JOUAN CENTRIFUGEURS C4-12 / CR4-12 / C3-12 / CR3-12 CENTRIFUGES MANUEL D'ENTRETIEN SERVICE MANUAL 25991014 LIRE CE MANUEL ATTENTIVEMENT AVANT D'INTERVENIR SUR VOTRE APPAREIL. CE DOCUMENT EST LA PROPRIETE DE LA SOCIETE JOUAN ; IL NE PEUT ETRE REPRODUIT OU COMMUNIQUE SANS SON AUTORISATION. CAREFULLY READ THIS MANUAL BEFORE OPERATING YOUR INSTRUMENT. THIS DOCUMENT IS PROPERTY OF JOUAN ; TT MAY NOT RF DEPEICATEN ap RIeTHTREPTeN wrertarcr rim AWN seenrraner nenENANCE INFORMATION _| CENTRIFUGE ACCESSORIES 1. AVOID CORROSION: Centrifuge rotors and buckets may corrode as a result of: 1.1 Marring of the surface finish 1.2 Impact to the surface 1.3 Centrifugation of corrosive products 1.4 Centrifugation in a corrosive atmosphere 1.5 Lack of periodic cleaning WARNING: Corrosion of rotors and buckets may create a safety hazard, by weakening their structural integrity. Material loss from corrosion may also result in an accessory im— balance and cause vibration at high speed CAUTION: Corrosion appears, in its first stage, as white spots on the painted or anodized surface of the rotor or buckets. The most common chemical to attack aluminum is the chloride ion, present in solutions like ammonia salts. 2. REGULAR CLEANING: Adherence to a regular program of rotor and maintenance will inhibit the process of corrosion. 2.1 Weekly cleaning of rotors and buckets requires use of warm water and a mild detergent solution. Thoroughly dry the Totor and buckets in an oven less than 80 °C. 2.2 Monthly cleaning involves the procedure described above as well as application of a thin film of silicon grease to the rotor Pins and bucket surface that mates with the pins. This silicon grease is supplied with the centrifuge accessory kit. 3. EMERGENCY CLEANING: After an accidental spill or tube break— age, immediately clean the rotor and the buckets, as described in section 2.1 3.1 Insert cleaning is accomplished by lifting each segment of the insert and scrubbing with a bottle brush. Use only a mild deter— gent solution and dry with a clean absorb— ant towel. 3.2 Cushion cleaning is required after any spillage or glass breakage. Remove the rubber cushion and clean thoroughly. CAUTION: If an insert cushion cannot be thoroughly cleaned of broken glass, replace with a new cushion before re— using the insert. REV: 0793~ MANUAL LID OPENING —_| — When power is removed from the centrifuge, and access to the rotor chamber is required, the centrifuge lid can be opened manually. — Locate a small screwdriver or a T—handle allen wrench in your black tool case. — Without handling the lid at all, insert the screwdriver or T—handle allen wrench into the lid bypass hole located in the top front corner on the left side of the centrifuge. — Push the screwdriver of T—handle allen wrench until the lid opens. — Remove the screwdriver or T—handle allen wrench after opening the lid. REV: 0793ONLY AVAILABLE FOR SALES IN THE UNITED STATES AND CANADA Jouan Inc. LIMITED WARRANTY ; JOUAN, INC, warrants this centrifuge to be free from defects in material or workmanship and will replace or repair this unit if it proves defective in normal use or service, when used in accordance with operating instruc- tions and within its rated capacities as follows = All parts of the CENTRIFUGE for a period of ONE (1) YEAR after original purchase. The original drive motor supplied in the CENTRIFUGE for a period of TWO (2) YEARS alter original purchase. _ ‘The refrigeration compressor originally supplied in the CENTRIFUGE for a period of FIVE (5) YEARS after original purchase. _ The rotor(s) supplied with the CENTRIFUGE for a period of EIGHT (8) YEARS after original purchase. THIS WARRANTY WILL BE VOID IF THE PRODUCT : |. HAS NOT BEEN USED WITH ANY ROTOR, CARRIER, INSERT OR ACCESSORY ITEM NOT SUPPLIED BY JOUAN, INC. . HAS BEEN SUBJECTED TO REPAIR OR ALTERATION BY OTHER THAN JOUAN, INC., OR ITS AUTHORIZED SERVICE ORGANIZATION. HAS BEEN SUBJECTED TO NEGLIGENCE, ACCIDENTS, DAMAGES BY CIRCUMSTANCES BEYOND JOUAN'S CONTROL, IMPROPER: OPERATION, MAINTENANCE, STORAGE OR OTHER THAN NORMAL USE. NOTICE ‘THIS WARRANTY IS THE ONLY WARRANTY GIVEN BY JOUAN, INC. and all other warranties, express or implied, are excluded. This warranty gives you specific legal rights and you may also have other rights which vary from state to state,GARANTIE. Notre matériel est garanti pour une période de un an contre tout vice de fabrication ov de matitre. Cette garantic ne couvre pas les pidces dites de consommation ni l'entreticn courant et les eéglages décrits dans les manuels utilisation fournis avec les appaceils. Cette garantie débute A compter de la date d'expédition des apparcils telle quelle figure sur la facture accompagaant le matériel. Tous les équipements, produits et réactils que nous fournissons sont exclusivement destings & des usages de labo: Nous déclinons toute responsabilité dans le cas of ces fournitures feraient l'objet d'un usage impropre & leur des. tination