22 SECTION 55 - ELECTRICAL SYSTEM

2.2 ELECTRICAL DIAGRAMS - POWERSHIFT CAB

FUSES AND RELAIS DESCRIPTION

NAME DESCRIPTION
F1A Rear windshield wiper and rear windshield washer (15 A)
Fuel shut off, (+15) antitheft, (+15) key switch, supply
F1B
(+15) ECU (7.5 A)
F1C Stop lights (10 A)
Instruments switch backlights, brake oil level sensor,
F2A
seat, switch lamps (15 A)
F2B Conditioner (15 A)
F2C Pilot control (15 A)
Rear right/front left side lights, instruments backlight
F3A
(3 A)
F3B Rear left/front right side lights (3 A)
F3C Front work light, 4x1 bucket, Ride Control (10 A)
Powershift operating lever, back-up alarm, 4WD switch
F4A
(7.5 A)
Rear auxiliary button, rear grab level valve, clutch shut
F4B
off (10 A)
F4C Rear excavator lock, rear transport lock (10 A)
F5A Front inner work lights (15 A)
F6A Rotary Beacon (7.5 A)
F6B (+ 15) Turn signals
F6C Hand tool, differential lock (7.5 A)
F7A (+30) Hazard lights and horn (10 A)
F7B Aux 12 volt socket, radio, cab interior light (10 A)
F7C Front windshield wiper (6 A)
F8A Outer rear work lights (15 A)
F8B Outer front work lights (15 A)
F8C Inner rear work lights (15 A)
K3 Safety start relay
K4 Loader return to dig relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
K10 Differential lock relay
K1A Flasher
 SECTION 55 - ELECTRICAL SYSTEM 23

COMPONENTS AND CONNECTORS

NAME DESCRIPTION NAME DESCRIPTION

A1 Right speaker (optional) G67 Alternator
A2 Left speaker (optional) H7 Reverse buzzer
A53 Radio (optional) H32 Audible alarm
A106 Engine control unit HA2 Claxon
A131 Flasher unit K102 Input start controller relay
A23 EGS K103 Start relay
B4 Air filter switch K104 Engine start relay
B5 Fuel level sender K105 A/C relay
B24 Hand accelerator sensor K14 Trasmission cut relay
B25 Foot accelerator sensor M1 Starter
B26 Grab sender M39 Rear windshield wiper
B30 Parking brake M41 Blower motor (optional)
B66 Transmission oil temperature switch M49 Front windshield wiper
B69 A/C pressure switch M56 Front windshield washer
B74 Trasmission oil pressure switch M57 Rear windshield washer
B107 Water in fuel signal sensor M64 A/C compressor
B129 Brake oil level sender S15 Starting switch
E15 Rotary beacon S27 Rear horn button
E16 Rotary beacon S34 Left door switch
E17 Lamp for socket S35 Right door switch
E18 Cab interior light S36 Rear hammer button (optional)
E26 Block control lamp S120 Hazard switch
E27 Number plate light S122 4WD switch
E28 Rear left light S123 Hand tool switch
E29 Rear right light S124 EGS auto-switch
E37 Rear right light S126 Lights switch
E38 Rear right work light S127 Rotary beacon switch
E40 Rear right work light (optional) S128 Differential lock switch
E42 Front right indicator light S130 Windshield wiper-lights switch
E44 Front right work light S135 Rear traslation lock switch
E45 Front right work light (optional) S136 Up and down switch
E46 Rear left work light (optional) S137 Rear work lights switch
E47 Rear left work light S138 Rear wiper switch
E48 Rear left light S139 Display enter switch
E50 Front left work light (optional) S140 Transport lock switch (optional)
E51 Front left work light S141 Front work lights switch
E52 Front left indicator S142 Ride control switch
E121 Front left light/horn S143 Hydraulic speed control switch
E133 Front right light S150 Safety seat switch optional
E114 Valve block lamp switch (optional) S134.1 Stop light switch
F1 Main fuse S134.2 Stop light switch
F2 Power ECU fuse SB1 Battery stopper
F4 Electric fan fuse 3th speed ST1 Side panel
F5 Water in fuel fuse 5 A ST2 Front panel
+30 antitheft, diagnostic plug, switch up/ ST3 Grab 4x1
F31 X205a Front horn button
down, display enter, panel instrument fuse
FG4 Fuse A/C X205b Decluch button
G1 Battery X14 Antitheft-block control lamp
24 SECTION 55 - ELECTRICAL SYSTEM

