryer 1) [V] 400/230 400/230 400/230 400/230 400/230 400/230 400/230
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.

Page 2.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for SD 6- to SD 29-2-, part 1

Type SD 6- SD 8- SD 10- SD 15- SD 20-2- SD 24-2- SD 29-2-

Dimensions
– Height (silenced) [mm] 1490 1490 1520 1520 1750 1750 1750
– Height (super silenced) [mm] 2200 2200 2330 2330 2930 2930 2930
– Width (silenced / super silenced) [mm] 1700 1700 1850 1850 2195/2510 2195/2510 2195/2510
– Depth (silenced / super silenced) [mm] 690 690 690 690 955 955 955

Receiver volume l 270/250 270/250 350 350 750 750 750

Weight bar 8/10 13 8/10 13 8/10 13 8/10 13 8/10 13 8/10 13 8/10 13


– silenced [kg] 305 325 320 340 380 420 390 425 425 485 645 705 645 705
– silenced / super silenced [kg] 335 355 350 360 420 450 430 485 475 535 695 755 695 755

Max. sound pressure level [± 3 dB(A)]


accord. to DIN 45635, part 13 76/68 78/70 80/70 82/72 80/72 85/78 86/79
– silenced / super silenced [dB(A)]
Reference surface measure
14/14 14/14 14/14 14/14 15/15 15/15 15/15
– silenced / super silenced [dB(A)]
Sound power level
90/82 92/84 94/84 96/86 95/87 100/93 101/94
– silenced / super silenced [dB(A)]

Compressor
max. final compression temperature [°C] 110 110 110 110 110 110 110
Volume flow according to
PN 2 CPTC 2 at:
– pmax = 8 bar [m3/min] 0,55 0,83 1,18 1,65 2,57 3,05 3,45
– pmax = 10 bar [m3/min] 0,48 0,72 1,06 1,45 2,24 2,66 3,11
– pmax = 13 bar [m3/min] 0,36 0,58 0,91 1,25 1,90 2,26 2,57

Drive motor
Rated power [kW] 4 5,5 7,5 11 15 18,5 22
Electr. power intake dryer [kW] 0,21 0,28 0,32 0,40 0,46 0,55 0,60
Rated speed
– 50 Hz [min-1] 3000 3000 3000 3000 3000 3000 3000
– 60 Hz [min-1] 3600 3600 3600 3600 3600 3600 3600

Protection type IP 55 55 55 55 55 55 55
Design IMB 3 3 3 3 3 3 3
ISO class F F F F F F F

Electrical connection
Mains voltage compressor / dryer 1) [V] 400/230 400/230 400/230 400/230 400/230 400/230 400/230
Frequency 1) [Hz] 50 50 50 50 50 50 50
Min. fuse protection 2) [A] 16 20 35 35 50 50 50
Recommended fuse protection 2) [A] 20 25 35 35 50 63 63
1
) Standard equipment. Mains voltages and frequencies are specified on a plate in the switch cabinet.
2
) Only for 400 V / 50 Hz. The fuse values change in the case of other mains voltages and frequencies.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.5
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6 to S 29-2, part 2

Type S6 S8 S 10 S 15 S 20-2 S 24-2 S 29-2

Oil filling quantity


Oil receiver volume [l] 6,6 6,6 6,6 6,6 17 18 18
Total oil filling quantity [l] 4 4 4 4 9 9 9
Oil topping up quantity
between min. + max. [l] 1 1 1 1 1,5 1,5 1,5

Intake air temperature


– min. [°C] +5 +5 +5 +5 +5 +5 +5
– max. [°C] + 40 + 40 + 40 + 40 + 40 + 40 + 40

Cooling air requirement


– free-standing installation [m3/h] 1800 2270 3025 3700 5000 7600 7600
– with supply and exhaust air duct [m3/h] 800 1000 1300 1700 2500 3800 3800
– free ventilator pressure [Pa] 50 50 50 50 50 50 50
– free ventilator pressure [mm WC] 5 5 5 5 5 5 5

Operating pressure sensor 2)


(factory settings)
– pmax = 18 bar: Switch-off press. pmax [bar] 8 8 8 8 8 8 8
Switch-on press. pmin [bar] 7 7 7 7 7 7 7
– pmax = 10 bar: Switch-off press. pmax [bar] 10 10 10 10 10 10 10
Switch-on press. pmin [bar] 9 9 9 9 9 9 9
– pmax = 13 bar: Switch-off press. pmax [bar] 13 13 13 13 13 13 13
Switch-on press. pmin [bar] 12 12 12 12 12 12 12

Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.

Page 2.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6- to S 29-2-, part 2

Type S 6- S 8- S 10- S 15- S 20-2- S 24-2- S 29-2-

Oil filling quantity


Oil receiver volume [l] 6,6 6,6 6,6 6,6 17 18 18
Total oil filling quantity [l] 4 4 4 4 9 9 9
Oil topping up quantity
between min. + max. [l] 1 1 1 1 1,5 1,5 1,5

Intake air temperature


– min. [°C] +5 +5 +5 +5 +5 +5 +5
– max. [°C] + 40 + 40 + 40 + 40 + 40 + 40 + 40

Cooling air requirement


– free-standing installation [m3/h] 1800 2270 3025 3700 5000 7600 7600
– with supply and exhaust air duct [m3/h] 800 1000 1300 1700 2500 3800 3800
– free ventilator pressure [Pa] 50 50 50 50 50 50 50
– free ventilator pressure [mm WC] 5 5 5 5 5 5 5

Operating pressure sensor 2)


(factory settings)
– pmax = 18 bar: Switch-off press. pmax [bar] 8 8 8 8 8 8 8
Switch-on press. pmin [bar] 7 7 7 7 7 7 7
– pmax = 10 bar: Switch-off press. pmax [bar] 10 10 10 10 10 10 10
Switch-on press. pmin [bar] 9 9 9 9 9 9 9
– pmax = 13 bar: Switch-off press. pmax [bar] 13 13 13 13 13 13 13
Switch-on press. pmin [bar] 12 12 12 12 12 12 12

Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.7
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for S 6-...D to S 15...D, part 2

Type S 6-...D S 8-...D S 10-...D S 15-...D

Oil filling quantity


Oil receiver volume [l] 2 x 6,6 2 x 6,6 2 x 6,6 2 x 6,6
Total oil filling quantity [l] 2x4 2x4 2x4 2x4
Oil topping up quantity
between min. + max. [l] 2x1 2x1 2x1 2x1

Intake air temperature


– min. [°C] +5 +5 +5 +5
– max. [°C] + 40 + 40 + 40 + 40

Cooling air requirement


– free-standing installation [m3/h] 2 x 1800 2 x 2270 2 x 3025 2 x 3700
– with supply and exhaust air duct [m3/h] 2 x 800 2 x 1000 2 x 1300 2 x 1700
– free ventilator pressure [Pa] 2 x 50 2 x 50 2 x 50 2 x 50
– free ventilator pressure [mm WC] 2x5 2x5 2x5 2x5

Operating pressure sensor 2)


(factory settings)
– pmax = 18 bar: Switch-off press. pmax [bar] 8 8 8 8
Switch-on press. pmin [bar] 7 7 7 7
– pmax = 10 bar: Switch-off press. pmax [bar] 10 10 10 10
Switch-on press. pmin [bar] 9 9 9 9
– pmax = 13 bar: Switch-off press. pmax [bar] 13 13 13 13
Switch-on press. pmin [bar] 12 12 12 12

Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.

Page 2.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for SD 6 to SD 29-2, part 2

Type SD 6 SD 8 SD 10 SD 15 SD 20-2 SD 24-2 SD 29-2

Oil filling quantity


Oil receiver volume [l] 6,6 6,6 6,6 6,6 17 18 18
Total oil filling quantity [l] 4 4 4 4 9 9 9
Oil topping up quantity
between min. + max. [l] 1 1 1 1 1,5 1,5 1,5

Intake air temperature


– min. [°C] +5 +5 +5 +5 +5 +5 +5
– max. [°C] + 40 + 40 + 40 + 40 + 40 + 40 + 40

Cooling air requirement


– free-standing installation [m3/h] 1800 2270 3025 3700 5000 7600 7600
– with supply and exhaust air duct [m3/h] 800 1000 1300 1700 2500 3800 3800
– free ventilator pressure [Pa] 50 50 50 50 50 50 50
– free ventilator pressure [mm WC] 5 5 5 5 5 5 5

Operating pressure sensor 2)


(factory settings)
– pmax = 18 bar: Switch-off press. pmax [bar] 8 8 8 8 8 8 8
Switch-on press. pmin [bar] 7 7 7 7 7 7 7
– pmax = 10 bar: Switch-off press. pmax [bar] 10 10 10 10 10 10 10
Switch-on press. pmin [bar] 9 9 9 9 9 9 9
– pmax = 13 bar: Switch-off press. pmax [bar] 13 13 13 13 13 13 13
Switch-on press. pmin [bar] 12 12 12 12 12 12 12

Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.9
Produkt.pm6.5 - GB
Product description 2.1 Technical data

Technical data for SD 6- to SD 29-2-, part 2

Type SD 6- SD 8- SD 10- SD 15- SD 20-2- SD 24-2- SD 29-2-

Oil filling quantity


Oil receiver volume [l] 6,6 6,6 6,6 6,6 17 18 18
Total oil filling quantity [l] 4 4 4 4 9 9 9
Oil topping up quantity
between min. + max. [l] 1 1 1 1 1,5 1,5 1,5

Intake air temperature


– min. [°C] +5 +5 +5 +5 +5 +5 +5
– max. [°C] + 40 + 40 + 40 + 40 + 40 + 40 + 40

Cooling air requirement


– free-standing installation [m3/h] 1800 2270 3025 3700 5000 7600 7600
– with supply and exhaust air duct [m3/h] 800 1000 1300 1700 2500 3800 3800
– free ventilator pressure [Pa] 50 50 50 50 50 50 50
– free ventilator pressure [mm WC] 5 5 5 5 5 5 5

Operating pressure sensor 2)


(factory settings)
– pmax = 18 bar: Switch-off press. pmax [bar] 8 8 8 8 8 8 8
Switch-on press. pmin [bar] 7 7 7 7 7 7 7
– pmax = 10 bar: Switch-off press. pmax [bar] 10 10 10 10 10 10 10
Switch-on press. pmin [bar] 9 9 9 9 9 9 9
– pmax = 13 bar: Switch-off press. pmax [bar] 13 13 13 13 13 13 13
Switch-on press. pmin [bar] 12 12 12 12 12 12 12

Safety valve
Activation pressure at:
– pmax = 8 bar [bar] 11 11 11 11 11 11 11
– pmax = 10 bar [bar] 11 11 11 11 11 11 11
– pmax = 13 bar [bar] 14 14 14 14 14 14 14
2
) Compressors for other operating pressures Pmin = Pmax – 1 bar.

Page 2.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.2 Function description

Function principle The air end operates according to the displacement principle. In the housing,
of the air end the main and secondary screws are driven by means of an electric motor
and V-belt.
Both screws have screw-shaped profiles, intermeshing without contact.
Together with the housing wall, these screws form chambers which gradually
reduce in size, seen in air flow direction.
Rotation of the rotors causes the air taken in to be compressed to the final
pressure in the chambers.
During compression oil is continuously injected into the air end. This having
a cooling, sealing and lubricating function.

Air circuit
1

3 4 5
2

8 7 Fig. 2.1:
6
Components of
the air circuit

1 = Intake filter
The intake filter cleans the air suctioned by the air end.
2 = Intake regulator
The intake regulator opens (load operation) or closes (idling operation or stand-
still) the suction line depending on the operating condition of the compressor.
3 = Air end
The air end compresses the suctioned air.
4 = Compressed air/oil receiver
The compressed air separates from the oil under the force of gravity in the
compressed air/oil receiver.
5 = Oil separator
The oil separator separates the residual oil contained in the compressed air.
6 = Minimum pressure check valve
The minimum pressure check valve does not open until the system pressure
has increased to 3.5 bar. This causes a rapid build-up of the system pressure
and ensures lubrication in the starting phase. Once the compressor has been
switched off, the check valve prevents the compressed air from flowing back
out of the mains line.
7 = Compressed air after-cooler (air cooled)
The compressed air is cooled in the compressed air after-cooler, causing the
water contained in the air to condensate.
8 = Stop valve
The screw compressor may be isolated from the mains by means of the stop
valve.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.11
Produkt.pm6.5 - GB
Product description 2.2 Function description

Oil circuit The oil injected into the air end has the following function:
– It dissipates the compression heat (cooling)
– It seals the gaps between the screws and between the screws and housing
– It lubricates the bearings

5 6

2
4

Fig. 2.2:
Components of the oil circuit

1 = Compressed air/oil receiver


The oil separated from the compressed air through the force of gravity collects
in the compressed air/oil receiver.
The system pressure forces it out of the receiver into the air end.
2 = Thermostatic oil control valve
Depending on the oil temperature, the thermostatic oil control valve either
allows the oil to pass through the oil cooler or through a bypass (e.g. in the
starting phase).
Thus the oil constantly maintains its optimum operating temperature.
3 = Oil cooler (air or water cooled)
The oil cooler cools down the hot oil to operating temperature.
4 = Oil filter
The oil filter traps impurities in the oil.
5 = Air end
The injected oil returns to the compressed air/oil receiver together with the
compressed air. There, it is separated through the force of gravity.
6 = Drainage line
The air end suctions the residual oil which collects in the oil separator back
into the oil circuit via a drainage line.