originale, Los utilisateurs seuls sont responsables des manipulations et des expériences effectuées a l'aide de nos équipements. ls devront, en particulier, veiller @ ce que ces usages soit conformes aux prescriptions légales, notamment en ce qui concerne Ia sécurité du personnel et, en général, toutes dispositions relatives a I'hygitne et la sécurité du travail ct 2 la prévention des accidents. La garantie ne pourra étre invoquée lorsqu'l s'agira Pavaries subies au cours des opérations dexpédition lorsque les dommages seront dus & une mauvaise installation ou utilisation, & un défaut d'entretien, A une négligence, au mauvais fonctionnement d'appareils annexes, lorsqu'il y aura eu une intervention étrangere sans notre accord, ou en cas de force majeure ou évnement fortuit La réclamation devra étre formulée dés Ia constatation du dommage, Dans le cas oli, aprés examen contradictoire, elle serait reconnue bien fondée, JOUAN ne sera tenue qu'au rempla: coment du materiel ou, @ son choix, & la réparation du vice ou au remboursement de la valeur facturée duc. Aucune compensation ne peut éire opérée avec les sommes éventuelles dues & JOUAN. WARRANTY Subject to the due observance of any installation, operating or maintenance instructions, we warrant that we will at our option replace, or repair free of charge, or credit the purchaser with the full invoice price of any goods or parts of goods of our own manufacture proved to be defective owing to faulty workman-ship or materials, provided that we are notified in writing of the alleged defect within 12 months of the date of despatch of the goods and the goods are returned to us promptly on discovery of the alleged defect with details of the manner and circumstances in which they are alleged to have become defective. Replaced goods become our property. Goods not manufactured by us are only guaranteed to the guarantee given 0 us by the actual manufacturers. Our obligations in respect of defective goods set out above are excusive and expressly in lieu of all other terms, warranties and conditions, expressed or implied (including without prejudice to the generality of the foregoing) warranties and conditions or merchantability and fitness for a particular purpose all of which terms warranties and conditions are hereby expressly excluded. It is a condition of sale that the purchaser agrees to keep us indemnified at all times in respect of all actions proceedings, claims and demands whatsoever which may be made by any third party against us for any loss or damage howsoever arising (including with prejudice to the generality of the foregoing loss or damage arising out of the negligence of our employczs or agents) which may be caused by goods sold to the purchaser, and all costs and expenses incurred by us in connection therewith, All liability for loss of profit, consequential loss, or any other loss whatsoever suffered by the purchaser howsoever arising (including without prejudice to the generality of the foregoing loss arising out of our negligence of our servants or agents) is hereby expressly excluded. In the event that purchaser makes any claims for such or any loss or damave against anv of nur emnlavnne ae ananteSOMMAIRE SUMMARY - MANUEL FRANCAIS .. 2... 0 eee PARTIE FRENCH USER'S MANUAL ...........0.0.0005 PART - MANUEL ANGLAIS ............. siesas PARTIE ENGLISH USER'S MANUAL ...... esune PART - PIECES DETACHEES - ILLUSTRATIONS . . . ern PARTIE, PARTS LIST - ILLUSTRATIONS .......... -. PART.MISE A JOUR REVISION STATUS LETTRE DE NSE A JOUR DATE PAGES MODIFIEES NOTES REVISION NE eae DATE AMENDED PAGES NOTES EDITION 09/68 ORIGINALE INITIAL RELEASE MODIFICATION | 05/90 | Révision complate MODIFICATION Full review MODIFICATION | 9/80 | 6-27, 6-31, 6-39, 6-45 | Nouvelles rétérences MODIFICATION St 6-6 et 6-42 New references Chapitre complémentaire : 5.2 Adsitionnal chapter : 5.2 Réglage | max moteur ‘Max motor current adjustmentCONTENTS CHAPTER 1 - INTRODUCTION Lt L.A - Purpose 1.2 - Preventative maintenance CHAPTER 2 - OPERATION 2 2.1 -Deseription ....... aa 24 2.2 - Operating principle . . wee 24 CHAPTER 3 - TROUBLESHOOTING 3a 3.1 -General . . . Sees aH see Ba 3.2 - Troubleshooting chart . 32 CHAPTER 4 - REPLACEMENT PROCEDURES 41 4.1 -Removing the braking resistor 44 4.2 Replacing the motor 4-1 4.3 -Replacing the imbalance detector 41 4.4 Replacing a lock 4.2 4.5 -Replacing a lock microswitch 4.2 4.6 -Replacing a cylinder 4.2 4.7 ~Replacing the "Display" PCB and "Main" PCB 43 4.8 +Replacing the circuit breaker 7 43 4.9 Replacing the equipped rotor chamber 43 4.10 -Replacing the compressor 43 CHAPTER 5 -CHECKS AND ADJUSTMENTS. Se 5.1 ~Charging the refrigeration system tenay ti aa Se CHAPTER 6 -SPARE PARTS LIST (SEE PART 3) Gt 6.1 -CR4-12 63 6.2 -C4-12 61s 63 -CR3-12 , 6-25 64 -C312 6.37 CHAPTER 7 - ILLUSTRATIONS (SEE PART 3) 71 1 -CR4-12 ‘ 73 72 -C412. i) 73 -CR3-12 -15 TA -CBID Le 7 | fees : 7-21CHAPTER 2 RY OPERATION 2.1 - DESCRIPTION (see