NAME DESCRIPTION NAME DESCRIPTION

X17 Seat option Speed control solenoid valve 2 ways
X30
X21 Diagnostic connector
X25 Foot accelerator connector Front loader quick coupler 2 ways DT
X208
X55 Auxiliary 12 V socket connector
X72 From pilot control cable X32 Audible alarm 2 ways connector
X107 Water in fuel (WIF) X34 Ride control 2 ways connector
X128 Optional X35 Hand hammer button 2 ways connector
XX From pilot control cable X36 Rear hammer button 2 ways connector
Y12 4X1 proportional solenoid valves optional X37 Rear right light 4 ways connector
Y8 Differential lock solenoid valve X38 Rear right light 4 ways connector
Y24 Rear translation solenoid valve Rear windshield wiper motor 4 ways
X39
connector
Y25 Rear transport lock solenoid valve (optional)
X4 Air filter 2 ways connector
Y206 Bucket level solenoid valve
X40 Rear right light 4 ways connector
Y30 Speed control solenoid valve (optional)
X41 Blower motor 2 ways connector
Y32 Rear hammer solenoid valve (optional)
X46 Left front light 4 ways connector
Y34 Ride control solenoid valve (optional)
X42 Right front indicartor light 4 ways connector
Y35 Hand hammer solenoid valve
X43 Beacon lamp 4 ways connector
Engine-general wirings interface 18 ways
X1 X44 Front right light 4 ways connector
connector
Service-general wirings interface 31 ways X45 A/C 11 ways connector
X10 Front right indicator light 4 ways
DT connector X58
X106 Engine controller 89 ways Bosch connector connector
X107 Wif JPT 3 ways connector X47 Left rear light 4 ways connector
X110 A/C 3 ways connector X48 4 ways connector
X111 A/C 9 ways mark connector X49 6 ways connector
Cabin-general wirings interface 5 ways X5 Fuel level sender 2 ways DT connector
X12 X50 Right front light 4 ways connector
MARK connector
X14 Antitheft 11 ways MARK connector X51 Left front light 4 ways connector
X121 7 ways MARK connector X52 Left front indicator light 4 ways connector
X125 12 ways MIC 70 connector X53 8 ways connector
X130 12 ways DT connector X54 Radio 8 ways connector
X131 13 Ways MARK connector X55 Plug 90° 2 ways connector
X133 5 Ways MARK connector Windshield washer pump 90° 2 ways
X56
X144 2 ways DT connector connector
X15.1 Starting switch MERIT connector Windshield washer pump 90° 2 ways
X57
connector
X15.2 Starting switch MERIT connector
X206 4X1 2 ways connector
X150 Safety seat switch 2 ways connector
X64 A/C compressure switch 1 ways connector
X17 Seat option 4 ways connector
X67 W/D + alternator 3 ways connector
Presetting relay grid heater option 2 ways
X2 X69 A/C pressure switch 2 ways DT connector
connector
X205 Decluch switch and claxon Reverse speed buzzer 2 ways DT
X7
connector
X206 Bucket level solenoid valve connector
X72 3 ways connector
X21 Diagnostic 10 ways connector
X8 4WD solenoid valve 2 ways DT connector
X23 EGS 9 ways DT connector
X80 90° 2 ways connector
X24 Hand accelerator 6 ways DT connector
X81 90° 2 ways connector
X25 Foot accelerator 6 ways connector
X83 EGS connector
X26 Grab sensor 3 ways DT connector
X84 EGS connector
X27 Number plate 2 ways DT connector
X85 EGS connector
X28 Rear left lamp 4 ways DT connector
X29 Rear right lamp 4 ways DT connector
 SECTION 55 - ELECTRICAL SYSTEM 25

NAME DESCRIPTION
General-left lateral dashboard interface
X87
wirings 13 ways connector
General-right lateral dashboard interface
X88
wirings 17 ways connector
X9 Front harness 5 ways connector
Fuse relay board-genaral wiring 11 ways
XC1
connector
Fuse relay board-genaral wiring 7 ways
XC2
connector
Fuse relay board-genaral wiring 21 ways
XC3
connector
Fuse relay board-genaral wiring 21 ways
XC4
connector
Fuse relay board-genaral wiring 17 ways
XC5
connector
Fuse relay board-genaral wiring 13 ways
XC6
connector
Panel instrument 20 ways MIC 70
XST1
connector
Panel instrument 20 ways MIC 70
XST2
connector
Rear traslation solenoid valve 2 ways
X202
connector
Backhoe transport lock solenoid valve 2
X203
ways connector
X204 Claxon switch 2 ways connector
X210 Decluch button 2 ways DT connector
26 SECTION 55 - ELECTRICAL SYSTEM

START CIRCUIT ENGINE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 27

SOLENOID VALVES SCHEMATIC

28 SECTION 55 - ELECTRICAL SYSTEM

SOLENOID VALVE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 29

LIGHTS SCHEMATIC
30 SECTION 55 - ELECTRICAL SYSTEM

REAR WORK LIGHTS SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 31

WORK LIGHTS SCHEMATIC

32 SECTION 55 - ELECTRICAL SYSTEM

WINDSHIELD WIPER WASHER SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 33