Page 2.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.3 Compressor control

Network pressure For the compressor, the pressure downstream of the check valve is termed
network pressure. The control system switches the compressor on and off
during operation depending on the network pressure.

Operating states All screw compressor controls are based on three basic operating states:
1. Load operation
– The compressor delivers its maximum amount of compressed air.
– It consumes its maximum energy.
2. Idling operation
– The compressor runs but does not deliver any compressed air.
– It consumes approx. 75% less energy than in load operation.
– When compressed air is required, it switches to load operation with
out delay.
– Idling operation reduces switching frequencies which can damage the
drive motor, and reduces wear of the system.
3. Standstill ready for operation
– The compressor is standing still but ready for operation.
– When compressed air is required, it switches automatically to load
operation.

Operating modes The two most important operating modes are achieved by combining the
three operating states:
1. Intermittent operation
In intermittent operation the energy balance is perfect.
– The compressor operates in load operation.
– Upon reaching the switch-off pressure pmax the compressor switches
to standstill. It does not consume any energy.
– Once the pressure has dropped to the switch-on pressure pmin the
compressor switches back to load operation.
2. Continuous operation
Continuous operation limits the drive motor switching cycles and reduces
wear to the system.
– The compressor operates in load operation.
– Upon reaching the switch-off pressure pmax the compressor switches
to idling operation.
– Once the pressure has dropped to the switch-on pressure pmin the
compressor switches from idling operation back to load operation.

Short operating ATTENTION!


times During short operating times, the compressor does not reach its operating
temperature. It operates below the dew point. The generated condensate
mixes with the oil. The lubricating ability of the oil is reduced. This leads to
damage on the air end.
It is of utmost importance to consult BOGE, if you operate your system with
short operating times.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.13
Produkt.pm6.5 - GB
Product description 2.4 Control devices

Proportional controller The proportional controller is an additional control device intervening in the
(option) sequences of the intake regulator.
The intake regulator only opens as far as necessary to supply the current
compressed air requirement. Thus the compressor saves compression
energy.
A compressor with proportional controller is able to supply its delivered
quantity variable between 0% and 100%. However, the energy consumption
does not reduce accordingly. Therefore, a control is only practical between
50% and 100% of the delivered quantity.
The proportional controller is factory set to a delivered quantity between 50%
and 100% of the compressor capacity.
The proportional controller closes when the desired delivered quantity has
dropped below 50% of the compressor capacity. The compressor then oper-
ates in idling operation (continuous operation) or switches off (intermittent
operation).

Page 2.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Product description 2.5 Safety and monitoring devices

General The safety devices guarantee a high degree of operational safety, in connec-
tion with the BOGE monitoring system.
When one of the safety devices responds, the control system reacts as
follows:
– The compressor is immediately switched off.
– A flashing fault number in the left field of the display indicates the cause
of the fault.

ATTENTION!
Do not operate the compressor without built-in safety devices.
Do not dismantle the safety devices or put them out of operation.
The following monitoring devices are standard for BOGE control systems:

Safety temperature The safety temperature limiting device switches off the compressor once
limiting device the maximum admissible final compression temperature has been reached.
The compressor does not switch on when dropping below the minimum
temperature.
– Rectify the fault.
– Acknowledge fault by pressing ↵-key.
– Switch on the compressor (ON-button).

Safety valve The safety valve  on the compressed air/


oil receiver prevents the maximum admis-
1
sible pressure being exceeded. When the
maximum pressure is exceeded (e.g. incor-
rect setting of the operating pressure value),
the entire delivery volume of the compres-
sor is ejected.

Monitoring The drive motor is monitored by PTC resistors.


the drive motor

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 2.15
Produkt.pm6.5 - GB
Product description

Page 2.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Produkt.pm6.5 - GB
Installation 3.1 Transport

General Please observe the generally accepted safety and accident prevention
regulations when transporting the compressor. BOGE accepts no liability
for damage caused by improper transport!

ATTENTION!
The compressor is delivered filled with oil.
Do not tilt during transport!

Transport possibilities Forklift truck or lifting


carriage transport
Ensure that the forks grip
underneath the base frame
of the compressor.

Crane transport
Only use suitable transport slings having a
minimum length of approx. 8 metres.
Position the slings at the ends underneath
the base frame of the compressor.

ATTENTION!
Do not subject the safety cladding to force during transport.
Protect the compressor using wooden spacers (see arrows).
Remove the transport timbers.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.1
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room

Installation, mainte- – Protect compressed air receivers against damage through mechanical
nance conditions and effects (e.g. falling objects).
application for pressure – Operate the compressed air receiver and its equipment from a safe
receivers arranged location.
below or separately – Adhere to safety areas and safety clearances.
– Ensure that the compressed air receiver stands securely. It must not shift
or tilt due to external forces. This also includes the additional weight dur-
ing a pressure test!
– Ensure that the compressed air receiver is easily accessible from all sides
(for recurring tests).
– Ensure that the factory label is clearly visible.
– Ensure that compressed air receivers are adequatly protected against
corrosion.
– Only use the compressed air receiver for compressors operating with cut-
in and cut-out mode if the pressure fluctuation range amounts to ∆ p ≤ 20%
of the maximum operating pressure.

Installation surface A level industrial floor without foundation is adequate for the installation of
the compressor. No special fastening elements are required.

Fire protection The following applies to rooms in which compressors with oil injection cool-
ing are to be installed:
– For compressors with motor ratings exceeding 40 kW, ensure that the
compressor room is equipped with special fire protection.
– Install compressors with motor ratings exceeding 100 kW in a separate
fire protected room.

Requirements of fire protected compressor rooms:


– Walls, ceilings, floor and doors must be designed in fire protection class
F30 or higher.
– Flammable liquids must never be stored in the compressor room.
– The floor around the compressor must be made of non-flammable
material.
– Leaking oil must not spread out over the floor.
– No inflammable materials must be located within a radius of at least
3 metres around the compressor.
– No inflammable machine parts, such as cable ducts, may run overhead
of the compressor.

Sound protection Only install compressors in workrooms if the sound pressure level of
their measuring surfaces does not exceed 85 dB (A).

Page 3.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room

Admissible The compressor room must be clean, dry, cool and free of dust.
environmental
influences Admissible ambient temperatures
Maximum ambient temperature (for air cooling): + 40°C
Minimum ambient temperature: + 5°C

ATTENTION!
Nonobservance of the admissible ambient temperature may lead to the
following problems:
– The compressor will switch off when the admissible final compres-
sion temperature is exceeded or gone below.
– Pipe lines and valves will freeze up at low temperatures.
– Damage due to reduced lubricating ability of the compressor oil.

Measures to be taken to ensure that admissible ambient temperatures


are observed:
– Avoid any pipe lines or units radiating heat in the vicinity of the compres-
sor, or insulate them well.
– Never install the compressor in the cooling air flow of other machines.
– Provide the supply air openings with adjustable louvres to ensure that the
minimum temperature is not gone below in winter.
– Use of BOGE anti-frost facility.

Ventilation If the following instructions are not observed, the admissible final com-
pression temperature may be exceeded.
In this case, the compressor will switch off automatically.

Attention!
Arrange the compressor intake openings or ducts such, that dangerous
admixtures (e.g. explosive or chemically unstable materials) cannot be
drawn in.

Ventilation openings (free-standing installation)


– Arrange supply air openings close to the floor.
– Arrange exhaust air openings in the ceiling or at the top of the wall.
– The required cross sections for the supply openings (as well as for the
flaps and weather protection grids) are indicated in the table.

Supply and exhaust air ducts


– Ensure that the flow rates in the ducts do not exceed 4 m/s.
– Never position cooling air ducts directly on the compressor.
Always use a compensator to avoid distortion and the transfer of vibrations.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.3
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room

Ventilators
Ensure that the heated exhaust air is not aken in again.
If necessary, the heated air must be extracted by ventilators.
To ensure perfect cooling even at higher temperatures in the summer, the
ventilators must be designed as follows:
– The ventilator capacity must be rated approx. 10 – 15% higher than the
sum of the cooling air quantity required for all machines operated in the
room (VDMA Code of Practice sheet 4363 "Ventilation of compressor
rooms").
– For free-standing installation, the cooling air requirement specified in the
table corresponds to the required ventilator capacity.

Supply air filter


– Equip the compressor with supply air filter mats if the compressor room
is contaminated with dust (option).

Cooling air Please refer to the following table for the cooling air requirement and size of
requirement the supply air openings for your compressor. Ensure that flaps and weather
protection grids have the necessary free cross section. We generally recom-
mend contacting a specialist company for performing the duct construction
work and planning.

Type Drive * Cooling air Required * Cooling air Required


rating requirement for supply air requirement for free duct
free-standing opening for installation cross
installation free-standing with duct section
[kW] [m3/h] [m2] [m3/h] [m2]
S 6-SD 6 4 1.800 0,25 800 0,06
S 8-SD 8 5,5 2.270 0,30 1.000 0,08
S10-SD10 7,5 3.025 0,40 1.300 0,10
S15-SD15 11 3.700 0,50 1.700 0,13
S20-2-SD20-2- 15 5.000 0,62 2.500 0,19
S24-2-SD24-2- 18,5 7.600 0,94 3.800 0,29
S29-2-SD29-2- 22 7.600 0,94 3.800 0,29

Table 1: Cooling air requirement, required opening and duct cross sections.
* The cooling air requirement was based on a 4°C temperature difference between the ambient
temperature and the outside temperature.

Page 3.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.2 Compressor room

Ventilation
possibilities

A B

C D

A: Supply and exhaust air openings in the outside walls (free-standing


installation)
B: Supported by exhaust air ventilator
C: Exhaust air duct into the open
D: Exhaust air duct with recirculation flap
Hot exhaust air is mixed with the cold ambient air, as required. Thus
preventing the plant from freezing up at temperatures below freezing.
E: Using the hot exhaust air for heating
In the winter, the hot exhaust air is used for room heating. In summer it is
directed into the open.

Condensate The air taken in contains water in form of vapour, which turns into conden-
disposal sation during compression.

ATTENTION!
The condensate contains oil. Never lead it into the public sewage system
without prior treatment.
Strictly observe the effluent disposal laws of your local authorities.

Oil-water separator
The BOGE-oil-water-separator separates the oil from the condensate.
The cleaned water may be fed directly into the public sewage system.
The oil is collected in a separate container. Dispose of the oil according to
environmental regulations.
If, due to special operating conditions, the oil should emulsify, use an emul-
sion cracking plant.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.5
Aufstellung.pm6.5 - GB
Installation 3.3 Installation

General BOGE screw compressor units are supplied ready for connection. Only the
work described in the following paragraphs needs to be carried out during
the installation.

ATTENTION!
Only have the installation work carried out by appropriately trained persons
or specialists.

Prior to delivery, each compressor is subjected to a trail run at the factory.


It is carefully tested and set. However, possible transport damage cannot be
excluded.
– Please inspect the compressor immediately after delivery and direct
damage claims to the last haulier - even when the packing is not dam-
aged! To safeguard claims against the haulier we recommend leaving
the machine, devices and packing material in the same condition as they
were in when the damage was detected.
– Prior to commissioning, check the compressor for external damage.
– Observe the compressor very closely during commissioning and the
following trial run.
– If malfunctions occur, switch off the compressor immediately and inform
the BOGE-Service.

Checking the The delivery scope depends on your order.


delivery scope Prior to commissioning, please check whether all required parts have been
provided. Please check the order confirmation for any possible accessory
equipment.

The delivery scope includes the following component parts:


– Operating instructions
– Electric circuit diagram (in the compartment of the switch cabinet)
– List of electrical equipment (in the compartment of the switch cabinet)
– Oil drainage hose (in air intake box)
– Cap nut (in compartment behind switch cabinet)
– Spare parts list

Installing – Remove the packing material on and in the compressor.


the compressor – Install compressor and align horizontally.
The compressor must stand firmly on the ground on all feet.

Page 3.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.3 Installation

Connecting the – Connect the compressor to the compressed air network or a compressed
compressor to the air receiver.
compressed air For this, use a BOGE high pressure hose.
network Do not install a check valve in the pressure line.
The compressor is already equipped with a check valve.

Remove – Unscrew the access safety device.


warm air hood – Lift the hood upwards out of the fixing device and remove.

Access protection device

Fig. 3.1:
Remove warm air hood

ATTENTION!
To avoid damage to the cooler, support the screw connection at the cooler
outlet using a spanner.

2
 Electrical connection
 Compressed air connection

Fig. 3.2:
Connecting the compressor

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.7
Aufstellung.pm6.5 - GB
Installation 3.3 Installation

Activating the belt The V-belts are slackened for transport.


tensioning device Activate the GM belt tensioning device prior to commissioning by lowering
the motor plate.
– Using spanner NW 17 turn the adjusting nut  down as far as possible.
The belt tensioning device is activated. It automatically sets the correct V-belt
tension in every operating mode.

