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MAINTENANCE SCHEDULE-YEAR 2021

MAINTENANCE PLAN OF BOILER INSTRUMENTS - FIRST QUARTER SEASON----------------------------


Instrument
Boiler Instruments Jan-21 Feb-21 Mar-21
Tag No. Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
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01-DI-201 FD Discharge Com Draft AH-1 IL 4 04/01/21 01/02/21 01/03/21
01-DI-202 SA Draft At AH-2 IL 4 04/01/21 01/02/21 01/03/21
01-DI-203 Ridding Hopper Draft-1 4 04/01/21 01/02/21 01/03/21
01-DI-203A Furnace Draft TX 1 4 04/01/21 01/02/21 01/03/21
01-DI-203B Furnace Draft TX 2 4 04/01/21 01/02/21 01/03/21
01-DI-204 Ridding Hopper Draft-2 4 04/01/21 01/02/21 01/03/21
01-DI-205 Flue Gas Draft at SSH Outlet 4 04/01/21 01/02/21 01/03/21
01-DI-206 Flue Gas Draft at PSH Outlet 4 04/01/21 01/02/21 01/03/21
01-DI-207 Flue Gas Draft at Economiser Outlet 4 04/01/21 01/02/21 01/03/21
01-DI-208 Flue Gas Draft at AH-1 IL 4 04/01/21 01/02/21 01/03/21
01-DI-209 Flue Gas Draft at ESP OL 4 04/01/21 02/02/21 02/03/21
01-DI-210 FD Drat After Air Heater OL 4 04/01/21 02/02/21 02/03/21
01-DI-210 FD Draft After Air Heater OL 4 04/01/21 02/02/21 02/03/21
01-DI-211 Flue Gas Draft at ESP IL 4 04/01/21 02/02/21 02/03/21
01-DI-212 Flue Gas Draft at ID Fan-1 Discharge 4 04/01/21 02/02/21 02/03/21
01-DI-213 Flue Gas Draft at ID Fan-2 Discharge 4 04/01/21 02/02/21 02/03/21
01-DPI-01 DP Across Suc Strainer BFP 1 4 04/01/21 02/02/21 02/03/21
01-DPI-02 DP Across Suc Strainer BFP 2 4 05/01/21 02/02/21 02/03/21
01-DPI-03 DP Across Suc Strainer BFP 3 4 05/01/21 02/02/21 02/03/21
01-DPI-50 DP Across Suction Strainer FTP 1 4 05/01/21 02/02/21 02/03/21
01-DPI-51 DP Across Suction Strainer FTP 2 4 05/01/21 02/02/21 02/03/21
01-FI-02 Main Steam Flow 1 4 05/01/21 02/02/21 02/03/21
01-FI-03 Main Steam Flow 2 4 05/01/21 02/02/21 02/03/21
01-FI-04 Spray Water Flow At Attemperture IL 4 05/01/21 02/02/21 02/03/21
01-FI-200 FD Air Flow 4 05/01/21 02/02/21 02/03/21
01-FI-201 SA Air Flow 4 05/01/21 02/02/21 02/03/21
01-LI-01 Steam Drum LT 4 11/01/21 08/02/21 15/03/21

01-LI-02 Steam Drum LT 4 11/01/21 08/02/21 15/03/21


01-LI-03 Steam Drum LT 4 11/01/21 08/02/21 15/03/21
01-LI-04 CBD Vessel LT 4 11/01/21 08/02/21 15/03/21
01-LI-50 Dearator Storage Tank LT 4 11/01/21 08/02/21 15/03/21
01-LI-51 Dearator Storage Tank LT 4 11/01/21 08/02/21 15/03/21
01-LI-52 Dearator Storage Tank LT 4 11/01/21 08/02/21 15/03/21
01-LI-53 Feed Water Tank LT 4 11/01/21 08/02/21 15/03/21
01-LI-54 LP Dosing Tank LT 4 11/01/21 08/02/21 15/03/21
Instrument
Boiler Instruments Jan-21 Feb-21 Mar-21
Tag No. Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
Weeks

Schedule

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01-LI-55 HP Dosing Tank LT 4 12/01/21 09/02/21 16/03/21
01-LSH-01 ESP EMV1 4 12/01/21 09/02/21 16/03/21
01-LSH-02 ESP EMV1 4 12/01/21 09/02/21 16/03/21
01-LSH-03 ESP EMV2 4 12/01/21 09/02/21 16/03/21
01-LSH-04 ESP EMV2 4 12/01/21 09/02/21 16/03/21
01-LSH-05 ESP EMV3 4 12/01/21 09/02/21 16/03/21
01-LSH-06 ESP EMV3 4 12/01/21 09/02/21 16/03/21
01-LSHH-01 ESP EMV1 4 12/01/21 09/02/21 16/03/21
01-LSHH-02 ESP EMV1 4 12/01/21 09/02/21 16/03/21
01-LSHH-03 ESP EMV2 4 12/01/21 09/02/21 16/03/21
01-LSHH-04 ESP EMV2 4 12/01/21 09/02/21 16/03/21
01-LSHH-05 ESP EMV3 4 12/01/21 09/02/21 16/03/21
01-LSHH-06 ESP EMV3 4 12/01/21 09/02/21 16/03/21
01-PI-01A BFP Common Disch Press 1 4 18/01/21 15/02/21 15/03/21
01-PI-01B BFP Common Disch Press 2 4 18/01/21 15/02/21 15/03/21
01-PI-02 BFP 1 Discharge Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-03 BFP 2 Discharge Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-04 BFP 3 Discharge Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-05 BFP 1 suction Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-06 BFP 2 suction Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-07 BFP 3 suction Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-08 Steam Drum Pressure 2 4 18/01/21 15/02/21 15/03/21
01-PI-09 Steam Pressure After Soot Blower PCV -0 4 18/01/21 15/02/21 15/03/21
01-PI-10 Main Steam Pressure-1 4 18/01/21 15/02/21 15/03/21
01-PI-11 Steam Drum Pressure 1 4 18/01/21 15/02/21 15/03/21
01-PI-12 Main Steam Pressure-2 4 18/01/21 15/02/21 15/03/21
01-PI-13 Inst Header Air Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-15 Coolin water IL Pressure 4 18/01/21 15/02/21 15/03/21
01-PI-15 Cooling Water IL Press 4 18/01/21 15/02/21 15/03/21
01-PI-16 Common Steam Distri Header Press 4 18/01/21 15/02/21 15/03/21
01-PI-50A Dearator Pressure 1 4 18/01/21 15/02/21 15/03/21
01-PI-50B Dearator Pressure 2 4 18/01/21 15/02/21 15/03/21
01-PI-51 Feed Water Tank PT 4 18/01/21 15/02/21 15/03/21
01-PI-52 Feed Water Dis Header PT 4 18/01/21 15/02/21 15/03/21
01-PI-53 Dearator Steam IL Press. 4 19/01/21 16/02/21 16/03/21
01-TI-07 FW Temp At HP Heater IL 4 19/01/21 16/02/21 16/03/21
01-TI-07 FW Temp At HP heater IL 4 19/01/21 16/02/21 16/03/21
01-TI-08 FW Temp At HP Heater OL 4 19/01/21 16/02/21 16/03/21
01-TI-08 FW Temp At HP Heater OL 4 19/01/21 16/02/21 16/03/21
01-TI-14 Steam Temp At SSH OL HDR 4 19/01/21 16/02/21 16/03/21
01-TI-15 Steam Temp At APMP IL 4 19/01/21 16/02/21 16/03/21
01-TI-16 Steam Temp At SSH IL 4 19/01/21 16/02/21 16/03/21
01-TI-17 Stm Temp AT Soot Bloower PCV-1 OL 4 19/01/21 16/02/21 16/03/21
Instrument
Boiler Instruments Jan-21 Feb-21 Mar-21
Tag No. Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
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01-TI-18 Main Steam Temp-1 4 19/01/21 16/02/21 16/03/21
01-TI-19 Main Steam Temp-2 4 19/01/21 16/02/21 16/03/21
01-TI-20 Main Steam Temp-3 4 19/01/21 16/02/21 16/03/21
01-TI-201 FD Fan Discharge Temp 4 19/01/21 16/02/21 16/03/21
01-TI-202 FD Air Temp After Air Heater OL 4 19/01/21 16/02/21 16/03/21
01-TI-203 SA Fan Discharge Temp 4 19/01/21 16/02/21 16/03/21
01-TI-204 SA Air Temp After Air Heater OL 4 19/01/21 16/02/21 16/03/21
01-TI-205 Ridding Hopper Temp-1 4 19/01/21 16/02/21 16/03/21
01-TI-206 Ridding Hopper Temp-2 4 19/01/21 16/02/21 16/03/21
01-TI-207 Travelling Gate Temp-1 4 20/01/21 17/02/21 17/03/21
01-TI-208 Travelling Gate Temp-2 4 20/01/21 17/02/21 17/03/21
01-TI-209 Travelling Gate Temp-3 4 20/01/21 17/02/21 17/03/21
01-TI-21 Water Temp At Economiser IL 4 20/01/21 17/02/21 17/03/21
01-TI-210 Travelling Gate Temp-4 4 20/01/21 17/02/21 17/03/21
01-TI-211 Travelling Gate Temp-5 4 20/01/21 17/02/21 17/03/21
01-TI-212 Travelling Gate Temp-6 4 20/01/21 17/02/21 17/03/21
01-TI-213 Travelling Gate Temp-7 4 20/01/21 17/02/21 17/03/21
01-TI-214 Travelling Gate Temp-8 4 20/01/21 17/02/21 17/03/21
01-TI-215 Furnace Temperature 4 20/01/21 17/02/21 17/03/21
01-TI-216 Flue Gas Temp At SSH OL 4 20/01/21 17/02/21 17/03/21
01-TI-217 Flue Gas Temp At PSH OL 4 20/01/21 17/02/21 17/03/21
01-TI-218 Flue Gas Temp At Economiser IL 4 20/01/21 17/02/21 17/03/21
01-TI-219 Flue Gas Temp At AH IL 4 20/01/21 17/02/21 17/03/21
01-TI-22 Steam Temp At SSH IL HDR 4 20/01/21 17/02/21 17/03/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/01/21 17/02/21 17/03/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/01/21 17/02/21 17/03/21
01-TI-221 Flue Gas Temp At ESP OL 4 21/01/21 17/02/21 17/03/21
01-TI-221 Flue Gas Temp At Esp OL 4 21/01/21 17/02/21 17/03/21
01-TI-222 Forced Flow Hopper Temp 4 21/01/21 17/02/21 17/03/21
01-TI-223 Air Heater Hopper Temp 4 21/01/21 17/02/21 17/03/21
01-TI-23 Steam Temp At PSH IL HDR 4 21/01/21 17/02/21 17/03/21
01-TI-25 Cooling Water IL HDR Temp 4 21/01/21 17/02/21 17/03/21
01-TI-26 Cooling Water OL HDR Temp 4 21/01/21 17/02/21 17/03/21
01-TI-29 Common Steam Distri HDR Temp-1 4 21/01/21 17/02/21 17/03/21
01-TI-30 Common Steam Distri HDR Temp-2 4 21/01/21 17/02/21 17/03/21
01-TI-50 Dearator OL Temp To BFP Suction 4 21/01/21 17/02/21 17/03/21
01-TI-51 Dearator Steam IL Temp 4 21/01/21 17/02/21 17/03/21
01-TI-52 Feed Water Tank Temp 4 21/01/21 17/02/21 17/03/21
06-FT-001 TG- Bleed -2 Stm Flow To Hp Heater 4 21/01/21 17/02/21 17/03/21
06-FT-151 Steam Flow To Process 8ATA PRDS II 4 22/01/21 18/02/21 18/03/21
06-FT-152 Steam Flow To Dearator 4 22/01/21 18/02/21 18/03/21
06-FT-153 Steam Flow To Process 3ATA PRDS III 4 22/01/21 18/02/21 18/03/21
06-FT-451 MCW return Line Flow 4 22/01/21 18/02/21 18/03/21
Instrument
Boiler Instruments Jan-21 Feb-21 Mar-21
Tag No. Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
Weeks

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06-FT-452 ACW Return Line FT 4 22/01/21 18/02/21 18/03/21
06-LI-01 HP Heater Tank LT 4 22/01/21 18/02/21 18/03/21
06-LI-02 HP Heater Tank LT 4 22/01/21 18/02/21 18/03/21
06-LT-301 DM Water tank LT 4 22/01/21 18/02/21 18/03/21
06-LT-301 DM Tank LT 4 22/01/21 18/02/21 18/03/21
06-LT-301A Neutralization Pit Tank Level 4 22/01/21 18/02/21 18/03/21
06-LT-452 Cooling Tower Level 4 22/01/21 18/02/21 18/03/21
06-PT-151 Steam Pressure To DSH -03 4 22/01/21 18/02/21 18/03/21
06-PT-152 Steam Pressure To DSH-04 4 25/01/21 22/02/21 22/03/21
06-PT-153 Steam Press To DSH-05 4 25/01/21 22/02/21 22/03/21
06-PT-454 MCW Common Discharge HDR Press 4 25/01/21 22/02/21 22/03/21
06-PT-455 MCW Return Line Press 4 25/01/21 22/02/21 22/03/21
06-PT-456 ACW Common Dis header Pres 4 25/01/21 22/02/21 22/03/21
06-PT-457 ACW Return Line Press 4 25/01/21 22/02/21 22/03/21
06-PT-801 Inst Air Press After Dryer 4 25/01/21 22/02/21 22/03/21
06-TT-001 Steam Temp At Process PRD 67/8ATA 4 25/01/21 22/02/21 22/03/21
06-TT-002 Steam Tem At Process PRDs 67/3 ATA 4 25/01/21 22/02/21 22/03/21
06-TT-151 Steam Temp After DSH -03 4 25/01/21 22/02/21 22/03/21
06-TT-152 Steam Temp After DSH-04 4 25/01/21 22/02/21 22/03/21
06-TT-153 Stem Temp To Process 8ATA PRDS II 4 25/01/21 22/02/21 22/03/21
06-TT-154 Steam Temp After DSH-05 4 25/01/21 22/02/21 22/03/21
06-TT-155 Steam Temp To Process 3ATA PRDS III 4 25/01/21 22/02/21 22/03/21
06-TT-451A MCW Return Line Temp 4 25/01/21 22/02/21 22/03/21
06-TT-452 ACW Common Dis header Temp 4 25/01/21 22/02/21 22/03/21
06-TT-452A ACW Return Line Temp 4 25/01/21 22/02/21 22/03/21
26-DPT-1401 Condesate To Boiler DP Measure 4 25/01/21 22/02/21 22/03/21
26-PT-0900 Exhaust Line Pressure Measurement 4 26/01/21 23/02/21 23/03/21
26-TT-0900 Exhaust Line Temp Measurement 4 26/01/21 23/02/21 23/03/21
BC2-FLOW BC-2 Baggasse Measurement System 4 26/01/21 23/02/21 23/03/21
BC6-FLOW BC-6 Baggasse Measurement System 4 26/01/21 23/02/21 23/03/21
FY -02 100%Feed contro valve -2 4 26/01/21 23/02/21 23/03/21
FY-01 100%feed contro valve -1 4 26/01/21 23/02/21 23/03/21
FY-03 30%FEED CONTROL VALVE 4 26/01/21 23/02/21 23/03/21
LT-0123 Steam Drum Level state LT 4 26/01/21 23/02/21 23/03/21
MOV-M-62 BFP-1 DISCH ISO MOV 4 26/01/21 23/02/21 23/03/21
MOV-M-63 BFP-2 DISCH ISO MOV 4 26/01/21 23/02/21 23/03/21
MOV-M-65 Hp Heater FW IL Isolation Valve 4 26/01/21 23/02/21 23/03/21
MOV-M-66 FW OL Isolation Valve 4 26/01/21 23/02/21 23/03/21
MOV-M-67 HP Heater Fw Bypass Isolation Valve 4 26/01/21 23/02/21 23/03/21
MOV-M-90 Start UP Vent Isolation Valve 4 26/01/21 23/02/21 23/03/21
MOV-M-92 MSS intergrl Bypass valve 4 26/01/21 23/02/21 23/03/21
MOV-M-93 INTERMITTENT BLOW DOWN VALVE 4 26/01/21 23/02/21 23/03/21
MOV-M-94 feed control station by pass 4 26/01/21 23/02/21 23/03/21
Instrument
Boiler Instruments Jan-21 Feb-21 Mar-21
Tag No. Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
Weeks

Schedule

Schedule

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Schedule

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Schedule
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MOV-M-95 Soot blower line drain 4 26/01/21 23/02/21 23/03/21
MOV-M-96 continuos blodwn valve 4 26/01/21 23/02/21 23/03/21
MOV-M-97 START UP Vent Isolation Valve 4 26/01/21 23/02/21 23/03/21
PCD-100A ID Fan 1 Suction Damper 4 26/01/21 23/02/21 23/03/21
PCD-100B ID Fan 2 Suction Damper 4 26/01/21 23/02/21 23/03/21
PCD-200A FD Fan 1 Suction Damper 4 26/01/21 23/02/21 23/03/21
PCD-200B FD Fan 2 Suction Damper 4 26/01/21 23/02/21 23/03/21
PCD-201A SA Fan 1 Suction Damper 4 26/01/21 23/02/21 23/03/21
PCD-201B SA Fan 2 Suction Damper 4 28/01/21 25/02/21 25/03/21
PCD-203 FD AIR HEATER BYPAAS DAMPER 4 28/01/21 25/02/21 25/03/21
PCD-204 SA AIR HEATER DAMPER 4 28/01/21 25/02/21 25/03/21
PCD-205 FD AIR HEATER DAMPER 4 28/01/21 25/02/21 25/03/21
PCD-206- FD AIR HEATER INLET DAMPER 4 28/01/21 25/02/21 25/03/21
PT-101A Main Steam Pressure-A 4 28/01/21 25/02/21 25/03/21
PT-101B Main Steam Pressure-B 4 28/01/21 25/02/21 25/03/21
PT-101C Main Steam Pressure-C 4 28/01/21 25/02/21 25/03/21
PT-103A Exhaust Steam Press A 4 28/01/21 25/02/21 25/03/21
PT-105A Extraction LP Process Steam Press -A 4 28/01/21 25/02/21 25/03/21
PT-105B Extraction LP Process Steam Press -B 4 28/01/21 25/02/21 25/03/21
PT-106A Bleed To LP Process Steam Press-A 4 28/01/21 25/02/21 25/03/21
PT-106B Bleed To LP Process Steam Press-B 4 28/01/21 25/02/21 25/03/21
TT-105 Extraction To LP Process Temp 4 28/01/21 25/02/21 25/03/21
TT-106 Bleed to LP Process Steam Temp 4 28/01/21 25/02/21 25/03/21
KWALE INTERNATIONAL SUGAR COMPANY
INSTRUMENTATION DEPARTMENT

SHREDDER OIL LUBRICATION AND COOLING SYSTEM

DAILY CHECK LIST

COOLING WATER TEMP(°C)


OIL PUMP RUNNING VIBRATION FLOW MEASUREMENT(L/MIN) BEARING TEMP(°C)
MEASUREMENT(mm/s)
DATE SHIFT REMARKS

PUMP 1 PUMP 2 TT-4003 TT-4004 VE-4001 VE-4002 FT-4001 FT-4002 TT-4001 TT-4002

SHIFT TECH

SHIFT ENG

INST H.O.D
DATE

SHIFT ENG

INST H.O.D
SHIFT TECH
SHIFT

MACHINE RUNNING

MICROFOG OIL LUB SYSTEM


STATUS

MAIN PRESS. PG(KG/CM3)


PG (KG/CM3)
AFR + LUB SYSTEM

OIL LEVEL

PROXY SW STATUS

PNEUMATIC CYLINDER
DAILY CHECKLIST

INSPECTION
A BATCH CENTRIFUGAL MACHINE
INSTRUMENTATION DEPARTMENT

SOV INSPECTION
KWALE INTERNATIONAL SUGAR COMPANY LIMITED

PNEUMATIC PANEL
CLEANLINESS

HMI STATUS

WASH WATER/ SPRAY WATER


BALL VALVE LEAKAGE

MAIN SHAFT BEARING


TEMP(°C)