HEATER AND RADIO SCHEMATIC

34 SECTION 55 - ELECTRICAL SYSTEM

AIR CONDITIONER SCHEMATIC

S Evaporator box S45 11 way connector

1 3rd speed relay 9 Potentiometer
2 Fuse 25 A 10 Speed switch
3 Ventilated electrical motor 11 Thermostat
4 1 and 2 speed resistor 12 12 V light
5 Electrical cock A Waterproof 2 way connection
X111 9 way connector B Waterproof 5 way connection
X110 2 way power connector
 SECTION 55 - ELECTRICAL SYSTEM 35

FRONT INSTRUMENT

Pos. Pin Function Signal

+12 J1 Positive (+12 V)
GND J2 Negative
S1 J3 Speedometer Sensor
L4 J4 W/L driving beams (blue) Positive
L3 J5 W/L position lights (green) Positive
+ILL J6 Backlighting (+) + Light
L8 J7 NC
L7 J8 NC
L6 J9 NC
L5 J10 NC
L1 J11 W/L direction (green) Positive
L2 J12 W/L brake oil level (red) Positive
36 SECTION 55 - ELECTRICAL SYSTEM

SIDE INSTRUMENT

Calibrations

GAGE TYPE INPUT READING TOLERANCE

320 OHMS Empty - minimum reading +0/-2°
FUEL LEVEL 185 OHMS Right - edge of red band ± 3° (Ref)
6.5 OHMS Full - maximum reading +4/-0°
193 OHMS ON ± 5 OHMS
LOW FUEL LAMP
185 OHMS OFF ± 5 OHMS
TACH Can message 0-3000 RPM ± 50 RPM
Can message Minimum reading 65 °C (149 °F) ± 3° C (37.4 °F)
COOLANT Can message Left edge of red band 106 °C (222.8 °F) ± 2° C (35.6 °F)
Can message Maximum reading 112 °C (233.6 °F) ± 3° C (37.4 °F)
11 V Right edge of lower red band ± 3° C (37.4 °F)
VOLT
16 V Edge of upper red band ± 3° C (37.4 °F)
385 OHMS Minimum reading 75 °C (167 °F) ± 3° C (37.4 °F)
TRANSMISSION 149 OHMS Left edge of red band 105 °C (221 °F) ± 2° C (35.6 °F)
112 OHMS Maximum reading 115 °C (239 °F) ± 3° C (37.4 °F)
 SECTION 55 - ELECTRICAL SYSTEM 37

CONNECTORS

CN1 CN2
PIN FUNCTION NOTE PIN FUNCTION NOTE
1 Not used Need to fuse at 1 A
1 Keep alive power
without disconnect
2 Key on power Wake up
2 Not used
3 In gear input Digital input
Twisted pair, with
4 Driving lights Digital input
3 Can bus input 120 OHM
5 Front work lights Digital input terminator
6 Rear work lights Digital input Twisted pair, with
4 Can bus input 120 OHM
7 Not used
terminator
8 Not used
5 Not used
9 Not used
Audible alarm Floyd bell under
6
Air conditioning buzzer 80 mA
10 Digital input
system pressure
40 OHM relay =
7 Starter interlock
11 Display input switch Digital input 300 mA
12 Enter input switch Digital input 8 Not used
13 Up input switch Digital input 9 Not used
14 Down input switch Digital input 10 Not used
15 Cranking Digital input 11 Not used
16 Air filter restriction Digital input 12 Not used
17 Not used 13 Fuel level gauge Variable resistance
18 Park brake Digital input Transmission
14 Thermistor
temperature
19 Not used
15 Not used
Idle validation
20 Digital input
switch 16 Foot accelerator 0.5-4.5 V
One touch 17 Hand accelerator 0.5-4.5 V
21 Digital input
deceleration
Output monitored
18 Foot accelerator
22 Not used for diagnostics
23 Not used Output monitored
19 Hand accelerator
for diagnostics
24 Not used
20 Foot accelerator
Transmission oil
25 Digital input
pressure 21 Hand accelerator
26 Not used 22 Not used
23 Not used
Low alternator
24 Alternator excitation
output signals fault
25 Not used
26 Ground Digital input
38 SECTION 55 - ELECTRICAL SYSTEM

2.3 ELECTRICAL DIAGRAMS - 4WS

FUSES AND RELAIS DESCRIPTION

NAME DESCRIPTION
F1A Rear windshield wiper and rear windshield washer (15 A)
Fuel shut off, (+15) antitheft, (+15) key switch, supply
F1B
(+15) ECU (7.5 A)
F1C Stop lights, supply steering unit, steering switch (10 A)
Instruments switch backlights, brake oil level sensor,
F2A
seat, switches lamps, buzzer (15 A)
F2B Conditioner (15 A)
F2C Pilot control, front tools (otional) (15 A)
Rear right/front left side lights, instruments backlight,
F3A
(3 A)
F3B Rear left/front right side lights (3 A)
F3C Front work light, 4x1 bucket, Ride Control (10 A)
F4A Powershift operating lever, back-up alarm, 4WD (7.5 A)
Rear auxiliary button, grab level valve, clutch shut off
F4B
(10 A)
F4C Rear excavator lock, rear transport lock (10 A)
F5A Front inner work lights (15 A)
F5B Grab handle driving lights low beam (optional) (10 A)
F5C Grab handle driving lights high beam (optional) (15 A)
F6A Rotary Beacon (7.5 A)
F6B (+15) Turn signals (7.5 A)
F6C Hand tool, 4WD (7.5 A)
F7A (+30) Hazard lights and horn (10 A)
F7B Aux 12 volt socket, radio, cab interior light (10 A)
F7C Front windshield wiper (6 A)
F8A Outer rear work lights (15 A)
F8B Outer front work lights (15 A)
F8C Inner rear work lights (15 A)
K3 Safety start relay
K4 Loader return to dig relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
K10 Optional
K1A Flasher
K1B Buzzer
 SECTION 55 - ELECTRICAL SYSTEM 39