ATTENTION!
Do not loosen or change the sealed nuts for setting the spring tension.

1
1

Fig. 3.3: Activating the belt tensioning device

Checking the oil level BOGE compressors are supplied with a complete oil filling.
Prior to commissioning/start up, check the oil level as described in chapter
6.3.

Page 3.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.4 Electrical connection

Electrical connection WARNING: Voltage!


Ensure that work on the electrical equipment of the compressor is only carried
out by authorized electricians.
When connecting to the power supply, observe the valid VDE, DIN and EVU
regulations or the local safety regulations.
Also observe the regulations of your local power supply company regarding
the load rating of your power supply.

Main switch
According to accident prevention regulation VBG 5, §12, the customer is
responsible to provide the following safety measures:
Compressor plants having a drive motor larger than 3 kW and current inten-
sities larger than 16 amperes must be equipped with a lockable main switch
(DIN VDE 0660, ...0105) and series fuses.
Please refer to the technical data (chapter 2.1) for the design and fuse rating.

Rated voltage
The data of your mains (operating voltage, control voltage, type of current,
frequency, ...) must coincide with the data on the type plate on the switch
cabinet.
In the event of deviations, please contact the BOGE service or your supplier.

Connecting the leads


– Check to ensure that all terminals in the switch cabinet are firmly tightened.
If necessary, retighten the screw connections.
– Guide the lead cable through the PG screw connection.
– Connect the leads L1, L2, L3, N, Pe (PEN) firmly to the terminal strip.
A clockwise rotational field must be created.
– Retighten the electrical connections after the first 50 operating hours.

CAUTION: Risk of injury!


Prior to any work on the compressor:
– Switch off the main switch and secure against unintentional switch-on.
– Check that all electrical components are not under power.
– Depressurize all areas under pressure.

Never omit a single safety step! Otherwise, you will risk injuries due to
restarting, electric shock or self-releasing parts.

WARNING!
When the automatic restart (Auto-Restart) is activated, the compressor will
start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.9
Aufstellung.pm6.5 - GB
Installation 3.5 Commissioning

Checking the ATTENTION!


rotational direction Always check the rotational direction of the drive motor prior to commission-
ing/initial start up.
Even brief operation in the wrong direction of rotation (more than approx.
5 seconds) may cause total destruction of the air end!

Ensure that the rotational direction coincides with the rotational direction
arrow on the air end.
– Switch on the main switch.
– Switch the compressor on and immediately off again to check the rota-
tional direction.

Changing the rotational direction:

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switching-on.
– Interchange two phases (L1, L2 or L3) in the motor power cable.
– Check rotational direction again.

Opening the stop valve Open ball valve 1 on the compressor delivery.

Checking for leaks Undertake the following to prevent leaks:


– Check screw connection of the lines and retighten, if necessary.
– Check to ensure that the oil filter and oil separator are hand tight seated.

Conduct trail run Switch on the main switch.


– Switch on the compressor using the ON key. The compressor starts.
– The compressor switches off automatically once the switch-off pressure,
factory set on the operating pressure switch, has been reached.
– Check network pressure on control display.
If necessary, reset operating pressure (pressure target value).
(see page 4.13 BASIC or 4.28 RATIO).
– The compressor is ready for operation.

Page 3.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
Installation 3.5 Commissioning

Commissioning If an extended stoppage is scheduled, you should contact BOGE-Service


following extended beforehand.
stoppages Following an extended stoppage of more than 2 months, fill a small amount
of oil in the suction controller prior to starting the compressor.

ATTENTION!
Only fill the suction controller with the grade of oil used to operate the com-
pressor.
Never mix different oil grades and brands.

CAUTION: Risk of injury!


Switch off main switch and secure against unintentional switching-on.
– Unscrew the plug on the suction controller .
– Fill approx. 1/4 l compressor oil into the suction controller.
– Reclose the controller using the plug.
– Turn the air end by hand 5 to 10 times to distribute the oil evenly.

Fig. 3.4: Suction controller

Refrigeration Before commissioning the refrigeration compressed air dryer see separate
compressed air dryer operating instructions series DB- or DU-.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 3.11
Aufstellung.pm6.5 - GB
Installation

Page 3.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Aufstellung.pm6.5 - GB
BASIC 4.1 The BOGE control concept

These operating instructions contain a description of the BASIC + RATIO


control system.

General BASIC + RATIO is an integrated control and monitoring concept, having two
objectives:
– Energy savings and thus reduction of ongoing costs
– Prolonging the service life of the compressor due to wear which is as
low as possible
All programmed data is stored in a memory module (EEPROM). Thus the
stored information is even available following a power failure.

Microcontroller The BOGE control concept dynamically adapts to the respective operating
conditions. A micro-controller assumes the following three tasks:
1. Automatic selection of the most economical operating mode
In order to save operating costs, it always strives for the most economical
intermittent operation.
2. Automatic optimization of the motor switching cycles
The micro-controller calculates the optimum number of motor switching
cycles. This protects the drive motor and prolongs the service life of the
plant.
3. Automatic reminder of the maintenance intervals
The microcontroller monitors the maintenance intervals.

Ease of servicing Rapid replaceability of the controls in the event of failures increases the
availability of the compressor. This eliminates time consuming and costly
trouble shooting by specialists.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.1
BASIC / RATIO.pm6.5 - GB
BASIC 4.1 The BOGE control concept

Operating and control panel

EMERGENCY OFF Indicator lamps


LC- Error: Ready:
Display red green

Information Enter ON OFF

Fig. 4.1: BASIC operating panel

Page 4.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements

Operating elements BASIC

Operating/control element Function Operation/ Explanation

EMERGENCY OFF switch To switch off the – Press the EMERGENCY OFF switch.
compressor The switch engages and interrupts the control
in an emergency voltage.
All displays are cut off from the power.

After rectifying the fault, unlock the EMERGENCY


OFF switch:
– Turn the EMERGENCY OFF key a quarter turn
clockwise.
– Quit the display test by pressing OFF key .
– The compressor is ready to use.

Important!
Always switch the compressor off
with the OFF key. Only use EMER-
GENCY OFF in an emergency!

ON switch To switch the – Press the ON switch:


compressor on The operating status depends on the network
pressure:
1. Network pressure greater than lower cut-in
pressure. Compressor remains ready.
2. Network pressure lower than lower cut-in
pressure. Compressor starts and changes to
load after a few seconds.

OFF switch To switch the Compressor may continue to run for 30 seconds
compressor off idling mode.

INFO key Select desired – Press the INFO button.


information The display shows the next set of information.

ENTER key For confirmation in – See parameterization section.


parameterization

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.3
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements

Operating elements BASIC

Operating/control element Function Operation/ Explanation

Lamp = green Ready The green lamp indicates that the machine is
ready.

Lamp = red Fault The red lamp indicates a fault.

Network pressure Pressure gauge or target value (network).


display

Parameterization If parameterization has been started, this symbol


appears in the top left of the display.

3-digit 7-segment display Display: Shown in bar with a decimal point between the
P: Pressure second and third digit.

bar

3-digit 7-segment display Display: Measured in °C.


T: Temperature

°C

Operation below 0°C.


Thermometer

Page 4.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.2 Operating elements

Operating elements BASIC

Operating/control element Function Operation/ Explanation

OFF or The circle stands for three functions:


motor or 1. The compressor is switched off.
receiver 2. For motor servicing period.
3. Servicing symbol (receiver inspection)
(replace wearing parts).

Stand by Automatic standby phase.

Idle (Automatic) idling phase.

Load or load speed Output phase or output cycle.

Automatic operating Automatic mode with standby phases enabled.


mode selection

Continuous Automatic mode without standby phases enabled.


operation

Total operation time Total motor operating hours.

Idle operation time Idle operating hours.

Servicing due Information on current or impending servicing.

Auto-Restart Energy-independent ON-OFF save function set.


(automatic restart
enabled after
network failure)

External output Remote output enable (e.g., from MCS).


enable

Remote ON-OFF (e.g., from control panel) – not


used here.

Online – not used here.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.5
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation

Operation BASIC

Operating/control element Function Operation/ Explanation

Function control of – After unlocking the EMERGENCY OFF switch


display elements and turning on the supply voltage, all enablable
display elements of the control appear at the
same time – including the two indicator lamps.
– If standby was not saved (no Auto-Restart),
this status must first be ended by pressing the
OFF switch O, before the compressor can be
switched on.
– Otherwise the symbole at the bottom right
flashes, it disappears automatically after a set
time and the compressor is on standby again
without touching the controls.

green red

Main display – This display appears automatically after com-


pletion of the network failure phase (as de-
scribed under display element function control):
– The network pressure is shown at the top left
(pressure gauge 21),
and at the top right the (final compression)
temperature,
In the centre are the two operating mode
curves: the left arrow shaded (as shown here)
= automatic mode selection,
right = contnuous operation,
The circle left of this means: off here.
The symbol at the bottom left is for setting
external output enable and the symbol for
cut-in save (Auto-Restart) is shown at the
bottom right.
These two symbols only appear when the
respective setting has been made.

Switch on the If no fault is reported, pressing will switch on


compressor the green indicator lamp (compressor on standby)
which means:
the pressure control function is activated.

green

Page 4.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation

Operation BASIC

Operating/control element Function Operation/ Explanation

Power-up phase The presssure control starts the motor if required


 the idling symbol appears during the time-
controlled star phase (the star contactor is switch-
ed on first followed by the network contactor 20 ms
later). The idling symbol also appears for 30 sec-
onds after reaching the set maximum pressure.

Delta switching The star phase is automatically ended and a


change to delta switching started (the star con-
tactor drops and 60 ms later the delta contactor
cuts in), the valve status Load is switched on and
the symbol is shown in the display.

Stand by After the set maximum pressure is reached, the


idling appears, in most cases for 30 seconds.
If during this time the pressure drops to below the
set minimum pressure, the compressor switches
back to load and the respective symbol is displayed
again.
Otherwise the control unit switches the motor off
and the Stand by symbol is shown in the dis-
play.

Switch off the Press O  Compressor Off  and the pressure


compressor control function is deactivated and the display
shows the idling symbol for up to 30 seconds.
During this time the green indicator blinks. The
symbol O then appears and the green indicator
lamp goes out.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.7
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation

Operation BASIC

Operating/control element Function Operation/ Explanation

Fault If the control unit detects a fault, the compressor


is switched off immediately and automatically –
without an idling phase –, the fault relay drops
and a number on the right of the current pressure
blinks together with the red indicator lamp:

The blinking number indicates the detected fault


(see also message key table Page 4.11).

red

Operation,
servicing periods,
display test
and software-no.

Total hours Press i  and the segment display shows the


total operating time in hours, together with the
total up-time.

Means: 124 hrs Total up-time

Idling hours Press i a second time  and the display shows


the Idling time counter and the Idling symbol.

Means: 2 hrs Idling time

Compressor Press i a third time  and the display shows


servicing interval the operating time until the compressor servicing
and the Running time and Servicing symbols
(spanner).

Means: 500 hrs until the next


compressor servicing

Page 4.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation

Operation BASIC

Operating/control element Function Operation/ Explanation

Motor servicing Press i a fourth time  and the display shows


interval the operating time until the next Motor servicing
and the symbols O (here for motor), running time
and servicing (spanner).

Means: 1000 hrs until the next


motor servicing

Check wearing Press i a fifth time  and the display shows the
parts 1000-output cycle servicing counter with the
single exponent 103 (x 1000), the load speed
symbol, the circle (here for the receiver) and the
servicing symbol (spanner), meaning the number
of possible output cycles until the next wearing
parts inspection (Suction regulator).
Means: 20 x 103 = 20000 Load
cycles until the next receiver
servicing.

Upper target Press i a sixth time  and the segment display


pressure value shows the Upper target pressure and an under-
score at the top right next to it.

Means: Pmax. = 10,0 bar

Lower target Press i a seventh time  and the segment


pressure value display shows the Lower target pressure and
an underscore at the bottom right next to it.

Means: Pmin. = 9,0 bar

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.9
BASIC / RATIO.pm6.5 - GB
BASIC 4.3 Operation

Operation BASIC

Operating/control element Function Operation/ Explanation

Display element Press i an eighth time  and the display shows


test all symbols and segments together with the two
indicator lamps.

red green

Software-No. Press i a ninth time  and the segment display


area shows the Software-No.

Means Software-No. 1105

Press i one more time  to return to the main


display.
If no key is pressed for five minutes, the main
display automatically reappears.

