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Basics First
In the unit I built, I used IC sockets for all the 8 pin dip IC's.
I would suggest you do also!
1) Only insert IC2 into it's socket, leave out the rest of the 8 pin IC's
for now.
Additionally, Connect a voltmeter negative lead to the 0 volt
outside trace on the PCB.
This is the Effective Ground of the Circuit For all Voltage Measurements!
Do Not use the Negative of the Battery!
2) Now touch the positive meter lead to the negative of the battery....and
it should read aproximately -9.75 Volts!
3) Now touch the positive lead to the +5 volt and than to the -5 volt rails.
Both should be correct polarity and within .1 volts of ideal.
If all is correct, disconnect battery and insert the rest of the IC's!
And redo steps 1, 2 and 3! ALL Readings should be the same as before!
If Not, you have a problem.
Mechanical: As to a case and handle case: The case to hold the circuit
board, battery, meter, speaker, controls and switch can be metal or plastic!
totally your choice.
However when connected to the detector, you will never get a stable "Zero"
reading, but differences can easily be seen
Total current draw will be about 150 Ma., But can be higher, depending on
your particular coils.
For General Purpose detecting: Place these two coils Overlaping by 1/2
of there diameter.
I suggest that the coil connected to "A" be a typical flat coil of about
30 to 40 turns and 8 to 10 inches in diameter.
The second coil, connected to "L2A" can be almost anything and can have more
turns for a theoretical greater induced voltage. Additionally it should be
shunted with a resistor, somewhere in the region of 100 ohms to 680 ohms.
(or for ease of expermenting, a 500 Ohm Trimpot in series with a 100 ohm
resistor)
Beyond these Suggestions, Your On Your Own!
Once the circuit is operational, adjust VR1 for any voltage between
0.25 volts and 1.0 volt on pin 6 of IC9 at the test point.
This Adjustment Will result in the Greatest Sensitivity of the unit.
If you cannot do this you have a problem.
Than set VR2 for a slow beat (about 1 beat per second) in the Speaker and
Finally, Zero the meter with VR4.
(Changing VR1 again, Will affect both these adjustments)
Now bringing a metal object into the field of L1, you should hear an
increase in beep rate!
If you cannot do this you have a problem.
Coil shape and size will greatly affect sensitivity. A rectangle spiral
is probably the most sensitive, also the most difficult to make!
****Here's where the playing comes in!
Sensitivity:
If your detector is working correctly you should be able to detect a
"Pop Can at a "Absolute Minimum Distance" of "15 Inches" and "Hopefully
even a greater distance, with a coil simular to the 8" flat coil that
I use!
If Not, I would believe either you have a Poorly made Coil or a Problem on
the Board!