COMPONENTS AND CONNECTORS

NAME DESCRIPTION NAME DESCRIPTION

A1 Right speaker (optional) FG4 Fuse A/C
A2 Left speaker (optional) G1 Battery
A53 Radio (optional) G67 Alternator
A106 Engine control unit H7 Reverse buzzer
A131 Flasher unit H32 Audible alarm
A23 EGS HA2 Claxon
B4 Air filter switch K102 Input start controller relay
B5 Fuel level sender K103 Start relay
B24 Hand accelerator sensor K104 Engine start relay
B25 Foot accelerator sensor K105 A/C compressor relay
B26 Grab sender K14 Trasmission cut relay
B30 Parking brake KS Steering unit
B66 Transmission oil temperature switch M1 Starter
B69 A/C pressure switch M39 Rear windshield wiper
B74 Trasmission oil pressure switch M41 Blower motor (optional)
B97 Rear axle sensor M49 Front windshield wiper
B98 Front axle sensor M56 Front windshield washer
B107 Water in fuel signal sensor M57 Rear windshield washer
B129 Brake oil level sender M64 A/C compressor
E15 Rotary beacon S15 Starting switch
E16 Rotary beacon S27 Rear horn button
E17 Lamp for socket S34 Left door switch
E18 Cab interior light S35 Right door switch
E26 Block control lamp S36 Rear hammer button (optional)
E27 Number plate light S120 Hazard switch
E28 Rear left light S122 4WD switch
E29 Rear right light S123 Hand tool switch
E37 Rear right light S124 EGS auto-switch
E38 Rear right work light S126 Lights switch
E40 Rear right work light (optional) S127 Rotary beacon switch
E42 Front right indicator light S130 Windshield wiper-lights switch
E44 Front right work light S132 Steering switch
E45 Front right work light (optional) S135 Rear traslation lock switch
E46 Rear left work light (optional) S136 Up and down switch
E47 Rear left work light S137 Rear work lights switch
E48 Rear left light S138 Rear wiper switch
E50 Front left work light (optional) S139 Display enter switch
E51 Front left work light S140 Transport lock switch (optional)
E52 Front left indicator S141 Front work lights switch
E121 Front left light/horn S142 Glide ride switch
E133 Front right light S143 Hydraulic speed control switch
E144 Lamp switch valve block (optional) S150 Safety seat switch optional
F1 Main fuse S134.1 Stop light switch
F2 Power ECU fuse S134.2 Stop light switch
F4 Electric fan fuse 3th speed S205a Front horn button
F5 Water in fuel fuse 5 A S205b Decluch button
+30 antitheft, diagnostic plug, switch up/ SB1 Battery stopper
F31 ST1 Side panel
down, display enter, panel instrument fuse
 SECTION 55 - ELECTRICAL SYSTEM 40