Page 4.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization

Error key table Error Meaning Compressor-


No. cut-out
0 Not assigned here
1 Final compression temperature > 110°C, 230°F X
2 Motor temperature too high X
3 Not assigned here
4 Not assigned here
5 Not assigned here
6 Not assigned here
7 Not assigned here
8 Not assigned here
9 Not assigned here
10 Motor servicing due
11 Compressor servicing due
12 Not assigned here
13 Not assigned here
14 Temperature too low X
15 Suction control 1)
16 Network pressure transmitter faulty X
17 Not assigned here
18 Not assigned here
19 Not assigned here
20 Not assigned here
21 Receiver or wearing parts inspection due
22 Not assigned here
23 Not assigned here
24 Not assigned here
25 Control unit EEPROM / reconciliation error X
26 Not assigned here
27 Control unit ON-key I does not open X
28 Not assigned here
29 Control unit ENTER key ↵ does not open
30 Not assigned here
31 Not assigned here
32 Not assigned here
1)
Parameterization of external output enable necessary if no infinite output control is available

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.11
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization

General The control unit calculates from the current operating data the respective
best operating mode and automatically selects it.
The parameters are adjustable.
In order to prevent unintentional changes to pre-set parameters, these
parameters are codeword-protected.

ATTENTION!
Never change the value of a parameter if you do not know what it means!
This may cause incorrect behaviour of the control unit!
Do not experiment with parameter settings!
Always call BOGE-Service if you are unsure or have any doubts.

Parameterization From the main display the first step in parameterization is performed by re-
peated pressing of the INFO key i until the display the software-no., and
then proceeding as follows:
1. Press ENTER ↵ → and the parameterization symbol is shown on the
left, followed by three zeros, the left of which blinks.
2. Press i to change the first digit.
3. Press ↵ → and now the middle zero blinks.
4. Press i to change the second digit.
5. Press ↵ → and now the right zero blinks.
6. Press i to change the third digit.
7. Press ↵ → the display will now branch off depending on the set number
– if the value is invalid the main display will reappear.

Set the compressor To make changes easier, the respective setting is changed in large steps.
servicing interval and 1. Enter Code 111 as described under coded parameterization → and the
zero the counter display shows, as already described, the compressor servicing interval
in blinking digits
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.

Set the motor To make changes easier, the respective setting is changed in large steps.
servicing interval and 1. Enter Code 222 as described under coded parameterization → and the
zero the counter display shows, as already described, the motor servicing interval in blink-
ing digits
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.

Page 4.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization

Set receiver To make changes easier, the respective setting is changed in large steps.
inspection load cycles 1. Enter Code 333 as described under coded parameterization → and the
and restart display shows, as already described, the receiver inspection interval in
blinking digits.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.

Change target If changes are made to these target values, the value of Pmin is automatically
pressure values held or brought outside any applicable minimum hysteresis range.
(Pmax and Pmin) 1. Enter Code 360 as described under coded parameterization → and the
display shows, as already described, the upper target pressure value,
but blinking.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the lower target pressure value apears (blinking).
4. This value can now be changed by pressing the INFO key i.
5. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.
6. It is not permissible to set the bottom pressure target value below the
stipulated pmin value. In case this should be necessary please contact
BOGE-Service beforehand.

External output enable If the output of a compressor is to be enabled by a higher level control unit,
its parameterization must be changed as follows:
1. Enter Code 210 as described under parameterization → and the display
 shows Fig.  left.
The ‚square’ at the top right blinks. This display means: no additional
enabling device is programmed.
2. Press the INFO key i to change to Fig.  (or press again to toggle
back...).
The 7-segmente range blinks. This display means: an enabling device

(e.g., MCS) is programmed.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM as per the blink-
ing symbol, and the main display reappears.
If the compressor is set for an output enabling device, the bottom of the
main display shows the appropriate Symbol .
The following applies even with external enabling: if the upper target
pressure value in the compressor is exceeded, the output will be shut
off. Only when the the pressure drops to the lower target pressure value
does external control resume.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.13
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization

Change after-running For compressors that are seldom in operation there is an option to change
time the after-running time:
1. Code 019 as described under parameterization → and the display shows
the Fig. on the left
The number 30 blinks. The quotation mark symbol here stands for sec-
onds. A run-out curve is indicated on the two right positions.
2. Press the INFO key i to change the value.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.

Set continuous mode If pressure drops in relatively small receiver/pneumatic network volumes
must be avoided at any price, continuous operation can be set as follows:
1. Enter Code 733 as described under parameterization → and the display
 shows Fig.  on the left.
The shading of the left arrow blinks.This means: automatic power economy
operating mode selection.
2. Press the INFO key i to change to Fig.  links (press again to toggle
back...).
 The shading of the right arrow blinks. this means: continuous operation.
3. Press ENTER ↵ to overwrite the non-volatile EEPROM with the blinking
symbol, and the main display from the selected symbol appears.

Enable network IMPORTANT!


independent ON-OFF With automatic restart (Auto-Restart) the compressor restarts automatically
memory (Auto-Restart) after a power failure.
Condition: the network pressure is lower than the set cut-in pressure and it
was switched on beforehand.
Using energy independent memory for remembering ON-OFF:
Normally a compressor always assumes an OFF status directly after an
electrical power failure.
However, there is an option to automatically restart the compressor with a
set delay after a power failure. This is done as follows:
1. Enter Code 134 as described under parameterization → and the display

shows Fig.  on the left: the 'line' at the top right blinks.
This display means: no remembering of On-Off status (standby) after a
power failure.
2. Press the INFO key i to change to Fig.  links (press again to toggle
back...).The ‚curve’ at the top right blinks.
 This display means: remember the On-Off status (Auto-Restart).
3. Press ENTER ↵ to overwrite the non-volatile EEPROM acc. to the blink-
ing symbol. If the top symbol was selected, the main display is shown.
Otherwise Fig.  on the left is shown.
The number 120 blinks. The quotation mark symbol here stands for sec-
 onds.
4. Press the INFO key i to change the value.
Press ENTER ↵ to overwrite the EEPROM with the blinking value and
the main display appears with the at the bottom right.

Page 4.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
BASIC 4.4 Control Parameterization

Anti-freeze idling The compressor is set to automatically start an idling phase from standby
(only in mode: when the temperature drops to below +4°C, and to remain idling until reach-
Ready for operation) ing +20°C final compression temperature.

Motor switching Motor switching limitation is only activated when the air requirement makes
limitation it necessary, ie, after the "Motor start count per quarter hour" is reached
before time.
Only now does it switch from intermittent to a limited continuous operation –
synchronous DB control. The control unit calcuates the through time so
that on the one hand the maximum allowed switch count per 12 minutes can
not be exceeded, and that unnecessary idling times can be saved on the
other.

Star phase time control The star time is fixed in the control unit according to the type of compressor.

Idling control with If the compressor switches automatically (e.g., on reaching the upper target
extremely short pressure level) from load to idling, it continues to run until the after-running
operating time (option) time (655 sec.) is reached.
To change the after-running time see page 4.14.

Service request The main display shows a blinking spanner.


– all other functions are unchanged.
If the INFO key i is pressed, the display only shows the service request
Number and the spanner.
Press the ENTER key ↵ to acknowledge the request. If necessary (see
also message key table) one of the three servicing interval back-
counters must be reset to its start value as under the respective service
interval setting or receiver inspection load cycle setting, and changed or
confirmed by pressing ↵.

Pre-acknowledgement
If a service message is acknowledged, the cause of which has not (yet)
been attended to, the spanner symbol continues to appear (but no longer
blinking).

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.15
BASIC / RATIO.pm6.5 - GB
RATIO 4.5 The BOGE control concept

Operating and control panel

EMERGENCY OFF Indicator lamps


LC- Error: Ready:
Display red green

next
Enter OFF
information
previous
Main display ON
information

Fig. 4.2: RATIO operating panel

Page 4.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements

Operating elements RATIO

Operating/control element Function Operation/ Explanation

EMERGENCY OFF switch To switch off the – Press the EMERGENCY OFF switch.
compressor The switch engages and interrupts the control
in an emergency voltage.
All displays are cut off from the power.

After rectifying the fault, unlock the EMERGENCY


OFF switch:
– Turn the EMERGENCY OFF switch a quarter
turn clockwise.
– Quit the display test by pressing OFF key .
– The compressor is ready to use.

Important!
Always switch the compressor off
with the OFF key. Only use EMER-
GENCY OFF in an emergency!

ON key To switch the – Press the ON key:


compressor on The operating status depends on the network
pressure:
1. Network pressure greater than lower cut-in
pressure. Compressor remains ready.
2. Network pressure lower than lower cut-in
pressure. Compressor starts.

OFF key To switch the If necessary, continues to run in idle until decrease
compressor off in system pressure.

[Up] key Display selection The key has two functions:


in LC-Display 1. It shows the previous information, one step
backward.
2. It normally increases the parameter value.

[Down] key Display selection The key has two functions:


in LC-Display 1. It shows the next information one step for-
wards.
2. It normally reduces the parameter value.

INFO key Select desired main – Press the INFO key.


information The display shows the main information or fault/
warning message.

ENTER key For confirmation in – See parameterization section.


parameterization
and acknowledge-
ment of messages

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.17
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements

Operating elements RATIO

Operating/control element Function Operation/ Explanation

Lamp = green Ready The green indicator lamp indicates that the
machine is ready.

Lamp = red Fault The red indicator lamp indicates a fault.

Network pressure Pressure gauge or target value (network).


display

System pressure Pressure gauge system pressure (compressor).


display

Parameterization If parameterization has been started, this symbol


appears in the top left of the display.

3-digit 7-segment display Displays: Shown in bar with a decimal point between the
P: Pressure second and third digit.

bar

3-digit 7-segment display Displays: In ° C.


T: Temperature

°C

Compressed air parameterization start undergoing


Thermometer
parameterization or frost run = blinks.

Page 4.18 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.6 Operating elements

Operating elements RATIO

Operating/control element Function Operation/ Explanation

OFF or The circle stands for three functions:


motor or 1. The compressor is switched off.
receiver 2. For motor servicing period.
3. Servicing symbol (receiver inspection)
(replace wearing parts).

Stand by Automatic standby.

Idle (Automatic) idling phase.

Load or load speed Output phase or output cycle.

Automatic operating Automatic mode with standby phases enabled.


mode selection

Continuous Automatic mode without standby phases enabled.


operation

Total running time Total motor operating hours.

Idle operation Idle operating hours.

Servicing due Information on current or impending servicing.

Auto-Restart Energy-independent ON-OFF save function set.


(automatic restart
enabled after
network failure)

External output Remote output enable (e.g., from MCS).


enable

Remote On-Off Remote ON-OFF (e.g., from control panel).


Mode

Online-Mode Serial interface activated.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.19
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Function control of – After unlocking the EMERGENCY OFF switch


display elements and turning on the supply voltage, all enablable
display elements of the control appear at the
same time – including the two indicator lamps.
– If standby was not saved (no Auto-Restart),
this status must first be ended by pressing the
OFF switch O, before the compressor can be
switched on.
– Otherwise it disappears automatically after a
set time and the compressor is on standby
again without touching the controls – see also
Power failure cycle protection.

green red

Main display – This display either appears after completion of


RATIO the network failure phase (as described under
display element function control) or by pressing
the i key or by scrolling via  or -keys:
– The network pressure is shown at the top left
(pressure gauge 21), and at the top right the
(final compression) temperature, in the centre
are the two operating mode curves: the left
arrow shaded (as shown here) = automatic
mode selection, right = continuous operation,
the circle left of this means: off here.
The symbol at the bottom left is for setting
Remote-On-Off and next to it the symbol for
external output enable, next to the right the
symbol online and at the extreme right at the
bottom the symbol for cut-in-save (Auto-Re-
start). These four symbols only appear when
the respective setting has been made.

Switch on the If no fault is reported, pressing will switch on the


compressor green indicator lamp (compressor on standby)
which means: the pressure control function is acti-
vated – see also Remote On-Off.

green

Page 4.20 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Run-up phase If required the pressure control starts the motor –


if the motor spinning time is finished, the system
bar °C pressure has decreased and no motor switching
limitation is necessary (otherwise the idling symbol
- blinks → the idling symbol appears during the
time-controlled run-up or star phase. For a star/
delta contactor combination the following applies:
the star contactor is switched on first followed by
the network contactor 20ms later. The idling symbol
signals the state of the electropneumatic control.
Thus it also appears after reaching the set maxi-
mum pressure – during the decrease phase of the
system pressure.

Load operation The run-up phase – or star phase – is automatically


! finished by switching the electropneumatical control
bar °C into load operation and the symbol appears
in the display – probably first a change to delta
connection takes place 60 ms after the star phase.
Once the set maximum pressure is reached, the
idling symbol appears. The system pressure
is reduced automatically.

Stand by If the network pressure (in idling mode) drops below


(Ready for operation) the max. start-up back pressure and the automatic
bar °C operating cycles monitoring allows it, the control
unit switches the motor off and the Stand by symbol
is shown in the display. If the network pressure
drops to the set minimum pressure within the idling
phase, the compressor switches back to load opera-
tion and the respective symbol is displayed again.
If this happens shortly after having switched to
stand still, it has to be waited in case of contactor
connection – cf. also motor spinning time – until the
compressors is switched off for 20 s, to be sure that
the motor stands completely still, before you may
start it again. If the pressure is below the switch-on
pressure this is signalled by the blinking of the
Stand-by symbol until the compressor starts again.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.21
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Switch off the Press O → Compressor Off → and the pressure


compressor control function is deactivated and the display
shows the idling symbol. During this time the green
indicator blinks. The symbol O then appears and
the green indicator lamp is extinguished.
!
bar °C

Fault messages If the control unit detects a fault, the compressor is


switched off immediately and automatically – with-
out an idling phase –, the fault relay drops and
a digit on the right of the current pressure blinks
together with the red indicator lamp.