figures in section 6) ‘The CR4-12, C4-12, CR3-12 and C3-12 centrifuges are designed to operate from 120 V and 220 V mains. ‘The contol features include = ~ a flexible keyboard (4, fig. 6.1.2 / 62.2 / 63.2/ 64.2), ~ an alphanumeric display and indicator lights, ‘The numeric display and the indicator lights are supported by a "Display" card (1, fig. 6.1.2 /6.2.2 / 6.3.2 16.4.2). ‘The power supplies for the printed circuit cards are provided by the "Supply" card (2, fig. 6.1.2 /6.2.2/63.2 16.4.2). ‘The cover is locked by two latche (7, fig. 6.1.2 /6.2.2 16.3.2 / 6.4.2) and brought by a soleinotd (5, fig. 6.1.2 16.2.2 16.32 16.4.2). Cover locking is detected by two microswitches (6, fig. 6.12 /6.22/ 63.2 / 6.4.2) ‘The rotor-drive motor is controlled by power electronics integrated on the principal card “The cooling system is built around a compressor (2, fig. 6.1.3 | 6.3.3) and a fan (3, fig. 6.1.3 J 6.3.3) and a condensor (5, fig. 6.1.3 / 6.3.3) 2.2 - OPERATING PRINCIPE (see figures in section 7) - General ‘The rotor-drive motor is a series type DC motor, During centrifuging the motor is supplied with a DC voltage derived from the AC mains via a half- controlled converter of diodes and thyristors. During braking the motor armature is switched to a braking sesistor and the field coil cording to the LED (Brake) s enrgized or not ac ‘The main board controlled electronics handle the following tasks ~ control of operating modes, = servocontrol of motor rpm by control of the thyristors’ firing angle, ~ braking control (by inertia and by switching the motor armature to a fixed-value resistor), = active protection (current limiting, lid interlock, zero speed detection, imbalance und motor overheating), = management of the control module (keyboard), = rotor chamber temperature regulation by activating the cooling system, ~ Management of the running time ca2.2.2 « Controls ‘The control features consist of the flexible keyboard, = the display and indicator lights, ~ the potentiometer and the timer, The indicator lights, supported by the “Display” card, are controlled from the Principal card. 223+ Principal card 2.2.3.1 - General ‘The Principal card contains analog motor control circuits (current control and generation of the thy- ristor gate pulses) and pulse-to-mains synchronizing circuits. 2.2.3.2 - Principal card functions cM The Principal card handles the following functions : 1) Placing motor in service ‘The motor is switched to the supply bridge by the relay KR. If the absence of a command and in the event of a malfunction, the motor armature is switched to the braking resistor. 2 Motor speed control and current limiting A tachometer sensor coupled to the motor delivers a signal whose frequency (f = N/15) is a submultiple of the motor speed N (rpm), Variation of motor, based on the detected speed, is obtained by changing the firing angles of the thyristors (analog loop), ‘The current is limited to prevent overcurrent in the motor, by a custent transformer, according to the measured line current. 3 Braking control Changeover to “braking” mode is controlled by the microprocessor, which commands cancellation of the motor current (approximately 2 seconds), then switching of relay KR. According to the curve selected, different combinations of "resistive braking” or “inertial braking” will be applied, During braking the motor armature delivers current in the brake resistor, depending on the case, the motor field is energized or not via the Principal card,‘Switching of KR. 4) Cover unlatching Lid unlatching is possible only when the LED "LID" is ON, “% In this case, when we press "LU a wise and an opto «isc. key, THE LID electro magnet will be energized by means of 5) Compressor control The cooling system is designed to prevent heating of the chamber air the heat of motor rotation. Refrigeration is provided by 2 freon R 500 system ‘This system comprises two parts = a High Pressure stage (compressor, condenser and filter), = a Low Pressure stage (evaporator surrounding the chamber, LP hand valve of compressor). ‘The compressor is actuated by the Principal card when the measured temperature in the chamber overshoots the set point, by as little as 0.5°. The compressor ON command is sent via an opto- wwiac and a triac. In normal operation, the pressure at the LP hand valve is approximately 1.4 bar, 6 Protective features ‘The centrifuge motor is automatically commanded to stop whenever any of the following faults occurs : = imbalance (unevenly distributed load), = motor overheating, = 10 cancel the imbalance memory it is necessary to switch off the main switch. cai st4 - "Display" card It contains + The four digits display with its command cireuit (time base and counter) = The LEDS - Power supplies ‘The centrifuge is powered from the mains voltage, either 220 V / 50 Hz or 60 Hz, +120 V / 60 Hz Overall protection is provided by a circuit breaker. cnaCHAPTER 3 TROUBLESHOOTING WARNING : There are