NAME DESCRIPTION NAME DESCRIPTION

ST2 Front panel X25 Foot accelerator 6 ways connector
ST3 Grab 4x1 X26 Grab sensor 3 ways DT connector
X14 Antitheft-block control lamp X27 Number plate 2 ways DT connector
X17 Seat option X28 Rear left lamp 4 ways DT connector
X21 Diagnostic X29 Rear right lamp 4 ways DT connector
X25 Foot accelerator connector Speed control solenoid valve 2 ways
X30
X208 Front loader quick coupler connector
X55 Auxiliary 12 V socket X32 Audible alarm 2 ways connector
X72 From pilot control cable X33 2 ways JUMPER connector
X107 Water in fuel (WIF) X34 Ride control 2 ways connector
X128 Optional X35 Hand hammer button 2 ways connector
XX From pilot control cable X36 Rear hammer button 2 ways connector
Y24 Rear translation solenoid valve X37 Rear right light 4 ways connector
Y25 Rear transport lock solenoid valve (optional) X38 Rear right light 4 ways connector
Y206 Bucket level solenoid valve Rear windshield wiper motor 4 ways
X39
Y12 4X1 proportional solenoid valves optional connector
Y30 Speed control solenoid valve (optional) X4 Air filter 2 ways connector
Y32 Rear hammer solenoid valve (optional) X40 Rear right light 4 ways connector
Y34 Ride control solenoid valve (optional) X41 Blower motor 2 ways connector
Y35 Hand hammer solenoid valve X58 Left front light 4 ways connector
Y91 Steering solenoid valve X42 Right front indicartor light 4 ways connector
Y92 4WS Steering solenoid valve X43 Beacon lamp 4 ways connector
Y93 Round steering solenoid valve X44 Front right light 4 ways connector
Y94 2WS steering solenoid valve X45 A/C 11 ways connector
Engine-general wirings interface 18 ways X46 Left front light 4 ways connector
X1 Optional front right indicartor light 4 ways
connector X59
Service-general wirings interface 31 ways connector
X10 X47 Left rear light 4 ways connector
DT connector
X106 Engine controller 89 ways Bosch connector X48 4 ways connector
X107 Wif JPT 3 ways connector X49 6 ways connector
X110 A/C 3 ways connector X5 Fuel level sender 2 ways DT connector
X111 A/C 9 ways mark connector X50 Right front light 4 ways connector
Cabin-general wirings interface 5 ways X51 Left front light 4 ways connector
X12
MARK connector X52 Left front indicator light 4 ways connector
X14 Antitheft 11 ways MARK connector X53 8 ways connector
X121 7 ways MARK connector X54 Radio 8 ways connector
X125 12 ways MIC 70 connector X55 Plug 90° 2 ways connector
X130 12 ways DT connector Windshield washer pump 90° 2 ways
X56
X131 13 Ways MARK connector connector
X133 5 Ways MARK connector Windshield washer pump 90° 2 ways
X57
X144 2 ways DT connector connector
X15.1 Starting switch MERIT connector X64 A/C compressure switch 1 ways connector
X15.2 Starting switch MERIT connector X67 W/D + alternator 3 ways connector
X150 Safety seat switch 2 ways connector X69 A/C pressure switch 2 ways DT connector
X17 Seat option 4 ways connector Reverse speed buzzer 2 ways DT
X7
connector
Presetting relay grid heater option 2 ways
X2 X72 3 ways connector
connector
X21 Diagnostic 10 ways connector X81 90° 2 ways connector
X23 EGS 9 ways DT connector X82 JPT 10 ways connector
X24 Hand accelerator 6 ways DT connector X83 EGS connector
 SECTION 55 - ELECTRICAL SYSTEM 41

NAME DESCRIPTION
X84 EGS connector
X85 EGS connector
General-left lateral dashboard interface
X87
wirings 13 ways connector
General-right lateral dashboard interface
X88
wirings 17 ways connector
X9 Front harness 5 ways connector
X91 Steering solenoid valve 2 ways connector
4WS steering solenoid valve 2 ways
X92
connector
Round steering solenoid valve 2 ways
X93
connector
2WS steering solenoid valve 2 ways
X94
connector
X95 Steering unit 12 ways DT connector
X96 Steering unit 8 ways DT connector
X98 Front axle sensor 3 ways connector
X97 Rear axle sensor 3 ways connector
Panel instrument 20 ways MIC 70
XST1
connector
Panel instrument 20 ways MIC 70
XST2
connector
42 SECTION 55 - ELECTRICAL SYSTEM

START CIRCUIT ENGINE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 43

SOLENOID VALVES SCHEMATIC

44 SECTION 55 - ELECTRICAL SYSTEM

SOLENOID VALVE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 45

LIGHTS SCHEMATIC
46 SECTION 55 - ELECTRICAL SYSTEM

REAR WORK LIGHTS SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 47

WORK LIGHTS SCHEMATIC

48 SECTION 55 - ELECTRICAL SYSTEM

WINDSHIELD WIPER WASHER SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 49

STEERING SCHEMATIC
50 SECTION 55 - ELECTRICAL SYSTEM

HEATER AND RADIO SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 51

AIR CONDITIONER SCHEMATIC

S Evaporator box S45 11 way connector

1 3rd speed relay 9 Potentiometer
2 Fuse 25 A 10 Speed switch
3 Ventilated electrical motor 11 Thermostat
4 1 and 2 speed resistor 12 12 V light
5 Electrical cock A Waterproof 2 way connection
X111 9 way connector B Waterproof 5 way connection
X110 2 way power connector
52 SECTION 55 - ELECTRICAL SYSTEM

FRONT INSTRUMENT

Pos. Pin Function Signal

+12 J1 Positive (+12 V)
GND J2 Negative
S1 J3 Speedometer Sensor
L4 J4 W/L driving beams (blue) Positive
L3 J5 W/L position lights (green) Positive
+ILL J6 Backlighting (+) + Light
L8 J7 NC
L7 J8 NC Negative
L6 J9 NC Negative
L5 J10 NC Negative
L1 J11 W/L direction (green) Positive
L2 J12 W/L brake oil level (red) Positive
 SECTION 55 - ELECTRICAL SYSTEM 53