The blinking digit indicates the detected fault


(see also message key table page 4.26).

red

Operating times,
output cycles,
maintenance dead-
lines, display test
and Software-No.

Compressor Press ↓-key → and the segment display shows the


system pressure compressor system pressure (pressure gauge 22).

Total operating time Press ↓-key a second time → and the segment
display shows the total operating time in hours
together with the total running time symbol: .

means: 124h total running time

Page 4.22 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Idling time Press ↓-key a third time → and the display shows
the Idling time counter in h (hours) and the Idling
symbol: .

means: 2hrs idling time

Output-cycle- Press ↓-key a fourth time → and the display shows


counter the 1000-output-cycles counter with the exponent
103 (x 1000), the load cycle symbol and the circle
(here: receiver).

means: 12 x 103 = 12000 output


cycles

Compressor Press ↓-key a fifth time → and the display shows


servicing the operating time (in hours) until the compressor
servicing and the Running time and Servicing sym-
bols (spanner).

means: 500hrs until the next


compressor servicing

Motor servicing Press ↓-key a sixth time → and the display shows
the operating time until the next Motor servicing and
the symbols O (here for motor), running time and
servicing (spanner).

means: 1000hrs until the next


motor servicing

Next receiver Press ↓-key a seventh time → and the display


servicing/change shows the 1000-output cycle servicing counter with
of wearing parts the exponent 103 (x 1000), the Load-cycle symbol,
depending on the circle (here for receiver) and the servicing
output cycles symbol (spanner), meaning the number of possible
output cycles until the next receiver inspection or
change of wearing parts.
means: 20 x 103 = 20000 Load
cycles until the next receiver
servicing or change of wearing
parts

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.23
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Upper target Press ↓-key an eighth time → and the segment


pressure display shows the Upper target pressure and a
(network pressure) dash at the top right next to it.

means: PMax. = 10,0 bar (cut out


pressure)

Lower target Press ↓-key a ninth time → and the segment


pressure display shows the Lower target pressure and a
(network pressure) dash at the bottom right next to it.

means: PMax. = 9,0 bar (cut in


pressure)

Display Press ↓-key a tenth time → and the display shows


element test all symbols and segments together with the two
indicator lamps.

red green

Software-No. Press ↓-key an eleventh time → and the segment


display area shows the Software-No.

Software-Version Meaning
No.
0xx xxx Screw compressor, all sizes
means Software-No. 1105 1xx xxx Screw compressor up to 22 kW
with frequency converter
2xx xxx Screw compressor bigger than 22 kW
with frequency converter
3xx xxx Piston compressor

Page 4.24 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.7 Operation

Operation RATIO

Operating/control element Function Operation/ Explanation

Press ↓-key a twelfth time → to return to the main


display. Press ↑-key - to watch the displays in the
reversed direction.
If no key is pressed for five minutes, the main
display automatically reappears.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.25
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

Error key table Error Meaning Compr.-


Each message is automatically No. cut-out
registered by the control, to- 1
0 Dryer reports fault (dryer or condensate drain gives error message) )
gether with the associated time,
thus putting an overview at the 1 Final compression temperature > 110°C, 230°F X
disposal of BOGE-Service. 2 Motor temperature too high X
3 Excessive current of vent. motor X
4 Incorrect direction of rotation X
5 Excessive compressor system pressure X
6 Excessive diff. pressure of intake filter
7 Excessive diff. pressure of oil filter
8 Excessive diff. pressure of oil separator
9 No output X
10 Motor servicing due
11 Compressor servicing due
12 System pressure decrease too slow
13 Frequency converter gives error message X
14 Temperature too low X
Suction control faulty (suction control or solenoid valve, if necessary clean
15
proportional controller)
16 Network pressure transmitter faulty X
System pressure increases too quickly (lack of oil, oil too old or even with
17 monitoring of the rotational direction a false rotational direction cannot be X
excluded)
18 Master control tries to go below Pmin – cf parameterization "External output enable"
Previous net switch-on phase was too short (possible reasons: coil short-circuit
19 'solenoid valve', 'delta contactor' or 'ventilator contactor') → automatically
increased delay time in corr. with permissible number of motor switch cycles
20 Master control tires to exceed Pmax – cf parameterization "External output enable"
21 Receiver or wearing parts inspection due
22 Not assigned here
23 Not assigned here
24 Not assigned here
25 Control unit Reconciliation error X
26 Control unit O-key does not open X
27 Control unit I-key does not open X
28 Control unit i-key does not open
29 Control unit ↵-key does not open
30 Control unit "arrow up" does not open
31 Control unit "arrow down" does not open
32 Network pressure-transmitter wire breakage X
33 Compr.system pressure-transmitter wire breakage X
34 Compr.system pressure-transmitter faulty X
35 Excessive diff. pressure return valve
1
) adjustable
36 Bus Life-Bit did not toggled

Page 4.26 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

General The control unit calculates from the current operating data the respective
best operating mode and automatically selects it.
The parameters are adjustable.
In order to prevent unintentional changes to pre-set parameters, these
parameters are codeword-protected.

ATTENTION!
Never change the value of a parameter if you do not know what it means!
This may cause incorrect behaviour of the control unit!
Do not experiment with parameter settings!
Always call BOGE-Service if you are unsure or have any doubts.

Parameterization In general the following is applicable: If a parameterization, as described


below, is started at the top right in the display the symbol appears and
the set value or status blinks.

Enter Parameterization 1. Display Software-No. (see Software No.).


Code 2. Press ENTER ↵ → and the parameterization symbol is shown on the
left, followed by three zeros, the left of which blinks.
3. Press ↑ or ↓ to change the first digit.
4. Press ↵ → and now the middle zero blinks.
5. Press ↑ or ↓ to change the second digit.
6. Press ↵ → and now the right zero blinks.
7. Press ↑ or ↓ to change the third digit.
8. Press ↵ → the display will now branch off depending on the set number
– if the value is invalid the main display will reappear.
Each parameterization is automatically registered by the control, together
with the associated time, thus putting an overview at the disposal of BOGE-
Service.

Set the compressor The servicing interval memory can be set to a value between 300 and
servicing interval 9900 hours in one hundred hours increments as long as the interval time
and restart limit is monitored by the control – if it is not used it has to be set to 10000 h,
as it stops the down counter.
1. Enter Code 111 as described under coded parameterization → and the
display shows the compressor servicing interval in blinking digits (Com-
pressor servicing).
2. Press the ↑ or ↓-key to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking
value, and the main display reappears.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.27
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

Set the motor The motor servicing interval memory can be set to a value between 500 and
servicing interval 29900 hours in one hundred hours increments as long as the motor interval
time limit is monitored by the control – if it is not used it has to be set to 30000 h,
and restart
as it stops the down counter.
1. Enter Code 222 as described under coded parameterization → and the
display shows the compressor servicing interval in blinking digits (Motor
servicing).
2. Press the ↑ or ↓-key to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.

Set load cycles The output cycles servicing interval memory can be set to a value between
receiver servicing / 100,000 and 1,900,000 cycles in increments of onehundredthousand, as long
change of wearing as the output cycles servicing interval is monitored by the control – if it is not
used it has to be set to 2,000,000 cycles as it stops the down counter.
parts and restart
1. Enter Code 333 as described under coded parameterization → and the
display shows the receiver inspection interval in blinking digits (receiver
inspection/change of wearing parts).
2. Press the ↑ or ↓ keys to change the value in big steps.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.

Change target If changes are made to these target values, the value of Pmin is automatically
pressure values held or brought outside any applicable minimum hysteresis range.
(Pmax and Pmin) 1. Enter Code 360 as described under coded parameterization → and the
display shows the upper target pressure value, but blinking.
2. Press ↑ or ↓-key to change the value.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the lower target pressure value apears (blinking).
4. This value can now be changed by pressing the ↑ or ↓-key.
5. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
6. It is not permissible to set the bottom pressure target value below the
stipulated pmin value. In case this should be necessary please contact
BOGE-Service beforehand.

Page 4.28 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

External If the output of a compressor is to be enabled by a higher level control unit,


output enable its parameterization must be changed as follows:
1. Enter Code 210 as described under parameterization → and the display
! shows from Fig.  on the left. The 'zero' at the top right blinks. This dis-
 play means: no additional enabling device is programmed.
2. Press ↓-key to switch to Fig.  – ↑-key to switch back. Digit One and
the bottom symbol 'external output release' are blinking.
This display means: enabling device (e.g., MCS) is enabled via input
! 'Pressure control' (for potential-free contact) – see also 'Switching Local/
Remote via key switch' and 'RS485-Bus-address setting'. If the ↵-key is
 pressed during this, one of the following pictures appears  +  –:
Fig. 3: The three top dashes and the 1 are blinking. The P and the three
top dashes mean, that falling below the network pressure (Manometer 21)
Pmin starts a load operation, even with an open input 'Pressure control'
– number '18' is displayed and the "warning" relay is activated – thus ac-
 tuating the operating mode. Press ↓-key to switch to Fig.  – press ↑
to toggle back –:
Fig. 4: The falling and rising (dotted) pressure curve and digit 0 are blink-
ing. This figures means that due to the open input 'Pressure control' a
falling below the network pressure Pmin is possible (as e.g. at night and
 over the weekend).
Press ↵-key to overwrite the non-volatile EEPROM as per the blinking
symbol, and the main display reappears.
!
In the bottom display the symbol appears. The following applies
even with external enabling: If the upper target pressure value in the
 compressor is exceeded, the output will be shut off. Only when the the
pressure drops to the lower target pressure value the external control
resumes.
!
If the ↵-key under point 2 was not pressed, press ↓-key to change to Fig. 
– press ↑ to toggle back –:
Digit Two and the two bottom symbols 'external output release' and 'on-
line' are blinking. This display means: enabling device (e.g., master con-
trol) is enabled via a serial interface, if the input 'external output release'
is closed – see also 'Switching Local/Remote via key switch' and 'RS485-
Bus-address setting'.
3. Press ↓-key, if convenient (not with key switch function) to switch to Fig.
– press ↑ to toggle back.
Manometer '22' and digit 3 are blinking. This setting means that a limiting
suction pressure switch (continuous output control) is connected to the
input 'Pressure control'.
4. Press ↵-key to overwrite the non-volatile EEPROM as per the blinking
symbol, and the main display reappears. If the compressor is set for an
output enabling device (e.g. mode 2), the bottom of the main display shows
the appropriate Symbol . The following applies even with exter-
nal enabling: If the upper target pressure value in the compressor is ex-
ceeded, the output will be shut off. Only when the the pressure drops
to the lower target pressure value the external control resumes.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.29
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

Proportional control The limiting suction pressure switch (min. output) of a proportional control is
(not in the case of frequency – in case of a single compressor (without higher-level pressure control ) –
regulated compressors) connected to the input external output enable – cf point 3 (external output
enable).
If the proportional control is used in connection with a suitable higher-
level control, the limiting suction pressure switch is connected directly to the
higher-level control and this control subsequently to the input external output
enable, which then has to be parameterized correspondingly – cf point 2 and
3 (external output enable).

Timer A timer can either be connected individually or in combination with a propor-


tional control or a higher-level control. The parameterization has to be done
according to the following table:

Timer at input 'external output enable' External output enable


alias 'Pressure control' – ... Parameteriz. Under-
No. parameteriz.-No.
single 1 0
series connection with higher-level control 1 0
and pressure control via RS485 (as e.g. Profibus DP) 2 not available
series connection with limiting suction
3 not available
pressure switch for proportional control

Switching If a key switch is switched to 'Remote' for the first time or if Code 770 was
Local-Remote entered after the control unit was able to register a key switch, one of the
via key switch figures on the left appears.
1. Number One and the symbol 'Remote On-Off' are blinking. Fig.  means,
! that the key switch exclusively refers to the selection of switching sources
for the readiness for operation of the compressor (green LED). If this set-
 ting is selected, the parameterization 'Remote On-Off Switching' automati-
0 I
cally appears – otherwise to be reached via Code 451.
2. Press ↓-key to switch to Fig.  – ↑-key to switch back. Number Two and
!
the symbol 'external output release' are blinking. This figure means, that
the key switch exclusively refers to the selection of control sources for
 the network air pressure (master control or individual pressure sensor).
If this setting is selected, the parameterization 'external output release'
appears automatically – otherwise to be reached via Code 210.
!
3. Press ↓-key to switch to Fig.  – ↑-key to switch back. Number Three
and the symbole 'Remote On-Off' and 'external output release' are blink-
 ing. This figure means, hat the key switch refers either to the selection
of switching sources for the readiness for operation of the compressor
0 I
(green LED) or to the selection of control sources for the network air
pressure (master control or individual pressure sensor). If this setting is
selected, the parameterization 'external output release' appears auto-
matically – otherwise to be reached via Code 210 – and 'Remote On-Off
Switching' automatically appears – otherwise to be reached via Code 451.

