SHB LTM 1095-5 1 Ow-02 Bis-62923 0000000 en

Technical Information
LTM 1095-5.1
Overview of the components with resource identification (BMK)
BMK components
SUPERSTRUCTURE
OW-02
Customer service - Technical Documentation LWE • lweend2
Superstructure Superstructure
contents 1 contents 2
Cab instruments: 3 Speed sensor ................................................................................................ 26

Oil pressure sensor ....................................................................................... 27
Liccon monitor, pedals .................................................................................... 3 Right installation view .................................................................................... 28
Left master switch ........................................................................................... 4 Radiator fan drive, air filter pressure ............................................................... 29
Right master switch ........................................................................................ 5 Engine control unit LH ECU UP/CR ............................................................... 30
Roof console ................................................................................................... 6 Charge air and coolant temperature sensor ................................................... 31
Charge air pressure sensor ........................................................................... 32
Crane cab: 7 Ventilation flap in intake air (optional) ............................................................ 33
Wiper system, radio system ........................................................................... 7 Cooling water level sensor ............................................................................. 34
Heating, auxiliary heater .................................................................................. 8 Fuel tank and tank sensor ............................................................................. 35
Auxiliary heater ............................................................................................... 9 Pressurized air system: 36
Switch box: 10 Air dryer, cab platform ................................................................................... 36
Slewing frame - fuses .................................................................................... 10 Turntable locking mechanism, boom direction ............................................... 37
Slewing frame - relays ................................................................................... 11 Hydraulic turntable: 38
CAN and LSB subscribers ............................................................................ 12
EMERGENCY OPERATION without LICCON system ................................... 13 Hydraulic pump overview ............................................................................... 38
- X emergency connector ............................................................................... 13 Hydraulic component overview ....................................................................... 39
EMERGENCY OPERATION without LICCON system - Operation ................. 14 Measuring connection plate overview ............................................................. 40
EMERGENCY OPERATION without LICCON system - Resistors ................. 15 Main control block with one hoist gear .......................................................... 41
Terminals, voltage converters ......................................................................... 16 Main control block with hoist gear 2 .............................................................. 42
Main control block - pressure stages ............................................................. 43
Electric slewing platform: 17 Main control block - pressure sensor ............................................................. 44
Battery box ................................................................................................... 17 Temperature sensor hydraulic oil ................................................................... 45
Winch 1 ........................................................................................................ 46
Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD) 18 Auxiliary load ................................................................................................ 47
Slewing gear - actuation, slewing angle indicator ........................................... 48
Right side view of engine ............................................................................... 18 Slewing gear - brake ..................................................................................... 49
Plug-in pumps ............................................................................................... 19 Luffing gear ................................................................................................... 50
Fuel temperature sensor ............................................................................... 20 Ballasting ...................................................................................................... 51
Fuel preliminary filter unit .............................................................................. 21
Left side view of engine ................................................................................. 22
Coolant temperature ...................................................................................... 23
Top view of engine ......................................................................................... 24
Frontal view of engine .................................................................................... 25
LTM 1095-5.1 - Superstructure • BMK - Component overview

LTM 1095-5.1 - Superstructure • BMK - Component overview - OW 2 -
Superstructure Superstructure
contents 1 contents 2
Turntable, general: 52
Central lubrication system ............................................................................. 52

Lighting turntable ........................................................................................... 53
Telescopic boom: 54
Cable drums, angle and length sensors ......................................................... 54

Boom head ................................................................................................... 55
Tele pinning ................................................................................................... 56
Tong pinning .................................................................................................. 57
Hydraulic folding jib: 58
Actuation ...................................................................................................... 58
Left limit switch ............................................................................................. 59
Right angle sensor and limit switch ............................................................... 60
Hydraulic components ................................................................................... 61
Dolly (trailer for boom transport, USA) ........................................................... 62
Index A to R 63
Index S to Z 64
Kundendienst-Technische Dokumentation LWE • lweend2

Cab instruments:
Liccon monitor, pedals
H105 H101 H102

Charge Charge Preglow
monitoring monitoring indicator
indicator indicator chassis
superstructure chassis
H106 S103 S104