SIDE INSTRUMENT

Calibrations

GAGE TYPE INPUT READING TOLERANCE

320 OHMS Empty - minimum reading +0/-2°
FUEL LEVEL 185 OHMS Right - edge of red band ± 3° (Ref)
6.5 OHMS Full - maximum reading +4/-0°
193 OHMS ON ± 5 OHMS
LOW FUEL LAMP
185 OHMS OFF ± 5 OHMS
TACH Can message 0-3000 RPM ± 50 RPM
Can message Minimum reading 65 °C (149 °F) ± 3° C (37.4 °F)
COOLANT Can message Left edge of red band 106 °C (222.8 °F) ± 2° C (35.6 °F)
Can message Maximum reading 112 °C (233.6 °F) ± 3° C (37.4 °F)
11 V Right edge of lower red band ± 3° C (37.4 °F)
VOLT
16 V Edge of upper red band ± 3° C (37.4 °F)
385 OHMS Minimum reading 75 °C (167 °F) ± 3° C (37.4 °F)
TRANSMISSION 149 OHMS Left edge of red band 105 °C (221 °F) ± 2° C (35.6 °F)
112 OHMS Maximum reading 115 °C (239 °F) ± 3° C (37.4 °F)
54 SECTION 55 - ELECTRICAL SYSTEM

CONNECTORS

CN1 CN2
PIN FUNCTION NOTE PIN FUNCTION NOTE
1 Not used Need to fuse at 1 A
1 Keep alive power
without disconnect
2 Key on power Wake up
2 Not used
3 In gear input Digital input
Twisted pair, with
4 Driving lights Digital input
3 Can bus input 120 OHM
5 Front work lights Digital input terminator
6 Rear work lights Digital input Twisted pair, with
4 Can bus input 120 OHM
7 Not used
terminator
8 Not used
5 Not used
9 Not used
Audible alarm Floyd bell under
6
Air conditioning buzzer 80 mA
10 Digital input
system pressure
40 OHM relay =
7 Starter interlock
11 Display input switch Digital input 300 mA
12 Enter input switch Digital input 8 Not used
13 Up input switch Digital input 9 Not used
14 Down input switch Digital input 10 Not used
15 Cranking Digital input 11 Not used
16 Air filter restriction Digital input 12 Not used
17 Not used 13 Fuel level gauge Variable resistance
18 Park brake Digital input Transmission
14 Thermistor
temperature
19 Not used
15 Not used
Idle validation
20 Digital input
switch 16 Foot accelerator 0.5-4.5 V
One touch 17 Hand accelerator 0.5-4.5 V
21 Digital input
deceleration
Output monitored
18 Foot accelerator
22 Not used for diagnostics
23 Not used Output monitored
19 Hand accelerator
for diagnostics
24 Not used
20 Foot accelerator
Transmission oil
25 Digital input
pressure 21 Hand accelerator
26 Not used 22 Not used
23 Not used
Low alternator
24 Alternator excitation
output signals fault
25 Not used
26 Ground Digital input
 SECTION 55 - ELECTRICAL SYSTEM 55

2.4 ELECTRICAL DIAGRAMS - ROPS

FUSES AND RELAIS DESCRIPTION

NAME DESCRIPTION
F1B Fuel shut off, (+15) antitheft, (+15) ECU (7.5 A)
F1C Stop lights (10 A)
Instruments switch backlights, brake oil level sensor,
F2A
seat, switch lamps (15 A)
F2C Pilot control (15 A)
F3A Rear right/front left side lights, instruments backlight (3 A)
F3B Rear left/front right side lights (3 A)
F3C Front work light, 4x1 bucket, Ride Control (10 A)
F4A Transmission shuttle lever, back-up alarm (5 A)
Rear auxiliary button, grab level valve, clutch shut off
F4B
(10 A)
F4C Rear excavator lock, rear transport lock (10 A)
F5A Front inner work lights (15 A)
F6A Rotary Beacon (7.5 A)
F6B (+15) Turn signals (7.5 A)
F6C Hand tool, 4WD (7.5 A)
F7A (+30) Hazard lights and horn (10 A)
F7B Optional (15 A)
F7C Optional (6 A)
F8A Outer rear work lights (15 A)
F8B Outer front work lights(15 A)
F8C Inner rear work lights (15 A)
K1 Transmission shuttle lever relay
K3 Safety start relay
K4 Loader return to dig relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
K10 Reverse shuttle relay
K11 Forward shuttle relay
K1A Flasher
56 SECTION 55 - ELECTRICAL SYSTEM