MACHINE RUNNING HOURS


REMARKS
KWALE INTERNATIONAL SUGAR COMPANY LIMITED
INSTRUMENTATION DEPARTMENT

BAGGING MACHINE

DAILY CHECKLIST

PNEUMATIC CYLINDERS INSPECTION

WEIGHING BIN INSPECTION


LOADCELL INSPECTION
RUNNING MACHINE
ZEROING STANDARD WEIGH CAL.(40KG) AVERAGE WEIGHT COMPARISON (KG) AFR + LUB SYSTEM

BAGS COUNTER
DATE SHIFT REMARKS

BEFORE AFTER BEFORE AFTER WEIGHING SCALE BAGGING M/C WEIGHING SCALE BAGGING M/C PRESS (KG/CM3) OIL LEVEL

Shift Technician

Shift Engineer

Instrumentation H.O.D
KWALE INTERNATIONAL SUGAR COMPANY LIMITED
INSTRUMENTATION DEPARTMENT

CO-GEN COMPRESSOR

DAILY CHECKLIST

MANUAL
RUNNING GENERAL VACUUM DRAINING OF LOADING UNLOADING OIL PRESS. ELEMENT 1 ELEMENT 2 COMPRESS. RUNNING
DATE SHIFT COMPRESSOR INSPECTION FILTER AUTO DRAIN PRES.(BAR) PRESS(BAR) (BAR) OUTLET PRES. OUTLET TEMP OUTLET TEMP HOURS(HRS) REMARKS
INSPECTION VALVES (BAR) (°C) (°C)

Shift Tech

Shift Eng

Instrumentn H.O.D
KWALE INTERNATIONAL SUGAR COMPANY
INSTRUMENTATION DEPARTMENT

MAINTENANCE SCHEDULE-YEAR 2021

MAINTENANCE PLAN OF BOILER INSTRUMENTS - THIRD QUARTER SEASON----------------------------

Instrument Tag No. Boiler Instruments Jul-21 Aug-21 Sep-21

Periodical
Description Maintenence WEEK 27 WEEK 28 WEEK 29 WEEK 30 WEEK 31 WEEK 32 WEEK 33 WEEK 34 WEEK 35 WEEK 36 WEEK37 WEEK 38 WEEK39
Weeks

Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled date Scheduled date Scheduled date
Date date date date date date date date date date

01-DI-201 FD Discharge Com Draft AH-1 IL 4 04/07/21 02/08/21 01/09/21


01-DI-202 SA Draft At AH-2 IL 4 04/07/21 02/08/21 01/09/21
01-DI-203 Ridding Hopper Draft-1 4 04/07/21 02/08/21 01/09/21
01-DI-203A Furnace Draft TX 1 4 04/07/21 02/08/21 01/09/21
01-DI-203B Furnace Draft TX 2 4 04/07/21 02/08/21 01/09/21
01-DI-204 Ridding Hopper Draft-2 4 04/07/21 02/08/21 01/09/21
01-DI-205 Flue Gas Draft at SSH Outlet 4 04/07/21 02/08/21 01/09/21
01-DI-206 Flue Gas Draft at PSH Outlet 4 04/07/21 02/08/21 01/09/21
01-DI-207 Flue Gas Draft at Economiser Outlet 4 04/07/21 02/08/21 01/09/21
01-DI-208 Flue Gas Draft at AH-1 IL 4 04/07/21 02/08/21 01/09/21
01-DI-209 Flue Gas Draft at ESP OL 4 04/07/21 02/08/21 01/09/21
01-DI-210 FD Drat After Air Heater OL 4 04/07/21 02/08/21 01/09/21
01-DI-210 FD Draft After Air Heater OL 4 04/07/21 02/08/21 01/09/21
01-DI-211 Flue Gas Draft at ESP IL 4 04/07/21 02/08/21 01/09/21
01-DI-212 Flue Gas Draft at ID Fan-1 Discharge 4 04/07/21 02/08/21 01/09/21
01-DI-213 Flue Gas Draft at ID Fan-2 Discharge 4 04/07/21 02/08/21 01/09/21
01-DPI-01 DP Across Suc Strainer BFP 1 4 04/07/21 02/08/21 01/09/21
01-DPI-02 DP Across Suc Strainer BFP 2 4 05/07/21 03/08/21 02/09/21
01-DPI-03 DP Across Suc Strainer BFP 3 4 05/07/21 03/08/21 02/09/21
01-DPI-50 DP Across Suction Strainer FTP 1 4 05/07/21 03/08/21 02/09/21
01-DPI-51 DP Across Suction Strainer FTP 2 4 05/07/21 03/08/21 02/09/21
01-FI-02 Main Steam Flow 1 4 05/07/21 03/08/21 02/09/21
01-FI-03 Main Steam Flow 2 4 05/07/21 03/08/21 02/09/21
01-FI-04 Spray Water Flow At Attemperture IL 4 05/07/21 03/08/21 02/09/21
01-FI-200 FD Air Flow 4 05/07/21 03/08/21 02/09/21
01-FI-201 SA Air Flow 4 05/07/21 03/08/21 02/09/21
01-LI-01 Steam Drum LT 4 11/07/21 08/08/21 15/09/21
01-LI-02 Steam Drum LT 4 11/07/21 08/08/21 15/09/21
01-LI-03 Steam Drum LT 4 11/07/21 08/08/21 15/09/21
01-LI-04 CBD Vessel LT 4 11/07/21 08/08/21 15/09/21
01-LI-50 Dearator Storage Tank LT 4 11/07/21 08/08/21 15/09/21
01-LI-51 Dearator Storage Tank LT 4 11/07/21 08/08/21 15/09/21
01-LI-52 Dearator Storage Tank LT 4 11/07/21 08/08/21 15/09/21
01-LI-53 Feed Water Tank LT 4 11/07/21 08/08/21 15/09/21
01-LI-54 LP Dosing Tank LT 4 11/07/21 08/08/21 15/09/21
01-LI-55 HP Dosing Tank LT 4 12/07/21 09/08/21 16/09/21
01-LSH-01 ESP EMV1 4 12/07/21 09/08/21 16/09/21
01-LSH-02 ESP EMV1 4 12/07/21 09/08/21 16/09/21
01-LSH-03 ESP EMV2 4 12/07/21 09/08/21 16/09/21
01-LSH-04 ESP EMV2 4 12/07/21 09/08/21 16/09/21
01-LSH-05 ESP EMV3 4 12/07/21 09/08/21 16/09/21
01-LSH-06 ESP EMV3 4 12/07/21 09/08/21 16/09/21
01-LSHH-01 ESP EMV1 4 12/07/21 09/08/21 16/09/21
01-LSHH-02 ESP EMV1 4 12/07/21 09/08/21 16/09/21
01-LSHH-03 ESP EMV2 4 12/07/21 09/08/21 16/09/21
01-LSHH-04 ESP EMV2 4 12/07/21 09/08/21 16/09/21
01-LSHH-05 ESP EMV3 4 12/07/21 09/08/21 16/09/21
01-LSHH-06 ESP EMV3 4 12/07/21 09/08/21 16/09/21
01-PI-01A BFP Common Disch Press 1 4 18/07/21 15/08/21 15/09/21
01-PI-01B BFP Common Disch Press 2 4 18/07/21 15/08/21 15/09/21
01-PI-02 BFP 1 Discharge Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-03 BFP 2 Discharge Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-04 BFP 3 Discharge Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-05 BFP 1 suction Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-06 BFP 2 suction Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-07 BFP 3 suction Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-08 Steam Drum Pressure 2 4 18/07/21 15/08/21 15/09/21
01-PI-09 Steam Pressure After Soot Blower PCV -01 Outlet 4 18/07/21 15/08/21 15/09/21
01-PI-10 Main Steam Pressure-1 4 18/07/21 15/08/21 15/09/21
01-PI-11 Steam Drum Pressure 1 4 18/07/21 15/08/21 15/09/21
01-PI-12 Main Steam Pressure-2 4 18/07/21 15/08/21 15/09/21
01-PI-13 Inst Header Air Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-15 Coolin water IL Pressure 4 18/07/21 15/08/21 15/09/21
01-PI-15 Cooling Water IL Press 4 18/07/21 15/08/21 15/09/21
01-PI-16 Common Steam Distri Header Press 4 18/07/21 15/08/21 15/09/21
01-PI-50A Dearator Pressure 1 4 18/07/21 15/08/21 15/09/21
01-PI-50B Dearator Pressure 2 4 18/07/21 15/08/21 15/09/21
01-PI-51 Feed Water Tank PT 4 18/07/21 15/08/21 15/09/21
01-PI-52 Feed Water Dis Header PT 4 18/07/21 15/08/21 15/09/21
01-PI-53 Dearator Steam IL Press. 4 19/07/21 16/08/21 16/09/21
01-TI-07 FW Temp At HP Heater IL 4 19/07/21 16/08/21 16/09/21
01-TI-07 FW Temp At HP heater IL 4 19/07/21 16/08/21 16/09/21
01-TI-08 FW Temp At HP Heater OL 4 19/07/21 16/08/21 16/09/21
01-TI-08 FW Temp At HP Heater OL 4 19/07/21 16/08/21 16/09/21
01-TI-14 Steam Temp At SSH OL HDR 4 19/07/21 16/08/21 16/09/21
01-TI-15 Steam Temp At APMP IL 4 19/07/21 16/08/21 16/09/21
01-TI-16 Steam Temp At SSH IL 4 19/07/21 16/08/21 16/09/21
01-TI-17 Stm Temp AT Soot Bloower PCV-1 OL 4 19/07/21 16/08/21 16/09/21
01-TI-18 Main Steam Temp-1 4 19/07/21 16/08/21 16/09/21
01-TI-19 Main Steam Temp-2 4 19/07/21 16/08/21 16/09/21
01-TI-20 Main Steam Temp-3 4 19/07/21 16/08/21 16/09/21
01-TI-201 FD Fan Discharge Temp 4 19/07/21 16/08/21 16/09/21
01-TI-202 FD Air Temp After Air Heater OL 4 19/07/21 16/08/21 16/09/21
01-TI-203 SA Fan Discharge Temp 4 19/07/21 16/08/21 16/09/21
01-TI-204 SA Air Temp After Air Heater OL 4 19/07/21 16/08/21 16/09/21
01-TI-205 Ridding Hopper Temp-1 4 19/07/21 16/08/21 16/09/21
01-TI-206 Ridding Hopper Temp-2 4 19/07/21 16/08/21 16/09/21
01-TI-207 Travelling Gate Temp-1 4 20/07/21 16/08/21 16/09/21
01-TI-208 Travelling Gate Temp-2 4 20/07/21 16/08/21 16/09/21
01-TI-209 Travelling Gate Temp-3 4 20/07/21 17/08/21 17/09/21
01-TI-21 Water Temp At Economiser IL 4 20/07/21 17/08/21 17/09/21
01-TI-210 Travelling Gate Temp-4 4 20/07/21 17/08/21 17/09/21
01-TI-211 Travelling Gate Temp-5 4 20/07/21 17/08/21 17/09/21
01-TI-212 Travelling Gate Temp-6 4 20/07/21 17/08/21 17/09/21
01-TI-213 Travelling Gate Temp-7 4 20/07/21 17/08/21 17/09/21
01-TI-214 Travelling Gate Temp-8 4 20/07/21 17/08/21 17/09/21
01-TI-215 Furnace Temperature 4 20/07/21 17/08/21 17/09/21
01-TI-216 Flue Gas Temp At SSH OL 4 20/07/21 17/08/21 17/09/21
01-TI-217 Flue Gas Temp At PSH OL 4 20/07/21 17/08/21 17/09/21
01-TI-218 Flue Gas Temp At Economiser IL 4 20/07/21 17/08/21 17/09/21
01-TI-219 Flue Gas Temp At AH IL 4 20/07/21 17/08/21 17/09/21
01-TI-22 Steam Temp At SSH IL HDR 4 20/07/21 17/08/21 17/09/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/07/21 17/08/21 17/09/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/07/21 17/08/21 17/09/21
01-TI-221 Flue Gas Temp At ESP OL 4 21/07/21 17/08/21 17/09/21
01-TI-221 Flue Gas Temp At Esp OL 4 21/07/21 17/08/21 17/09/21
01-TI-222 Forced Flow Hopper Temp 4 21/07/21 17/08/21 17/09/21
01-TI-223 Air Heater Hopper Temp 4 21/07/21 17/08/21 17/09/21
01-TI-23 Steam Temp At PSH IL HDR 4 21/07/21 17/08/21 17/09/21
01-TI-25 Cooling Water IL HDR Temp 4 21/07/21 17/08/21 17/09/21
01-TI-26 Cooling Water OL HDR Temp 4 21/07/21 17/08/21 17/09/21
01-TI-29 Common Steam Distri HDR Temp-1 4 21/07/21 17/08/21 17/09/21
01-TI-30 Common Steam Distri HDR Temp-2 4 21/07/21 17/08/21 17/09/21
01-TI-50 Dearator OL Temp To BFP Suction 4 21/07/21 17/08/21 17/09/21
01-TI-51 Dearator Steam IL Temp 4 21/07/21 17/08/21 17/09/21
01-TI-52 Feed Water Tank Temp 4 21/07/21 17/08/21 17/09/21
06-FT-001 TG- Bleed -2 Stm Flow To Hp Heater 4 21/07/21 17/08/21 17/09/21
KWALE INTERNATIONAL SUGAR COMPANY
INSTRUMENTATION DEPARTMENT

