INDUSTRY INTERNSHIP REPORT

Submitted in
partial fulfillment of requirement for the award of degree of

Bachelor of Engineering
in
Mechanical Engineering

by
Mr. Shivam Gajanan Dewalkar

Industry Guide
Mr. Pravin S Bhosale
Deputy General Manager(Quality Control)

at

L&T Electrical & Automation Ahmednagar

( A unit of Schneider Electric India Private Limited )

Institute Guide

Dr. Rupesh Shelke

Head of Department

Department of Mechanical Engineering

G H Raisoni College of Engineering, Nagpur
(An Autonomous Institute affiliated to Rashtrasant Tukadoji Maharaj Nagpur University, Nagpur)
Accredited by NAAC with “A+” Grade
rd
Ranked 163 by NIRF, in the Engineering Category for India Ranking 2022,

May 2023
 INDUSTRY INTERNSHIP REPORT
Submitted in
partial fulfillment of requirement for the award of degree of

Bachelor of Engineering
in
Mechanical Engineering

by
Mr. Shivam Gajanan Dewalkar

Industry Guide
Mr. Pravin S Bhosale
Deputy General Manager (Quality Control)

at

I L&T Electrical & Automation Ahmednagar

( A unit of Schneider Electric India Private Limited )

Institute Guide

Dr. Rupesh Shelke

Head of Department

Department of Mechanical Engineering

G H Raisoni College of Engineering, Nagpur
(An Autonomous Institute affiliated to Rashtrasant Tukadoji Maharaj Nagpur University, Nagpur)
Accredited by NAAC with “A+” Grade
rd
Ranked 163 by NIRF, in the Engineering Category for India Ranking 2022,

May 2023
© G H Raisoni College of Engineering, Nagpur, Year 2023
 Declaration

I, hereby declare that the Industry Internship report submitted herein has been carried out by me in L&T
Electrical & Automation Ahmednagar (A unit of Schneider Electric India Private Limited) towards partial
fulfillment of requirement for the award of Degree of Bachelor of Engineering in Mechanical Engineering. The
work is original and has not been submitted earlier as a whole or in part for the award of any degree / diploma
at this or any other Institution / University.

I also hereby assign to G H Raisoni College of Engineering, Nagpur all rights under copyright that may
exist in and to the above work and any revised or expanded derivatives works based on the work as mentioned.
Other work copied from references, manuals etc. are disclaimed.

Name of student Mobile No Mail ID Signature

(Other than Raisoni.net)

Shivam Gajanan 9766883873 dewalkarshivam@gmail.com

Dewalkar

Place:

Date:
 Certificate

The Industry Internship Report entitled as “CRNGO Coil Analysis & PUV Failure In
MX-AC Contactor” carried out under our supervision in L&T Electrical & Automation

Ahmednagar (A Unit of Schneider Electric Pvt Ltd.) by Shivam Dewalkar, for the award
of Degree of Bachelor of Engineering in Mechanical Engineering. The work submitted is
comprehensive, complete and fit for evaluation.

Mr. Pravin S Bhosale Dr.Rupesh S Shelke

Deputy General Manager (Quality Control) Head
L&T Electrical & Automation, Department of Mechanical Engineering
Ahmednagar G H R C E, Nagpur

Mr. A. D. Pitale Dr.Rupesh S Shelke

III Coordinator, Mechanical Engineering Head
Assistant Professor Department of Mechanical Engineering
Department of Mechanical Engineering G H R C E, Nagpur
G H RCE, Nagpur

Mr. Gurpal Singh Dr. Sachin Untawale

Dean III Cell Director
G H R C E, Nagpur G H R C E, Nagpur
 Certificate

This is to certify that Mr. Shivam Dewalkar of Mechanical Engineering from G H Raisoni College of
Engineering, Nagpur has completed Internship successfully from 19/12/2022 to 19/06/2023. During this period
they have shown good interest in the assignment/works given to them and worked hard. During their tenure of
internship, they were hard working and focused on activities assigned to them.

Students have worked during internship period on following project under the guidance of Mr. PQR,
(Designation & Department).
1. CRNGO Coil Analysis
2. PUV Failure In MX-AC Contactor

Regards,

Signature Date:
Mr. Shrikant Gade
General Manager, HR
 Certificate

Ref.No./EBOS/Project/2021-22/007 (Example) Date:

Cost of Industrial Solution Certificate

This is to certify that Mr. /Ms. ABC students of Mechanical Engineering from G H Raisoni College of
Engineering, Nagpur has completed Internship successfully from DD/MM/YYYY to DD/MM/YYYY. During
this period they have shown good interest in the assignment/works given to them and worked hard.

Students have worked during internship period on following project/industrial problem under the guidance of
Mr. ABC,(Designation & Department).
TITLE OF THE PROJECT WORK/DOMAIN/INDUSTRIAL PROBLEM / CASE STUDIES
Industry has spent Rs.………………*** amount on their ideas/industries problem, which they have
successfully implemented.
(*** ENTER NIL AMOUNT IF INDUSTRY DOES NOT AGREE TO MENTION AMOUNT)

Regards,

Signature
Name of HR Head
Designation
Industry / Organization Name & Address, SEAL MUST
 (On Industry / Organization Letter Head)

Ref.No./EBOS/Project/2021-22/007 (Example) Date:

Savings to Industry Certificate (Mandatory)

This is to certify that Mr./Ms. ABC students of Mechanical Engineering from G H Raisoni College of
Engineering, Nagpur has completed Internship successfully from DD/MM/YYYY to DD/MM/YYYY. During
this period they have shown good interest in the assignment/works given to them and worked hard.