hazardous voltages present at several points where servicing may be required. Proceed with extreme caution when troubleshoot 3.1 - GENERAL Use a voltmeter capable of measuring up to 250 VAC and 250 VDC to troubleshoot the CR4-12, C4-12, R3-12 and the C3-12. Remember that many faults are simply due to a loose wire or faulty connection, Always doublecheck an incriminated component before replacing it can,3.2 - TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE REMEDY 1) No control active and 19 indicator lights ON 2) Numerical display partly inoperative 3) Indicator Tights inope- rative 4) Some keys inoperative 5) Lid does not unlatch 6) Imbalance detection defective 1 Speed sensing defective cua No voltage being applied 10 the centrifuge Main circuit breaker open Fuse of principal card is open Defective display Defective display control Defective indicator lights control Defective indicator lights Defective keyboard ‘The key is correct but inope tative Defective control of unlat ching solenoid Defective solenoid coil Defective imbalance switch Defective imbalance recording circuit Defective +5 V Hall effect sensor defective Defective speed read circuit Check mains outlet and power cable Check for short circuits. Reset the circuit breaker (replace as required) Replace the fuse, after detecting the cause Replace "Display" card Replace principal card Replace principal card Replace "Display" card Replace flexible keyboard if defective Replace principal card Press "LID" key and check whether 220 V (or 120 V) supply is present across the ter. tminals of the unlatching solenoid coil (1 and 3 of J7) Replace the principal card if supply not present. Note : unlatch command signal lasts only 200 ms. Cheek coil (first disconnect) and replace solenoid if coil defective Shake sideways on motor shaft and check closing of contact between pins 9 and 10 of JB, Replace imbalance switch if contact does rot close. Replace principal card Check for + 5 V voltage across pins 8 (+ 5 V) and 6 (GND) of J3. Replace the principal card Replace sensor Replace principal cardPROBLEM POSSIBLE CAUSE REMEDY 8) Incorrect temperature ‘measurement 9) Compressor and fan inoperative 10) Compressor alone inoperative 11) Fan alone inopera- live 12) Motor won't start 13) Brake inoperative 14) Motor won't start or stops Failure of + 5 V volage ‘Temperature probe (RTD) de: fective Defective temperature read Defective "cooling unit” control Defective starting capacitor Defective compressor Defective fan Lid closure does not register Defective KR relay control Defective thyristor control Worn motor brushes Defective motor Relay KR not de-cnergized "Brake" wansformer primary not supplied Defective supply of the field Defective braking resistor Defective motor control Motor’s thermal switch open Replace principal card Replace probe, as required Replace principal card Replace principal card or potentiometer “cool”, as required Check capacitor and replace iff difective Replace compressor Replace fan Check interlock microswitches. Replace de. Tective switch Replace Principal card, as required Replace Principal card, as required Check condition of brushes; replace as re. quired Replace motor Replace Principal card, as required Check "Brake" transformer primary. Re. place Principal card, as required. Verify Jumbers and the fuse. During braking check the voltage across the field. Verify the jumber J10 Check braking resistor (33 2 in 220 V opera. tion, 8 @ in 120 Y). Replace as required. See problem 12) Check continuity between terminals 1 and 2 of 33. If continuity broken, wait 30 mn for switch to return to normal position then Tepeat measurement. Replace motor, as requiredPROBLEM POSSIBLE CAUSE REMEDY 15) No speed control below maximum speed 16) Cannot achieve maxi mum speed 17) Erratic speed control {at speed) 18) Compressor being continuously (CR3-12 and CR4-12) 19) Electric shock on touching the centrifuge Speed control defect Defective motor tachometer sensor Water present in chamber Defective speed control loop Defective speed control loop Defective tachometer sensor Defective temperature probe (RTD) Defective control Wrong or defective power plug. Open in power cord ground Replace Principal card Check tachometer sensor (problem 7). Replace sensor or Principal card, as required Drain chamber Replace Principal card Replace Principal card if necessary See problem 7) and replace sensor if necessary Replace probe Replace Principal card Replace plug Check continuity between cable ground and centrifuge chassis ground. Verify wiring of ground circuits canaHAPTER 4 REPLACEMENT PROCEDURES ‘The replacement procedures described below will be more readily understood by referring to the illustrations in chapter 6 and 7. CAUTION : Always unplug the centrifuge before starting a replacement procedure. 