06-FT-151 Steam Flow To Process 8ATA PRDS II 4 22/07/21 18/08/21 18/09/21


06-FT-152 Steam Flow To Dearator 4 22/07/21 18/08/21 18/09/21
06-FT-153 Steam Flow To Process 3ATA PRDS III 4 22/07/21 18/08/21 18/09/21
06-FT-451 MCW return Line Flow 4 22/07/21 18/08/21 18/09/21
06-FT-452 ACW Return Line FT 4 22/07/21 18/08/21 18/09/21
06-LI-01 HP Heater Tank LT 4 22/07/21 18/08/21 18/09/21
06-LI-02 HP Heater Tank LT 4 22/07/21 18/08/21 18/09/21
06-LT-301 DM Water tank LT 4 22/07/21 18/08/21 18/09/21
06-LT-301 DM Tank LT 4 22/07/21 18/08/21 18/09/21
06-LT-301A Neutralization Pit Tank Level 4 22/07/21 18/08/21 18/09/21
06-LT-452 Cooling Tower Level 4 22/07/21 18/08/21 18/09/21
06-PT-151 Steam Pressure To DSH -03 4 22/07/21 18/08/21 18/09/21
06-PT-152 Steam Pressure To DSH-04 4 25/07/21 22/08/21 22/09/21
06-PT-153 Steam Press To DSH-05 4 25/07/21 22/08/21 22/09/21
06-PT-454 MCW Common Discharge HDR Press 4 25/07/21 22/08/21 22/09/21
06-PT-455 MCW Return Line Press 4 25/07/21 22/08/21 22/09/21
06-PT-456 ACW Common Dis header Pres 4 25/07/21 22/08/21 22/09/21
06-PT-457 ACW Return Line Press 4 25/07/21 22/08/21 22/09/21
06-PT-801 Inst Air Press After Dryer 4 25/07/21 22/08/21 22/09/21
06-TT-001 Steam Temp At Process PRD 67/8ATA 4 25/07/21 22/08/21 22/09/21
06-TT-002 Steam Tem At Process PRDs 67/3 ATA 4 25/07/21 22/08/21 22/09/21
06-TT-151 Steam Temp After DSH -03 4 25/07/21 22/08/21 22/09/21
06-TT-152 Steam Temp After DSH-04 4 25/07/21 22/08/21 22/09/21
06-TT-153 Stem Temp To Process 8ATA PRDS II 4 25/07/21 22/08/21 22/09/21
06-TT-154 Steam Temp After DSH-05 4 25/07/21 22/08/21 22/09/21
06-TT-155 Steam Temp To Process 3ATA PRDS III 4 25/07/21 22/08/21 22/09/21
06-TT-451A MCW Return Line Temp 4 25/07/21 22/08/21 22/09/21
06-TT-452 ACW Common Dis header Temp 4 25/07/21 22/08/21 22/09/21
06-TT-452A ACW Return Line Temp 4 25/07/21 22/08/21 22/09/21
26-DPT-1401 Condesate To Boiler DP Measure 4 25/07/21 22/08/21 22/09/21
26-PT-0900 Exhaust Line Pressure Measurement 4 26/07/21 23/08/21 23/09/21
26-TT-0900 Exhaust Line Temp Measurement 4 26/07/21 23/08/21 23/09/21
BC2-FLOW BC-2 Baggasse Measurement System 4 26/07/21 23/08/21 23/09/21
BC6-FLOW BC-6 Baggasse Measurement System 4 26/07/21 23/08/21 23/09/21
FY -02 100%Feed contro valve -2 4 26/07/21 23/08/21 23/09/21
FY-01 100%feed contro valve -1 4 26/07/21 23/08/21 23/09/21
FY-03 30%FEED CONTROL VALVE 4 26/07/21 23/08/21 23/09/21
LT-0123 Steam Drum Level state LT 4 26/07/21 23/08/21 23/09/21
MOV-M-62 BFP-1 DISCH ISO MOV 4 26/07/21 23/08/21 23/09/21
MOV-M-63 BFP-2 DISCH ISO MOV 4 26/07/21 23/08/21 23/09/21
MOV-M-65 Hp Heater FW IL Isolation Valve 4 26/07/21 23/08/21 23/09/21
MOV-M-66 FW OL Isolation Valve 4 26/07/21 23/08/21 23/09/21
MOV-M-67 HP Heater Fw Bypass Isolation Valve 4 26/07/21 23/08/21 23/09/21
MOV-M-90 Start UP Vent Isolation Valve 4 26/07/21 23/08/21 23/09/21
MOV-M-92 MSS intergrl Bypass valve 4 26/07/21 23/08/21 23/09/21
MOV-M-93 INTERMITTENT BLOW DOWN VALVE 4 26/07/21 23/08/21 23/09/21
MOV-M-94 feed control station by pass 4 26/07/21 23/08/21 23/09/21
MOV-M-95 Soot blower line drain 4 26/07/21 23/08/21 23/09/21
MOV-M-96 continuos blodwn valve 4 26/07/21 23/08/21 23/09/21
MOV-M-97 START UP Vent Isolation Valve 4 26/07/21 23/08/21 23/09/21
PCD-100A ID Fan 1 Suction Damper 4 26/07/21 23/08/21 23/09/21
PCD-100B ID Fan 2 Suction Damper 4 26/07/21 23/08/21 23/09/21
PCD-200A FD Fan 1 Suction Damper 4 26/07/21 23/08/21 23/09/21
PCD-200B FD Fan 2 Suction Damper 4 26/07/21 23/08/21 23/09/21
PCD-201A SA Fan 1 Suction Damper 4 26/07/21 23/08/21 23/09/21
PCD-201B SA Fan 2 Suction Damper 4 28/07/21 25/08/21 25/09/21
PCD-203 FD AIR HEATER BYPAAS DAMPER 4 28/07/21 25/08/21 25/09/21
PCD-204 SA AIR HEATER DAMPER 4 28/07/21 25/08/21 25/09/21
PCD-205 FD AIR HEATER DAMPER 4 28/07/21 25/08/21 25/09/21
PCD-206- FD AIR HEATER INLET DAMPER 4 28/07/21 25/08/21 25/09/21
PT-101A Main Steam Pressure-A 4 28/07/21 25/08/21 25/09/21
PT-101B Main Steam Pressure-B 4 28/07/21 25/08/21 25/09/21
PT-101C Main Steam Pressure-C 4 28/07/21 25/08/21 25/09/21
PT-103A Exhaust Steam Press A 4 28/07/21 25/08/21 25/09/21
PT-105A Extraction LP Process Steam Press -A 4 28/07/21 25/08/21 25/09/21
PT-105B Extraction LP Process Steam Press -B 4 28/07/21 25/08/21 25/09/21
PT-106A Bleed To LP Process Steam Press-A 4 28/07/21 25/08/21 25/09/21
PT-106B Bleed To LP Process Steam Press-B 4 28/07/21 25/08/21 25/09/21
TT-105 Extraction To LP Process Temp 4 28/07/21 25/08/21 25/09/21
TT-106 Bleed to LP Process Steam Temp 4 28/07/21 25/08/21 25/09/21
MAINTENANCE SCHEDULE-YEAR 2021
MAINTENANCE PLAN OF BOILER INSTRUMENTS - FOURTH QUARTER SEASON----------------------------
Instrument Tag Boiler Instruments Oct-21 Nov-21 Dec-21
No.
Periodical
Description Maintenence WEEK 40 WEEK 41 WEEK 42 WEEK 43 WEEK 44 WEEK 45 WEEK 46 WEEK 47 WEEK 48 WEEK 49 WEEK 50 WEEK 51 WEEK 52
Weeks
Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Date date date date date date date date date date date date date
01-DI-201 FD Discharge Com Draft AH-1 IL 4 04/10/21 02/11/21 01/12/21
01-DI-202 SA Draft At AH-2 IL 4 04/10/21 02/11/21 01/12/21
01-DI-203 Ridding Hopper Draft-1 4 04/10/21 02/11/21 01/12/21
01-DI-203A Furnace Draft TX 1 4 04/10/21 02/11/21 01/12/21
01-DI-203B Furnace Draft TX 2 4 04/10/21 02/11/21 01/12/21
01-DI-204 Ridding Hopper Draft-2 4 04/10/21 02/11/21 01/12/21
01-DI-205 Flue Gas Draft at SSH Outlet 4 04/10/21 02/11/21 01/12/21
01-DI-206 Flue Gas Draft at PSH Outlet 4 04/10/21 02/11/21 01/12/21
01-DI-207 Flue Gas Draft at Economiser Outlet 4 04/10/21 02/11/21 01/12/21
01-DI-208 Flue Gas Draft at AH-1 IL 4 04/10/21 02/11/21 01/12/21
01-DI-209 Flue Gas Draft at ESP OL 4 04/10/21 02/11/21 01/12/21
01-DI-210 FD Drat After Air Heater OL 4 04/10/21 02/11/21 01/12/21
01-DI-210 FD Draft After Air Heater OL 4 04/10/21 02/11/21 01/12/21
01-DI-211 Flue Gas Draft at ESP IL 4 04/10/21 02/11/21 01/12/21
01-DI-212 Flue Gas Draft at ID Fan-1 Discharge 4 04/10/21 02/11/21 01/12/21
01-DI-213 Flue Gas Draft at ID Fan-2 Discharge 4 04/10/21 02/11/21 01/12/21
01-DPI-01 DP Across Suc Strainer BFP 1 4 04/10/21 02/11/21 01/12/21
01-DPI-02 DP Across Suc Strainer BFP 2 4 05/10/21 03/11/21 02/12/21
01-DPI-03 DP Across Suc Strainer BFP 3 4 05/10/21 03/11/21 02/12/21
01-DPI-50 DP Across Suction Strainer FTP 1 4 05/10/21 03/11/21 02/12/21
01-DPI-51 DP Across Suction Strainer FTP 2 4 05/10/21 03/11/21 02/12/21
01-FI-02 Main Steam Flow 1 4 05/10/21 03/11/21 02/12/21
01-FI-03 Main Steam Flow 2 4 05/10/21 03/11/21 02/12/21
01-FI-04 Spray Water Flow At Attemperture IL 4 05/10/21 03/11/21 02/12/21
01-FI-200 FD Air Flow 4 05/10/21 03/11/21 02/12/21
01-FI-201 SA Air Flow 4 05/10/21 03/11/21 02/12/21
01-LI-01 Steam Drum LT 4 11/10/21 08/11/21 15/12/21
01-LI-02 Steam Drum LT 4 11/10/21 08/11/21 15/12/21
01-LI-03 Steam Drum LT 4 11/10/21 08/11/21 15/12/21
01-LI-04 CBD Vessel LT 4 11/10/21 08/11/21 15/12/21
01-LI-50 Dearator Storage Tank LT 4 11/10/21 08/11/21 15/12/21
01-LI-51 Dearator Storage Tank LT 4 11/10/21 08/11/21 15/12/21
01-LI-52 Dearator Storage Tank LT 4 11/10/21 08/11/21 15/12/21
01-LI-53 Feed Water Tank LT 4 11/10/21 08/11/21 15/12/21
01-LI-54 LP Dosing Tank LT 4 11/10/21 08/11/21 15/12/21
01-LI-55 HP Dosing Tank LT 4 12/10/21 09/11/21 16/12/21
01-LSH-01 ESP EMV1 4 12/10/21 09/11/21 16/12/21
01-LSH-02 ESP EMV1 4 12/10/21 09/11/21 16/12/21
01-LSH-03 ESP EMV2 4 12/10/21 09/11/21 16/12/21
01-LSH-04 ESP EMV2 4 12/10/21 09/11/21 16/12/21
01-LSH-05 ESP EMV3 4 12/10/21 09/11/21 16/12/21
01-LSH-06 ESP EMV3 4 12/10/21 09/11/21 16/12/21
01-LSHH-01 ESP EMV1 4 12/10/21 09/11/21 16/12/21
01-LSHH-02 ESP EMV1 4 12/10/21 09/11/21 16/12/21
01-LSHH-03 ESP EMV2 4 12/10/21 09/11/21 16/12/21
01-LSHH-04 ESP EMV2 4 12/10/21 09/11/21 16/12/21
01-LSHH-05 ESP EMV3 4 12/10/21 09/11/21 16/12/21
01-LSHH-06 ESP EMV3 4 12/10/21 09/11/21 16/12/21
01-PI-01A BFP Common Disch Press 1 4 18/10/21 15/11/21 15/09/21
01-PI-01B BFP Common Disch Press 2 4 18/10/21 15/11/21 15/09/21
01-PI-02 BFP 1 Discharge Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-03 BFP 2 Discharge Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-04 BFP 3 Discharge Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-05 BFP 1 suction Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-06 BFP 2 suction Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-07 BFP 3 suction Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-08 Steam Drum Pressure 2 4 18/10/21 15/11/21 15/09/21
01-PI-09 Steam Pressure After Soot Blower PCV -01 Ou 4 18/10/21 15/11/21 15/09/21
01-PI-10 Main Steam Pressure-1 4 18/10/21 15/11/21 15/09/21
01-PI-11 Steam Drum Pressure 1 4 18/10/21 15/11/21 15/09/21
01-PI-12 Main Steam Pressure-2 4 18/10/21 15/11/21 15/09/21
01-PI-13 Inst Header Air Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-15 Coolin water IL Pressure 4 18/10/21 15/11/21 15/09/21
01-PI-15 Cooling Water IL Press 4 18/10/21 15/11/21 15/09/21
01-PI-16 Common Steam Distri Header Press 4 18/10/21 15/11/21 15/09/21
01-PI-50A Dearator Pressure 1 4 18/10/21 15/11/21 15/09/21
01-PI-50B Dearator Pressure 2 4 18/10/21 15/11/21 15/09/21
01-PI-51 Feed Water Tank PT 4 18/10/21 15/11/21 15/09/21
01-PI-52 Feed Water Dis Header PT 4 18/10/21 15/11/21 15/09/21
01-PI-53 Dearator Steam IL Press. 4 19/10/21 16/11/21 16/09/21
01-TI-07 FW Temp At HP Heater IL 4 19/10/21 16/11/21 16/09/21
01-TI-07 FW Temp At HP heater IL 4 19/10/21 16/11/21 16/09/21
01-TI-08 FW Temp At HP Heater OL 4 19/10/21 16/11/21 16/09/21
01-TI-08 FW Temp At HP Heater OL 4 19/10/21 16/11/21 16/09/21
01-TI-14 Steam Temp At SSH OL HDR 4 19/10/21 16/11/21 16/09/21
01-TI-15 Steam Temp At APMP IL 4 19/10/21 16/11/21 16/09/21
01-TI-16 Steam Temp At SSH IL 4 19/10/21 16/11/21 16/09/21
01-TI-17 Stm Temp AT Soot Bloower PCV-1 OL 4 19/10/21 16/11/21 16/09/21
01-TI-18 Main Steam Temp-1 4 19/10/21 16/11/21 16/09/21
01-TI-19 Main Steam Temp-2 4 19/10/21 16/11/21 16/09/21
01-TI-20 Main Steam Temp-3 4 19/10/21 16/11/21 16/09/21
01-TI-201 FD Fan Discharge Temp 4 19/10/21 16/11/21 16/09/21
01-TI-202 FD Air Temp After Air Heater OL 4 19/10/21 16/11/21 16/09/21
01-TI-203 SA Fan Discharge Temp 4 19/10/21 16/11/21 16/09/21
01-TI-204 SA Air Temp After Air Heater OL 4 19/10/21 16/11/21 16/09/21
01-TI-205 Ridding Hopper Temp-1 4 19/10/21 16/11/21 16/09/21
01-TI-206 Ridding Hopper Temp-2 4 19/10/21 16/11/21 16/09/21
01-TI-207 Travelling Gate Temp-1 4 20/10/21 16/11/21 16/09/21
01-TI-208 Travelling Gate Temp-2 4 20/10/21 16/11/21 16/09/21
01-TI-209 Travelling Gate Temp-3 4 20/10/21 17/11/21 17/09/21
01-TI-21 Water Temp At Economiser IL 4 20/10/21 17/11/21 17/09/21
01-TI-210 Travelling Gate Temp-4 4 20/10/21 17/11/21 17/09/21
01-TI-211 Travelling Gate Temp-5 4 20/10/21 17/11/21 17/09/21
01-TI-212 Travelling Gate Temp-6 4 20/10/21 17/11/21 17/09/21
01-TI-213 Travelling Gate Temp-7 4 20/10/21 17/11/21 17/09/21
01-TI-214 Travelling Gate Temp-8 4 20/10/21 17/11/21 17/09/21
01-TI-215 Furnace Temperature 4 20/10/21 17/11/21 17/09/21
01-TI-216 Flue Gas Temp At SSH OL 4 20/10/21 17/11/21 17/09/21
01-TI-217 Flue Gas Temp At PSH OL 4 20/10/21 17/11/21 17/09/21
01-TI-218 Flue Gas Temp At Economiser IL 4 20/10/21 17/11/21 17/09/21
01-TI-219 Flue Gas Temp At AH IL 4 20/10/21 17/11/21 17/09/21
01-TI-22 Steam Temp At SSH IL HDR 4 20/10/21 17/11/21 17/09/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/10/21 17/11/21 17/09/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/10/21 17/11/21 17/09/21
01-TI-221 Flue Gas Temp At ESP OL 4 21/10/21 17/11/21 17/09/21
01-TI-221 Flue Gas Temp At Esp OL 4 21/10/21 17/11/21 17/09/21
01-TI-222 Forced Flow Hopper Temp 4 21/10/21 17/11/21 17/09/21
01-TI-223 Air Heater Hopper Temp 4 21/10/21 17/11/21 17/09/21
01-TI-23 Steam Temp At PSH IL HDR 4 21/10/21 17/11/21 17/09/21
01-TI-25 Cooling Water IL HDR Temp 4 21/10/21 17/11/21 17/09/21
01-TI-26 Cooling Water OL HDR Temp 4 21/10/21 17/11/21 17/09/21
01-TI-29 Common Steam Distri HDR Temp-1 4 21/10/21 17/11/21 17/09/21
01-TI-30 Common Steam Distri HDR Temp-2 4 21/10/21 17/11/21 17/09/21
01-TI-50 Dearator OL Temp To BFP Suction 4 21/10/21 17/11/21 17/09/21
01-TI-51 Dearator Steam IL Temp 4 21/10/21 17/11/21 17/09/21
01-TI-52 Feed Water Tank Temp 4 21/10/21 17/11/21 17/09/21
06-FT-001 TG- Bleed -2 Stm Flow To Hp Heater 4 21/10/21 17/11/21 17/12/21
06-FT-151 Steam Flow To Process 8ATA PRDS II 4 22/10/21 18/11/21 18/12/21
06-FT-152 Steam Flow To Dearator 4 22/10/21 18/11/21 18/12/21
06-FT-153 Steam Flow To Process 3ATA PRDS III 4 22/10/21 18/11/21 18/12/21
06-FT-451 MCW return Line Flow 4 22/10/21 18/11/21 18/12/21
06-FT-452 ACW Return Line FT 4 22/10/21 18/11/21 18/12/21
06-LI-01 HP Heater Tank LT 4 22/10/21 18/11/21 18/12/21
06-LI-02 HP Heater Tank LT 4 22/10/21 18/11/21 18/12/21
06-LT-301 DM Water tank LT 4 22/10/21 18/11/21 18/12/21
06-LT-301 DM Tank LT 4 22/10/21 18/11/21 18/12/21
06-LT-301A Neutralization Pit Tank Level 4 22/10/21 18/11/21 18/12/21
06-LT-452 Cooling Tower Level 4 22/10/21 18/11/21 18/12/21
06-PT-151 Steam Pressure To DSH -03 4 22/10/21 18/11/21 18/12/21
06-PT-152 Steam Pressure To DSH-04 4 25/10/21 22/11/21 22/12/21
06-PT-153 Steam Press To DSH-05 4 25/10/21 22/11/21 22/12/21
06-PT-454 MCW Common Discharge HDR Press 4 25/10/21 22/11/21 22/12/21
06-PT-455 MCW Return Line Press 4 25/10/21 22/11/21 22/12/21
06-PT-456 ACW Common Dis header Pres 4 25/10/21 22/11/21 22/12/21
06-PT-457 ACW Return Line Press 4 25/10/21 22/11/21 22/12/21
06-PT-801 Inst Air Press After Dryer 4 25/10/21 22/11/21 22/12/21
06-TT-001 Steam Temp At Process PRD 67/8ATA 4 25/10/21 22/11/21 22/12/21
06-TT-002 Steam Tem At Process PRDs 67/3 ATA 4 25/10/21 22/11/21 22/12/21
06-TT-151 Steam Temp After DSH -03 4 25/10/21 22/11/21 22/12/21
06-TT-152 Steam Temp After DSH-04 4 25/10/21 22/11/21 22/12/21
06-TT-153 Stem Temp To Process 8ATA PRDS II 4 25/10/21 22/11/21 22/12/21
06-TT-154 Steam Temp After DSH-05 4 25/10/21 22/11/21 22/12/21
06-TT-155 Steam Temp To Process 3ATA PRDS III 4 25/10/21 22/11/21 22/12/21
06-TT-451A MCW Return Line Temp 4 25/10/21 22/11/21 22/12/21
06-TT-452 ACW Common Dis header Temp 4 25/10/21 22/11/21 22/12/21
06-TT-452A ACW Return Line Temp 4 25/10/21 22/11/21 22/12/21
26-DPT-1401 Condesate To Boiler DP Measure 4 25/10/21 22/11/21 22/12/21
26-PT-0900 Exhaust Line Pressure Measurement 4 26/10/21 23/11/21 23/12/21
26-TT-0900 Exhaust Line Temp Measurement 4 26/10/21 23/11/21 23/12/21
BC2-FLOW BC-2 Baggasse Measurement System 4 26/10/21 23/11/21 23/12/21
BC6-FLOW BC-6 Baggasse Measurement System 4 26/10/21 23/11/21 23/12/21
FY -02 100%Feed contro valve -2 4 26/10/21 23/11/21 23/12/21
FY-01 100%feed contro valve -1 4 26/10/21 23/11/21 23/12/21
FY-03 30%FEED CONTROL VALVE 4 26/10/21 23/11/21 23/12/21
LT-0123 Steam Drum Level state LT 4 26/10/21 23/11/21 23/12/21
MOV-M-62 BFP-1 DISCH ISO MOV 4 26/10/21 23/11/21 23/12/21
MOV-M-63 BFP-2 DISCH ISO MOV 4 26/10/21 23/11/21 23/12/21
MOV-M-65 Hp Heater FW IL Isolation Valve 4 26/10/21 23/11/21 23/12/21
MOV-M-66 FW OL Isolation Valve 4 26/10/21 23/11/21 23/12/21
MOV-M-67 HP Heater Fw Bypass Isolation Valve 4 26/10/21 23/11/21 23/12/21
MOV-M-90 Start UP Vent Isolation Valve 4 26/10/21 23/11/21 23/12/21
MOV-M-92 MSS intergrl Bypass valve 4 26/10/21 23/11/21 23/12/21
MOV-M-93 INTERMITTENT BLOW DOWN VALVE 4 26/10/21 23/11/21 23/12/21
MOV-M-94 feed control station by pass 4 26/10/21 23/11/21 23/12/21
MOV-M-95 Soot blower line drain 4 26/10/21 23/11/21 23/12/21
MOV-M-96 continuos blodwn valve 4 26/10/21 23/11/21 23/12/21
MOV-M-97 START UP Vent Isolation Valve 4 26/10/21 23/11/21 23/12/21
PCD-100A ID Fan 1 Suction Damper 4 26/10/21 23/11/21 23/12/21
PCD-100B ID Fan 2 Suction Damper 4 26/10/21 23/11/21 23/12/21
PCD-200A FD Fan 1 Suction Damper 4 26/10/21 23/11/21 23/12/21
PCD-200B FD Fan 2 Suction Damper 4 26/10/21 23/11/21 23/12/21
PCD-201A SA Fan 1 Suction Damper 4 26/10/21 23/11/21 23/12/21
PCD-201B SA Fan 2 Suction Damper 4 28/10/21 25/11/21 25/12/21
PCD-203 FD AIR HEATER BYPAAS DAMPER 4 28/10/21 25/11/21 25/12/21
PCD-204 SA AIR HEATER DAMPER 4 28/10/21 25/11/21 25/12/21
PCD-205 FD AIR HEATER DAMPER 4 28/10/21 25/11/21 25/12/21
PCD-206- FD AIR HEATER INLET DAMPER 4 28/10/21 25/11/21 25/12/21
PT-101A Main Steam Pressure-A 4 28/10/21 25/11/21 25/12/21
PT-101B Main Steam Pressure-B 4 28/10/21 25/11/21 25/12/21
PT-101C Main Steam Pressure-C 4 28/10/21 25/11/21 25/12/21
PT-103A Exhaust Steam Press A 4 28/10/21 25/11/21 25/12/21
PT-105A Extraction LP Process Steam Press -A 4 28/10/21 25/11/21 25/12/21
PT-105B Extraction LP Process Steam Press -B 4 28/10/21 25/11/21 25/12/21
PT-106A Bleed To LP Process Steam Press-A 4 28/10/21 25/11/21 25/12/21
PT-106B Bleed To LP Process Steam Press-B 4 28/10/21 25/11/21 25/12/21
TT-105 Extraction To LP Process Temp 4 28/10/21 25/11/21 25/12/21
TT-106 Bleed to LP Process Steam Temp 4 28/10/21 25/11/21 25/12/21
MAINTENANCE SCHEDULE-YEAR 2022
MAINTENANCE PLAN OF BOILER INSTRUMENTS - FIRST QUARTER SEASON----------------------------

