Item No - 1.10 Expansion Joint System Providing and fixing of pan/ tray type expansion joint system of approved make (Sanfield, Construction Specialities, Kantaflex) related with floor location (floor to floor of floor to wall corner) with stone fixing arrangement (minimum 20mm recess depth for receiving stone) for gap width as per site condition as per drawings and direction of Engineer-in- Charge. The joints system will be of extruded aluminum base members, self aligning! self centering arrangement and support plates etc. as per ASTM B221-02. The system shall be such that it provides floor to floor floor to wall expansion control system for various vertical locations in load application areas that accommodates multi directional seismic movement without stress to it's components. System shall consist of metal profiles with @ universal aluminum base member designed to accommodate various project conditions HCP Design Planning & Management Scanned with CamScannerand match with finish floor reatents, e cover eo Ce en ee) designed of width and thickness required to satisfy projects ie 19 requirements and secured to base mombers by utilizin nufacturer’s pre-engineered sol a s Gpruecturate oe centering arrangement that freely rotates! moves in all rections. The Sol - centering trangomant shall exhibit crear srhore ends that lock and slide inside the corresponding aluminum extrusion cavity to allow freedom of movement and flexure in all directions including vertical displacement. . The cover must be design in such a way that there should be aluminum flange in the sides and no requirement of any gasket or sealant should be there. Provision of Moisture Barrier Membrane in the Joint System to have watertight joint is mandatory requirement all as per the manufactures design and as approved by Engineer -in- Charge. (Material shall conform to ASTM 6063). Rate shall be inclusive of edge preparation, moisture barrier, polyester powder coating (min 50 micron) on aluminum of approved shade and make if required. Gost of flooring stone! tile (which shall be fixed in tray of expansion Joint cover) shall be pald in relevant tender item. Expansion joint system shall be as approved for all floor al fevel including scaffolding ete complete. = 1, dause - 5.4.5 shall be followed for expansion joint. system, for floor to floor treatment shall be of approved make and finish and roved before execution of work. Expansion joint flooring material shall be fixed in recess part. CPWD specification vol Architectural expansion join ‘suitable for site condition. Sample shall get appr system shall be of tray/ recess type, and adjoining Expansion joints shall be installed as shown in the drawings or @$ Per manufacturer's specification or as directed by Engineer-in-Charge. Gleaning the surface and edge repairing’ RCC cutting shall be done 95 Per manufacturer's requirement. Epoxy Grouting should be done to fix the joint in pr installation shall be done by approved applicator of oper line and level. f manufacture only and as per manufacturer's specification. - See ctor shal take responsibilty against water leakage for product and installation for five years. joisture barrier membrane. hall be along with the provision of mi ‘oduct as per manufacturer specification. Expansion joints id floor) shall be treated with proper Pr Corner (at wall ani be measured and paid in Rt. Wastage shall not be measured and paid for. The item will Scanned with CamScannerItem No - 1.09 Providing and fixing Premoulded Compressible, high performance closed cell, bitumen free expansion joint filler board of specified thickness in black color of approved make, conforming Scanned with CamScanner10 a 12 13 14 1s 20 2a 30 31 32 to MORTH specification (clause 1015), having minimum density 95 Kg/Cum, Non Staining with tess than 0.08% water absorption & compression recovery of 93% minimum as per specifications including cutting to required size and shape, at all levels/allfloors/ all heights, tte. complete, as per drawings/ specification and as directed by Engineer in Charge. 