4.1 - REMOVING THE BRAKING RESISTOR 4,11 - Disassembly - Remove the left side panel - Unscrew the two braking resistor fastening screws (14, fig. 6.1.1/13, fig. 6.2.1/4, fig. 6.3.4 and 6.4.3) - Disconnect the resistor (pins 1 and 7 of 18) 4.1.2 - Assembly ‘ollow the disassembly steps in reverse, 4.2 - REPLACING THE MC R (SEE FIGURE 7.1.2 / 7.2.2 / 7.3.2 | 7.4.2) 4.2.1 - Disassembly = Chock up the centrifuge to place it about 40cm above the counter top (use special-purpose tools). + Remove the nut on the end of the rotor shaft and the “chamber nose” seal or crommet (12, fig. 6.1.1 / 6.2.1 ; 8, fig. 6.3.1 ; 7, fig. 64.1). Unscrew the three screws attaching the damping feet (3, fig. 7.1.2 / 7.2.2 /7.3.2/ 7.4.2). Pivot the motor 60 degrees and extract it as shown in figure 7.1.2 / 7.2.2 / 7.3.2 / 7.4.2. 4.2.2 - Assembly + Before replacing the motor, put back the damping feet. It is imperative to secure the damping feet with the screws provided. = Follow the disassembly steps in reverse. 4.3 - REPLACING THE IMBALANCE DETECTOR 4.3.1 - Disassembly ~ Remove the front panel. = Take out the two screws attaching the detector to the motor. can4.3.2 - Assembly - Follow the disassembly steps in reverse, 4.4 - REPLACING A LOCK 4.4.1 - Disassembly - Remove the front panel. - Disconnect the microswitch, = Loosen the two screws attaching the lock assembly to the frame. 4.4.2- Assembly = Adjust the lock’s sideways positioning 10 ensure lid closure, then tighten its attaching screws. ~ Reconnect the microswitch. 4.5 - REPLACING LOCK MICR: 4.5.1 - Disassembly = Remove the switch by unscrewing its wo attaching screws. 4.5.2 - Assembly - Reinstall the switch with its two attaching screws = Verify that the switch contact closes when the latch reaches the end of its stroke. ~ Reinstall the lock. 4.6 - REPLACING A GAS SPRING. 4.6.1 - Disassembly = Remove the rear and right-side panels. Open the tid. ~ Take out the screw securing the gas spring's bottom rod. = Using a taper punch, push the top cylinder rod partly out of the head so that you can release the head, ~ Take out the gas spring. 4.6.2 - Assembly Follow the disassembly steps in reverse cum4.7 - REPLACING THE PRINCIPAL AND "DISPLAY" CARDS 4.7.1 - Disassembly - Remove the front panel. 4.7.1.1 - Principal card Disconnect the connectors J1, 2, J3, J4, J5, J6, 57, J8, J9 and 11 - Take out the Principal card (6 screws). 47.1.2 ~ "Display" card + On Principal card, disconnect connectors J1 = Take out the "Display" card (4 screws), 4.7.2 - Assembly - Follow the disassembly steps in reverse = 4.8 - REPLACING A CIRCUIT BREAKER 4.8.1 - Disassembly Disconnect the electrical links. Remove the breaker (4 screws) 4.8.2 - Assembly ~ Follow the disassembly steps in reverse. 4.9 - REPLACING THE EOUIPPED ROTOR CHAMBER, Call a refrigeration specialist 4.10 - REPLACING TH. MPRESS Call a refrigeration specialist catCHAPTER § CALIBRATION AND ADJUSTMENTS WARNING : Proceed with extreme caution. Hazardous voltages are present at several points concerned by the following procedures. 5S. - ‘ [EM Each cooling unit should be charged with 300 grams of freon R500 for CR4-12 and 250 grams of freon R12 for CR3-12. Charge at the low pressure valve located above the compressor. The pressure measured at this, valve should be 1.4 bar, 5.2 - MAXIMUM MOTOR CURRENT ADJUSTMENT ‘The adjustment of the maximum current may be necessary in the following cases = After motor replacement, - After main PCB replacement, Procedure : The adjustment potentiometer is accessible on main PCB as shown = Set the speed potentiometer (front panel) to the maximum (clockwise). + Ajust trimer so that the displayed speed is slighty greater than allowed maximum speed as per figures listed in page 1-1 section 1.2.2. cnCHAPITRE 6 CHAPTER 6 PIECES DETACHEES SPARE PARTS camFigure 6.1.1 - Figure 6.1.2 - Figure 6.1.3 + Figure 6.14 + Figure 6.1.5 6.1 - CR4-12 ‘Vue d'ensemble ..... General view Face avant et verrouillage couvercle . Front panel and lid lock Vue arridre - Groupe de réfrigération Rear view - Cooling unit Ensemble électrique de puissance Power electronic parts Moteur . Motor 6.4 66 68 6.10 612 cH¥ 6.1.1 - Vue d'ensemble du CR4-12 (voir figure 6.1.1) General view of CR4-12 (see figure 6.1.1) REPERE REFERENCE, Qe. ITEM REFERENCE DESCRIPTION oy 1 25341064 Panneau avant 1 Front panel 2 25370025 Panneau latéral gauche 1 Left side panel 3 25341078 Panneau arriére 1 Rear panel 4 25370023 Panneau latéral droit 1 Right side panel 5 25265073 Partie supérieure 1 Top panel 6 25241202 Couvercle équipé 1 Lid assembly 7 26962008 Vérin gauche (150 N) 1 Left gas spring (150 N) 8 26962007 Vérin droit (100 N) 1 Right gas spring (100 N) 9 26403100 Goupille 6 x 16 2 Fin, 6.x 16 10 25437049 Joint de euve collé 1 Glued chamber seal n 25437048 Joint dhabillage poingonné 1 Sealing trim 2 25439072 Joint de nez de cuve 1 Chamber nose seal 3 25839022 Sonde de température 1 Temperature probe (RTD) 4 25718009 Résistance “frein” équipée 220 V 1 Braking resistor, 220 V 4 25718010 Résistance “frein” équipse 120 V 1 Braking resistor, 120 V 1s 26402016 * Govjon pour attache