Page 4.30 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

4. Press ↵-key to overwrite the non-volatile EEPROM as per the blinking


symbol and the corresponding additional parameterization figures, as
described under the respective headlines, appear. Mode '0' does not make
any sense here and is therefore not displayed.

Remote On-Off Each time the control is activated by parameterization, afterwards a blinking
control time value appears, which is described under Network independent On-Off-
memory (Auto-Restart). Likewise it can be changed after having selected the
! On-Off-memory function.
This value is used as a start delay time, if the control was set to 'Remote' –
c
via key switch or parameterization – with closed control room contact directly
after a power failure.
If the compressor has to be switched on and off from a control room, the
!
parameterization has to be set to the 2nd, 3rd or 4th of the following figures:
1. Enter Code 451 as described under parameterization and the display
d shows Fig.  on the left: The Zero on the top right blinks. This display
0 I
means: On/off switching is only possible using the keys of the control
unit.
!
2. Press ↓-key to switch to Fig.  –↑-key to switch back. Digit One and the
symbol 'Remote On-Off' are blinking. This display means: Neither the key-
e board of the control unit nor the serial interface but exclusively the Input
for Remote On-Off switch (continuous contact) are used for cut-in and
cut-out (green LED) – see also Switching Local-Remote via key switch.
3. Press ↓-key to switch to Fig  –↑-key to switch back. Digit Two and the
!
symbol ‚online‘ are blinking. This display means: the compressor is exclu-
f sively switched on or off via the optional serial Interface 'RS485', plug-
able into the control unit – the keyboard and the input for Remote On-Off
0 I
switch (continuous contact) are not considered – see also 'Switching Local-
Remote via key switch' and 'RS485-Bus-Address setting'.
4. Press ↓-key to switch to Fig  –↑-key to switch back. Digit Three and the
symbole 'Remote On-Off' and 'online' are blinking. This display means:
The compressor is either switched on or off via the Input for Remote
On-Off switch (continuous contact) or via the optional serial Interface
'RS485', plugable into the control unit, but not by the keys of the control
unit. If the continuous contact is opened, the compressor cut out – see
also Switching Local-Remote via key switch. If the continuous contact is
closed, switching on/off is possible via the serial interface – see also
'Switching Local-Remote via key switch' and 'RS485-Bus-Address setting'.
5. Press ↵-key to overwrite the non-volatile EEPROM as per the blinking
symbol and if the above figure is selected the main display reappears.
Otherwise, the figure shown under Network independent On-Off-Storage
(Auto-Restart) point 3 appears.
If the compressor is set to a Remote-On-Off switch, at the bottom of the main
display the corresponding symbol is shown. Then the compressor
can only be switched on/ff from Remote. The Emergency Off function is not
concerned. It remains unchanged.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.31
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

Enable network Normally a compressor always assumes an OFF status directly after an
independent ON-OFF electrical power failure.
memory (Auto-Restart) However, after a power failure there is an option to automatically restart the
compressor with a set delay time, also acknowledged in combination with a
parameterization Remote On/Off – after mains return, automatically delayed
– see also power failure protection – repair. This is done as follows:
 1. Enter Code 134 as described under parameterization → and the display
shows Fig.  on the left: The 'line' at the top right blinks.
This display means: no remembering of On-Off status (no automatic
standby) after a power failure.
2. Press ↑ or ↓-keys to switch to figure  on the left (press again to toggle
 back...): The 'curve' at the top right blinks. This display means: Remember-
ing of the On-Off status even after a power failure (Auto-Restart).
3. Press ↵-key to overwrite the non-volatile EEPROM acc. to the blinking
symbol. If the top symbol was selected, the main display is shown. Other-
wise figure  on the left appears: The number 120 blinks. The quotation
 mark symbol here stands for seconds. Press the ↑ or ↓-key to change the
value.
4. Press ↵-key to overwrite the EEPROM with the blinking value and the
main display appears with the at the bottom right.

Idling control for After an output phase the compressor switches to an idling phase before
extremely short decreasing the system pressure and finally switching into stand-by. For com-
operation times pressors with special ventilation an additonal after-running time is necessary
to avoid the formation of condensate in the compressor. The after-running
(Change after-running time can be adjusted as follows:
time) 1. Enter Code 019 as described under parameterization → and the display
shows Fig.  on the left: The digit (here 1) blinks. The quotation mark
symbol here stands for seconds. A run-out curve is indicated on the two
right positions.
2. Press the ↑ or ↓-key to change the value. Above 119 minutes appear and
the apostrophe symbol instead of the quotation mark symbol.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.

Page 4.32 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

Set continuous mode If pressure drops in relatively small receiver/pneumatic network volumes must
be avoided at any price, continuous operation can be set as follows – if no
continuous control was parameterized in connection with a single compressor:
 1. Enter Code 733 as described under parameterization → and the display
shows Fig.  on the left.
The shading of the left arrow blinks.This means: automatic power economy
operating mode selection.
2. Press the ↑ or ↓-key to change to Fig.  on the left. (press again to toggle
 back...).
The shading of the right arrow blinks. This means: continuous operation.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking sym-
bol, and the main display from the selected symbol appears.

Anti freeze operation The compressor is set to automatically start an idling phase – in star mode
(only in mode i.e. without switching on a probably existing ventilator motor – from standby
ready for operation) when the temperature drops to below + 4°C. During this phase in the main
display a thermometer blinks left of the temperature display. The idling phase
is finished as soon as the min. after-running time or + 20°C final compression
temperature are reached.

This anti-freeze function can be switched off as follows:
1. Enter Code 056 as described under parameterization → and the display
shows Fig.  on the left: the 'curve' left of the thermometer blinks.
This display means: automatic idling phase in frost.
2. Press ↑ or ↓-key to change to Fig.  on the left (press again to toggle

back...) The 3x dotted line left of the thermometer blinks.
This display means: no automatic running phase in frost, shown by means
of the right dash as to the thermometer.
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking sym-
bol, and the main display from the selected symbol appears.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 4.33
BASIC / RATIO.pm6.5 - GB
RATIO 4.8 Control Parameterization

RS 485-Bus-Address The control is already set for a bus coupler (BOGE-Bus-Address 32) for each
compressor according to customer specifications – as e.g. for Profibus. If
! used another communication of RS485 then the following action is necesarry:
 1. Enter Code 830 as described under parameterization → the display shows
one of the following fig.  or .
2. Press ↑ or ↓-key to select the picture (bobus = BOGE-Bus, rtu = Modbus
type RTU) and quit by ↵-key. Depending upon selection one of the two
! following fig. appears  or :
 With the BOGE-Bus only the desired address (flashing here 32) is to be
selected and quit by ↵-key, while with the Modbus-RTU after confirmation
of the address (flashing here on 0 = offline) by the key ↵, if address >0,
still additionally the Baud rate and the data format are adjustable as fol-
! lows fig. :
first the number 96 (= 9600 Baud) flashes – after confirmation by the ↵-
 key 8E1 flashes (8E1 = 8 data bits, parity check of Even and 1 stop bit).
By means of key ↑ or ↓ then the necessary combination can be selected
(n = not parity check, o = odd).
!
3. Press ↵-key to overwrite the non-volatile EEPROM with the blinking value,
and the main display reappears.
 A blinking Online symbol refers to a fault in the RS485 connection.

Parameter overview Code Function Page


019 Idling control for extremely short operation times 4.32
056 Anti freeze operation (only in mode ready for operation) 4.33
111 Set the compressor servicing interval and restart 4.27
134 Network independent ON-OFF memory (Auto-Restart) 4.32
210 External output enable 4.29
222 Set the motor servicing interval and restart 4.28
Set load cycles dependent servicing / inspection
333 4.28
and restart
360 Change target pressure values (Pmax and Pmin) 4.28
451 Remote On-Off control 4.31
733 Set continuous mode 4.33
770 Switching Local-Remote via key switch 4.30
830 Set RS 485-Bus-Address 4.34

Page 4.34 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
BASIC / RATIO.pm6.5 - GB
Faults 5.1 General

General The tables on the following pages give information on the possible causes of
operating faults and measures for their rectification.

ATTENTION!
Ensure that any work required to rectify faults is only carried out by trained
personnel or specialists.
Ensure that components which have a safety function are only set, repaired
or exchanged by BOGE Service!

Please contact BOGE-Service at the following telephone number, if you have


any questions.
 ++49 / 52 06 / 6 01-0

Automatic monitoring All data is stored in a memory module (EEPROM).


of the control systems If a fault occurs while the data stored in the EEPROM is being read, the
control system will react as follows:
– The compressor is switched off.
– The following fault message appears in the display.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.1
Stoerung.pm6.5 - GB
Faults 5.2 General faults

FAULT Possible cause Rectification


No quantity delivered, System components in the Check oil and compressed air lines inside the com-
no pressure build-up, compressor are leaking pressor; tighten and/or reseal screw connections,
max. pressure 0.5 bar if necessary
Minimum pressure valve is Close ball valve and check whether pressure builds
defective up; if so, open ball valve again immediately; replace
minimum pressure valve
Electromagnetic venting Check solenoid valve and replace, if necessary
valve does not close
Suction controller does not Suction controller or solenoid valve is defective;
open check and replace, if necessary
V-belts are torn Fit new V-belts

Compressor does not No electric power to com- Check electrical connection


start up pressor
Fuses are defective Check the mains and control fuses, replace if
necessary
Machine has not vented Check venting valve and replace, if necessary
perfectly
Voltage fluctuations in the Ensure constant voltage in accordance with IEC 38
electrical mains power
Compressor oil is very Heat up the compressor
viscous due to low ambient (additional heater available as as option)
temperature

Oil in suction filter Minimum pressure non- Check the minimum pressure check valve and
return valve is leaking replace, if necessary
Suction controller is leaking Check the suction controller and replace,
if necessary

Excessive oil Drain line is blocked Dismantle and clean drain line
consumption
Defective oil separator Check oil separator and replace, if necessary
element
Excessive oil filling Drain off oil

Safety valve blows Operating pressure has Set operating pressure to the maximum per-
been misadjusted missible pressure of the screw compressor
Defective safety valve Replace safety valve

System pressure Venting valve does not open Check venting valve and replace, if necessary
does not decrease
when switching off Check valve is leaking Check the check valve and replace, if necessary

Page 5.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system

Fault The control unit registers an Error, the compressor is immediately and with-
out an idling phase – automatically shutdown, the error Relay drops and on
the right next to the actual pressure value there blinks a number next to the
red indicator lamp:
– the blinking number indicates the registered cause (see also message
key table under error messages page 4.11 BASIC or 4.26 RATIO).

red

Acknowledge Display the message – e.g. by pressing the i-key. Press ↵-key to cancel
messages the display and acknowledge the message. The main display appears, if the
cause for the fault was rectified.

BASIC / RATIO
FAULT Possible cause Rectification
Excessive final Ambient temperature too Employ suitable measures to improve the air inlet
1 compression
temperature
high and ventilation in the installation room
Cooling unit soiled Clean cooling unit externally
Insufficient cooling air Keep air inlet opening to the compressor clean;
quantity check to ensure that any existing cooling air duct
systems are adequatly dimensioned
Insufficient oil quantity Top up oil
Temperature sensor defec- Replace temperature sensor or repair the wire
tive or wire break break

Drive motor Motor overload! Ensure correct voltage conditions:


2 Excessive winding temp.
due to under-voltage
Constant voltage in accordance with IEC 38

Insufficient motor cooling Improve motor cooling:


improve ventilation of the installation room;
clean the cooling unit
Motor soiled Clean motor cooling air supply
Excessive system pressure Exchange oil separator cartridge
Excessive line pressure Reduce line pressure to prevent compr. building up
a compr. load above approved max. pressure
PTC resistor defective or Overhaul motor
aged

Compressed air External unit of the Service or repair external unit


0 pre-processing
(option)
compressed air treatment
signals malfunction
Note:
This message does not lead to switch-off the com-
pressor and the standard configuration

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.3
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system

Options of the RATIO

FAULT Possible cause Rectification


Rotational 2 phases of power cable Change the 2 phases of the power cable
4 direction (option) incorrectly poled (incorrect
rotary field connected)

Pressure limitation Excessive pressure due Replace oil separator cartridges


5 to soiled oil separator
Ball valve at compressor Open ball valve
outlet closed

Suction filter Soiled filter cartridge Clean or replace cartridge


6 (option) Defective low pressure Replace pressure switch
switch

Oil filter Soiled filter cartridge Replace cartridge


7 (option) Defective differential Replace pressure switch
pressure switch

Oil separator Soiled filter cartridge Replace cartridge


8

System pressure Air relief valve does not Check air relief valve and replace, if necessary
9 build-up close
Suction controller does not Check suction controller and replace, if necessary
open
Leakage in system Check system, overcome leaks

Page 5.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system

FAULT Possible cause Rectification


Temperature Ambient temperature too Apply anti-freeze measures.
14 to low low

Network press. Network pressure trans- Replace network pressure transmitter or


16 transmitter
faulty
mitter defective or wire
breakage
re-establish electrical connection.