22-Jan Feb-22 Mar-22

Instrument Tag Periodical


INSTRUMENT DESCRIPTION Maintenence WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13 WEEK 14
No. Monthly
Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
date Scheduled date date date date date date date date date date Date date
01-DI-201 FD Discharge Com Draft AH-1 IL 3 04/01/22
01-DI-202 SA Draft At AH-2 IL 3 04/01/22
01-DI-203 Ridding Hopper Draft-1 3 04/01/22
01-DI-203A Furnace Draft TX 1 3 04/01/22
01-DI-203B Furnace Draft TX 2 3 04/01/22
01-DI-204 Ridding Hopper Draft-2 3 04/01/22
01-DI-205 Flue Gas Draft at SSH Outlet 3 04/01/22
01-DI-206 Flue Gas Draft at PSH Outlet 3 04/01/22
01-DI-207 Flue Gas Draft at Economiser Outlet 3 04/01/22
01-DI-208 Flue Gas Draft at AH-1 IL 3 04/01/22
01-DI-209 Flue Gas Draft at ESP OL 3 04/01/22
01-DI-210 FD Drat After Air Heater OL 3 04/01/22
01-DI-210 FD Draft After Air Heater OL 3 04/01/22
01-DI-211 Flue Gas Draft at ESP IL 3 04/01/22
01-DI-212 Flue Gas Draft at ID Fan-1 Discharge 3 04/01/22
01-DI-213 Flue Gas Draft at ID Fan-2 Discharge 3 11/01/22
01-DPI-01 DP Across Suc Strainer BFP 1 3 11/01/22
01-DPI-02 DP Across Suc Strainer BFP 2 3 11/01/22
01-DPI-03 DP Across Suc Strainer BFP 3 3 11/01/22
01-DPI-50 DP Across Suction Strainer FTP 1 3 11/01/22
01-DPI-51 DP Across Suction Strainer FTP 2 3 11/01/22
01-FI-02 Main Steam Flow 1 3 11/01/22
01-FI-03 Main Steam Flow 2 3 11/01/22
01-FI-04 Spray Water Flow At Attemperture IL 3 11/01/22
01-FI-200 FD Air Flow 3 11/01/22
01-FI-201 SA Air Flow 3 11/01/22
01-LI-01 Steam Drum LT 3 11/01/22
01-LI-02 Steam Drum LT 3 11/01/22
01-LI-03 Steam Drum LT 3 11/01/22
01-LI-04 CBD Vessel LT 3 11/01/22
01-LI-50 Dearator Storage Tank LT 3 18/01/22
01-LI-51 Dearator Storage Tank LT 3 18/01/22
01-LI-52 Dearator Storage Tank LT 3 18/01/22
01-LI-53 Feed Water Tank LT 3 18/01/22
01-LI-54 LP Dosing Tank LT 3 18/01/22
01-LI-55 HP Dosing Tank LT 3 18/01/22
01-LSH-01 ESP EMV1 3 18/01/22
01-LSH-02 ESP EMV1 3 18/01/22
01-LSH-03 ESP EMV2 3 18/01/22
01-LSH-04 ESP EMV2 3 18/01/22
01-LSH-05 ESP EMV3 3 18/01/22
01-LSH-06 ESP EMV3 3 18/01/22
01-LSHH-01 ESP EMV1 3 18/01/22
01-LSHH-02 ESP EMV1 3 18/01/22
01-LSHH-03 ESP EMV2 3 18/01/22
01-LSHH-04 ESP EMV2 3 25/01/22
01-LSHH-05 ESP EMV3 3 25/01/22
01-LSHH-06 ESP EMV3 3 25/01/22
01-PI-01A BFP Common Disch Press 1 3 25/01/22
01-PI-01B BFP Common Disch Press 2 3 25/01/22
01-PI-02 BFP 1 Discharge Pressure 3 25/01/22
01-PI-03 BFP 2 Discharge Pressure 3 25/01/22
01-PI-04 BFP 3 Discharge Pressure 3 25/01/22
01-PI-05 BFP 1 suction Pressure 3 25/01/22
01-PI-06 BFP 2 suction Pressure 3 25/01/22
01-PI-07 BFP 3 suction Pressure 3 25/01/22
01-PI-08 Steam Drum Pressure 2 3 25/01/22
01-PI-09 Steam Pressure After Soot Blower PCV -01 Outl 3 25/01/22
01-PI-10 Main Steam Pressure-1 3 25/01/22
01-PI-11 Steam Drum Pressure 1 3 01/02/22
01-PI-12 Main Steam Pressure-2 3 01/02/22
01-PI-13 Inst Header Air Pressure 3 01/02/22
01-PI-15 Coolin water IL Pressure 3 01/02/22
01-PI-15 Cooling Water IL Press 3 01/02/22
01-PI-16 Common Steam Distri Header Press 3 01/02/22
01-PI-50A Dearator Pressure 1 3 01/02/22
01-PI-50B Dearator Pressure 2 3 01/02/22
01-PI-51 Feed Water Tank PT 3 01/02/22
01-PI-52 Feed Water Dis Header PT 3 01/02/22
01-PI-53 Dearator Steam IL Press. 3 01/02/22
01-TI-07 FW Temp At HP Heater IL 3 01/02/22
01-TI-07 FW Temp At HP heater IL 3 01/02/22
01-TI-08 FW Temp At HP Heater OL 3 01/02/22
01-TI-08 FW Temp At HP Heater OL 3 01/02/22
01-TI-14 Steam Temp At SSH OL HDR 3 08/02/22
01-TI-15 Steam Temp At APMP IL 3 21/01/22
01-TI-16 Steam Temp At SSH IL 3 21/01/22
01-TI-17 Stm Temp AT Soot Bloower PCV-1 OL 3 21/01/22
01-TI-18 Main Steam Temp-1 3 21/01/22
01-TI-19 Main Steam Temp-2 3 21/01/22
01-TI-20 Main Steam Temp-3 3 21/01/22
01-TI-201 FD Fan Discharge Temp 3 21/01/22
01-TI-202 FD Air Temp After Air Heater OL 3 21/01/22
01-TI-203 SA Fan Discharge Temp 3 21/01/22
01-TI-204 SA Air Temp After Air Heater OL 3 21/01/22
01-TI-205 Ridding Hopper Temp-1 3 21/01/22
01-TI-206 Ridding Hopper Temp-2 3 21/01/22
01-TI-207 Travelling Gate Temp-1 3 21/01/22
01-TI-208 Travelling Gate Temp-2 3 21/01/22
01-TI-209 Travelling Gate Temp-3 3 15/02/22
01-TI-21 Water Temp At Economiser IL 3 15/02/22
01-TI-210 Travelling Gate Temp-4 3 15/02/22
01-TI-211 Travelling Gate Temp-5 3 15/02/22
01-TI-212 Travelling Gate Temp-6 3 15/02/22
01-TI-213 Travelling Gate Temp-7 3 15/02/22
01-TI-214 Travelling Gate Temp-8 3 15/02/22
01-TI-215 Furnace Temperature 3 15/02/22
01-TI-216 Flue Gas Temp At SSH OL 3 15/02/22
01-TI-217 Flue Gas Temp At PSH OL 3 15/02/22
01-TI-218 Flue Gas Temp At Economiser IL 3 15/02/22
01-TI-219 Flue Gas Temp At AH IL 3 15/02/22
01-TI-22 Steam Temp At SSH IL HDR 3 15/02/22
01-TI-220 Flue Gas Temp At ESP IL 3 15/02/22
01-TI-220 Flue Gas Temp At ESP IL 3 15/02/22
01-TI-221 Flue Gas Temp At ESP OL 3 22/02/22
01-TI-221 Flue Gas Temp At Esp OL 3 22/02/22
01-TI-222 Forced Flow Hopper Temp 3 22/02/22
01-TI-223 Air Heater Hopper Temp 3 22/02/22
01-TI-23 Steam Temp At PSH IL HDR 3 22/02/22
01-TI-25 Cooling Water IL HDR Temp 3 22/02/22
01-TI-26 Cooling Water OL HDR Temp 3 22/02/22
01-TI-29 Common Steam Distri HDR Temp-1 3 22/02/22
01-TI-30 Common Steam Distri HDR Temp-2 3 22/02/22
01-TI-50 Dearator OL Temp To BFP Suction 3 22/02/22
01-TI-51 Dearator Steam IL Temp 3 22/02/22
01-TI-52 Feed Water Tank Temp 3 22/02/22
06-FT-001 TG- Bleed -2 Stm Flow To Hp Heater 3 22/02/22
06-FT-151 Steam Flow To Process 8ATA PRDS II 3 22/02/22
06-FT-152 Steam Flow To Dearator 3 01/03/22
06-FT-153 Steam Flow To Process 3ATA PRDS III 3 01/03/22
06-FT-451 MCW return Line Flow 3 01/03/22
06-FT-452 ACW Return Line FT 3 01/03/22
06-LI-01 HP Heater Tank LT 3 01/03/22
06-LI-02 HP Heater Tank LT 3 01/03/22
06-LT-301 DM Water tank LT 3 01/03/22
06-LT-301 DM Tank LT 3 01/03/22
06-LT-301A Neutralization Pit Tank Level 3 01/03/22
06-LT-452 Cooling Tower Level 3 01/03/22
06-PT-151 Steam Pressure To DSH -03 3 01/03/22
06-PT-152 Steam Pressure To DSH-04 3 01/03/22
06-PT-153 Steam Press To DSH-05 3 01/03/22
06-PT-454 MCW Common Discharge HDR Press 3 01/03/22
06-PT-455 MCW Return Line Press 3 01/03/22
06-PT-456 ACW Common Dis header Pres 3 08/03/22
06-PT-457 ACW Return Line Press 3 08/03/22
06-PT-801 Inst Air Press After Dryer 3 08/03/22
06-TT-001 Steam Temp At Process PRD 67/8ATA 3 08/03/22
06-TT-002 Steam Tem At Process PRDs 67/3 ATA 3 08/03/22
06-TT-151 Steam Temp After DSH -03 3 08/03/22
06-TT-152 Steam Temp After DSH-04 3 08/03/22
06-TT-153 Stem Temp To Process 8ATA PRDS II 3 08/03/22
06-TT-154 Steam Temp After DSH-05 3 08/03/22
06-TT-155 Steam Temp To Process 3ATA PRDS III 3 08/03/22
06-TT-451A MCW Return Line Temp 3 08/03/22
06-TT-452 ACW Common Dis header Temp 3 08/03/22
06-TT-452A ACW Return Line Temp 3 08/03/22
26-DPT-1401 Condesate To Boiler DP Measure 3 08/03/22
26-PT-0900 Exhaust Line Pressure Measurement 3 08/03/22
26-TT-0900 Exhaust Line Temp Measurement 3 15/03/22
BC2-FLOW BC-2 Baggasse Measurement System 3 15/03/22
BC6-FLOW BC-6 Baggasse Measurement System 3 15/03/22
FY -02 100%Feed contro valve -2 3 15/03/22
FY-01 100%feed contro valve -1 3 15/03/22
FY-03 30%FEED CONTROL VALVE 3 15/03/22
LT-0123 Steam Drum Level state LT 3 15/03/22
MOV-M-62 BFP-1 DISCH ISO MOV 3 15/03/22
MOV-M-63 BFP-2 DISCH ISO MOV 3 15/03/22
MOV-M-65 Hp Heater FW IL Isolation Valve 3 15/03/22
MOV-M-66 FW OL Isolation Valve 3 15/03/22
MOV-M-67 HP Heater Fw Bypass Isolation Valve 3 15/03/22
MOV-M-90 Start UP Vent Isolation Valve 3 15/03/22
MOV-M-92 MSS intergrl Bypass valve 3 15/03/22
MOV-M-93 INTERMITTENT BLOW DOWN VALVE 3 15/03/22
MOV-M-94 feed control station by pass 3 22/03/22
MOV-M-95 Soot blower line drain 3 22/03/22
MOV-M-96 continuos blodwn valve 3 22/03/22
MOV-M-97 START UP Vent Isolation Valve 3 22/03/22
PCD-100A ID Fan 1 Suction Damper 3 22/03/22
PCD-100B ID Fan 2 Suction Damper 3 22/03/22
PCD-200A FD Fan 1 Suction Damper 3 22/03/22
PCD-200B FD Fan 2 Suction Damper 3 22/03/22
PCD-201A SA Fan 1 Suction Damper 3 22/03/22
PCD-201B SA Fan 2 Suction Damper 3 22/03/22
PCD-203 FD AIR HEATER BYPAAS DAMPER 3 22/03/22
PCD-204 SA AIR HEATER DAMPER 3 22/03/22
PCD-205 FD AIR HEATER DAMPER 3 22/03/22
PCD-206- FD AIR HEATER INLET DAMPER 3 22/03/22
PT-101A Main Steam Pressure-A 3 22/03/22
PT-101B Main Steam Pressure-B 3 29/03/22
PT-101C Main Steam Pressure-C 3 29/03/22
PT-103A Exhaust Steam Press A 3 29/03/22
PT-105A Extraction LP Process Steam Press -A 3 29/03/22
PT-105B Extraction LP Process Steam Press -B 3 29/03/22
PT-106A Bleed To LP Process Steam Press-A 3 29/03/22
PT-106B Bleed To LP Process Steam Press-B 3 29/03/22
TT-105 Extraction To LP Process Temp 3 29/03/22
TT-106 Bleed to LP Process Steam Temp 3 29/03/22
KWALE INTERNATION SUGAR COMPANY LTD
INSTRUMENTATION
MAINTENANCE SCHEDULE-YEAR 2021

MAINTENANCE PLAN OF MILLS INSTRUMENTS - FIRST QUARTER SEASON----------------------------

Instrument Tag No. Boiler Instruments Jan-21 Feb-21 Mar-21

Periodical
Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
Description Weeks
Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Date date date date date date date date date date date date date
26-LT-0101A Cane Blanket Thickness Level 4 04/01/21 01/02/21 01/03/21
26-LT-0101 Mill-1 Cane Level Signal Tx Donnely Chute 4 04/01/21 01/02/21 01/03/21
26-LFT-0101 Lift Tx on 1st Mill Rollers (Left) 4 04/01/21 01/02/21 01/03/21
26-LFT-0102 Lift Tx on 1st Mill Rollers (Right) 4 04/01/21 01/02/21 01/03/21
26-LT-0102 Mill-2 Cane Level Signal Tx Donnely Chute 4 04/01/21 01/02/21 01/03/21
26-LFT-0103 Lift Tx on 2st Mill Rollers (Left) 4 04/01/21 01/02/21 01/03/21
26-LFT-0104 Lift Tx on 2st Mill Rollers (Right) 4 04/01/21 01/02/21 01/03/21
26-LT-0103 Mill-3 Cane Level Signal Tx Donnely Chute 4 04/01/21 01/02/21 01/03/21
26-LFT-0105 Lift Tx on 3st Mill Rollers (Left) 4 04/01/21 01/02/21 01/03/21
26-LFT-0106 Lift Tx on 3st Mill Rollers (Right) 4 04/01/21 01/02/21 01/03/21
26-LT-0104 Mill-4 Cane Level Signal Tx Donnely Chute 4 04/01/21 02/02/21 02/03/21
26-LFT-0107 Lift Tx on 4st Mill Rollers (Left) 4 04/01/21 02/02/21 02/03/21
26-LFT-0108 Lift Tx on 4st Mill Rollers (Right) 4 04/01/21 02/02/21 02/03/21
26-LT-0403 Screened Juice Tank LVL Measurement 4 04/01/21 02/02/21 02/03/21
26-FCV-0402 Screened Juice Flow CV 4 04/01/21 02/02/21 02/03/21
26-FT-0401 Screened Juice To RJH-1 FT 4 04/01/21 02/02/21 02/03/21
26-LIC-0201 Imbibition Level CV 4 04/01/21 02/02/21 02/03/21
26-TCV-0201 Imbibition Temp CV 4 05/01/21 02/02/21 02/03/21
26-TT-0201 Imbibition Water TNK Temp TX 4 05/01/21 02/02/21 02/03/21
26-LT-0201 Imbibition Water TNK LT TX 4 05/01/21 02/02/21 02/03/21
26-FIC-201 Imbibition Flow CV 4 05/01/21 02/02/21 02/03/21
26-FT-0201 Imbibition water FT 4 05/01/21 02/02/21 02/03/21
26-TT-304 Mill-1 NDE Bearing Temp Top Roller Water OL Temp 4 05/01/21 02/02/21 02/03/21
26-TT-305 Mill-1 NDE Bearing Temp Feed Roller Water OL Temp 4 05/01/21 02/02/21 02/03/21
26-TT-306 Mill-1 NDE Bearing Temp Discharge Roller Water OL Temp 4 05/01/21 02/02/21 02/03/21
26-TT-301 Mill-1 DE Bearing Temp Top Roller Water OL Temp 4 05/01/21 02/02/21 02/03/21
26-TT-302 Mill-1 DE Bearing Temp Feed Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-303 Mill-1 DE Bearing TempDischarge Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-310 Mill- 2NDE Bearing Temp Top Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-311 Mill-2 NDE Bearing Temp Feed Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-312 Mill-2 NDE Bearing Temp Discharge Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-307 Mill-2 DE Bearing Temp Top Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-308 Mill-2 DE Bearing Temp Feed Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-309 Mill-2 DE Bearing TempDischarge Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-316 Mill- 3 NDE Bearing Temp Top Roller Water OL Temp 4 11/01/21 08/02/21 15/03/21
26-TT-317 Mill-3 NDE Bearing Temp Feed Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-318 Mill-3 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-313 Mill-3 DE Bearing Temp Top Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-314 Mill-3 DE Bearing Temp Feed Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-315 Mill-3 DE Bearing TempDischarge Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-322 Mill- 4 NDE Bearing Temp Top Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-323 Mill-4 NDE Bearing Temp Feed Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-324 Mill-4 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-319 Mill-4 DE Bearing Temp Top Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-320 Mill-4 DE Bearing Temp Feed Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-321 Mill-4 DE Bearing TempDischarge Roller Water OL Temp 4 12/01/21 09/02/21 16/03/21
26-TT-331 Hot Water Out From HWT To Cooling Tower 4 12/01/21 09/02/21 16/03/21
26-TT-0330 Hot Water Out From Gearbox Cooler Mill-1 4 12/01/21 09/02/21 16/03/21
26-TT-0329 Hot Water Out From Gearbox Cooler Mill-2 4 18/01/21 15/02/21 15/03/21
26-TT-0328 Hot Water Out From Gearbox Cooler Mill-3 4 18/01/21 15/02/21 15/03/21
26-TT-0327 Hot Water Out From Gearbox Cooler Mill-4 4 18/01/21 15/02/21 15/03/21
26-PT-0301 Main Cold Water Header PT 4 18/01/21 15/02/21 15/03/21
26-TT-0332 Main Cold Water Header TT 4 18/01/21 15/02/21 15/03/21
PCS CBC Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS CBC Belt Sway Switch 4 18/01/21 15/02/21 15/03/21
ZSS CBC Zero Speed Switch 4 18/01/21 15/02/21 15/03/21
PCS BC-1 Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS BC-1 Belt Sway Switch 4 18/01/21 15/02/21 15/03/21
ZSS BC-1 Zero Speed Switch 4 18/01/21 15/02/21 15/03/21
PCS BC-2 Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS BC-2 Belt Sway Switch 4 18/01/21 15/02/21 15/03/21
ZSS BC-2 Zero Speed Switch 4 18/01/21 15/02/21 15/03/21
PCS BC-3 Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS BC-3 Belt Sway Switch 4 18/01/21 15/02/21 15/03/21
ZSS BC-3 Zero Speed Switch 4 18/01/21 15/02/21 15/03/21
PCS BC-4 Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS BC-4 Belt Sway Switch 4 18/01/21 15/02/21 15/03/21
ZSS BC-4 Zero Speed Switch 4 18/01/21 15/02/21 15/03/21
PCS BC-5 Pull Cord Switch 4 18/01/21 15/02/21 15/03/21
BSS BC-5 Belt Sway Switch 4 19/01/21 16/02/21 16/03/21
ZSS BC-5 Zero Speed Switch 4 19/01/21 16/02/21 16/03/21
PCS BC-6 Pull Cord Switch 4 19/01/21 16/02/21 16/03/21
BSS BC-6 Belt Sway Switch 4 19/01/21 16/02/21 16/03/21
ZSS BC-6 Zero Speed Switch 4 19/01/21 16/02/21 16/03/21
MAINTENANCE SCHEDULE-YEAR 2021
SECOND QUARTER

Instrument Tag
Mills Instruments Apr-21 May-21 Jun-21
No.