COMPONENTS AND CONNECTORS

NAME DESCRIPTION NAME DESCRIPTION

A106 Engine control unit S123 Hand tool switch
A131 Flasher unit S126 Lights switch
B107 Water in fuel signal sensor S127 Rotary beacon switch
B4 Air filter switch S130 Windshield wiper-lights switch
B5 Fuel level sender S132 Steering switch
B24 Hand accelerator sensor S135 Rear traslation lock switch
B25 Foot accelerator sensor S136 Up and down switch
B26 Grab sender S137 Rear work lights switch
B30 Parking brake S139 Display enter switch
B33 Speed sensor (optional) S140 Transport lock switch (optional)
B66 Transmission oil temperature switch S141 Front work lights switch
B74 Trasmission oil pressure switch S142 Glide ride switch
B129 Brake oil level sender S143 Hydraulic speed control switch
E15 Rotary beacon S150 Safety seat switch optional
E26 Block control lamp S134.1 Stop light switch
E37 Rear right light S134.2 Stop light switch
E38 Rear right work light SB1 Battery stopper
E40 Rear right work light (optional) ST1 Side panel
E42 Front right indicator light ST2 Front panel
E44 Front right work light ST3 Grab 4x1
E45 Front right work light (optional) X14 Antitheft-block control lamp
E46 Rear left work light (optional) X17 Seat option
E47 Rear left work light X21 Diagnostic
E48 Rear left light X25 Foot accelerator connector
E50 Front left work light (optional) X31 Front loader quick coupler
E51 Front left work light X55 Auxiliary 12 V socket
E52 Front left indicator X72 From pilot control cable
E144 Lamp switch valve block (optional) X107 Water in fuel (WIF)
F1 Main fuse X124 Fast connection
F2 Power ECU fuse X128 Optional
+30 antitheft, diagnostic plug, switch up/ XX From pilot control cable
F31
down, display enter, panel instrument fuse Y12 4X1 proportional solenoid valves optional
G1 Battery Y6 Forward speed solenoid valve
G67 Alternator Y7 Reverse speed solenoid valve
H7 Reverse buzzer Y8 4WD solenoid valve
H32 Audible alarm Y24 Rear translation solenoid valve
HA2 Claxon Y25 Rear transport lock solenoid valve (optional)
K102 Input start controller relay Y30 Speed control solenoid valve (optional)
K103 Start relay Y32 Rear hammer solenoid valve (optional)
K104 Engine start relay Y34 Ride control solenoid valve (optional)
M1 Starter Y35 Hand hammer solenoid valve
S15 Starting switch Engine-general wirings interface 18 ways
X1
S23 Transmission disconnect button connector
S27 Rear horn button Service-general wirings interface 31 ways
X10
S28 Decluch button DT connector
S36 Rear hammer button (optional) X106 Engine controller 89 ways Bosch connector
S120 Hazard switch X107 Wif JPT 3 ways connector
S122 4WD switch
 SECTION 55 - ELECTRICAL SYSTEM 57

NAME DESCRIPTION NAME DESCRIPTION

Cabin-general wirings interface 5 ways X67 W/D + alternator 3 ways connector
X12
MARK connector X69 A/C pressure switch 2 ways DT connector
X14 Antitheft 11 ways MARK connector Reverse speed buzzer 2 ways DT
X7
X121 7 ways MARK connector connector
X125 12 ways MIC 70 connector X72 3 ways connector
X131 13 Ways MARK connector X8 4WD solenoid valve 2 ways DT connector
X132 6 ways DT connector X8 4WD solenoid valve 2 ways DT connector
X144 2 ways DT connector X80 90° 2 ways connector
X15.1 Starting switch MERIT connector X81 90° 2 ways connector
X15.2 Starting switch MERIT connector X82 JPT 10 ways connector
X150 Safety seat switch 2 ways connector X83 EGS connector
X17 Seat option 4 ways connector General-left lateral dashboard interface
X87
Presetting relay grid heater option 2 ways wirings 13 ways connector
X2
connector General-right lateral dashboard interface
X88
X21 Diagnostic 10 ways connector wirings 17 ways connector
X23 EGS 9 ways DT connector X9 Front harness 5 ways connector
X24 Hand accelerator 6 ways DT connector Fuse relay board-genaral wiring 11 ways
XC1
X25 Foot accelerator 6 ways connector connector
X26 Grab sensor 3 ways DT connector Fuse relay board-genaral wiring 7 ways
XC2
connector
X27 Number plate 2 ways DT connector
Fuse relay board-genaral wiring 21 ways
X28 Rear left lamp 4 ways DT connector XC3
connector
X29 Rear right lamp 4 ways DT connector
Fuse relay board-genaral wiring 21 ways
Speed control solenoid valve 2 ways XC4
X30 connector
connector
Fuse relay board-genaral wiring 17 ways
Front loader quick coupler 2 ways dt XC5
X208 connector
connector
Fuse relay board-genaral wiring 13 ways
X32 Audible alarm 2 ways connector XC6
connector
X33 2 ways JUMPER connector Panel instrument 20 ways MIC 70
X34 Ride control 2 ways connector XST1
connector
X35 Hand hammer button 2 ways connector Panel instrument 20 ways MIC 70
XST2
X36 Rear hammer button 2 ways connector connector
X37 Rear right light 4 ways connector Rear traslation solenoid valve 2 ways
X202
X38 Rear right light 4 ways connector connector
X4 Air filter 2 ways connector Backhoe transport lock solenoid valve 2
X203
X40 Rear right light 4 ways connector ways connector
X46 Left front light 4 ways connector X204 Claxon switch 2 ways connector
X42 Right front indicartor light 4 ways connector X210 Decluch button 2 ways DT connector
X43 Beacon lamp 4 ways connector
X44 Front right light 4 ways connector
X45 A/C 11 ways connector
X58 Front right indicartor light 4 ways connector
X47 Left rear light 4 ways connector
X48 4 ways connector
X5 Fuel level sender 2 ways DT connector
X50 Right front light 4 ways connector
X51 Left front light 4 ways connector
X52 Left front indicator light 4 ways connector
Forward speed solenoid valve 2 ways
X6
connector
X64 A/C compressure switch 1 ways connector
58 SECTION 55 - ELECTRICAL SYSTEM