rapide 7 Stud for quick release fastener non repéré 26017008 * Auache rapide 7 not shown Quick release fastener non repéré 26566011 * Pier amortisseur 4 not shown Damping foot Référence unitaire Single item reference cHcM Figure 6.1.1 Vue densemble du CR4-12 General view of CR4-126.1.2. - Face avant et verrouillage couvercle du CR4-12 (voir figure 6.1.2) Front panel and lid lock of CR4-12 (see figure 6.1.2) REPERE DESCRIPTION Qté. ITEM REFERENCE DESCRIPTION ay 1 25155146 Cae “Alficneur™ 1 “Display” PCB 2 asisatas Carte Prncipale 220 V 1 Main PCB 220 V 2 25153166 Cane Principals 120 1 Main PCB 120° V 3 26387081 Fadia paoc sate Paacipala 1 Fuse for Main PCB 4 25176010 Clavier soupte 1 Fleible beyboard s 25300020 Blecio-simant 220 V équipé 1 220 V electromagnet assembly 5 25300019 leeto-simeat 120 V équipé 1 120 V eleciomagnet assembly 6 26487030 a 2 Encl miewestok + 2asisi0s: | Paiexe it 2 satis No2544s04t 7 25560020 serrureusinge 2 Machine lock 8 25390018 Gache 2 Sich Zeooo4ay = Tmer com=o Lies, 0 a — a LF 0 I ° Sy (Th6.1.4 -Ensemble électronique de puissance du CR4-12 (voir figure 6.1.4) Power electronic parts of CR4-12 (see figure 6.1.4) REPERI REFERENCE DESCRIPTION Qué REFERENCE DESCRIPTION Quy 1 26276004 Disjoncteur 220 V / 120 V 1 Circuit breaker, 220 V } 120 V 2 26660006 Prise secteur 1 Mains socket 3 26365019 Filtre 1 EM! filter non repéré 20850517 Ensemble cablerie 220 V 1 s not shown Set of wiring, 220 V non repéré 20850518 Ensemble cablerie 120 V 1 not shown Set of wiring, 120 V chamFigure 6.2.3~ ENSEMBLE ELECTRIQUE DE PUISSANCE DU C4-12 POWER BLRCTRONC PARIS OF C4-26.1.3 - Vue arridre - Groupe de réfrigération du CR4-12 (voir figure 6.1.3) Rear view - Cooling unit of CR4-12 (see figure 6.1.3) REPERE, REFERENCE DESCRIPTION Qe. ITEM REFERENCE DESCRIPTION oy 1 25254040 Cuve équipée (isolée + blindage) 1 Rotor chamber assembly (insulated and shielded) 2 26198007 Compresseur 220 V 1 220 V Compressor 2 26198008 Compresseur 120 V 1 120 ¥ Compressor 3 26960023 Ventilateur 220 V + hélice 1 220 V fan + blade 3 26960024 Ventilateur 120 V + hélice 1 120 V fan + blade 4 26566011 Pied amortisseur 4 Damping foot 2 25213002 Condenseur 1 Condensor caFigure 6.1.3 - Vue arritre - Groupe de réfrigération du CR4-12 Rear view ~ Cooling unit of CR4-12 cum6.1.5 - Moteur du CR4-12 (voir figure 6.1.5) Motor of CR4-12 (see figure 6.1.5) REPERE REFERENCE DESCRIPTION Qe ITEM REFERENCE DESCRIPTION Ory 1 25509605 Moteur équipé 220 V 1 Motor assembly, 220 V 1 25509606 Moteur équipé 120 V 1 Motor assembly, 120 V 2 25261021 Détection de balourd équipée 1 Imbalance detector assembly 3 25007027 Jeu de tois plots amortisseurs avec vis 1 4 Set of three damping studs, with screws aeonone Individual damping cteds & non repéré 26160028, Balais moteur 2 not shown Carbon brushFigure 6.1.5 - MOTEUR OU CR4-12 MOOR OF 0-12= Figure 6.2.1 - = Figure 6.2.2 - Figure 6.2.3 + Figure 6.2.4 - 6.2 - C412 Vue d'ensemble General view Face avant et verrouillage couvercle . Front panel and lid lock Ensemble électrique de puissance Power electronic parts Moteur Motor 6.16 618 + 6.20 6.22 ca1M6.2.1 - Vue d'ensemble du C4-12 (voir figure 6.2.1) General view of C4-12 (see figure 6.2.1) REPERE REFERENCE DESCRIPTION ITEM REFERENCE DESCRIPTION 1 25341064 Panneau avant Front panel 2 25370025 Panneau latéral gauche Left side panel 3 25341067 Panneau arritre Rear panel 4 25370026 Panneau latéra) droit Right side panel 5 25265074 Partie supérieure Top panel 6 25241211 Couvercle équipé Lid assembly 1 26962008 Vérin gauche (150 N) 4 /5¢.25 Left gas spring (150 N) Lou 8 26962007 Vérin droit (100 N) Seas) Right gas spring (100 N) 9 26403100 Goupile 6 x 16 Pin, 6 x16 10 25437049 Joint de cuve collé Glued chamber seat n 25439075 Joint d'rabillage poingonné Sealing trim 2 25439072 Joint de nez de cuve Chamber nose seal B 25718009 Résistance “Frein” équipée 220 V Braking resistor, 220 V 1B 25718010 Résistance "frein” équipée 120 V Braking resistor, 120 V “4 26402016 * Goujon pour attache rapide Stud for quick release fastener non ropéré 26017008 * Autache rapide not shown Quick release fastener nom repéré 26566011 * Pier amontisscur not shown Danping foot Référence unitaire Single item reference Qe, ay cMFigure 6.2.1 - YUE D'ENSEMBLE DU C412 CENERAL BR OF Of-126.2.2. - Face avant et verrouillage couvercle du C4-12 (voir figure 6.2.2) Front panel and lid lock of C4-12 (see figure 6.2.2) REFERENCE DESCRIPTION te. REFERENCE DESCRIPTION on 1 25153146 Cane “Afficheur* 1 “Display” PCB 2 25153147 Carte Principale 220 V 1 Main PCB 220 V 2 25153167 Carte Principale 120 V 1 Main PCB 120 V a) 26387041 Fusible pour carte Principale 1 Fuse for Main PCB 4 25176011 Clavier souple L Flexible keyboard 5 25300020 Electo-aimant 220 V équipé 1 220 V electromagnet assembly 5 25300019 Electo-aimant 120 V équipé 1 120 V electromagnet assembly 6 26487030 Micro rupteur pour serrure 2 Lock microswitch + 26461051 Palette Kit 2 Actuator No 25445041 7 25560020 Scrrure