B30 Chassis foot B19 B29 Preglow Ignition Ignition
brake Gas pedal indicator switch switch
Converter, (pneumatic) Gas pedal
0-25° / 200-700 mA chassis superstructure superstructure chassis superstructure
Foot brake with freely 0° = 4 mA (on ECU)
rotating slewing gear 25° = 20 mA 0° = 4 mA
25° = 20 mA
LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 3 -

Cab instruments: T
Left master switch

T: TOTMANN
Master switch for crane S2 S1 S1: HANDGAS
with 1 hoist gear S2 : SCHNELLGANG

S3 : HORN
S401
Left master switch 2
CPU1, LSB 2 address 9 S3
Master switch for crane

with 2 hoist gears
S421
Tilt cabin UP
H423
Feedback S420
“Slewing gear brake Parking brake
released“ slewing gear
1 = brake released
S425
Tilt the cab DOWN
S424
Luff up at
overload
S428 S427
Rear axle steering Rear axle steering
Left steering direction Right steering direction

Cab instruments: T
Right master switch
Master switch for crane T: TOTMANN

with 1 hoist gear S2 S1 S1: HANDGAS
S2 : SCHNELLGANG
S301 S3 : HORN
Master switch 1, right

CPU2, LSB 3 address 9 S3
Master switch for crane

with 2 hoist gears
S321 S322
Indicators Preselection
L/0/R Tele luffing /
Folding jib luffing
S320
Vehicle
parking
brake, S323
1= Shut-off
released „Acoustic
warning“
S324
Engine
stop
S325 S326
Button, gear selection Direction of travel
1, 2, 3, 4 F/N/R
S327 S328
Front axle steering Front axle steering
Left steering direction Right steering direction
S322
Preselection
Tele luffing /
Telescoping /
Folding jib luffing

Cab instruments:
Roof console
H633 H619
b 0023105 h
YE YE
* * * * * * * *
P655 S652 S648 S644 S640 S636 S632 S628 S624

S654 S650 S646 S642 S638 H634 S626
Webasto
SO
-K651 -K652
S618 H616 S612 S608 S604 K651 K652

S614 S610 S606 S602 P656 H660
-H616...Indicator / Central lubrication “ON” -P656...Auxiliary heater preselect clock -S628...Travel switch in emergency operation without Liccon
-H619...Gripper spur switch indicator -S602...Ballasting “RAISE“/ “LOWER“ -S632...Auxiliary heater “ON” / “OFF”
(emergency operation) -S604...Turntable locking -S636...Air conditioning system “ON”
-H633...Indicator / Air conditioning “ON” -S606...Windscreen washer, roof -S638...Work headlight, roof / towards the front
-H634...Indicator / Auxiliary heater “ON” -S608...Windscreen wiper / wipe wash / roof -S640...Winch lighting
-H660...Buzzer, ballast in end position -S610...Windscreen wiper / front -S642...Work headlight, roof / towards the rear
-S612...Windscreen wiper / wipe wash / roof -S644...Work headlight articulated piece 70W
-K651...Interval relay, windscreen wiper motor / front -S614...Parking light / parking light + driving light -S646...Work headlight articulated piece 42W
-K652...Interval relay, windscreen wiper motor / roof -S618...Emergency stop / roof console / -S648...Work headlight control operation
diesel engine / superstructure -S650...Rotating beacon flash “ON“ / “OFF“
-P655...Diesel engine operating hours counter -S624...Unpin cylinder / Unpin tele ->Manual op. -S652...Platform exit / entry
-S626...Manual pressure boost -S654...Instrument panel illumination

Crane cab:
Wiper system, radio system
M3
Wiper motor
Front windshield
S84*
EMERGENCY OFF,
B25 cab
Loudspeaker,
right
M4
Wiper motor
roof B26
Loudspeaker,
left
Behind
operator seat
X519
24V socket
cab
Radio
M7 M6
Front windows Roof windows
washing pump washing pump

Crane cab:
Heating, auxiliary heater
X298
230V fan
socket
cab
Mechan. S89 S90

recirculated air / M9
Stage switch, fan Heater switch Water
fresh air heat exchanger
adjustment circulation pump