4) 75 me thick filler board Mater Polyurethane form filler shall be Cap cell HD-100 of approved make. It shall comply with ASTM-D-3575/ Highway clause 1015/ BS-5628 Part-3. It shall be semi-rigid; UV resistant, high performance laminated closed cell polyethylene foam joint filler in sheet form. The density of polyurethane shall be 95Kgs/ cum. The water absorption shall be 0.08% max. The operating temperature of foam filler shall be between - 40 cto +100.c It shall be bitumen free and chemical resistant. It shall possess excellent recovery after compression. If gap of expansion joint shall be more than 50mm, use two board of required thickness joint with adhesive by manufacturer's only. If gap width is more than SOmm, contractor shall use joint sheet as per required dimension and direction by Engineer in Charge. Sheet shall be jointed with compatible adhesive as recommended by manufacturer, Both items shall be paid in relevant tender iter. Workmanship The Cap cell HD 100 board shall be cut neatly with al edges even and to the size required (size of the structure at the expansion joint). The concrete surfaces must be clean, dry and free of dirt, grease, oil or other contaminants that would interfere with proper adhesion. It shall be placed resting on the existing structure at the joint before the structure adjoining to the joint is, constructed, The board shall be snugly filled the gap in between the expansion joint. The board shall be provided 40mm recessed on the exposed side, to accommodate backup polyurethane rod of required diameter and polysulphide sealant (if required). At the time of concreting, the recessed 40mm gap shall be filled with the cap cell HD board with a both side adhesive tape to keep it in position. The same shall be removed until the gap is sealed with the polysulphide sealant/ treated with other materia. ‘Mode of Measurement and Payment The item will be measured and paid in sqm as per the actual area done. Wastage will not be paid for. If 250mm thick joint sheet (SOmm thick expansion filler board (cap cell 100) + 200 mm thick thermocol sheet) shall be used, thermocol sheet shall be paid in relevant tender items. tem No=1.10 Providing and fixing of pan/ tray type expansion/ selsmic joint system of approved make related with floor location (floor to floor or floor to wall corner) with stone fixing arrangement (minimum 20mm recess depth for receiving stone) as per drawings and direction of Engineer- In-charge. The joints system will be of extruded aluminium base members, self aligning/ self centering arrangement and support plates etc. as per ASTM 8221-02. The system shall be such that it provides floor to floor /floor to wall expansion control system for various vertical locations in load application areas that accommodates mult! directional seismic movement without stress to it's components. System shall consist of metal profiles with a universal —— HCP Design Planning & Management Page 13 Scanned with CamScanner10 aa 42 13 14 1s 20 2a 22 23 24 25 26 27 | | t | 28 |* Design Planning & Management aluminum base member designed to accommodate various project conditions and match with finish floor treatments. ‘The cover plate shall be designed of width and thickness required to satisfy proiets renee ein) loading requirements and secured to base members, by utilizing aaaecer’s precngineered selt-centering arrangement that freely rotates/ moves in 24 rae ee wentering arrangement shal exhibit circular sphere ends that lock and oie ne scsponding aluminium extrusion cavity to allow freedom of mavement and Fane ice arections including vertical displacement. The cover must be design in such a Wey te these should be aluminium flange in the sides and no requirement of any Basket Of sectont should be there Provision of Moisture Barrier Membrane in the Joint System to have watertight join is mandatory requirement all as per the manufactures design ‘and as approved by Engineer -in- Charge. (Material shall eanform to ASTM 6063) Rate shale inclusive of edge preparation, moisture barrier, polyester powder coating (min 50 micron) on ‘aluminium of crpoved shade and make if required. Cost of flooring stone/ tle {which shat he fixed In tray of expansion joint cover) Expansion joint system shall be shall be paid in relevant tender item. as approved for all floor a iI level including scaffolding ete complete. i) Floor Joint of 75 mm gap Material : rchtectural expansion joint/ seismic joint for floor to floor treatment shall be of approved make and finish and suitable for site condition. Expansion joint system shall be tray/ pan type to wall comer) with stone / adjoining floori recess depth for receiving stone) reas a eecication shall be followed as per item No ~ 5.12.2 of CPWD specifiation 2019 “or location (floor to floor or floor related with flo (minimum 20. mm material fixing arrangement ( Vol-1 wer ser must be design in sucha way that there shouldbe aluminium flange inthe sides and ro requirement of any gasket or sealant should be there. Sample shall get approved before execution of work Workmanship: m including Contractor shall prepare shop drawing 2s per selection of joint syste arrangement of water barrier and got approved. Expansion Joints system shall be installed a per approved