usinge 2 Machine tock 8 25390018 Gache 2 Latch6.2.3. - Ensemble électrique de puissance du C4-12 (voir figure 6.2.3) Power electronic parts of C4-12 (see figure 6.2.3) REPERE REFERENCE, DESCRIPTION Qte. ITEM REFERENCE. DESCRIPTION Oy 1 26276004 Disjoncteur 220 V / 120 V 1 Cireuit breaker, 220 V1 120 ¥ 2 26660006 Prise secteur 1 Mains socket 3 26365019 Filtre 1 EMI filter, on repéré 20850517 Ensemble cfblerie 220 V 1 not shown Set of wiring, 220 V non repéré 20850518 Ensemble cAblerie 120 V 1 ‘not shown Set of wiring, 120 V con6.2.4 -Moteur du C4-12 (voir figure 6.2.4) Motor of C4-12 (see figure 6.2.4) REFERENCE DESCRIPTION ate REFERENCE DESCRIPTION oy fi 25509605 Moteur équipé 220 V 1 Motor assembly, 220 V 1 25509606 Moteur équipé 120 V 1 Motor assembly, 120 V 2 25261021 Détection de balourd équipée 1 Imbalance detector assembly 3 25007027 Jeu de trois plots amonisseurs avec vis 1 1.00 402 Set of three damping studs, with screw: eee Bae Lome hd aoe 3 totes 4 25254082 Cuve équipée (isolée + blindage) 1 Rotor chamber assembly (insulated and shielded) s 26566011 Jeu de trois plots amortisseurs avec vis 1 Set of three damping studs, with screws non repéré 26160028 Balais moteur 2 not shown Carbon brash camFigure 6.2.4 ~ WOTEUR DU C4-12 MOOR OF CE-12«Figure 6.3.1 ~ Figure 6.3.2 + Figure 6.3.3, - Figure 6.3.4 - Figure 6.3.5 6.3 - CR3-12 Vue d’ensemble . General view Face avant et verrouillage couvercle . . Front panel and lid lock Vue arritre - Groupe de réfrigération Rear view - Cooling unit Ensemble électrique de puissance Power electronic parts Moteur Motor 6.26 6.28 6.30 632 634 cna6.3.1 - Vue d'ensemble du CR3-12 (voir figure 6.3.1) General view of CR3-12 (see figure 6.3.1) REPERE REFERENCE DESCRIPTION Que. ITEM REFERENCE DESCRIPTION Ov. 1 2534107 Panneau avant 1 Front panel 2 25341075, Panneaw arrigre t Rear panel 3 25230150, Comps soudé 1 Welded body 4 25241213 Couvercle équipé 1 sy2use0 Lid assembly . s6580056 Tnntr 0. Liner kit we20" 5 269620182 Vérin gauche (200 N) 1 staee Left gas spring (200 N) 6 26403100 Goupille 6 x 16 1 Pin, 6 x 16 7 25437050 Joint de euve collé 1 Glued chamber seal 8 25554023 Passe-fil 1 Crommet 8 25439072 Joint de nez de cuve (valable & partir du N° de 1 série 29006353 + le 28911155 et fe 28911151) Chamber nose seal (serial No 29006353 and followings + the 28911155 and the 28911151) 9 25839022 Sonde de température 1 Temperature probe (RTD) non ropéré 26566011" Pied amortisseur 4 not shown Damping foot Référence unitaire Single item reference caFigure 6.3.1 ~ VUE D'ENSEMBLE DU CR9-12 GENERAL VW OP CRB-126.3.2 - Face a ant et verrouillage couvercle du CR3-12 (voir figure 6.3.2) Front panel and lid lock of CR3-12 (see figure 6.3.2) REPERE, REFERENCE DESCRIPTION Qe. ITEM REFEREN( DESCRIPTION Ory 1 25153146 Carte "Afficheur™ 1 “Display” PCB 2 25153168 Cane Principale 220 V 1 Main PCB 220 V 2 25153172 Carte Principale 120 V 1 Main PCB 120 V 3 26387041 Fusible pour carte Principale 1 Fuse for Main PCB 4 25176011 Clavier souple 1 Flexibie keyboard 5 25300020 Electo-aimant 220 V équipé 1 220 V electromagnet assembly 5 25300019 Electo-aimant 120 V équipé 1 120 V electromagnet assembly 6 26487030 Micto rupteur pour serrure 1 Lock microswitch + 26461051 Palette Kit 1 Actuator No 25445041 7 25560020 Serrare usinée 1 Machine tock 8 25390018 Gache 1 Latch coREF Tar TT ws6.3.3 - Vue arritre - Groupe de réfrigération du CR3-12 (voir figure 6.3.3) Rear view - Cooling unit of CR3-12 (see figure 6.3.3) REPERE, REFERENCE, DESCRIPTION Que. ITEM REFERENCE DESCRIPTION Qty. 1 25254043 Cuve équipée (isolée + blindage) 1 Rotor chamber assembly (insulated and shielded) 1 85180047 Cuve équipée (isolée + blindage) 1 (valable & partir du N° de série 29006353 + Je 28911155 et le 28911151) Rotor chamber assembly (insulated and shielded) (serial No 29006353 and followings + the 28911155 and the 28911151) 2 26198009 Compresseur 220 V 1 Compressor, 220 V Gi 26198010 Compresseur 120 V 1 Compressor, 120 V 3 26960025 Ventilateur 220 V + hélice 1 Fan + blade, 220 V 3 26960026 Ventilateur 120 V + hélice 1 Fan + blade, 120 V 4 26566011 Pied amortisseur 4 Damping foot 5 25213002, Condenseur 1 Condensar cn— GROUPE DE REFRIGERATION DU CR3-12 ~ VUE ARRIERE Figure 6.3.3 REAR VEW ~ COCLWS UNIT OF CRI-126.3.4 - Ensemble électrique de puissance du CR3-12. (voir figure 6.3.4) Power electronic parts of CR3-12 (see figure 6.3.4) REPERE REFERENCE DESCRIPTION Qe. ITEM REFERENCE DESCRIPTION ory 1 26276004 Disjoncteur 220 V / 120 V 1 Circuit breaker, 220 V1 120 V 2 26660006 Prise secteur 1 Mains socket 3 26365019, Filtre 1 ‘EMI filter 4 26720062 Résistance “frei 1 Braking resistor non repéré 2085017 Ensemble cAblerie 220 V 1 not shown Ser of wiring, 220 V non repéré 20850518 Ensemble cablerie 120 V 1 rot shown Set of wiring, 120 V cai6.3.5 - Moteur du CR3-12 (voir figure 6.3.5) Motor of CR3-12 (see figure 6.3.5) REPERE REFERENCE DESCRIPTION ate. ITEM REFERENCE DESCRIPTION ay 1 25509570 Moteur équipé 