Crane cab: S83

Auxiliary heater Thermal switch,
Water circulation
Y139
Diesel
metering pump
auxiliary heater
40R at 20 °C
Y28
Water circulation,
behind auxiliary heater 0 = engine and cab,
1 = engine
XST3 XST2 XST1 Water

Metering Sensor To heater A1 A2
circulation
pump Control unit pump Heater
Y139 SG 1577 Thermo 90S

Switch box:
Slewing frame - fuses
AF1 -F1 to F6
AF2 -F7 to F12
AF3 -F13 to F18
AF4 -F19 to F24
AF5 -F25 to F30
AF6 -F31 to F36
AF7 -F37 to F42
AF8 -F43 to F48
AF9 -F49 to F54
S81
X49 Key switch
Electrical socket 24V Emergency operation
with LICCON

Switch box:
Slewing frame - relays
A50
Diode and varistor
board
X56
K51 K52 K53 K54 K55 K56 K57 K58
K59 K61 K62

X57 XNOT
X54 X55
X52 X53
X50 X51
K11 K12 K13 K14 K15 K16 K17 K18
K19 K20 K21 K22 K23 K24 K25 K26
K27 K28 K29 K30 K31 K32 K33 K34
K35 K36 K37 K38 K39 K40 K41 K42

Switch box: EP0 EP1 EP2

CAN and LSB subscribers Input circuit board, Input circuit board, Input circuit board,
CPU0, LSB1 CPU1, LSB2 CPU2, LSB3
I/O module 6
K1
Control ON
A14
Resistor carrier,
120 Ohm CAN
terminating resistor
NT CPU0 CPU1 CPU2
Power CPU 0 CPU 1 CPU 2
supply unit

Switch box:
EMERGENCY OPERATION without LICCON system
- X emergency connector
-XNOT
X56
-X51
1
-X52
2
-X53
-X54
X57 XNOT
-X55
X54 X55
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
telescoping turning
X52 X53
Plug, Plug,
EMERGENCY EMERGENCY
OPERATION OPERATION
hoist gear 2 luffing
X50 X51
Plug,
EMERGENCY
OPERATION
hoist gear 1

Switch box: Switch in instrument panel, roof

EMERGENCY OPERATION without LICCON system H619
Cylinder in
- Operation position
Superstructure cab roof
console
SCHWENKRAHMEN ARMATURENBRETT DACH

SCHALTSCHRANK -H619 /17.6
NOTBETRIEB OHNE LICCON
-X56
-S626 /17.5
S628 -S628 /17.5 S626 -S624 /17.5 S624

BETRIEBSART RELAISTRØGER SCHALTSCHRANK KRANFUNKTION Manual pressure II: Unpin tele
-XNOT
boost 0: Pin tele/cyl.
-X57
-XNOT IN STECKER : S628
-S622
I: Unpin cylinder
-X51 <= II
1 -X51
-XNOT <= I
-XNOT
-X54 -X55
-X52 -X53
-X52 <= II -X50 -X51
2 -X52
-XNOT <= I
-XNOT
-X52
-X53
-X54
-X55
-X51
1
2
-X53 <= II
-X53
-XNOT <= I
S624
II => II : TELE ENTBOLZEN NUR WENN S626
-X54 <= II ZYLINDER
: TELE VERBOLZEN , VERBOLZT
-X54 0 0
ZYLINDER VERBOLZEN
-XNOT <= I <=
I => I : ZYLINDER ENTBOLZEN
MANUELLE
DRUCKAUFSCHALTUNG
-X55 <= II
-X55
-XNOT <= I =>
H619
ZYLINDER IN POSITION

Switch box:
EMERGENCY OPERATION without
LICCON system - Resistors
R50 R51 R52 R53 R59

Preresistor 47 R, Preresistor 30 R, Preresistor 30 R, Preresistor 47 R, Potentiometer 68R,
in EMERGENCY in EMERGENCY in EMERGENCY in EMERGENCY adjustment of speed
OPERATION OPERATION OPERATION OPERATION for telescoping and turning
hoist gear luffing telescoping and turning hydraulic pump in EMERGENCY OPERATION