Master Master control defective Check supply voltage of master control.


18 control
defective
Parameterization of external output enable.

Control unit Error loading software. Reload software or replace control unit.
25 EPROM /recon-
ciliation error
Control unit defective

Control unit Control unit defective Replace control unit.


26 Key (Off) O
does not open

Control unit Control unit defective Replace control unit.


27 Key i
does not open

Control unit Control unit defective Replace control unit.


28 Key (ON) I
does not open

Control unit Control unit defective Replace control unit.


29 Key Enter ↵
does not open

Control unit Control unit defective Replace control unit.


30 Key
does not open

Control unit Control unit defective Replace control unit.


31 Key
does not open

Network press. Network pressure trans- Replace network pressure transmitter or


32 transmitter
faulty
mitter defective or wire
breakage
re-establish electrical connection.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 5.5
Stoerung.pm6.5 - GB
Faults 5.3 Fault messages of the control system

FAULT Possible cause Rectification


System press. System pressure trans- Replace system pressure transmitter or
33 transmitter
faulty
mitter defective or wire
breakage
re-establish electrical connection.

System press. System pressure trans- Replace system pressure transmitter.


34 transmitter
faulty
mitter faulty

WARNING Possible cause Rectification


Compressed air Warning See operating instructions for compr. air pre-
0 pre-processing
(option)
processing

Motor Servicing intervals See operating instructions for servicing page 6.3
10 servicing
due

Compressor Servicing intervals See operating instructions for servicing page 6.3
11 servicing
due

Suction control Warning Check suction controller.


15 and / or
ventilation
Check solenoid valve.
Check continuous output control (option).

Receiver Servicing intervals Inspect receiver acc. to local rules and/or replace
21 inspection
due or replace
wearing parts

wearing parts

Page 5.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Stoerung.pm6.5 - GB
Maintenance 6.1 Safety instructions

ATTENTION!
Ensure that maintenance work is ony carried out by specialists or appro-
priately trained person.
– In case of removing any cladding or safety devices prior to starting any
maintenance work, always stop the compressor as described in these
operating instructions. Refit the cladding or safety devices immediately
upon completion of the maintenance work.
– Only use original spare parts, compressor oils and operating materials
released by BOGE for the maintenance work.
– When the automatic restart (Auto-Restart) is activated, the compressor
will start automatically following a voltage loss.
Prerequisite: The net pressure is lower than the set switch-on pressure.

CAUTION: Risk of injury!


Always adhere to the prescribed operating method described below for
all maintenance work. Never omit a single safety step!
Otherwise you will risk injury from restarting, electric shock or parts
which may fly off.

Prior to all maintenance work:


1. Switch off the compressor using the OFF button.
2. Switch off the main switch and secure against unintentional switching
on.
3. Check to ensure that all machine elements are definitely currentless.
4. Separate the compressor from the compressed air network by closing
the ball valve at the compressed air outlet.
5. Vent the compressor.
To this effect open the safety valve on the combined compressed air-
oil receiver as follows:
– Turn the knurled nut counterclockwise until you can feel a resilient
resistance.
– Tun the knurled nut a little further.
Any possibly existing air will escape.
– Once the residual air has completely escaped from the system,
firmly retighten the knurled nut.
6. Remove all safety cladding necessary to perform the maintenance
work.

Once the maintenance work has been concluded:


7. Reattach all removed safety cladding.
8. Open the ball valve at the compressed air outlet.
9. Prior to switching on again, check whether anyone else is working on
the compressor!

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.1
Wartung.pm6.5 - GB
Maintenance 6.2 General

Maintenance through Have BOGE-Service check your compressor every 3000 operating hours or
BOGE service annually.

Maintenance agreement
Enter into a maintenance agreement with BOGE.
BOGE service will carry out the proper maintenance on your compres-
sor at regular intervals.This guarantees maximum safety and realiability
of your compressed air supply.

Review of regular maintenance work


Top up oil in the suction controller Check / adjust
after an extended down time pressure

Check suction filter


– Clean filter and cartridge Clean com-
– Change filter cartridge pressed air/oil
cooler externally

Change oil filter


Change oil separator

Check V-belts
Change supply air filter

– Check oil level


– Top up oil

Oil change
Fig. 6.1: Review of regular maintenance work

Check automatic
condensate draining
(see operating instructions
refrigeration compressed
air dryer)

Draining off the condensate from


the compressed air receiver
or check automatic condensate
draining
Fig. 6.2: Review of regular maintenance work

Page 6.2 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.2 General

Maintenance intervals The maintenance intervals specified in the table are based on average oper-
ating and ambient conditions.
Extreme conditions may require shorter maintenance intervals.
Note down any maintenance work in the table on the last page.
This will facilitate trouble shooting for Boge service.

Oil change
Please change oil and replace oil filter and nozzle with dirt catch after the
first 500 operating hours!

Maintenance work Maintenance intervals in operating hours 1) Page


weekly / 1000 1500 3000 9000
monthly annually annually annually every
2 years
General maintenance work
Check final compression temperature set point value: 70 – 100 ° C) w 4.6/.20
Check compressor for leaks X –
Check system relief on system pressure gauge (22)
m 4.2
(set point value 0 – 1.5 bar)
Check function of EMERGENCY STOP button m 4.3/.17
Check and if necessary change supply air filter w 6.8
Clean oil cooler X 6.17
Draining off condensate from compr. air receiver w 6.6
Check automatic condensate draining w 6.6
Check if electr. connections are firmly tightened X –
Air circuit
Check and if necessary change suction filter m 6.7
Change suction filter cartridge X 6.7
Check and reset operating pressure sensor X 4.13/.28
Check safety valve X 6.18
Replace minimum pressure valve (wearing parts set) X –
Replace solenoid valve X –
Replace suction controller (wearing parts set) X –
Oil circuit
Check oil level and top up as required 2) X 6.11
Change oil separator 2) X 6.13
Change oil filter 2) X 6.12
2)
Change oil X 6.14
Replace oil regulator (wearing parts set) X –
Replace nozzle with dirt catch X –
Drive
Check/change V-belt X 6.9
Lubricate drive motor bearings Drive motors with permanent lubrication 6.8
Replace grease in motor bearings Depending on mains frequency: 50 Hz 10,000 operating hours
60 Hz 08,000 operating hours
1)
If the compressor is not often used, undertake the maintenance according to the specified intervals (weekly/monthly/annually) depending on the number of operating hours.
2)
The specified intervals only apply when BOGE compressor oil Syprem 8000 S is used! The service life may differ depending on the ambient temperature. In this case have
the oil analyzed by your BOGE service!

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.3
Wartung.pm6.5 - GB
Maintenance 6.2 General

General
CAUTION: Risk of injury!
information
Oil presents a potential danger to health and environment due to their
concerning additives.
the lubricants – Avoid contact with skin and eyes.
used Wear protective gloves made of resistant synthetic material.
Wash yourself thoroughly after contact with oils.
– Do not inhale the fumes or mist.
– Protect your environment.
Ensure that no oil is spilt.
– Fire, naked flames and smoking is strictly prohibited when handling
oil.

We recommend using only oil according to following specification:


– Viscosity range of 55 mm2/s at 40°C
– Minimum viscosity at 100°C of 8 mm2/s
– Maximum viscosity at 0°C of 1.000 mm²/s
– Failure load stage 10, FZG-Test, DIN 51 354-02/ ISO DIS 14 635-1
– Test Method A/8,3/90 10
– Excellent oxidation stability: Meets requirements of Pneurop oxidation test
– Antifoam – additives
– Additives to prevent residue formation
– Compatibility with all materials which are resistant to mineral hydrocar-
bons, e.g. Neoprene, NBR, FPM, PTFE, acrylic and epoxy resin pains,
nylon (polyamide) and PVC
– Flash point (DIN ISO 2592) > 230°C
– Excellent demulsifying properties
– Additives for corrosion protection of metallic surfaces
– Excellent oxidation stability: Rotating bomb oxidation Test (ASTM D 2272)
higher than 2,400 minutes
– Meets VDL requirements DIN 51 506 (including Pneurop test)
– Or you use BOGE compressor oil Syprem 8000 S.
The stated maintenance intervals refer to the use of Syprem 8000 S only.
– Syprem 8000 S can be purchased from BOGE retailers.
– Never mix different oil types and brands. The additives may be incompat-
ible. It may lead to foam formation, premature aging or loss of lubricating
ability.

Page 6.4 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.2 General

Disposal of ATTENTION!
used operating The handling and disposal of mineral oils is subject to legal regulations.
material It is an offense not to ensure correct and safe disposal of old oil!
Please instruct one of the known service companies to dispose of used
operating materials or deliver them to an authorized disposal point.

Observe the following points when disposing of old oil:


– Never mix the oil with other material or liquids.
– Used oil filters and oil separator cartridges require special waste treatment
and must be kept separate from normal waste!

Spare and wearing parts ATTENTION!


Only use original spare parts, compressor oils and operating materials
released by BOGE for repair and maintenance work.
BOGE is not liable for any damage resulting from the use of other spare
parts or operating materials.

ATTENTION!
If the nozzle with dirt catch is soiled the oil consumption may increase sig-
nificantly!

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.5
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Draining off the Draining: If no automatic condensate darining is fitted, then drain off the
condensate from the condensate at least once a week.
compressed air
The compressor is lubricated with oil. The condensate contains oil and may
receiver not be drained off into the public sewage system!
Pay attention to the pertaining rules and regulations of your local authorities!

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switching-on.
– Depressurize receiver.
– Place a suitable basin underneath the condensate drain of the receiver.
– Open the ball valve and drain off the condensate.
– Close the ball valve again.
– Dispose the condensate properly.

Fig. 6.3:
Draining off the condensate
manually

Draining off the The fully automatic, electronically controlled condensate separator is equipped
condensate from the with a wear free sensor which monitors the condensate level in the integrated
compressed air receiver collecting basin. As soon as the collecting basin is full, a solenoid valve opens
and the condensate is drained off.
with automatic
condensate Unlike the Konsatronik the fully automatic condensate separator operates
without causing any pressure losses. In the event of a malfunction a red
separator LED lights up and a potential-free contact is switched.
Regularly check the function using the additional test switch on the device.

Condensate
Condensate
outlet (to oil-
shut-off valve
water separator)
on receiver

Electr. power supply


Fig. 6.4: Fully automatic, electronically controlled condensate separator

Page 6.6 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Clean or change Cleaning: – 1x monthly,


suction filter however, at least every 500 operating hours
– Correspondingly earlier if the air taken in is heavily soiled
Change: – In the event of damage
– After the second cleaning

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switching-on.

Removing the filter cartridge


– Open safety sound insulating hood (only super-silenced types).
– Remove lid  of the filter housing.
– Remove filter cartridge .

Cleaning the filter ATTENTION! Do not clean filter cartridges in liquids.


cartridge Do not use any hard objects when cleaning to avoid damaging the filter paper.
Refit a new filter cartridge in the event of damage or once it has been
cleaned twice.
– Hit on the filter cartridge using the palm of your hand to knock out coarse
dust.
– Blow out fine dust from the inside to the outside using dry compressed
air (maximum pressure 5 bar).
– Clean the sealing surface of the filter cartridge.

Fitting a filter cartridge


– Insert filter cartridge into the filter housing.
– Attach lid of the filter housing.
– Reattach safety sound insulating hood.

Fig. 6.5: Changing the suction filter

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.7
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Changing the supply Check: – 1x weekly,


air filter mats however, at least every 500 operating hours.
– Correspondingly earlier if the air taken in is heavily soiled.
Change: – When a crust of dirt has accumulated on the filter mat.
– When the final compression temperature has exceeded its
set point value by 4 to 5°C.
The crust of dirt on the filter mat prevents an adequate
cooling air supply.
1

– Switch off compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure it against unintentional switch-on.
– Pull filter mat  out of its holder from above.
– Insert new filter mat  into the holder.

Drive motors with As a rule, the bearings of the drive motors are provided with a maintenance
permanent lubrication free permanent lubrication.
Under normal operating conditions (coolant temperature max. 40°C,
continous operation) the bearings are maintenance free for the service life.
Motor maintenance (BASIC) see page 4.9 – (RATIO) see page 4.23.
The service life decreases or increases as thermal stress increases or
decreases (due to increased or reduced coolant temperature).

ATTENTION!
Have BOGE service dismantle and regrease the bearings once the specified
service life has expired!

Page 6.8 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Changing the V-belt Check: – 1x per year for damage.


Change: – If damage is visible.

The BOGE GM drive system automatically adjusts the V-belt to the correct
V-belt tension in any operating mode.
Thus maintenance of the V-belt drive is limited to the above mentioned work.

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
Let the compressor cool down. There is a danger of burning as the cooler
has a temperature of approx. 80 – 90°C.