Periodical
Description Maintenence WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
Weeks
Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Date date date Scheduled date date date date date date date date Scheduled date date

26-LT-0101A Cane Blanket Thickness Level 4 01/05/21 01/06/21


26-LT-0101 Mill-1 Cane Level Signal Tx Donnely Chute 4 04/04/21 01/05/21 01/06/21
26-LFT-0101 Lift Tx on 1st Mill Rollers (Left) 4 04/04/21 01/05/21 01/06/21
26-LFT-0102 Lift Tx on 1st Mill Rollers (Right) 4 04/04/21 01/05/21 01/06/21
26-LT-0102 Mill-2 Cane Level Signal Tx Donnely Chute 4 04/04/21 01/05/21 01/06/21
26-LFT-0103 Lift Tx on 2st Mill Rollers (Left) 4 04/04/21 01/05/21 01/06/21
26-LFT-0104 Lift Tx on 2st Mill Rollers (Right) 4 04/04/21 01/05/21 01/06/21
26-LT-0103 Mill-3 Cane Level Signal Tx Donnely Chute 4 04/04/21 01/05/21 01/06/21
26-LFT-0105 Lift Tx on 3st Mill Rollers (Left) 4 04/04/21 01/05/21 01/06/21
26-LFT-0106 Lift Tx on 3st Mill Rollers (Right) 4 04/04/21 01/05/21 01/06/21
26-LT-0104 Mill-4 Cane Level Signal Tx Donnely Chute 4 04/04/21 02/05/21 02/06/21
26-LFT-0107 Lift Tx on 4st Mill Rollers (Left) 4 04/04/21 02/05/21 02/06/21
26-LFT-0108 Lift Tx on 4st Mill Rollers (Right) 4 04/04/21 02/05/21 02/06/21
26-LT-0403 Screened Juice Tank LVL Measurement 4 04/04/21 02/05/21 02/06/21
26-FCV-0402 Screened Juice Flow CV 4 04/04/21 02/05/21 02/06/21
26-FT-0401 Screened Juice To RJH-1 FT 4 04/04/21 02/05/21 02/06/21
26-LIC-0201 Imbibition Level CV 4 05/04/21 02/05/21 02/06/21
26-TCV-0201 Imbibition Temp CV 4 05/04/21 02/05/21 02/06/21
26-TT-0201 Imbibition Water TNK Temp TX 4 05/04/21 02/05/21 02/06/21
26-LT-0201 Imbibition Water TNK LT TX 4 05/04/21 02/05/21 02/06/21
26-FIC-201 Imbibition Flow CV 4 05/04/21 02/05/21 02/06/21
26-FT-0201 Imbibition water FT 4 05/04/21 02/05/21 02/06/21
26-TT-304 Mill-1 NDE Bearing Temp Top Roller Water OL Temp 4 05/04/21 02/05/21 02/06/21
26-TT-305 Mill-1 NDE Bearing Temp Feed Roller Water OL Temp 4 05/04/21 02/05/21 02/06/21
26-TT-306 Mill-1 NDE Bearing Temp Discharge Roller Water OL Temp 4 05/04/21 02/05/21 02/06/21
26-TT-301 Mill-1 DE Bearing Temp Top Roller Water OL Temp 4 05/04/21 02/05/21 02/06/21
26-TT-302 Mill-1 DE Bearing Temp Feed Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-303 Mill-1 DE Bearing TempDischarge Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-310 Mill- 2NDE Bearing Temp Top Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-311 Mill-2 NDE Bearing Temp Feed Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-312 Mill-2 NDE Bearing Temp Discharge Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-307 Mill-2 DE Bearing Temp Top Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-308 Mill-2 DE Bearing Temp Feed Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-309 Mill-2 DE Bearing TempDischarge Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-316 Mill- 3 NDE Bearing Temp Top Roller Water OL Temp 4 11/04/21 08/05/21 15/06/21
26-TT-317 Mill-3 NDE Bearing Temp Feed Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-318 Mill-3 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-313 Mill-3 DE Bearing Temp Top Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-314 Mill-3 DE Bearing Temp Feed Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-315 Mill-3 DE Bearing TempDischarge Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-322 Mill- 4 NDE Bearing Temp Top Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-323 Mill-4 NDE Bearing Temp Feed Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-324 Mill-4 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-319 Mill-4 DE Bearing Temp Top Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-320 Mill-4 DE Bearing Temp Feed Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-321 Mill-4 DE Bearing TempDischarge Roller Water OL Temp 4 12/04/21 09/05/21 16/06/21
26-TT-331 Hot Water Out From HWT To Cooling Tower 4 12/04/21 09/05/21 16/06/21
26-TT-0330 Hot Water Out From Gearbox Cooler Mill-1 4 12/04/21 09/05/21 16/06/21
26-TT-0329 Hot Water Out From Gearbox Cooler Mill-2 4 18/04/21 15/05/21 15/06/21
26-TT-0328 Hot Water Out From Gearbox Cooler Mill-3 4 18/04/21 15/05/21 15/06/21
26-TT-0327 Hot Water Out From Gearbox Cooler Mill-4 4 18/04/21 15/05/21 15/06/21
26-PT-0301 Main Cold Water Header PT 4 18/04/21 15/05/21 15/06/21
26-TT-0332 Main Cold Water Header TT 4 18/04/21 15/05/21 15/06/21
PCS CBC Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS CBC Belt Sway Switch 4 18/04/21 15/05/21 15/06/21
ZSS CBC Zero Speed Switch 4 18/04/21 15/05/21 15/06/21
PCS BC-1 Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS BC-1 Belt Sway Switch 4 18/04/21 15/05/21 15/06/21
ZSS BC-1 Zero Speed Switch 4 18/04/21 15/05/21 15/06/21
PCS BC-2 Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS BC-2 Belt Sway Switch 4 18/04/21 15/05/21 15/06/21
ZSS BC-2 Zero Speed Switch 4 18/04/21 15/05/21 15/06/21
PCS BC-3 Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS BC-3 Belt Sway Switch 4 18/04/21 15/05/21 15/06/21
ZSS BC-3 Zero Speed Switch 4 18/04/21 15/05/21 15/06/21
PCS BC-4 Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS BC-4 Belt Sway Switch 4 18/04/21 15/05/21 15/06/21
ZSS BC-4 Zero Speed Switch 4 18/04/21 15/05/21 15/06/21
PCS BC-5 Pull Cord Switch 4 18/04/21 15/05/21 15/06/21
BSS BC-5 Belt Sway Switch 4 19/04/21 16/05/21 16/06/21
ZSS BC-5 Zero Speed Switch 4 19/04/21 16/05/21 16/06/21
PCS BC-6 Pull Cord Switch 4 19/04/21 16/05/21 16/06/21
BSS BC-6 Belt Sway Switch 4 19/04/21 16/05/21 16/06/21
ZSS BC-6 Zero Speed Switch 4 19/04/21 16/05/21 16/06/21
MAINTENANCE SCHEDULE-YEAR 2021
SECOND QUARTER
Instrument Tag
No. Boiler Instruments Apr-21 May-21 Jun-21

Periodical
Description Maintenen WEEK 01 WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 13
ce Weeks

Schedul
ed date
Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled

Scheduled
Date

date

date

date

date

date

date

date

date

date

date

date
01-DI-201 FD Discharge Com Draft AH-1 IL 4 01/05/21 01/06/21
01-DI-202 SA Draft At AH-2 IL 4 04/04/21 01/05/21 01/06/21
01-DI-203 Ridding Hopper Draft-1 4 04/04/21 01/05/21 01/06/21
01-DI-203A Furnace Draft TX 1 4 04/04/21 01/05/21 01/06/21
01-DI-203B Furnace Draft TX 2 4 04/04/21 01/05/21 01/06/21
01-DI-204 Ridding Hopper Draft-2 4 04/04/21 01/05/21 01/06/21
01-DI-205 Flue Gas Draft at SSH Outlet 4 04/04/21 01/05/21 01/06/21
01-DI-206 Flue Gas Draft at PSH Outlet 4 04/04/21 01/05/21 01/06/21
01-DI-207 Flue Gas Draft at Economiser Outlet 4 04/04/21 01/05/21 01/06/21
01-DI-208 Flue Gas Draft at AH-1 IL 4 04/04/21 01/05/21 01/06/21
01-DI-209 Flue Gas Draft at ESP OL 4 04/04/21 02/05/21 02/06/21
01-DI-210 FD Drat After Air Heater OL 4 04/04/21 02/05/21 02/06/21
01-DI-210 FD Draft After Air Heater OL 4 04/04/21 02/05/21 02/06/21
01-DI-211 Flue Gas Draft at ESP IL 4 04/04/21 02/05/21 02/06/21
01-DI-212 Flue Gas Draft at ID Fan-1 Discharge 4 04/04/21 02/05/21 02/06/21
01-DI-213 Flue Gas Draft at ID Fan-2 Discharge 4 04/04/21 02/05/21 02/06/21
01-DPI-01 DP Across Suc Strainer BFP 1 4 05/04/21 02/05/21 02/06/21
01-DPI-02 DP Across Suc Strainer BFP 2 4 05/04/21 02/05/21 02/06/21
01-DPI-03 DP Across Suc Strainer BFP 3 4 05/04/21 02/05/21 02/06/21
01-DPI-50 DP Across Suction Strainer FTP 1 4 05/04/21 02/05/21 02/06/21
01-DPI-51 DP Across Suction Strainer FTP 2 4 05/04/21 02/05/21 02/06/21
01-FI-02 Main Steam Flow 1 4 05/04/21 02/05/21 02/06/21
01-FI-03 Main Steam Flow 2 4 05/04/21 02/05/21 02/06/21
01-FI-04 Spray Water Flow At Attemperture IL 4 05/04/21 02/05/21 02/06/21
01-FI-200 FD Air Flow 4 05/04/21 02/05/21 02/06/21
01-FI-201 SA Air Flow 4 05/04/21 02/05/21 02/06/21
01-LI-01 Steam Drum LT 4 11/04/21 08/05/21 15/06/21
01-LI-02 Steam Drum LT 4 11/04/21 08/05/21 15/06/21
01-LI-03 Steam Drum LT 4 11/04/21 08/05/21 15/06/21
01-LI-04 CBD Vessel LT 4 11/04/21 08/05/21 15/06/21
01-LI-50 Dearator Storage Tank LT 4 11/04/21 08/05/21 15/06/21
01-LI-51 Dearator Storage Tank LT 4 11/04/21 08/05/21 15/06/21
01-LI-52 Dearator Storage Tank LT 4 11/04/21 08/05/21 15/06/21
01-LI-53 Feed Water Tank LT 4 11/04/21 08/05/21 15/06/21
01-LI-54 LP Dosing Tank LT 4 11/04/21 08/05/21 15/06/21
01-LI-55 HP Dosing Tank LT 4 12/04/21 09/05/21 16/06/21
01-LSH-01 ESP EMV1 4 12/04/21 09/05/21 16/06/21
01-LSH-02 ESP EMV1 4 12/04/21 09/05/21 16/06/21
01-LSH-03 ESP EMV2 4 12/04/21 09/05/21 16/06/21
01-LSH-04 ESP EMV2 4 12/04/21 09/05/21 16/06/21
01-LSH-05 ESP EMV3 4 12/04/21 09/05/21 16/06/21
01-LSH-06 ESP EMV3 4 12/04/21 09/05/21 16/06/21
01-LSHH-01 ESP EMV1 4 12/04/21 09/05/21 16/06/21
01-LSHH-02 ESP EMV1 4 12/04/21 09/05/21 16/06/21
01-LSHH-03 ESP EMV2 4 12/04/21 09/05/21 16/06/21
01-LSHH-04 ESP EMV2 4 12/04/21 09/05/21 16/06/21
01-LSHH-05 ESP EMV3 4 12/04/21 09/05/21 16/06/21
01-LSHH-06 ESP EMV3 4 12/04/21 09/05/21 16/06/21
01-PI-01A BFP Common Disch Press 1 4 18/04/21 15/05/21 15/06/21
01-PI-01B BFP Common Disch Press 2 4 18/04/21 15/05/21 15/06/21
01-PI-02 BFP 1 Discharge Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-03 BFP 2 Discharge Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-04 BFP 3 Discharge Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-05 BFP 1 suction Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-06 BFP 2 suction Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-07 BFP 3 suction Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-08 Steam Drum Pressure 2 4 18/04/21 15/05/21 15/06/21
01-PI-09 Steam Pressure After Soot Blower PCV 4 18/04/21 15/05/21 15/06/21
01-PI-10 Main Steam Pressure-1 4 18/04/21 15/05/21 15/06/21
01-PI-11 Steam Drum Pressure 1 4 18/04/21 15/05/21 15/06/21
01-PI-12 Main Steam Pressure-2 4 18/04/21 15/05/21 15/06/21
01-PI-13 Inst Header Air Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-15 Coolin water IL Pressure 4 18/04/21 15/05/21 15/06/21
01-PI-15 Cooling Water IL Press 4 18/04/21 15/05/21 15/06/21
01-PI-16 Common Steam Distri Header Press 4 18/04/21 15/05/21 15/06/21
01-PI-50A Dearator Pressure 1 4 18/04/21 15/05/21 15/06/21
01-PI-50B Dearator Pressure 2 4 18/04/21 15/05/21 15/06/21
01-PI-51 Feed Water Tank PT 4 18/04/21 15/05/21 15/06/21
01-PI-52 Feed Water Dis Header PT 4 18/04/21 15/05/21 15/06/21
01-PI-53 Dearator Steam IL Press. 4 19/04/21 16/05/21 16/06/21
01-TI-07 FW Temp At HP Heater IL 4 19/04/21 16/05/21 16/06/21
01-TI-07 FW Temp At HP heater IL 4 19/04/21 16/05/21 16/06/21
01-TI-08 FW Temp At HP Heater OL 4 19/04/21 16/05/21 16/06/21
01-TI-08 FW Temp At HP Heater OL 4 19/04/21 16/05/21 16/06/21
01-TI-14 Steam Temp At SSH OL HDR 4 19/04/21 16/05/21 16/06/21
01-TI-15 Steam Temp At APMP IL 4 19/04/21 16/05/21 16/06/21
01-TI-16 Steam Temp At SSH IL 4 19/04/21 16/05/21 16/06/21
01-TI-17 Stm Temp AT Soot Bloower PCV-1 OL 4 19/04/21 16/05/21 16/06/21
01-TI-18 Main Steam Temp-1 4 19/04/21 16/05/21 16/06/21
01-TI-19 Main Steam Temp-2 4 19/04/21 16/05/21 16/06/21
01-TI-20 Main Steam Temp-3 4 19/04/21 16/05/21 16/06/21
01-TI-201 FD Fan Discharge Temp 4 19/04/21 16/05/21 16/06/21
01-TI-202 FD Air Temp After Air Heater OL 4 19/04/21 16/05/21 16/06/21
01-TI-203 SA Fan Discharge Temp 4 19/04/21 16/05/21 16/06/21
01-TI-204 SA Air Temp After Air Heater OL 4 19/04/21 16/05/21 16/06/21
01-TI-205 Ridding Hopper Temp-1 4 19/04/21 16/05/21 16/06/21
01-TI-206 Ridding Hopper Temp-2 4 19/04/21 16/05/21 16/06/21
01-TI-207 Travelling Gate Temp-1 4 20/04/21 17/05/21 17/06/21
01-TI-208 Travelling Gate Temp-2 4 20/04/21 17/05/21 17/06/21
01-TI-209 Travelling Gate Temp-3 4 20/04/21 17/05/21 17/06/21
01-TI-21 Water Temp At Economiser IL 4 20/04/21 17/05/21 17/06/21
01-TI-210 Travelling Gate Temp-4 4 20/04/21 17/05/21 17/06/21
01-TI-211 Travelling Gate Temp-5 4 20/04/21 17/05/21 17/06/21
01-TI-212 Travelling Gate Temp-6 4 20/04/21 17/05/21 17/06/21
01-TI-213 Travelling Gate Temp-7 4 20/04/21 17/05/21 17/06/21
01-TI-214 Travelling Gate Temp-8 4 20/04/21 17/05/21 17/06/21
01-TI-215 Furnace Temperature 4 20/04/21 17/05/21 17/06/21
01-TI-216 Flue Gas Temp At SSH OL 4 20/04/21 17/05/21 17/06/21
01-TI-217 Flue Gas Temp At PSH OL 4 20/04/21 17/05/21 17/06/21
01-TI-218 Flue Gas Temp At Economiser IL 4 20/04/21 17/05/21 17/06/21
01-TI-219 Flue Gas Temp At AH IL 4 20/04/21 17/05/21 17/06/21
01-TI-22 Steam Temp At SSH IL HDR 4 20/04/21 17/05/21 17/06/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/04/21 17/05/21 17/06/21
01-TI-220 Flue Gas Temp At ESP IL 4 20/04/21 17/05/21 17/06/21
01-TI-221 Flue Gas Temp At ESP OL 4 21/04/21 17/05/21 17/06/21
01-TI-221 Flue Gas Temp At Esp OL 4 21/04/21 17/05/21 17/06/21
01-TI-222 Forced Flow Hopper Temp 4 21/04/21 17/05/21 17/06/21
01-TI-223 Air Heater Hopper Temp 4 21/04/21 17/05/21 17/06/21
01-TI-23 Steam Temp At PSH IL HDR 4 21/04/21 17/05/21 17/06/21
01-TI-25 Cooling Water IL HDR Temp 4 21/04/21 17/05/21 17/06/21
01-TI-26 Cooling Water OL HDR Temp 4 21/04/21 17/05/21 17/06/21
01-TI-29 Common Steam Distri HDR Temp-1 4 21/04/21 17/05/21 17/06/21
01-TI-30 Common Steam Distri HDR Temp-2 4 21/04/21 17/05/21 17/06/21
01-TI-50 Dearator OL Temp To BFP Suction 4 21/04/21 17/05/21 17/06/21
01-TI-51 Dearator Steam IL Temp 4 21/04/21 17/05/21 17/06/21
01-TI-52 Feed Water Tank Temp 4 21/04/21 17/05/21 17/06/21
06-FT-001 TG- Bleed -2 Stm Flow To Hp Heater 4 21/04/21 17/05/21 17/06/21
06-FT-151 Steam Flow To Process 8ATA PRDS II 4 22/04/21 18/05/21 18/06/21
06-FT-152 Steam Flow To Dearator 4 22/04/21 18/05/21 18/06/21
06-FT-153 Steam Flow To Process 3ATA PRDS III 4 22/04/21 18/05/21 18/06/21
06-FT-451 MCW return Line Flow 4 22/04/21 18/05/21 18/06/21
06-FT-452 ACW Return Line FT 4 22/04/21 18/05/21 18/06/21
06-LI-01 HP Heater Tank LT 4 22/04/21 18/05/21 18/06/21
06-LI-02 HP Heater Tank LT 4 22/04/21 18/05/21 18/06/21
06-LT-301 DM Water tank LT 4 22/04/21 18/05/21 18/06/21
06-LT-301 DM Tank LT 4 22/04/21 18/05/21 18/06/21
06-LT-301A Neutralization Pit Tank Level 4 22/04/21 18/05/21 18/06/21
06-LT-452 Cooling Tower Level 4 22/04/21 18/05/21 18/06/21
06-PT-151 Steam Pressure To DSH -03 4 22/04/21 18/05/21 18/06/21
06-PT-152 Steam Pressure To DSH-04 4 25/04/21 22/05/21 22/06/21
06-PT-153 Steam Press To DSH-05 4 25/04/21 22/05/21 22/06/21
06-PT-454 MCW Common Discharge HDR Press 4 25/04/21 22/05/21 22/06/21
06-PT-455 MCW Return Line Press 4 25/04/21 22/05/21 22/06/21
06-PT-456 ACW Common Dis header Pres 4 25/04/21 22/05/21 22/06/21
06-PT-457 ACW Return Line Press 4 25/04/21 22/05/21 22/06/21
06-PT-801 Inst Air Press After Dryer 4 25/04/21 22/05/21 22/06/21
06-TT-001 Steam Temp At Process PRD 67/8ATA 4 25/04/21 22/05/21 22/06/21
06-TT-002 Steam Tem At Process PRDs 67/3 ATA 4 25/04/21 22/05/21 22/06/21
06-TT-151 Steam Temp After DSH -03 4 25/04/21 22/05/21 22/06/21
06-TT-152 Steam Temp After DSH-04 4 25/04/21 22/05/21 22/06/21
06-TT-153 Stem Temp To Process 8ATA PRDS II 4 25/04/21 22/05/21 22/06/21
06-TT-154 Steam Temp After DSH-05 4 25/04/21 22/05/21 22/06/21
06-TT-155 Steam Temp To Process 3ATA PRDS III 4 25/04/21 22/05/21 22/06/21
06-TT-451A MCW Return Line Temp 4 25/04/21 22/05/21 22/06/21
06-TT-452 ACW Common Dis header Temp 4 25/04/21 22/05/21 22/06/21
06-TT-452A ACW Return Line Temp 4 25/04/21 22/05/21 22/06/21
26-DPT-1401 Condesate To Boiler DP Measure 4 25/04/21 22/05/21 22/06/21
26-PT-0900 Exhaust Line Pressure Measurement 4 26/04/21 23/05/21 23/06/21
26-TT-0900 Exhaust Line Temp Measurement 4 26/04/21 23/05/21 23/06/21
BC2-FLOW BC-2 Baggasse Measurement System 4 26/04/21 23/05/21 23/06/21
BC6-FLOW BC-6 Baggasse Measurement System 4 26/04/21 23/05/21 23/06/21
FY -02 100%Feed contro valve -2 4 26/04/21 23/05/21 23/06/21
FY-01 100%feed contro valve -1 4 26/04/21 23/05/21 23/06/21
FY-03 30%FEED CONTROL VALVE 4 26/04/21 23/05/21 23/06/21
LT-0123 Steam Drum Level state LT 4 26/04/21 23/05/21 23/06/21
MOV-M-62 BFP-1 DISCH ISO MOV 4 26/04/21 23/05/21 23/06/21
MOV-M-63 BFP-2 DISCH ISO MOV 4 26/04/21 23/05/21 23/06/21
MOV-M-65 Hp Heater FW IL Isolation Valve 4 26/04/21 23/05/21 23/06/21
MOV-M-66 FW OL Isolation Valve 4 26/04/21 23/05/21 23/06/21
MOV-M-67 HP Heater Fw Bypass Isolation Valve 4 26/04/21 23/05/21 23/06/21
MOV-M-90 Start UP Vent Isolation Valve 4 26/04/21 23/05/21 23/06/21
MOV-M-92 MSS intergrl Bypass valve 4 26/04/21 23/05/21 23/06/21
MOV-M-93 INTERMITTENT BLOW DOWN VALVE 4 26/04/21 23/05/21 23/06/21
MOV-M-94 feed control station by pass 4 26/04/21 23/05/21 23/06/21
MOV-M-95 Soot blower line drain 4 26/04/21 23/05/21 23/06/21
MOV-M-96 continuos blodwn valve 4 26/04/21 23/05/21 23/06/21
MOV-M-97 START UP Vent Isolation Valve 4 26/04/21 23/05/21 23/06/21
PCD-100A ID Fan 1 Suction Damper 4 26/04/21 23/05/21 23/06/21
PCD-100B ID Fan 2 Suction Damper 4 26/04/21 23/05/21 23/06/21
PCD-200A FD Fan 1 Suction Damper 4 26/04/21 23/05/21 23/06/21
PCD-200B FD Fan 2 Suction Damper 4 26/04/21 23/05/21 23/06/21
PCD-201A SA Fan 1 Suction Damper 4 26/04/21 23/05/21 23/06/21
PCD-201B SA Fan 2 Suction Damper 4 28/04/21 25/05/21 25/06/21
PCD-203 FD AIR HEATER BYPAAS DAMPER 4 28/04/21 25/05/21 25/06/21
PCD-204 SA AIR HEATER DAMPER 4 28/04/21 25/05/21 25/06/21
PCD-205 FD AIR HEATER DAMPER 4 28/04/21 25/05/21 25/06/21
PCD-206- FD AIR HEATER INLET DAMPER 4 28/04/21 25/05/21 25/06/21
PT-101A Main Steam Pressure-A 4 28/04/21 25/05/21 25/06/21
PT-101B Main Steam Pressure-B 4 28/04/21 25/05/21 25/06/21
PT-101C Main Steam Pressure-C 4 28/04/21 25/05/21 25/06/21
PT-103A Exhaust Steam Press A 4 28/04/21 25/05/21 25/06/21
PT-105A Extraction LP Process Steam Press -A 4 28/04/21 25/05/21 25/06/21
PT-105B Extraction LP Process Steam Press -B 4 28/04/21 25/05/21 25/06/21
PT-106A Bleed To LP Process Steam Press-A 4 28/04/21 25/05/21 25/06/21
PT-106B Bleed To LP Process Steam Press-B 4 28/04/21 25/05/21 25/06/21
TT-105 Extraction To LP Process Temp 4 28/04/21 25/05/21 25/06/21
TT-106 Bleed to LP Process Steam Temp 4 28/04/21 25/05/21 25/06/21
MAINTENANCE SCHEDULE-YEAR 2021
THIRD QUARTER