Students have worked during internship period on following project/industrial problem under the guidance of
Mr. ABC, (Designation & Department).
TITLE OF THE PROJECT WORK/DOMAIN/INDUSTRIAL PROBLEM/ CASE STUDIES
Project work submitted by them has the potential to save cost up to Rs ….. Lakh/year. Also they were entitled
for stipend of Rs. …….….*** /- per month along with canteen, transportation & accommodation facilities.
(*** ENTER NIL IN AMOUNT, IF INDUSTRY DOES NOT AGREE TO MENTION AMOUNT)
Regards,

Signature
Name of HR Head
Designation
Industry / Organization Name & Address, SEAL MUST
 ACKNOWLEDGEMENT

I am deeply indebted to our in-plant training guide, Mr. Pravin S. Bhosale, Deputy General Manager
(Quality Control), for his valuable suggestions, scholarly guidance, constructive criticism, and constant
encouragement at every step of the in-plant training.

I ‘would also like to thank Dr. Rupesh Shelke, Head of Department, and Dean-Industry Relations G.H.
Raisoni of Engineering for granting us permission to pursue this project.

I wish to thank Mr. Pravin S. Bhosale for his constant guidance, cooperation, inspiration, and particle
approach, which provided the method with much-needed impetus to work hard. So, thank you to
everyone else who contributed, both directly and indirectly, to the successful completion of in-plant
training.

My gratitude is also directed towards the management of L&T Electrical & Automation Ahmednagar (a
unit of Schneider Electric India Private Limited) for giving me the opportunityto work in their esteemed
organization.

Your Sincerely,

Mr. Shivam Gajanan Dewalkar

Email ID: - dewalkar_shivam.me@ghrce.raisoni.net

 ABSTRACT

I Shivam Gajanan Dewalkar underwent industrial training at L&T Electrical & Automation
Ahmednagar (a unit of Schneider Electric India Private Limited) as part of the curriculum and for partial
fulfilment of the requirements for completion of a B. TECH degree from G. H. College of Engineering.
Site for six months between June 2022 and December 2022

The report consists of a brief study and description of materials, equipment, and procedures used at the
site for construction. The report contains my six-month experience with the hostingcompany. All the
contents are broadly explained, and they are constructed on the practical basisof the site.

In the opening content, I have given details of the company's background, including its vision.The
contents are written in such a manner as to give details of the company so that the reader can easily
know and access the company.

In the second section, I explained how I became acquainted with the internship over the courseof several
months. This content is the main content that has been recorded, and it contains the overall work I have
been executing.

Also this internship has demanded to gain new skills, knowledge and operate new equipment’swhere
ever and whenever required which has helped to gain practical knowledge which would have been
difficult to learn without the industrial exposure.

i
 List of Figures

Figure Description Page No.

No.

2.1 Founder of L & T 4

4.1 ASW-Products 8

5.1 ASW Plant 10

5.2 Module-7 Layout 10

5.3 Quality Control Cycle 11,12

5.4.1 BR Coil Winding M/C 13

5.4.2 Rapid I 15

5.4.3 Riveting Machine 20

5.4.4 Digital Vernier Caliper 21

5.4.5 Digital Micrometer 22

5.4.6 Spring Testing Machine 23

5.5.1 Module 10 Products 24

5.5.2 Contactor Components 24

6.1 CRNGO Coils 26

6.2 Turning into Electromagnet 27

ii
 List of Tables

Table
Description Page No.
No.

1.5.2 Machines in Module-7 11,12

1.6.2.1 Check sheet 16

1.7.4.1 5S System 28

1.7.4.2 16 Major Losses 29

iii
 INDEX
Declaration I

Certificate II

Acknowledgement III

Abstract IV

Sr.No. Content Page

No.
1 Introduction 2
2 History 4
3 Vision of L & T 6
4 ASW-Products & System 8
5 Module -10 9
5.1 Module-10 10
5.2 Module-10 Layout 10
5.3 Department Allotted 11
5.4 Machines and Instruments used in Module 10 12
5.5 Module 10 Products 14
6 Case Study-1 19
6.1 CRNGO Coil Analysis 20
6.2 Turning into Electromagnet 21
6.3 Problem Identification 22
6.4 Routine magnet CTQ of fail Contactors 23
6.5 Importance of selected problem 23
6.6 GAP Analysis 24
6.7 Action Taken 26
6.8 Result 26

7 Case Study-2 27
7.1 PUV failure in MX-AC Contactors 28
7.2 Analysis 28
7.3 A Inference 32
7.4 B Inference 33
7.5 Conclusion 33
7.6 Actions Required 34
7.7 Annexure 34

8 Conclusion 39
9 References 41
10 Annexure 42
1.10.1 A Photography with Industry Guide and Workers 43
1.10.2 Industry Evolution 44