shop drawings or as per manufacturer's specification or as directed by Engineer-in-Charge, Cleoning the surface and edge preparation/ RCC cutting shal be done 25 Per manufacturer's requirement. aan grouting oF micro concrete shall be done to fx the joint in proper line and level roralation shall be done by approved applicator of manufacture only and as er manufacturers specification. cannraetor shal take responsibilty against water leakage for product and installation for Five years. Exparsion/ seismic joints system shall be along with the provision of moisture barrier membrane. Comer {at wall and floor) shall be treated with proper product as per manufacturer specification. ‘Mode of Measurements and Payment: Page 143.0 Mode of Measurement and Payment Bt DIB PRR specications of tem no. 56.1.1, 54.114, 54.115, $4.12, 64.19 shal be {otowed, The rate shal be inclided or exclude folows, The re tude the cost of centering and shuttering will be as 32 The rate shallbe fora unit of one cum. tem No= 1.14 fro’ Cind and fixing Premoulded Compressible, high performance closed éel, bitumen CSororbansion joint filer board of 150mm thickness x black colo of approves wake ‘Charge. pe 10 Mato 11 Palyurethane form filer shal be Cap cell HO-100 of approved make. It shall comply with ASTN-D-3575! Highway clause 1018/ BS.5628 Part-I shal be semi-rigid UV Teocont, high performance laminsted closed cell polyethylene foam oint filer n sheet form, 12 The density of polyurethane shall be S5Kgs/ cum. The waler absorption shal be 0.08% max. [The operating temperature of foam filer shallbe between 40 ¢ 0 “100 c 13, It shall be btumen free and chemical resistant. N shall possess excellent recovery after ‘compression, 20 Workmanship, 241 The Cap cell HD 100 board shat be cut neaty wth all edges even and tothe size required (size Of the structure at the expansion jm) The concrete surfaces must be clean, dy and five of din, grease, oll or other contaminants that would interfere with proper adhesion. I shall be placed resting on the exising structure at the jont before the structure agjoning tothe joints Constructed. The board shall be snugly filed the gap in between the expansion join. The board shall be provided 40mm recessed on the exposed side, to accommodate backup Polyurethane rod of required diameter and potysulphice sealant {i requved) At the tine of Concreting, the recessed 40mm gap shal be filed wth the eap cell HD board with a both sice ‘adhesive tape to keep iin positon. The same shall be removed unt the gap is seated with Pe ‘the polysulphide sealant treated with other material, 3.0 Mode of Measurement and Payment 3.1. The item wit be measured and paid in sqm as per the actual area done, Wastage will not bo paid for. tomo 135 Providing nd xing of pal tray type expansion joint ystem of approved make (Sal, onstruction Specie, Kata eed with fo lesion Roses ogo hee wall comer) wit stone fing arrangement (mim 20mm recess depth for rors tong for gop width of 1sbmm as par drawings and drecdon of Enginesin ohare 4 Joints system wil bo of exuded Shiinum Base mentber, se signing ta acters, trrangement and support plates seu per ASTM BZZ1a The aya Selle San ed I provges Moor to: for Moor to wal expansion contol syst for vate ea lian nd pean ans tet econ rel nora cmc ote without stress to ie components. Systam shall ona f mata profes wit see, SSuminum base member designed to accommodate various proeet condone aera wet fish Roor treatment, HCP Design Planning & Management Page 11 il ~ Scanned with CamScanner10 14 12 13 14 15 2.0 24 22 23 24 26 27 28 30 34 32 iho cover plate shall bo designed of width and thickness required to satisfy projects Tiwvament and loading requirements and secured to baso members by utilizing iovufacturer’s pre-engineered self-centering arrangoment that freely rotates! movns Inall directions. The Self - centering a angement shall exhibit circular sphere ends that fock and slide inside the corresponding aluminum extrusion cavity to allow freedom of ivemont and flexure in all directions including vertical displacement.. Phe cover must be Gesign in such a way that there should be aluminum flange in the sides and no Fequirement of any gasket or sealant should be there, Provision of Moisture Barrier Membrane in the Joint System to have watertight joint is mandatory requirement all as per the manufactures design and as approved by Engineer -in- Charge: (Material shall conform Te ASTM 6063), Rate shall be inclusive of edge preparation, moisture barrier, polyester powder coating (rin 50 micron) on aluminum of approved ‘shade and make if required. pot of flooring stone! tie (which shall be fixed In tray of expansion