Mills Instruments Jul-21 Aug-21 Sep-21

Instrument Tag
No. WEEK 27 WEEK 28 WEEK 29 WEEK 30 WEEK 31 WEEK 32 WEEK 33 WEEK 34 WEEK 35 WEEK 36 WEEK37 WEEK 38 WEEK39
Periodical
Description Maintenence
Weeks Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Date date date date date date date date date date date date date
26-LT-0101A Cane Blanket Thickness Level 4 04/07/21 02/08/21 01/09/21
26-LT-0101 Mill-1 Cane Level Signal Tx Donnely Chute 4 04/07/21 02/08/21 01/09/21
26-LFT-0101 Lift Tx on 1st Mill Rollers (Left) 4 04/07/21 02/08/21 01/09/21
26-LFT-0102 Lift Tx on 1st Mill Rollers (Right) 4 04/07/21 02/08/21 01/09/21
26-LT-0102 Mill-2 Cane Level Signal Tx Donnely Chute 4 04/07/21 02/08/21 01/09/21
26-LFT-0103 Lift Tx on 2st Mill Rollers (Left) 4 04/07/21 02/08/21 01/09/21
26-LFT-0104 Lift Tx on 2st Mill Rollers (Right) 4 04/07/21 02/08/21 01/09/21
26-LT-0103 Mill-3 Cane Level Signal Tx Donnely Chute 4 04/07/21 02/08/21 01/09/21
26-LFT-0105 Lift Tx on 3st Mill Rollers (Left) 4 04/07/21 02/08/21 01/09/21
26-LFT-0106 Lift Tx on 3st Mill Rollers (Right) 4 04/07/21 02/08/21 01/09/21
26-LT-0104 Mill-4 Cane Level Signal Tx Donnely Chute 4 04/07/21 02/08/21 01/09/21
26-LFT-0107 Lift Tx on 4st Mill Rollers (Left) 4 04/07/21 02/08/21 01/09/21
26-LFT-0108 Lift Tx on 4st Mill Rollers (Right) 4 04/07/21 02/08/21 01/09/21
26-LT-0403 Screened Juice Tank LVL Measurement 4 04/07/21 02/08/21 01/09/21
26-FCV-0402 Screened Juice Flow CV 4 04/07/21 02/08/21 01/09/21
26-FT-0401 Screened Juice To RJH-1 FT 4 04/07/21 02/08/21 01/09/21
26-LIC-0201 Imbibition Level CV 4 04/07/21 02/08/21 01/09/21
26-TCV-0201 Imbibition Temp CV 4 05/07/21 03/08/21 02/09/21
26-TT-0201 Imbibition Water TNK Temp TX 4 05/07/21 03/08/21 02/09/21
26-LT-0201 Imbibition Water TNK LT TX 4 05/07/21 03/08/21 02/09/21
26-FIC-201 Imbibition Flow CV 4 05/07/21 03/08/21 02/09/21
26-FT-0201 Imbibition water FT 4 05/07/21 03/08/21 02/09/21
26-TT-304 Mill-1 NDE Bearing Temp Top Roller Water 4 05/07/21 03/08/21 02/09/21
26-TT-305 Mill-1 NDE Bearing Temp Feed Roller Wate 4 05/07/21 03/08/21 02/09/21
26-TT-306 Mill-1 NDE Bearing Temp Discharge Roller 4 05/07/21 03/08/21 02/09/21
26-TT-301 Mill-1 DE Bearing Temp Top Roller Water 4 05/07/21 03/08/21 02/09/21
26-TT-302 Mill-1 DE Bearing Temp Feed Roller Water 4 11/07/21 08/08/21 15/09/21
26-TT-303 Mill-1 DE Bearing TempDischarge Roller W 4 11/07/21 08/08/21 15/09/21
26-TT-310 Mill- 2NDE Bearing Temp Top Roller Water 4 11/07/21 08/08/21 15/09/21
26-TT-311 Mill-2 NDE Bearing Temp Feed Roller Wate 4 11/07/21 08/08/21 15/09/21
26-TT-312 Mill-2 NDE Bearing Temp Discharge Roller 4 11/07/21 08/08/21 15/09/21
26-TT-307 Mill-2 DE Bearing Temp Top Roller Water 4 11/07/21 08/08/21 15/09/21
26-TT-308 Mill-2 DE Bearing Temp Feed Roller Water 4 11/07/21 08/08/21 15/09/21
26-TT-309 Mill-2 DE Bearing TempDischarge Roller W 4 11/07/21 08/08/21 15/09/21
26-TT-316 Mill- 3 NDE Bearing Temp Top Roller Wate 4 11/07/21 08/08/21 15/09/21
26-TT-317 Mill-3 NDE Bearing Temp Feed Roller Wate 4 12/07/21 09/08/21 16/09/21
26-TT-318 Mill-3 NDE Bearing Temp Discharge Roller 4 12/07/21 09/08/21 16/09/21
26-TT-313 Mill-3 DE Bearing Temp Top Roller Water 4 12/07/21 09/08/21 16/09/21
26-TT-314 Mill-3 DE Bearing Temp Feed Roller Water 4 12/07/21 09/08/21 16/09/21
26-TT-315 Mill-3 DE Bearing TempDischarge Roller W 4 12/07/21 09/08/21 16/09/21
26-TT-322 Mill- 4 NDE Bearing Temp Top Roller Wate 4 12/07/21 09/08/21 16/09/21
26-TT-323 Mill-4 NDE Bearing Temp Feed Roller Wate 4 12/07/21 09/08/21 16/09/21
26-TT-324 Mill-4 NDE Bearing Temp Discharge Roller 4 12/07/21 09/08/21 16/09/21
26-TT-319 Mill-4 DE Bearing Temp Top Roller Water 4 12/07/21 09/08/21 16/09/21
26-TT-320 Mill-4 DE Bearing Temp Feed Roller Water 4 12/07/21 09/08/21 16/09/21
26-TT-321 Mill-4 DE Bearing TempDischarge Roller W 4 12/07/21 09/08/21 16/09/21
26-TT-331 Hot Water Out From HWT To Cooling Towe 4 12/07/21 09/08/21 16/09/21
26-TT-0330 Hot Water Out From Gearbox Cooler Mill-1 4 12/07/21 09/08/21 16/09/21
26-TT-0329 Hot Water Out From Gearbox Cooler Mill-2 4 18/07/21 15/08/21 15/09/21
26-TT-0328 Hot Water Out From Gearbox Cooler Mill-3 4 18/07/21 15/08/21 15/09/21
26-TT-0327 Hot Water Out From Gearbox Cooler Mill-4 4 18/07/21 15/08/21 15/09/21
26-PT-0301 Main Cold Water Header PT 4 18/07/21 15/08/21 15/09/21
26-TT-0332 Main Cold Water Header TT 4 18/07/21 15/08/21 15/09/21
PCS CBC Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS CBC Belt Sway Switch 4 18/07/21 15/08/21 15/09/21
ZSS CBC Zero Speed Switch 4 18/07/21 15/08/21 15/09/21
PCS BC-1 Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS BC-1 Belt Sway Switch 4 18/07/21 15/08/21 15/09/21
ZSS BC-1 Zero Speed Switch 4 18/07/21 15/08/21 15/09/21
PCS BC-2 Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS BC-2 Belt Sway Switch 4 18/07/21 15/08/21 15/09/21
ZSS BC-2 Zero Speed Switch 4 18/07/21 15/08/21 15/09/21
PCS BC-3 Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS BC-3 Belt Sway Switch 4 18/07/21 15/08/21 15/09/21
ZSS BC-3 Zero Speed Switch 4 18/07/21 15/08/21 15/09/21
PCS BC-4 Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS BC-4 Belt Sway Switch 4 18/07/21 15/08/21 15/09/21
ZSS BC-4 Zero Speed Switch 4 18/07/21 15/08/21 15/09/21
PCS BC-5 Pull Cord Switch 4 18/07/21 15/08/21 15/09/21
BSS BC-5 Belt Sway Switch 4 19/07/21 16/08/21 16/09/21
ZSS BC-5 Zero Speed Switch 4 19/07/21 16/08/21 16/09/21
PCS BC-6 Pull Cord Switch 4 19/07/21 16/08/21 16/09/21
BSS BC-6 Belt Sway Switch 4 19/07/21 16/08/21 16/09/21
ZSS BC-6 Zero Speed Switch 4 19/07/21 16/08/21 16/09/21
MAINTENANCE SCHEDULE-YEAR 2021
THIRD QUARTER
Mills Instruments Oct-21 Nov-21 Dec-21
Instrument Periodical WEEK 40 WEEK 41 WEEK 42 WEEK 43 WEEK 44 WEEK 45 WEEK 46 WEEK 47 WEEK 48 WEEK 49 WEEK 50 WEEK 51 WEEK 52
Tag No. Description Maintenence Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Weeks Date date date date date date date date date date date date date
26-LT-0101A Cane Blanket Thickness Level 4 04/10/21 02/11/21 01/12/21
26-LT-0101 Mill-1 Cane Level Signal Tx Donnely Chute 4 04/10/21 02/11/21 01/12/21
26-LFT-0101 Lift Tx on 1st Mill Rollers (Left) 4 04/10/21 02/11/21 01/12/21
26-LFT-0102 Lift Tx on 1st Mill Rollers (Right) 4 04/10/21 02/11/21 01/12/21
26-LT-0102 Mill-2 Cane Level Signal Tx Donnely Chute 4 04/10/21 02/11/21 01/12/21
26-LFT-0103 Lift Tx on 2st Mill Rollers (Left) 4 04/10/21 02/11/21 01/12/21
26-LFT-0104 Lift Tx on 2st Mill Rollers (Right) 4 04/10/21 02/11/21 01/12/21
26-LT-0103 Mill-3 Cane Level Signal Tx Donnely Chute 4 04/10/21 02/11/21 01/12/21
26-LFT-0105 Lift Tx on 3st Mill Rollers (Left) 4 04/10/21 02/11/21 01/12/21
26-LFT-0106 Lift Tx on 3st Mill Rollers (Right) 4 04/10/21 02/11/21 01/12/21
26-LT-0104 Mill-4 Cane Level Signal Tx Donnely Chute 4 04/10/21 02/11/21 01/12/21
26-LFT-0107 Lift Tx on 4st Mill Rollers (Left) 4 04/10/21 02/11/21 01/12/21
26-LFT-0108 Lift Tx on 4st Mill Rollers (Right) 4 04/10/21 02/11/21 01/12/21
26-LT-0403 Screened Juice Tank LVL Measurement 4 04/10/21 02/11/21 01/12/21
26-FCV-0402 Screened Juice Flow CV 4 04/10/21 02/11/21 01/12/21
26-FT-0401 Screened Juice To RJH-1 FT 4 04/10/21 02/11/21 01/12/21
26-LIC-0201 Imbibition Level CV 4 04/10/21 02/11/21 01/12/21
26-TCV-0201 Imbibition Temp CV 4 05/10/21 03/11/21 02/12/21
26-TT-0201 Imbibition Water TNK Temp TX 4 05/10/21 03/11/21 02/12/21
26-LT-0201 Imbibition Water TNK LT TX 4 05/10/21 03/11/21 02/12/21
26-FIC-201 Imbibition Flow CV 4 05/10/21 03/11/21 02/12/21
26-FT-0201 Imbibition water FT 4 05/10/21 03/11/21 02/12/21
26-TT-304 Mill-1 NDE Bearing Temp Top Roller Water OL Temp 4 05/10/21 03/11/21 02/12/21
26-TT-305 Mill-1 NDE Bearing Temp Feed Roller Water OL Temp 4 05/10/21 03/11/21 02/12/21
26-TT-306 Mill-1 NDE Bearing Temp Discharge Roller Water OL Temp 4 05/10/21 03/11/21 02/12/21
26-TT-301 Mill-1 DE Bearing Temp Top Roller Water OL Temp 4 05/10/21 03/11/21 02/12/21
26-TT-302 Mill-1 DE Bearing Temp Feed Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-303 Mill-1 DE Bearing TempDischarge Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-310 Mill- 2NDE Bearing Temp Top Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-311 Mill-2 NDE Bearing Temp Feed Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-312 Mill-2 NDE Bearing Temp Discharge Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-307 Mill-2 DE Bearing Temp Top Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-308 Mill-2 DE Bearing Temp Feed Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-309 Mill-2 DE Bearing TempDischarge Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-316 Mill- 3 NDE Bearing Temp Top Roller Water OL Temp 4 11/10/21 08/11/21 15/12/21
26-TT-317 Mill-3 NDE Bearing Temp Feed Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-318 Mill-3 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-313 Mill-3 DE Bearing Temp Top Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-314 Mill-3 DE Bearing Temp Feed Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-315 Mill-3 DE Bearing TempDischarge Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-322 Mill- 4 NDE Bearing Temp Top Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-323 Mill-4 NDE Bearing Temp Feed Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-324 Mill-4 NDE Bearing Temp Discharge Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-319 Mill-4 DE Bearing Temp Top Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-320 Mill-4 DE Bearing Temp Feed Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-321 Mill-4 DE Bearing TempDischarge Roller Water OL Temp 4 12/10/21 09/11/21 16/12/21
26-TT-331 Hot Water Out From HWT To Cooling Tower 4 12/10/21 09/11/21 16/12/21
26-TT-0330 Hot Water Out From Gearbox Cooler Mill-1 4 12/10/21 09/11/21 16/12/21
26-TT-0329 Hot Water Out From Gearbox Cooler Mill-2 4 18/10/21 15/11/21 15/09/21
26-TT-0328 Hot Water Out From Gearbox Cooler Mill-3 4 18/10/21 15/11/21 15/09/21
26-TT-0327 Hot Water Out From Gearbox Cooler Mill-4 4 18/10/21 15/11/21 15/09/21
26-PT-0301 Main Cold Water Header PT 4 18/10/21 15/11/21 15/09/21
26-TT-0332 Main Cold Water Header TT 4 18/10/21 15/11/21 15/09/21
PCS CBC Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS CBC Belt Sway Switch 4 18/10/21 15/11/21 15/09/21
ZSS CBC Zero Speed Switch 4 18/10/21 15/11/21 15/09/21
PCS BC-1 Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS BC-1 Belt Sway Switch 4 18/10/21 15/11/21 15/09/21
ZSS BC-1 Zero Speed Switch 4 18/10/21 15/11/21 15/09/21
PCS BC-2 Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS BC-2 Belt Sway Switch 4 18/10/21 15/11/21 15/09/21
ZSS BC-2 Zero Speed Switch 4 18/10/21 15/11/21 15/09/21
PCS BC-3 Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS BC-3 Belt Sway Switch 4 18/10/21 15/11/21 15/09/21
ZSS BC-3 Zero Speed Switch 4 18/10/21 15/11/21 15/09/21
PCS BC-4 Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS BC-4 Belt Sway Switch 4 18/10/21 15/11/21 15/09/21
ZSS BC-4 Zero Speed Switch 4 18/10/21 15/11/21 15/09/21
PCS BC-5 Pull Cord Switch 4 18/10/21 15/11/21 15/09/21
BSS BC-5 Belt Sway Switch 4 19/10/21 16/11/21 16/09/21
ZSS BC-5 Zero Speed Switch 4 19/10/21 16/11/21 16/09/21
PCS BC-6 Pull Cord Switch 4 19/10/21 16/11/21 16/09/21
BSS BC-6 Belt Sway Switch 4 19/10/21 16/11/21 16/09/21
ZSS BC-6 Zero Speed Switch 4 19/10/21 16/11/21 16/09/21
KWALE INTERNATIONAL SUGAR COMPANY LTD
INSTRUMENTATION DEPARTMENT
MAINTENANCE SCHEDULE-YEAR 2022
FIRST QUARTER
Jan-22 Feb-22 Mar-22