220 V 1 Motor assembly, 220 V 1 25509571 Moteur équipé 120 V 1 Motor assembly, 120 V 2 25261022 Détection de balourd équipée 1 Imbalance detector assembly : 3 25007027 Jeu de wois plots amortisseurs avec vis 1 Set of three damping studs, with screws 2b00%AL sdindusl dampery 2 828m non repéré 26160028 Balais moteur 2 Spacnaue ‘rot shown Carbon brush Aca 105% none # 25506569 2500 nein! 025k gov 2A caoo i es Figure 6.3 - MOTEUR DU CR3~12+ Figure 6.4.1 - - Figure 6.4.2 - Figure 6.4.3, - Figure 6.4.4 - 6.4 - C3-12 Vue d’ensemble . . . General view Face avant et verrouillage couvercle Front panel and lid lock Ensemble électrique de puissance Power elecironic parts Moteur Motor 6.38 6.40 6.42 6.44 cai6.4.1 - Vue d'ensemble du C3-12 (voir figure 6.4.1) General view of C3-12 (see figure 6.4.1) REPERE REFERENCE DESCRIPTION ane. ITEM REFERENCE DESCRIPTION ony ae 1 25341076 Panneau avant 1 Front panel 2 25230149 Corps soude 1 Welded body 3 2241214 Couvercle équipé 1 Lid assembly 4 26962011 Vérin deoit (150 N) 1 Right gas spring (150 N) 5 26403100 Goupille 6 x 16 1 Pin, 6 x 16 6 25439061 Joint de cuve colt 1 Glued chamber seal a 25554023 Passe-fil 1 Crommet 7 25439072 Joint de nex de cuve (valable & partir du N° de 1 série 29006352 + le 28911078 et le 28911079) Chamber nose seal (serial No 29006352 and followings + the 28911078 and the 28911079) non repéré 26566012" Pied amontisseur 4 not shown Damping foot Référence unitaire Single item reference cMFigure 6.4.1 ~ YUE D'ENSEMBLE DU C3-12 GENERAL VIER OF 03-126.4.2 - Face avant et verrouillage couvercle du C3-12 (voir figure 6.4.2) Front panel and lid lock of C3-12 (see figure 6.4.2) REPERE REFERENCE DESCRIPTION Qs. ITEM REFERENCE DESCRIPTION oy 1 25153146 Carte “Afficheur” 1 "Display" PCB 2 25153170 Carte Principale 220 V 1 Main PCB 220 V 2 25153171 Carte Principale 120 V 1 Main PCB 120 V 3 26387041 Fusible pour carte Principale 1 Fuse for Main PCB 4 25176010 Clavier souple 1 Flexible keyboard 5 25300020 Electo-aimant 220 V équipé 1 220 V eleciromagnet assembly 5 25300019 Electo-aimant 120 V équipé 1 120 V eleciromagnet assembly 6 26487030 Micro rupteur pour serrure 1 Lock microswitch + 26461051 Patette ea 1 Actuator No 25445041 7 25560020 Serrure usinge 1 Machine lock 8 25390018 Gache 1 Latch ca6.4.3. - Ensemble électrique de puissance du C3-12 (voir figure 6.4.3) Power electronic parts of C3-I2 (see figure 6.4.3) REPERE REFERENCE DESCRIPTION Qe, ITEM REFERENCE DESCRIPTION Qu 1 26276004 Disjoncteur 220 V / 120 V 1 Circuit breaker, 220 V 1 120 V 2 26660005, Prise secteur 1 Mains socket 3 26365019 Filtre 1 EMI filter 4 26720062 Résistance “frein” 1 Braking resistor non repéré 20850517 Ensemble Abierie 220 V 1 not shown Set of wiring, 220 V non repéré 20850518 Ensemble c&blerie 120 V 1 not shown Set of wiring, 120 V caFICURE 6.4.3 - ENSEMBLE ELECTRIQUE DE PUISSANCE DU C312 POUER SLECTRONC PARIS OF (I-126.4.4 -Moteur du C3-12 (voir figure 6.4.4) Motor of C3-I2 (see figure 6.4.4) REPERE REFERENCE DESCRIPTION ate, Mt REFERENCE DESCRIPTION On. 1 25509570 Moteur équipé 220 V 1 Motor assembly, 220 V 1 25509571 Moteur équipé 120 V 1 Moror assembly, 120 V 2 25261022 Détecteur de balourd équipée 1 Imbalance detector assembly : 3 25007027 Jeu de tois plots amonisseurs avec vis 1 teogoae | Ser of three damping studs, with screws aoe ete ores te 3 dane 4 asassoai Cuve équipée (isotée + blindage) 1 Rotor chamber assembly (insulated and shielded) 4 s5180048 Cave équipée (isolée + blindage) 1 ve (alable & partir du N° de série 29006352 + Ie 28911078 et Te 28911079) Rotor chamber assembly (insulated and shielded) (serial No 29006352 and followings. + the 28911078 and the 28311679) 5 26566012 Pied amorisseur 4 Damping foot non ropéxé 26160028 Batais moteur 2 rot shown Carbon brush cmCHAPITRE 7 CHAPTER 7 ILLUSTRATIONS ILLUSTRATIONS cna1 - CR4-12 - Figure 7.1.1 - Synoptique général Block diagram Figure 7.1.2 - Remplacement de moteur Motor replacement 15 1 caeya7.2 - C412 Figure 7.2.1 - Synoptique général Block diagram Figure 7.2.2 - Remplacemem de moteur . . . Motor replacement 7 73 cHSecreua? vans ‘Gavaaaan 7 WINDTee, ne { a Bild caf. fo ee2e VV the s 1 : J HY\ | ddd bb7.3 - CR3-12 + Figure 7.3.1 - Synoptique général Block diagram Figure 7.3.2 - Remplacement de moteur Motor replacement - 17 - 19 cusa secrevar ais14 - C312 Figure 7.4.1 - Synoptique général . . . Block diagram Figure 7.4.2 - Remplacement de moteur Motor replacement 7.23 74s cnaSa] * Nt 2008 vo‘CANBERRA-PACKARD CANADA LTD. 6470 Van Deemter Court Mississauge, Ontario LsT- 181 Telephone: (905) 795-2599 Toll Free: 1-800-387-9559 FAX TRANSMISSION ee cae (05) 795-2598 To: CROSS CANCER DATE: 94-10-11 #v... DAN DORAN FROM: LISA KOWAL PO DPO15468 PAGE 1 0 of a ENCLOSED PLEASE FIND; ONE SERVICE MANUAL FOR CR312 and CR412 Centrifuges Part # 25991014 INVOICE TO FOLLOW SHOULD YOU REQUIRE ADDITIONAL INFORMATION PLEASE FEEL REE TO CALL REFERENCING 11735-S. REGARDS ZZ NX nh LISA ‘KOWAL SALES /SERVICE! SUPPORT