Joint cover) shall be pald In relevant tender tem. Expansion Joint system shall be 05 ‘approved for all floor all fevel including scaffolding etc complete. Material : ‘Architectural expansion joint selsmic joint for oor to floor treatment shall be of approved make ‘and finish and sultable for site condition. Eypansion jin system shall betray! pan type related with oor location (floor to floor or floor to earner) with stone | adjoining flooring material fing arangement (minimum 20 mm recess depth for receiving stone). cee tot specification shall be folowed as per tem No ~ 6.122 of CPW specification 2019 Vol-I. ‘Yhe egver must be design in such a way that there should be aluminiim flange in the sides and no requirement of any gasket or sealant should be there, Sample shal get approved belore execution of work. Workmanship: Contractor shall prepare shop drawing as per selection of joint system including arrangement ‘of water barrier and got approved. Expansion joints system shall be installed as pet approved shop drawings or as per Expatieqlurer’s specification or as directed by EngineerIn-Charge aaning the surface and edge preparation! RC cuting shal be ‘done as per manufacturer's requirement. ra pink grouting or micro concrete shal be done to fix fe joint in proper tine and level. Norton ‘shall be done by approved applicator of ‘manufacture only and as per manufacturer's specification. aa acty shall take responsibilty against water leakage for product and installation for five years. ansion’ selsmic joints system shall be along wit the provision of moisture barrier ‘membrane, me fat wall and fot) shal be treated with proper product a por manufacturer specification. Mode of Measurements and Payment: ‘Te item willbe measuree and pad in Rt. Wastage shall not be measured and paid for. Rate wre ter pusie of east of Comer elements of expansion jin. The item will be measured and paid in Rt as per the actual area done. tone! flooring material shall be pai in relevant tender tem Scanned with CamScanner32 Therate shallbe fora unt of one cum. Item No- 1.13 Providing and fixing of expansion joint system for 100mm wide gap related with floor location as per drawings and direction of Engineer-In-Charge. The joints system will be of extruded aluminum base members, elf aligning / self centering arrangement and support plates etc. 25 per ASTM 6221-02. The system shall be such that it provides floor to floor /floor to wall expansion control system for various vertical localtion in load application areas that accommodates multi directional seismic movement without stress to it's components. System shall consist of metal profiles with a universal aluminum base member designed to ‘accommodate various project conditions and finish floor treatments. The cover plate shall be designed of width and thickness required to satisfy projects movement and loading requirements and secured to base members by utilizing manufacturer's pre-engineered self- centering arrangement that freely rotates / moves in all directions. The Self - centering arrangement shall exhibit circular sphere ends that lock and slide inside the corresponding aluminum extrusion cavity to allow freedom of movement and flexure in all directions including vertical displacement. Provision of Moisture Barrier Membrane in the Joint System to have watertight joint is mandatory requirement all as per the manufactures design and as approved by Engineer -in- Charge. (Material shall confirm to ASTM 6063). Expansion joint system shall be as approved for all floor all evel including scaffolding etc complete. temNo-1.14 Providing and fixing of expansion system for 100mm wide gap of approved make related with wall joint (internal wall to wall/ ceiling to celing/ wall to corner/ any angle) location as per drawings and direction of Engineer-In- Charge. The joints shall be of extruded aluminum base ‘members, self aligning/ centering arrangement and support plates as per ASTM 221-02. The ‘material shall be such that it provides an Expansion Joints System suitable for vertical wall to ‘wall/ wall or ceiling at comner/ ceiling application, with no slipping down tendency amongst the components of the Joint System. The Joint System shall utilize light weight aluminum profiles exhibiting minimal exposed aluminum surfaces mechanically snap locking the multi cellular to facilitate movement. Expansion joint system shall be with all mandatory requirement as per the manufactures design and as approved by Engineer -in- Charge. (Material shall conform to ASTM 6063). Rate shall be inclusive of edge preparation, moisture SS HCP Design Planning & Management Page 12 Scanned with CamScanner