Instrument Tag WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 12 WEEK 01 WEEK 13
MILL INSTRUMENTS DESCRIPTION PERIODIC
No. MAINTENANCE
MONTHLY Scheduled date Scheduled Scheduled Scheduled Scheduled
Scheduled date date
Scheduled Scheduled Scheduled
Scheduled date date
Scheduled Scheduled Scheduled
date date date date date date Date date

26-LT-0101A Cane Blanket Thickness Level 3 05/01/22


26-LT-0101 Mill-1 Cane Level Signal Tx Donnely Chute 3 05/01/22
26-LFT-0101 Lift Tx on 1st Mill Rollers (Left) 3 05/01/22
26-LFT-0102 Lift Tx on 1st Mill Rollers (Right) 3 05/01/22
26-LT-0102 Mill-2 Cane Level Signal Tx Donnely Chute 3 05/01/22
26-LFT-0103 Lift Tx on 2st Mill Rollers (Left) 3 05/01/22
26-LFT-0104 Lift Tx on 2st Mill Rollers (Right) 3 12/01/22
26-LT-0103 Mill-3 Cane Level Signal Tx Donnely Chute 3 12/01/22
26-LFT-0105 Lift Tx on 3st Mill Rollers (Left) 3 12/01/22
26-LFT-0106 Lift Tx on 3st Mill Rollers (Right) 3 12/01/22
26-LT-0104 Mill-4 Cane Level Signal Tx Donnely Chute 3 12/01/22
26-LFT-0107 Lift Tx on 4st Mill Rollers (Left) 3 12/01/22
26-LFT-0108 Lift Tx on 4st Mill Rollers (Right) 3 12/01/22
26-LT-0403 Screened Juice Tank LVL Measurement 3 19/01/22
26-FCV-0402 Screened Juice Flow CV 3 19/01/22
26-FT-0401 Screened Juice To RJH-1 FT 3 19/01/22
26-LIC-0201 Imbibition Level CV 3 19/01/22
26-TCV-0201 Imbibition Temp CV 3 19/01/22
26-TT-0201 Imbibition Water TNK Temp TX 3 19/01/22
26-LT-0201 Imbibition Water TNK LT TX 3 26/01/22
26-FIC-201 Imbibition Flow CV 3 26/01/22
26-FT-0201 Imbibition water FT 3 26/01/22
26-TT-304 Mill-1 NDE Bearing Temp Top Roller Water OL Temp 3 26/01/22
26-TT-305 Mill-1 NDE Bearing Temp Feed Roller Water OL Temp 3 26/01/22
26-TT-306 Mill-1 NDE Bearing Temp Discharge Roller Water OL Temp 3 26/01/22
26-TT-301 Mill-1 DE Bearing Temp Top Roller Water OL Temp 3 02/02/22
26-TT-302 Mill-1 DE Bearing Temp Feed Roller Water OL Temp 3 02/02/22
26-TT-303 Mill-1 DE Bearing TempDischarge Roller Water OL Temp 3 02/02/22
26-TT-310 Mill- 2NDE Bearing Temp Top Roller Water OL Temp 3 02/02/22
26-TT-311 Mill-2 NDE Bearing Temp Feed Roller Water OL Temp 3 02/02/22
26-TT-312 Mill-2 NDE Bearing Temp Discharge Roller Water OL Temp 3 02/02/22
26-TT-307 Mill-2 DE Bearing Temp Top Roller Water OL Temp 3 09/02/22
26-TT-308 Mill-2 DE Bearing Temp Feed Roller Water OL Temp 3 09/02/22
26-TT-309 Mill-2 DE Bearing TempDischarge Roller Water OL Temp 3 09/02/22
26-TT-316 Mill- 3 NDE Bearing Temp Top Roller Water OL Temp 3 09/02/22
26-TT-317 Mill-3 NDE Bearing Temp Feed Roller Water OL Temp 3 09/02/22
26-TT-318 Mill-3 NDE Bearing Temp Discharge Roller Water OL Temp 3 09/02/22
26-TT-313 Mill-3 DE Bearing Temp Top Roller Water OL Temp 3 16/02/22
26-TT-314 Mill-3 DE Bearing Temp Feed Roller Water OL Temp 3 16/02/22
26-TT-315 Mill-3 DE Bearing TempDischarge Roller Water OL Temp 3 16/02/22
26-TT-322 Mill- 4 NDE Bearing Temp Top Roller Water OL Temp 3 16/02/22
26-TT-323 Mill-4 NDE Bearing Temp Feed Roller Water OL Temp 3 16/02/22
26-TT-324 Mill-4 NDE Bearing Temp Discharge Roller Water OL Temp 3 16/02/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
INSTRUMENTATION DEPARTMENT
26-TT-319 Mill-4 DE Bearing Temp Top Roller Water OL Temp 3 23/02/22
26-TT-320 Mill-4 DE Bearing Temp Feed Roller Water OL Temp 3 23/02/22
Mill-4 DE Bearing TempDischarge Roller Water OL Temp 23/02/22
26-TT-321 3

26-TT-331 Hot Water Out From HWT To Cooling Tower 3 23/02/22


26-TT-0330 Hot Water Out From Gearbox Cooler Mill-1 3 23/02/22
26-TT-0329 Hot Water Out From Gearbox Cooler Mill-2 3 23/02/22
26-TT-0328 Hot Water Out From Gearbox Cooler Mill-3 3 02/03/22
26-TT-0327 Hot Water Out From Gearbox Cooler Mill-4 3 02/03/22
26-PT-0301 Main Cold Water Header PT 3 02/03/22
26-TT-0332 Main Cold Water Header TT 3 02/03/22
PCS CBC Pull Cord Switch 3 02/03/22
BSS CBC Belt Sway Switch 3 02/03/22
ZSS CBC Zero Speed Switch 3 02/03/22
PCS BC-1 Pull Cord Switch 3 09/03/22
BSS BC-1 Belt Sway Switch 3 09/03/22
ZSS BC-1 Zero Speed Switch 3 09/03/22
PCS BC-2 Pull Cord Switch 3 09/03/22
BSS BC-2 Belt Sway Switch 3 09/03/22
ZSS BC-2 Zero Speed Switch 3 09/03/22
PCS BC-3 Pull Cord Switch 3 16/03/22
BSS BC-3 Belt Sway Switch 3 16/03/22
ZSS BC-3 Zero Speed Switch 3 16/03/22
PCS BC-4 Pull Cord Switch 3 16/03/22
BSS BC-4 Belt Sway Switch 3 16/03/22
ZSS BC-4 Zero Speed Switch 3 16/03/22
PCS BC-5 Pull Cord Switch 3 23/03/22
BSS BC-5 Belt Sway Switch 3 23/03/22
ZSS BC-5 Zero Speed Switch 3 23/03/22
PCS BC-6 Pull Cord Switch 3 30/03/22
BSS BC-6 Belt Sway Switch 3 30/03/22
ZSS BC-6 Zero Speed Switch 3 30/03/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
INSTRUMENTATION
PROCESS HOUSE DEPARTMENT
MAINTENANCE SCHEDULE-YEAR 2022