START CIRCUIT ENGINE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 59

SOLENOID VALVES SCHEMATIC

60 SECTION 55 - ELECTRICAL SYSTEM

SOLENOID VALVE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 61

LIGHTS SCHEMATIC
62 SECTION 55 - ELECTRICAL SYSTEM

REAR WORK LIGHTS SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 63

WORK LIGHTS SCHEMATIC

64 SECTION 55 - ELECTRICAL SYSTEM

WINDSHIELD WIPER WASHER SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 65

HEATER SCHEMATIC
66 SECTION 55 - ELECTRICAL SYSTEM

FRONT INSTRUMENT

Pos. Pin Function Signal

+12 J1 Positive (+12 V)
GND J2 Negative
S1 J3 Speedometer Sensor
L4 J4 W/L driving beams (blue) Positive
L3 J5 W/L position lights (green) Positive
+ILL J6 Backlighting (+) + Light
L8 J7 NC
L7 J8 NC
L6 J9 NC
L5 J10 NC
L1 J11 W/L direction (green) Positive
L2 J12 W/L brake oil level (red) Positive
 SECTION 55 - ELECTRICAL SYSTEM 67

SIDE INSTRUMENT

Calibrations

GAGE TYPE INPUT READING TOLERANCE

320 OHMS Empty - minimum reading +0/-2°
FUEL LEVEL 185 OHMS Right - edge of red band ± 3° (Ref)
6.5 OHMS Full - maximum reading +4/-0°
193 OHMS ON ± 5 OHMS
LOW FUEL LAMP
185 OHMS OFF ± 5 OHMS
TACH Can message 0-3000 RPM ± 50 RPM
Can message Minimum reading 65 °C (149 °F) ± 3° C (37.4 °F)
COOLANT Can message Left edge of red band 106 °C (222.8 °F) ± 2° C (35.6 °F)
Can message Maximum reading 112 °C (233.6 °F) ± 3° C (37.4 °F)
11 V Right edge of lower red band ± 3° C (37.4 °F)
VOLT
16 V Edge of upper red band ± 3° C (37.4 °F)
385 OHMS Minimum reading 75 °C (167 °F) ± 3° C (37.4 °F)
TRANSMISSION 149 OHMS Left edge of red band 105 °C (221 °F) ± 2° C (35.6 °F)
112 OHMS Maximum reading 115 °C (239 °F) ± 3° C (37.4 °F)
68 SECTION 55 - ELECTRICAL SYSTEM

CONNECTORS

CN1 CN2
PIN FUNCTION NOTE PIN FUNCTION NOTE
1 Not used Need to fuse at 1 A
1 Keep alive power
without disconnect
2 Key on power Wake up
2 Not used
3 In gear input Digital input
Twisted pair, with
4 Driving lights Digital input
3 Can bus input 120 OHM
5 Front work lights Digital input terminator
6 Rear work lights Digital input Twisted pair, with
4 Can bus input 120 OHM
7 Not used
terminator
8 Not used
5 Not used
9 Not used
Audible alarm Floyd bell under
6
Air conditioning buzzer 80 mA
10 Digital input
system pressure
40 OHM relay =
7 Starter interlock
11 Display input switch Digital input 300 mA
12 Enter input switch Digital input 8 Not used
13 Up input switch Digital input 9 Not used
14 Down input switch Digital input 10 Not used
15 Cranking Digital input 11 Not used
16 Air filter restriction Digital input 12 Not used
17 Not used 13 Fuel level gauge Variable resistance
18 Park brake Digital input Transmission
14 Thermistor
temperature
19 Not used
15 Not used
Idle validation
20 Digital input
switch 16 Foot accelerator 0.5-4.5 V
One touch 17 Hand accelerator 0.5-4.5 V
21 Digital input
deceleration
Output monitored
18 Foot accelerator
22 Not used for diagnostics
23 Not used Output monitored
19 Hand accelerator
for diagnostics
24 Not used
20 Foot accelerator
Transmission oil
25 Digital input
pressure 21 Hand accelerator
26 Not used 22 Not used
23 Not used
Low alternator
24 Alternator excitation
output signals fault
25 Not used
26 Ground Digital input