Change the V-belts:


– Open safety sound insulation hood and take off safety warm air hood
(see page 3.7).
– Turn lock nut  upwards.
The two sleeves in the spring must have contact.
– Remove the slackened belts from the belt pulley.
– Fit new V-belts.
– Turn lock nut  downwards again as far as possible. The V-belts are
automatically correctly tensioned by the BOGE GM drive system.
– Close safety sound insulation hood and reattach safety warm air hood.

Fig. 6.6: Lifting the motor plate

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.9
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Settings of the Model Pressure Standard Settings


GM- drive systems motor + 0 / –1
S 6 – SD 15 bar kg mm

sealed S 6 – SD 6 8 40 90
S 6 – SD 6 10 40 90
S 6 – SD 6 13 40 90
S 8 – SD 8 8 46 98
S 8 – SD 8 10 46 98
+0 / –1 mm
Settings

S 8 – SD 8 13 46 98
S 10 – SD 10 8 66 105
S 10 – SD 10 10 66 105
S 10 – SD 10 13 66 105
S 15 – SD 15 8 77 105
S 15 – SD 15 10 77 105
blue 1
S 15 – SD 15 13 77 105

Settings of the Model Pressure Standard Settings


GM- drive systems motor + 0 / –1
S 20-2 – SD 29-2- bar kg mm

sealed S 20-2 – SD 20-2- 8 78 90


S 20-2 – SD 20-2- 10 78 90
S 20-2 – SD 20-2- 13 78 90
S 24-2 – SD 24-2- 8 89 108
S 24-2 – SD 24-2- 10 89 108
+0 / –1 mm
Settings

S 24-2 – SD 24-2- 13 89 108


S 29-2 – SD 29-2- 8 98 99
S 29-2 – SD 29-2- 10 98 99
S 29-2 – SD 29-2- 13 98 99

The settings shown in the table are fixed by the manufacturer and may not
blue 1
be changed. Slight deviations are allowed and compensated by the GM
drive system.
The current settings are also shown on a sticker on the GM drive system.
With special versions the settings on the sticker may deviate from the stand-
ard values.

Page 6.10 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Checking the oil level, Check: – Prior to commissioning/start-up of the compressor


topping up oil – Then every 1000 operating hours,
however at least once a year
Topping up: – When the oil level has dropped below the "min" mark
(see sketch)

ATTENTION!
Always use the same oil type when topping up.
Never mix different oil types and brands.

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Close ball valve at the compressed air outlet.
– Open safety sound insulation hood.
– Vent the compressor (as described in chapter 6.1).
– Wait approx. 3 minutes to permit the oil to settle.

CAUTION: Risk of injury!


Danger of burning due to hot oil!
– Open safety sound insulation hood.
– Remove plug  of oil filling socket .
– Check oil level.
The oil level must not drop below the "min" mark (see sketch).
– If necessary, top up with oil to the lower edge of the thread ("max." mark)
on the oil filling socket.
– Screw plug  back in.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.

Fig. 6.7: Checking the oil level, topping up oil

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.11
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Changing the oil filter Change: – After 3000 operating hours,


however, no later than after one year.
– With each oil change!

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Close ball valve at the compressed air outlet.
– Vent the compressor (as described in chapter 6.1).
– Wait approx. 3 minutes to permit the oil to settle.

CAUTION: Risk of injury!


Danger of burning due to hot oil!
– Open safety sound insulation hood and take off safety warm air hood
(see page 3.7).
– Unscrew soiled oil filter  by hand or use a strap wrench, turning counter-
clockwise.
Catch the draining oil and dispose of properly according to environmental
regulations.
– Fill the new oil filter with compressor oil.
– Lightly oil the sealing ring of the new oil filter.
– Screw in new oil filter  by hand, turning clockwise.
– Close safety sound insulation hood.

ATTENTION!
Do not use tools to screw in the new oil filter!
You might damage the oil filter or its sealing ring.
A hand tight seating of the oil filter is sufficient.
– Reattach safety warm air hood.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Switch on the compressor and heat up to operating temperature.
– Subsequently, check the oil filter for leaks once again and tighten by hand,
if necessary (Procedure as described above).

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Check the oil filter for leaks and tighten by hand, if necessary.
– Check oil level.
Top up oil losses, if any.

Page 6.12 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Fig. 6.8: Change oil filter

Changing the oil Change: – When warning message "8" appears on the control
separator system display (RATIO only).
– After 3000 operating hours,
however, no later than after one year.

If the prescribed maintenance intervals are not observed, the oil sepa-
rators might become blocked. In this case, the differential pressure will
increase until the safety valve blows.

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Close ball valve at the compressed air outlet.
– Open safety sound insulation hood.
– Vent the compressor (as described in chapter 6.1).
– Wait approx. 3 minutes to permit the oil to settle.

CAUTION: Risk of injury!


Danger of burning due to hot oil!
– Unscrew soiled oil separators  by hand or use a strap wrench, turning
counterclockwise.
Catch the draining oil and dispose of properly according to environmental
regulations.
– Lightly oil the sealing ring of the new oil filter.
– Screw in new oil separators  (Fig. 6.9) by hand, turning clockwise.

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.13
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

ATTENTION!
Do not use tools to screw in the new oil separators!
You might damage the oil separators or their sealing rings.
A hand tight seating of the oil filter is sufficient.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Switch on the compressor and heat up to operating temperature.
– Subsequently, check the oil filter for leaks once again and tighten by hand,
if necessary (Procedure as described above).

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Check the oil separators for leaks and tighten by hand, if necessary.

Fig. 6.9: Changing the oil separator

Oil change Change: – After 9000 operating hours,


however, at the latest after two years.
– With other types of oil e.g., ÖKOLUB or USDA-H1 or
BOGE oil 3000 PLUS the appropriate oil change intervals
must be complied with.

The service life of the oil, the oil filter and oil separators is reduced under the
following conditions:
– When the compressor is operated at extreme ambient temperatures.
– When the intake air is extremely soiled.

Page 6.14 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Building up a pressure cushion


The combined compressed air / oil receiver is located at the lowest point of
the system. Therefore, a light pressure cushion (approx. 1.5 bar system
pressure) must be applied to drain the oil. This pressure cushion forces the
oil through the drain hose into a suitable collecting basin.

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.

Draining old oil


– Close ball valve at the compressed air outlet.
– Open safety sound insulation hood.
– After approx. 2 sec. screw cap nut  on the bleed aperture of the mag-
netic valve. (The nut is located in the storage compartment of the switch
cabinet.)

CAUTION: Risk of injury!


Danger of burning due to hot oil!
– Remove the blind plug  at the oil drain with the tap closed .
– Fit oil drainage hose . (With silenced compressors the hose is located
below the motor-driven rocker dolly switch, with super-silenced compres-
sors in the supply air box.)
– Place the oil drain hose into a suitable container.
– Slowly open the stop valve.
The pressure cushion forces the oil into the container.
– Once the compressed air/oil receiver has been completely drained, close
the stop valve.
– Remove oil drainage hose and replace blind plug together with a new
copper sealing ring.
– Remove the cap nut from the solenoid valve.
– Change oil filter (see page 6.12).
– Change oil separator (see page 6.13).

Fig. 6.10: Fig. 6.11: Fig. 6.12:


Solenoid valve on the suction con- Drain off oil from oil/compressed Drain off oil with fitted oil draining
troller with the cap nut screwed on air receiver hose

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.15
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Filling with new oil:


– Fill up to the edge of the thread of the filling socket (max.) (see page 6.11).

ATTENTION!
After each oil change you have to fill a small quantity of oil into the suction
controller before starting the compressor.
For oil quantity and procedure see chapter 3.5 "Commissioning following ex-
tended stoppages".

ATTENTION!
Always fill with the same oil type as previously used. Never mix different oil
types and brands.
The oil circuit must be flushed prior to changing the oil type.
– Close safety sound insulation hood.
– Open ball valve at the compressed air outlet.
– Conduct trial run.

CAUTION: Risk of injury!


Switch off the main switch and secure against unintentional switch-on.
– Check the oil filters and oil separators for leaks and tighten by hand,
if necessary (see page 6.12 and 6.13).
– Check oil level (see page 6.11).
Top up oil losses, if any.

Flushing the oil circuit Flushing the oil circuit with clean oil becomes necessary:
– When the oil is excessively soiled.
– Prior to changing the oil type.

ATTENTION!
Detailed information as to the flushing with BOGE oils you can obtain from
the following service number.
 ++49 / 52 06 / 6 01-0

Fig. 6.13: Flushing the oil circuit

Page 6.16 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Cleaning the Cleaning: – After 1500 operating hours,


compressed air/oil however, at the latest after one year.
cooling unit
The service life of the compressed air/oil cooling unit depends on the
degree of soiling (dust, oil vapour) of the suctioned cooling air. Extreme
external soiling of the cooling unit leads to an increased temperature
in the oil circuit.

– Switch off the compressor using the OFF button.

CAUTION: Risk of injury!


Switch off the main switch and secure it against unintentional switch-on.
– Remove safety warm air hood.
– Pull housing at the front side of the compressor out of the holding device
and put aside.
– Remove accumulated soiling with a fibre brush.

ATTENTION!
Do not use any sharp objects for cleaning!
These could damage the cooling unit!
– Blow down the dirt with compressed air  in the opposite direction to the
normal cooling air flow. Vacuum out the dirt using an industrial vacuum
cleaner (see Fig. 6.14).
– Reattach safety warm air hood.

If the cooling unit is excessively soiled (cleaning is no longer possible with


compressed air), have it disassembled and cleaned by BOGE-Service.

Fig. 6.14: Cleaning the compressed air/oil cooling unit

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.17
Wartung.pm6.5 - GB
Maintenance 6.3 Regular maintenance work

Checking Check: – After approx. 3000 operating hours,


the safety valve however, at least once a year.

Check safety valve by opening the screw plug .

CAUTION: Risk of injury!


Danger of burning due to hot oil!
Take extreme care when checking the safety valve with the compressor
running taking all safety measures into consideration.
A hot air-oil mixture escapes when opening!
– Open the threaded plug  counterclockwise.
The air-oil mixture escapes.
– Tighten the threaded plug by turning clockwise.

Fig. 6.15: Check safety valve

Page 6.18 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Maintenance 6.4 Spare parts and optional equipment

List of spare and Designation


wearing parts
(for maintenance) Filter mat for supply air filter (Option)
Compressor oil Syprem 8000 S
Set of V-belts
Lubrication for drive motor bearings (from S 20-2)
Maintenance kit consisting of:
oil filter, oil separator, suction filter cartridge, gaskets, nozzle with dirt catch
Wearing part kit consisting of:
oil regulator, intake regulator, minimum pressure valve (from S 20-2)
Wearing part kits for:
oil regulator, minimum pressure valve, solenoid valve (up to S 15)
Solenoid valve (from S 20-2)
Intake regulator incl. solenoid valve (up to S 15)

List of available Designation


optional equipment
Optional equipment for compressed air treatment
Oil / water separator
Automatic condensate draining unit Bekomat

When ordering, please specify the data on the type plate:


– Type
– Year of manufacture
– Machine number

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 6.19
Wartung.pm6.5 - GB
Maintenance

Page 6.20 BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors
Wartung.pm6.5 - GB
Appendix 7.1 Flow chart

Air cooled version, Air cooled version,


standard with proportional controller
(option from S 31-2)

Air Air
IN IN

Compressed
Compressed air OUT
air OUT

1 = Suction filter 19 = Oil filter monitoring (RATIO only)*


3 = Suction filter monitoring (RATIO only)* 21 = Minimum pressure check valve
4 = Suction controller 22 = Compressed air after-cooler
5 = Air relief and regulation control valve 23 = System pressure transmitter (RATIO only)*
6 = Monitoring for rotational direction with double 24 = Network pressure transmitter
pressure check valve (RATIO only)* 25 = Stop valve, compressed air outlet
7 = Drive motor 27 = Oil drainage
8 = Air end 28 = Check valve drainage line
9 = Sensor for final compression temperature 29 = Proportional controller *
10 = Combined compressed air/oil receiver 30 = Pressure switch for prop.controller *
11 = Oil separator 31 = 3 / 2-way solenoid valve for prop.controller
12 = Safety valve (with standard control passage here) *
16 = Thermostatic oil control valve
17 = Oil cooler
18 = Oil filter * = Option

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors Page 7.1
Fliess.pm6.5 - GB
Please note the completed maintenance work in the respective columns

Page 7.2
Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2
List of maintenance and service work

* R = Cleaning ** K = Check
W = Change W = Change

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors


Fliess.pm6.5 - GB
Please note the completed maintenance work in the respective columns

Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks

Fliess.pm6.5 - GB
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors


List of maintenance and service work

* R = Cleaning ** K = Check
W = Change W = Change

Page 7.3
Please note the completed maintenance work in the respective columns

Page 7.4
Date Operating Line System Tempe- Intake Air intake Oil- Oil- Oil Cooling Motor Com- Remarks
hours pressure pressure rature filter filter filter level separator unit mainte- pressed
* ** cleaning nance air dryer
Appendix
7.2
List of maintenance and service work

* R = Cleaning ** K = Check
W = Change W = Change

BOGE Operating instructions for S 6 - SD 29-2 BASIC series screw compressors


Fliess.pm6.5 - GB

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