1ST QUARTER

Jan-22 Feb-22 Mar-22


Periodical
Instrument Tag
PROCESS HOUSE INSTRUMENTS Maintenence WEEK 02 WEEK 03 WEEK 04 WEEK 05 WEEK 06 WEEK 07 WEEK 08 WEEK 09 WEEK 10 WEEK 11 WEEK 11 WEEK 13 WEEK 14
No.
Monthly
Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled Scheduled
Scheduled date
date date date date date date date date date Date Date Date
26-TCV-0905 RJH-1 Temp CV 3 03/01/22
26-TT-0401 Juice I/L to RJ HTR -1 Temp 3 03/01/22
26-TT-0402 Juice I/L to RJ HTR -2 Temp 3 03/01/22
26-TT-0403 Juice O/L from RJ HTR-2 Temp 3 03/01/22
26-TT-0404 Injection HDR For Condensor Temp 3 03/01/22
26-TT-0405 Juice I/L to LH-1 Temp 3 03/01/22
26-TT-0406 Juice I/L to LH-1/2 Temp 3 03/01/22
26-TT-0407 Juice I/L to LH -2 Temp 3 03/01/22
26-TT-0408 Injection HDR For Condensor Temp 3 03/01/22
26-TCV-0902 LJH-2 TCV 3 03/01/22
26-TCV-0903 LJH-1 TCV 3 03/01/22
26-TCV-0904 RJH-2 TCV 3 03/01/22
26-FCV-0401 M.O.L FCV 3 03/01/22
26-FT-0404 M.O.L FT 3 03/01/22
26-pHT-0401 Reaction Tank pH TX 3 03/01/22
26-LT-0553 Lime Juice Tank Level 3 06/01/22
26-FCV-0403 Limed Juice FCV 3 06/01/22
26-FT-0405 Limed Juice line To lime Receiving Tank FT 3 06/01/22
26-TT-0409 Injection HDR For Condensor Temp CJH-1 3 06/01/22
26-TT-0410 Injection HDR For Condensor Temp CJH-2 3 06/01/22
26-TT-0411 CJH-2 Temp Tx 3 06/01/22
26-TCV-0909 CJH-2 TCV 3 06/01/22
26-FT-0402 CJ Flow TX 3 06/01/22
LCV-0401 Effect-1 LCV 3 06/01/22
26-LT-0401 Effect-1 Level Transmitter 3 06/01/22
26-PT-0901 Effect-1 Vapour Out Pressure 3 06/01/22
26-TT-0901 Effect-1 Vapour Out Temp 3 06/01/22
LCV-0402 Effect-2 LCV 3 06/01/22
26-LT-0409 Effect-2 Level Transmitter 3 06/01/22
26-PT-0902 Effect-2 Vapour Out Pressure 3 06/01/22
26-TT-0902 Effect-2 Vapour Out Temp 3 06/01/22
LCV-0403 Effect-3 LCV 3 06/01/22
26-LT-0407 Effect-3 Level Transmitter 3 10/01/22
26-PT-0903 Effect-3 Vapour Out Pressure 3 10/01/22
26-TT-0903 Effect-3 Vapour Out Temp 3 10/01/22
LCV-0404 Effect-4 LCV 3 10/01/22
26-LT-0408 Effect-4 Level Transmitter 3 10/01/22
26-PT-0904 Effect-4 Vapour Out Pressure 3 10/01/22
26-TT-0904 Effect-4 Vapour Out Temp 3 10/01/22
LCV-0405 Effect-5 LCV 3 10/01/22
26-LT-0402 Effect-5 Level Transmitter 3 10/01/22
26-PT-0905 Effect-5 Vapour Out Pressure 3 10/01/22
26-TT-0905 Effect-5 Vapour Out Temp 3 10/01/22
26-MOV-188 Valve at 1st Body of Evaporator 3 10/01/22
26-PT-0908 Effect-1 Exhaust In Pressure TX 3 10/01/22
26-DPT-0702 Hot Water To CJ Column DP TX 3 10/01/22
26-LCV-0701 Clear Juice Column emergency Hot Water LCV 3 10/01/22
26-LT-0405 Clear Juice Column LT 3 10/01/22
26-LT-0404 Syrup Extraction Tank LT 3 13/01/22
26-BCV-0401 Effect-5 Brix CV 3 13/01/22
26-BT-0401 Syrup Extraction Tank Brix TX 3 13/01/22
26-LT-1601 M.O.L Holding TNK-1 LT 3 13/01/22
26-LT-1602 M.O.L Holding TNK-2 LT 3 13/01/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-FT-0403 Hot Water Cake Wash FT 3 13/01/22 INSTRUMENTATION DEPARTMENT
26-PT-0401 Filtrate Receiver-1 PT 3 13/01/22
26-PCV-0401 FIltrate Receiver-1 CV 3 13/01/22
26-LT-0406 Filtrate Collection TNK LT 3 13/01/22
26-FT-0403 Filtrate FT 3 13/01/22
26-PT-0402 Filtrate Receiver-2 PT 3 13/01/22
26-PCV-0402 FIltrate Receiver-2 CV 3 13/01/22
26-PT-0403 Vacuum Pump-1 PT 3 13/01/22
26-PT-0404 Vacuum Pump-2 PT 3 13/01/22
26-LT-0510 B Magma Crystellizer LT 3 13/01/22
26-LT-0511 C Double Magma Crystellizer LT 3 17/01/22
26-PT-0501 A-Vacuum Crystalizer PT 3 17/01/22
26-LT-0512 A-Vacuum Crystalizer PT 3 17/01/22
26-SV-0901 1st Vapour To Pan A1 3 17/01/22
26-SV-0501 Vacuum Breaker Pan A1 3 17/01/22
26-BCV-0501 Brix CV Pan A1 3 17/01/22
26-SV-0502 Vacuum Breaker Pan A2 3 17/01/22
26-BCV-0502 Brix CV Pan A2 3 17/01/22
26-SV-0902 1st Vapour To Pan A2 3 17/01/22
26-LT-0503 A-L Storange Tank LT 3 17/01/22
26-LT-504 Melt Tank LT 3 17/01/22
26-LT-501 Syrup Storage Tank LT-1 3 17/01/22
26-LT-0502 Syrup Storage Tank LT-2 3 17/01/22
26-LT-0527 Massecuite Pug Mill LT 3 17/01/22
26-LT-0517 A Massecuite Crystallizer LT-3 3 17/01/22
26-LT-0516 A Massecuite Crystallizer LT-2 3 20/01/22
26-LT-0515 A Massecuite Crystallizer LT-1 3 20/01/22
26-BCV-0701 Brix CV For AH-DC MOL Conditioner 3 20/01/22
26-TCV-0906 Temp CV For AH-DC MOL Conditioner 3 20/01/22
26-TT-0501 TT For AH-DC MOL Conditioner 3 20/01/22
26-BT-0501 Brix For AH-DC MOL Conditioner 3 20/01/22
26-LT-0526 B Massecuite Crystalizer LT 3 20/01/22
26-LT-0525 AL Molasses Receiving Tank LT 3 20/01/22
26-SV -0903 1st vapout pan B 3 20/01/22
26-SV-0503 Vaccum breaker pan B 3 20/01/22
26-SV- 0904 1ST Vapour Pan B 3 20/01/22
26-sv-0504 Vaccum Breaker pan B-C 3 20/01/22
26-BCV-0504 Brix Control B-C PAN 3 20/01/22
26-BCV-0503 Brix Control B PAN 3 20/01/22
26-LT-0513 B Vaccum crystalizer level measurement 3 20/01/22
26-PT-0502 B- Vaccum crystalizerpressure measurement 3 24/01/22
26-TT-0503 C light Mol.Conditioner TT measurement 3 24/01/22
26-LT-0509 C- Light tank level measurement 3 24/01/22
26-TCV-0908 Temprature CV vapour line 3 24/01/22
26-BT-0503 C- Light MOL. Conditioner Brix measurement 3 24/01/22
26-LT-0505 A-Heavy Storage Tank -1 Level measurement 3 24/01/22
26-TT-0501 A- Heavy MOL. Conditioner TT 3 24/01/22
26-LT-0506 A-Heavy Storage Tank -2 Level measurement 3 24/01/22
26-TT-0501 A- Heavy Mol. Conditioner TT 3 24/01/22
26-TCV-0906 Vapour Line 3 24/01/22
26-LT- 0530 BH MOL.receiving tank level measurement 3 24/01/22
26-LT-0528 B- Centrifigal PUG mill level measurement 3 24/01/22
26-ICV-0504 1012 B- Centrifigal machine 3 24/01/22
26-ICV-0505 1012 B- Centrifigal machine 3 24/01/22
26-LT -0520 B MASSECCUITE CRYSTALIZER No. 2 LT 3 24/01/22
26- LT-0518 B- Massecuite crystalizer No1 LT 3 27/01/22
26-BCV-0504 Melter 3 27/01/22
26-BCV-0702 melter 3 27/01/22
26-TT-0504 Sugar melter outlet line TT 3 27/01/22
26-BT-0504 Sugar Melter Brix measurement 3 27/01/22
26-TCV-0907 Vapour line B- Heavy MOL. Conditioner 3 27/01/22
26-BCV-0702 B-Heavy MOL.conditioner 3 27/01/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-TT-0502 B-Heavy MOL.conditioner 3 27/01/22
INSTRUMENTATION DEPARTMENT
26-LT-0508 B - HEAVY Storage tank 2 level measurement 3 27/01/22
26-LT- 0507 B- Heavy storage tank 1 level measurement 3 27/01/22
26-BCV-0504 B-C PAN 3 27/01/22
26-SV-0504 Grain batch pan 3 27/01/22
26-bcv-505 C-PAN 3 27/01/22
26-SV-0505 C-BatcH PAN 3 27/01/22
26-LT-0514 C-Vaccum crystalizer LV measurement 3 27/01/22
26-PT-0503 C-VAccum crystalizer pressure measurement 3 01/02/22
26-BCV-0703 C- light MOL. Conditioner 3 01/02/22
26-TCV-0908 C- light MOL. Conditioner 3 01/02/22
26-TT-0503 C-Light MOL. Conditioner TT 3 01/02/22
26-BT- 0503 C-light MOL. Conditioner Bx measurement 3 01/02/22
26-LT-0509 C-Light tank LV measurement 3 01/02/22
26-LT-0519 C- Massecuite crystalizer No.1 LT 3 01/02/22
26-ICV-0502 C-FORE CONTI M/C-3 3 01/02/22
26-TCV-0702 Transient heater 3 01/02/22
26-ICV-0501 C- FORE CONTI M/C-1 3 01/02/22
26-TCV-0701 Transient Heaters 3 01/02/22
26-TT-0506 Transient Heaters -2 outlet TT 3 01/02/22
26-TT-0505 Transient Heater -1 outlet TT 3 01/02/22
26-LT -0534 Massecuite header LV MEASUREMENT 3 01/02/22
26-TCV-0701 C-Light mol. Conditiner 3 01/02/22
26-TCV-0702 C-Light mol. Conditiner 3 03/02/22
26-ICV-0503 CAW Centrifigal machine 3 03/02/22
26-LT- 0531 CAW PUG mill LV measurement 3 03/02/22
26-LT-0511 C-DOUBLE CURED MAGMA CRYSTALIZER LT 3 03/02/22
26-LT-0509 CL MOL Receiving Tank Level Measurement 3 03/02/22
26-BCV-0704 Melter Tank Brix CV 3 03/02/22
26-TCV-0901 Melter Tank Temp CV 3 03/02/22
SOV-53 Clarified Water CV 3 03/02/22
26-DPT-0702 Hot Water To Clear Juice Column 3 03/02/22
26-LCV-0701 Clarified Juice Column Level CV 3 03/02/22
26-TCV-0701 Transient Heater-1 3 03/02/22
26-TCV-0702 Transient Heater-2 3 03/02/22
26-DPT-0701 Hot Water To Pan DPT 3 03/02/22
26-TT-0701 H2O Frm C-Vertical Crystalizer -Cooling Tower 3 03/02/22
26-TT-0702 CoolingTwr H2OLine to C-VerticalCrystalizer 3 03/02/22
26-TT-2013 Condensor for Pan-A1 Vapour in Temp 3 07/02/22
26-PT-2001 Condensor for Pan-A1 Vapour Out PT 3 07/02/22
26-TT-2001 Condensor for Pan-A1 Vapour Out TT 3 07/02/22
26-TT-2002 Condesor For Pan -A1 Tail Pipe TT 3 07/02/22
26-SV-2001 Cond-1 Spray -1 Box On/Off Valve 3 07/02/22
26-SV-2002 Cond. -1 Spray-2 Box On/Off Valve 3 07/02/22
26-SV-2003 Cond. -1 Spray-3 Box On/Off Valve 3 07/02/22
26-SV-2004 Cond. -1 Jet Box On/Off Valve 3 07/02/22
26-SV-2005 Cond. -1 inlet On/Off Valve 3 07/02/22
26-TT-2014 Condensor for Pan-A2 Vapour in Temp 3 07/02/22
26-PT-2002 Condensor for Pan-A2 Vapour Out PT 3 07/02/22
26-TT-2003 Condensor for Pan-A2 Vapour Out TT 3 07/02/22
26-TT-2004 Condesor For Pan -A2 Tail Pipe TT 3 07/02/22
26-SV-2006 Cond-2 Spray -1 Box On/Off Valve 3 07/02/22
26-SV-2007 Cond. -2 Spray-2 Box On/Off Valve 3 07/02/22
26-SV-2008 Cond. -2 Spray-3 Box On/Off Valve 3 10/02/22
26-SV-2009 Cond. -2 Jet Box On/Off Valve 3 10/02/22
26-SV-2010 Cond. -2 inlet On/Off Valve 3 10/02/22
26-TT-2016 Condensor for Pan-B/C Vapour in Temp 3 10/02/22
26-PT-2004 Condensor for Pan-B/C Vapour Out PT 3 10/02/22
26-TT-2007 Condensor for Pan-B/C Vapour Out TT 3 10/02/22
26-TT-2008 Condesor For Pan -B/C Tail Pipe TT 3 10/02/22
26-SV-2015 Cond-4 Spray -1 Box On/Off Valve 3 10/02/22
26-SV-2016 Cond. -4 Spray-2 Box On/Off Valve 3 10/02/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-SV-2017 Cond. -4 Spray-3 Box On/Off Valve 3 10/02/22
INSTRUMENTATION DEPARTMENT
26-SV-2018 Cond. -4 Jet Box On/Off Valve 3 10/02/22
26-SV-2019 Cond. -4 inlet On/Off Valve 3 10/02/22
26-TT-2015 Condensor for Pan-B Vapour in Temp 3 10/02/22
26-PT-2003 Condensor for Pan-B Vapour Out PT 3 10/02/22
26-TT-2005 Condensor for Pan-B Vapour Out TT 3 10/02/22
26-TT-2006 Condesor For Pan -B Tail Pipe TT 3 14/02/22
26-SV-2011 Cond-3 Spray -1 Box On/Off Valve 3 14/02/22
26-SV-2012 Cond. -3 Spray-2 Box On/Off Valve 3 14/02/22
26-SV-2013 Cond. -3 Jet Box On/Off Valve 3 14/02/22
26-SV-2018 Cond. -3 inlet On/Off Valve 3 14/02/22
26-TT-2017 Condensor for Pan-C Vapour in Temp 3 14/02/22
26-PT-2005 Condensor for Pan-C Vapour Out PT 3 14/02/22
26-TT-2009 Condensor for Pan-C Vapour Out TT 3 14/02/22
26-TT-2010 Condesor For Pan -C Tail Pipe TT 3 14/02/22
26-SV-2020 Cond-5 Spray -1 Box On/Off Valve 3 14/02/22
26-SV-2021 Cond. -5 Spray-2 Box On/Off Valve 3 14/02/22
26-SV-2022 Cond. -5 Jet Box On/Off Valve 3 14/02/22
26-SV-2023 Cond. -5 inlet On/Off Valve 3 14/02/22
26-TT-2018 Conden.for Pan-Evaporator Vapour in Temp 3 14/02/22
26-PT-2007 Conden.for Pan-Evaporator Vapour Out PT 3 17/02/22
26-TT-0905 Conden. for Pan-Evaporator Vapour Out TT 3 17/02/22
26-TT-2012 Condesor For Pan -Evaporator Tail Pipe TT 3 17/02/22
26-SV-2024 Cond-6 Spray -1 Box On/Off Valve 3 17/02/22
26-SV-2025 Cond. -6 Spray-2 Box On/Off Valve 3 17/02/22
26-SV-2026 Cond. -6 Spray-3 Box On/Off Valve 3 17/02/22
26-SV-2027 Cond. -6 Jet Box On/Off Valve 3 17/02/22
26-SV-2028 Cond. -6 inlet On/Off Valve 3 17/02/22
26-PT-2006 Vac. Crystalizer To Ejector Vapour Out Press 3 17/02/22
26-SV-1201 Water Inlet To Ejector On/Off Valve 3 17/02/22
26-TT-0907 A Batch Pan No:1 Clendria Temp. 3 17/02/22
26- TT- 0908 A Batch Pan No:2 Clendria Temp. 3 17/02/22
26-TT-0909 A Batch Pan No:3 Clendria Temp. 3 17/02/22
26-TT-0910 B/C Grain Pan Clendria Temp. 3 17/02/22
26-TT-0911 C-Pan Clendria Temp. 3 17/02/22
26-PT-0910 A Batch Pan No:1 Clendria Pressure 3 21/02/22
26-PT-0911 A Batch Pan No:2 Clendria Pressure 3 21/02/22
26-PT-0912 A Batch Pan No:3 Clendria Pressure 3 21/02/22
26-PT-0913 B/C Grain Pan Clendria Pressure 3 21/02/22
26-PT-0914 C-Pan Clendria Pressure 3 21/02/22
26-SV -0901 1'st Vapour line A Pan1 3 21/02/22
26-SV -0902 1'st Vapour line A Pan2 3 21/02/22
26-SV -0903 1'st Vapour line A Pan 3 3 21/02/22
26-SV -0904 1'st Vapour line B/C Grain Pan 3 21/02/22
26-SV -0905 1'st Vapour line C Pan 3 21/02/22
26-PCV-0901-A Pressure control valve Pan 1 3 21/02/22
26-PCV-0902-A Pressure control valve Pan 2 3 21/02/22
26-PCV-0903-A Pressure control valve Pan 3 3 21/02/22
26-PCV-0904-A Pressure control valve Pan B/C 3 21/02/22
26-PCV-0905-A Pressure control valve Pan Pan C 3 21/02/22
26-MOV-280 Vapour line Pan 1 3 24/02/22
26-MOV-281 2 'nd Vapour Pan 2 3 24/02/22
26-MOV-282 1'st Vapur to Batch Pan 3 3 24/02/22
26-MOV-283 1'st Vapour to B/C Grain Pan 3 24/02/22
26-MOV-284 1'st Vapour to C-Pan 3 24/02/22
26-MOV-285 1'st Vapour to B/C Grain Pan 3 24/02/22
26-PT-0900 Exhaust Line Pressure 3 24/02/22
26-TT-0900 Exhaust Line Temp. 3 24/02/22
26-PT-0909 1'st Vapur Out Pressure 3 24/02/22
26-PT-0908 Effect 1 Exhaust IN Pressure 3 24/02/22
26-PT-0907 1'st to 2'nd Vapour line Pressure 3 24/02/22
26-PT-0906 2'nd Vapour Header Pressure 3 24/02/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-PT-0905 Effect -5 Vapour OUT Pressure 3 INSTRUMENTATION DEPARTMENT 24/02/22
26-PT-0904 Effect- 4 Vapour OUT Pressure 3 24/02/22
26-PT-0903 Effect- 3 Vapour OUT Pressure 3 24/02/22
26-PT-0902 Effect- 2 Vapour OUT Pressure 3 01/03/22
26-PT-0901 Effect- 1 Vapour OUT Pressure 3 01/03/22
26-TT-0901 Effect -1 Vapour OUT Temperature 3 01/03/22
26-TT-0902 Effect -2 Vapour OUT Temperature 3 01/03/22
26-TT-0903 Effect- 3 Vapour OUT Temperature 3 01/03/22
26-TT-0904 Effect- 4 Vapour OUT Temperature 3 01/03/22
26-TT-0905 Effect- 5 Vapour OUT Temperature 3 01/03/22
26-PCV-0901A A Batch Pan No. 1 Clendria PCV 3 01/03/22
26-PCV-0904 A B/C Grain Pan Clendria PCV 3 01/03/22
26-PCV - 0905 AC- Batch Pan Clendria Pressure Control Valve 3 01/03/22
26-TCV-0901 3 01/03/22
26-MOV-286 1'St Vapour OUT Line cv 3 01/03/22
26-MOV-188 Valve at 1'st Evaporator 3 01/03/22
26-MOV-287 2'ND Vapour o Effect-2 line 3 01/03/22
26-PT-0910 A-Batch Pan 1 clendria pressure 3 01/03/22
26-TT-0907 A Batch Pan 1 clendria temp 3 03/03/22
26-MOV-2800 1'st 2'nd Vapour for Pan 3 03/03/22
26-PCV-0901A 1'st 2'nd Vapour for Pan CV 3 03/03/22
26-SV-503 A A Batch Pan 1 liquid -3-Valve 3 03/03/22
26-SV-502 A A Batch Pan 1 liquid -2-Valve 3 03/03/22
26-SV-501 A A Batch Pan 1 liquid -1-Valve 3 03/03/22
26-SV-504 A A Batch Pan 1 Hot water -2-Valve 3 03/03/22
26-SV-0501 A Pan 1 Vacuum breaker line 3 03/03/22
26-SV-0505 A A Batch Pan 1 discharge line 3 03/03/22
26-SV-0507 A A Batch Pan 1 Cut-over line 3 03/03/22
26-SV-0506 A A Batch lock for discharge 3 03/03/22
26-SV-0508 A A Batch lock for cut over 3 03/03/22
26-PT-XX01 Compressed Air main Haeder 3 03/03/22
26-SV-511 A Batch Pan- A2 liquid -3-Valve 3 03/03/22
26-SV-510 A Batch Pan-A2 liquid -2-Valve 3 03/03/22
26-SV-509A Batch Pan -A2- liquid -1-Valve 3 07/03/22
26-SV-512 A Batch Pan-A2-Hot water -2-Valve 3 07/03/22
26-SV-0502 Pan-A2-Vacuum breaker line 3 07/03/22
26-SV-0513A Batch Pan- A2 discharge line 3 07/03/22
26-SV-0515 A Batch Pan B/C Cut-over line 3 07/03/22
26-SV-0514 A Batch lock for discharge 3 07/03/22
26-SV-0516 A Batch lock for cut over 3 07/03/22
26-PCV-0902-A 1'st 2'nd Vapour for Pan CV 3 07/03/22
26-BCV-0502 Brix cv for Pan A2 3 07/03/22
26-MOV-281 1'st 2'nd Vapour for Pan A2 3 07/03/22
26-SV-0902 1'st Vapour for Pan A2 3 07/03/22
26-SV-0901 1'st Vapour for Pan A 3 07/03/22
26-TT-0908 A Batch Pan 2 clendria Temp 3 07/03/22
26-PT-0911 A Batch Pan 2 clendria Pressure 3 07/03/22
26-TT-2014 Pan-2 -Massecuit Temp 3 07/03/22
26-LT-1802 A Batch Pan2 mass level 3 10/03/22
26-PT-2002 Condenser 2 Pan [A] -2 Vapour Pressure 3 10/03/22
26-SV-519A Batch Pan- B liquid -3-Valve 3 10/03/22
26-SV-518 A Batch Pan-B liquid -2-Valve 3 10/03/22
26-SV-517A Batch Pan -B- liquid -1-Valve 3 10/03/22
26-SV-520 A Batch Pan-B-Hot water -2-Valve 3 10/03/22
26-SV-0503 Pan-B-Vacuum breaker line 3 10/03/22
26-SV-0521A Batch Pan- B discharge line 3 10/03/22
26-SV-0523 A Batch Pan B Cut-over line 3 10/03/22
26-SV-0522A Batch lock for discharge 3 10/03/22
26-SV-0523A Batch lock for cut over 3 10/03/22
26-SV-0903 1st Vapour to Batch Pan washing Pan B 3 10/03/22
26-PCV-0903-A 1'st 2'nd Vapour for Pan B 3 10/03/22
26-BCV-0503 1'st Vapour for Pan B 3 10/03/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-MOV-282 1'st Vapour for Pan B 3 INSTRUMENTATION DEPARTMENT 10/03/22
26-LT-1803 B Batch Pan 3 Mass Level 3 14/03/22
26-BT-1803 B Batch Pan 3 Brix Measurement 3 14/03/22
26-TT-0909 Batch Pan B clendria Temp 3 14/03/22
26-TT-2016 B/C-Grain pan massecuite temp 3 14/03/22
26-TT-2007 Condenser-4/PAN(B/C) Vapour out temp 3 14/03/22
26-TT-0910 B/C Grain Pan Clendria Temp. 3 14/03/22
26-TT-2008 Signal inreallm 3 14/03/22
26-BT-1804 B/C grain pan brix measurement 3 14/03/22
26- LT-1804 B/C Grain pan mass level 3 14/03/22
26-PT-2004 Condenser 4/pan(B/C) vapour out press 3 14/03/22
26-MOV-283 1ST Vapour to B/C Grain pan 3 14/03/22
26-MOV-284 2ND Vapour to B/C Grain pan 3 14/03/22
26-PCV-0904 A Pressure control valve -1&2 vapour line 3 14/03/22
26-BCV-0504 Brix cv 3 14/03/22
26-SV-0904 1st vapour to B/C grain pan valve 3 14/03/22
26-SV-527A B/C Grain pan liquid 3 valve 3 17/03/22
26-SV-526A B/C Grain pan liquid 2 valve 3 17/03/22
26-SV-525A B/C Grain pan liq 1 valve 3 17/03/22
26-SV-529A B/C Grain pan hot water valve 3 17/03/22
26-SV-528A B/C Grain pan liq 4 valve 3 17/03/22
26-SV-533A Lock cutover line 3 17/03/22
26-SV-532A Cutover line valve 3 17/03/22
26-SV-531A Lock discharge 3 17/03/22
26-SV-530A Discharge line valve 3 17/03/22
26-TT-0911 C-Pan Clendria Temp. 3 17/03/22
26-TT-2010 Signal inreallm 3 17/03/22
26-TT-1201 Injection HDR For Condenser Temp 3 17/03/22
26-BT-1805 C batch pan brix measurement 3 17/03/22
26-LT-1805 C batch pan mass level temp 3 17/03/22
26-PT-0914 C pan clendria pressure 3 17/03/22
26-PT-2005 Condenser-5 / pan(c) vapour out pressure 3 21/03/22
26-MOV-285 1st vapour to B/C grain pan 3 21/03/22
26-PCV-0905-A Pcv 1st&2nd vapour 3 21/03/22
26-BCV-0505 Brix cv 3 21/03/22
26-SV-0905 1st vapour to C pan valve 3 21/03/22
26-SV-536A C batch pan liquid 3 valve 3 21/03/22
26-SV-535A C batch pan liquid 2 valve 3 21/03/22
26-SV-534A C batch pan liquid 1 valve 3 21/03/22
26-SV-537A C Batch pan hot water valve 3 21/03/22
26-SV-541A Lock valve cutover line 3 21/03/22
26-SV-540A C batch pan cutover valve 3 21/03/22
26-SV-539A Lock valve discharge line 3 21/03/22
26-SV-538A C batch pan discharge valve 3 21/03/22
26-SV-0505 C batch pan vacuum breaker valve 3 21/03/22
26-TT-0602 Untrated syrup I/L To DC Heater 3 21/03/22
26-LT-0602 Lime Saccharite Preparation TNK LT 3 24/03/22
26-TT-0601 Untrated syrup O/L To DC Heater 3 24/03/22
26-LT-0601 Untreated Syrup Buffer TNK LT 3 24/03/22
26-FT-0601 Untreated Syrup TO DC Heater 3 24/03/22
26-LT-0603 Lime Saccharite Operation TNK LT 3 24/03/22
26-pHT-0602 Sulphited Juice FRm Juice Sulphiter pHT 3 24/03/22
26-pHT-0601 Untreated Syrup pHT 3 24/03/22
26-SV-0601 Untreated Syrup To saccharide VALve 3 24/03/22
26-SV-0602 MOL To saccharide TNK Valve 3 24/03/22
26-SV-0603 Lime saccharide TNK O/L Valve 3 24/03/22
26-TCV-0601 DC Heater TCV 3 24/03/22
26-CDT-1401 Condensate To PHE Conductivity 3 24/03/22
26-TT-1405 Condensate To Centrifugal Line temp 3 24/03/22
26-TT-1402 Condensate I/L To PHE Temp 3 24/03/22
26-TT-1401 Condensate To Boiler Temp 3 24/03/22
26-TT-1403 PHE Condensate O/L To Cigar CH-1 Temp 3 24/03/22
KWALE INTERNATIONAL SUGAR COMPANY LTD
26-TT-1404 Condensate Pump O/L To PHE Temp 3 INSTRUMENTATION DEPARTMENT 24/03/22
26-TT-1406 Condensate I/L To Flash CIGAR CH-2 Temp 3 24/03/22
26-TT-1407 Condensate I/L To Flash CIGAR CH-3 Temp 3 24/03/22
26-TT-1408 Condensate To I/L To fLash CIGAR Ch-4 Temp 3 28/03/22
26-TT-1409 Condensate Pump Dis. Line Temp 3 28/03/22
26-LT-1401 RJH Condensate Receiver TNK RJ-1 LT 3 28/03/22
26-LT-1403 Condensate Receiver TNK LT 3 28/03/22
26-TCV-1402 Condensate To Centrifugal TCV 3 28/03/22
26-LCV-1401 RJH Condensate Receiver LCV 3 28/03/22
26-LT-1402 RJH Condensate Receiver TnK RJ-2 LT 3 28/03/22
26-LCV-1402 RJH Condensate Receiver TnK RJ-2 LCV 3 28/03/22
26-SV-1401 Condensate To Boiler 3-Way Valve 3 28/03/22
26-DPT-1401 Condensate To Boiler DP Measurement 3 28/03/22
26-TCV-1401 Condensate To Boiler TCV 3 28/03/22
26-PT-1401 Chamber-1 Of Flash TNK PT 3 28/03/22
26-PT-1402 Chamber-2 Of Flash TNK PT 3 28/03/22
26-PT-1403 Chamber-3 Of Flash TNK PT 3 28/03/22
26-PT-1404 Chamber-4 Of Flash TNK PT 3 28/03/22
26-LCV-1403 Over head tank cv 3 28/03/22
26-DPT-1402 Condensate over head tank measurement 3 28/03/22
26-DPT-1401 Condensate to boil;er dp measurement 3 28/03/22
26-LT-0501 Syrup strorage tank -1 level measurement 3 28/03/22
26-LT-0502 Syrup strorage tank -2 level measurement 3 28/03/22
26-LT -0503 A-LIGHT storage tank level measurement 3 28/03/22
26-LT-0504 Melt light tank level measurement 3 28/03/22
26-LT-0505 Melt tank level measurement 3 28/03/22
26-LT-0506 A-heavy storage tank -2 level measurement 3 28/03/22
26-LT-0507 B-heavy storage tank -1 level measurement 3 30/03/22
26-LT-0508 B-heavy storage tank -2 level measurement 3 30/03/22
26-LT-0509 C-light tank level measurement 3 30/03/22
26-LT-0201 Water imbibition tank level measurement 3 30/03/22
26-LT-0403 Screened juice tank level measurement 3 30/03/22
26-LT-0522 Mol.weighing receiving tank measurement 3 30/03/22
26-LT-0405 Clear juice column level measurement 3 30/03/22
26-LT-0523 FM storage tank -1 level measurement 3 30/03/22
26-LT-0524 FM Storage tank -2 level measurement 3 30/03/22
26-LT-0532 Sugar storage beam -1 level measurement 3 30/03/22
26-LT-0533 Sugar storage beam -2 level measurement 3 30/03/22
26-LT-0510 B-magma crystaliser level measurement 3 30/03/22
26-LT-0511 C- double cured magma crystalliser LT 3 30/03/22
26-LT-0515 A-masseuite crystalliser- 1 level measurement 3 30/03/22
26-LT-0516 A-Masseuite crystalliser- 2 level measurement 3 30/03/22
26-LT-0517 A-Masseuite crystalliser- 3 level measurement 3 30/03/22
26-LT-0520 B-Masseuite crystalliser- 2 level measurement 3 30/03/22
26-LT-0518 B-Masseuite crystalliser- 1 level measurement 3 30/03/22
26-LT-0519 C-Masseuite crystalliser- 1 level measurement 3 30/03/22

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