Switch box:
Terminals, voltage converters T50
Transformer,
24V / 12V - 4A
Radio
X2 X4 X6 X8 X10 X12 X14 X16 X18 X20 X22 X24 X26 X28 X30 X32 X34 X36 X38 X40
X1 X3 X5 X7 X9 X11 X13 X15 X17 X19 X21 X23 X25 X27 X29 X31 X33 X35 X37 X39

Electric slewing platform:

Battery box
G2
12V battery
G3
12V battery
S1
Main battery
switch
K2
F61 Heat flange
Fuse 50A, relay
Battery + D30
F62
Fuse 50A,
Battery + 30
(after main switch)
F63 AF25
Fuse 100A, -F1 to F6
Battery + 30
(after main switch)

Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)

Right side view of engine
Fuel Engine control unit
fine filter LH-ECU UP
Manual fuel
pump
for bleeding
End control valve

Fuel Oil pressure
preliminary filter adjustment
unit
Fuel
delivery pump
M750
Starter motor


Plug-in pumps
Bosch
plug-in pump
UP xxx
New Y711 Y712 Y713 Y714

(Old) (Y731) (Y732) (Y733) (Y734)
Solenoid valve, Solenoid valve, Solenoid valve, Solenoid valve,
plug-in pump plug-in pump plug-in pump plug-in pump
Note: cylinder 1 cylinder 2 cylinder 3 cylinder 4
For optimum power
adjustment, the engine
control unit must be notified
of this „tolerance class
code“ via a diagnostic tool
(e.g. DCDesk) when a plug-
in pump is being replaced.


Fuel temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

-30 27000 28350 2565 0
-20 15410 16207 14613
0 5876 6120 5633
KRAFTSTOFFTEMPERATUR 20 2492 2573 2411
40 1171 1213 1128
-30...130³C 60 593,5 619,1 568
=M+M 80 321,4 337,2 305,7
-B709 100 186 196,2 175,9
-B709 /56.2
R 120 112,3 119 105,6
0...5K 130 89 94,5 83,5
=M+M OUT GND
-B709.X 1 2
B709
Fuel temperature sensor
=M+M =M+M
-A750.X1 52 -A750.X1 38
TI4 GND TI4

/32.1 /32.1
MOTOR-ECU MOTOR-ECU
KRAFTSTOFFTEMPERATUR KRAFTSTOFFTEMPERATUR
SIGNAL MASSE


Fuel preliminary filter unit
DIESEL WASSER
4,57 V 3,97 V
-B710 /56.2
WASSERSENSOR (WS)
Water sensor
=M+M
-B710 WASSER IM
12K
KRAFTSTOFF
=M+M
-B710.X 1 2 3
B710
Sensor
„Water in fuel“
=M+M =M+M =M+M
-A750.X1 57 -A750.X1 53 -A750.X1 39
POWER PS1 TI5 GND TI5

/32.1 /32.1 /32.1 X272
MOTOR-ECU MOTOR-ECU MOTOR-ECU
Fuel pre-heating
WASSERSENSOR WASSERSENSOR WASSERSENSOR
VERSORGUNG SIGNAL MASSE


Left side view of engine
Compressed air
compressor
Oil cooler
bypass valve
Oil cooler Exhaust gas

turbocharger
Oil pump
G750
Generator
Coolant drain plug


Coolant temperature
B708
Coolant
temperature sensor
KÛHLWASSERTEMPERATUR
-30...130³C
=M+M
-B708
-B708 /56.2
R -B70
0...5K
=M+M OUT GND
-B708.X 1 2
Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹)

=M+M =M+M -30 27000 28350 25650
-A750.X1 51 -A750.X1 37 -A
-20 15410 16207 14613
TI3 GND TI3 ³C
/32.1 /32.1 38 LADELUFT
0 5876 6120 5633
MOTOR-ECU MOTOR-ECU
KÛHLWASSER KÛHLWASSER K 85 KÛHLWASSER

20
40
2492
1171
2573
1213
2411
1128
TEMPERATUR TEMPERATUR
TEMPERATUR 60 593,5 619,1 568
80 321,4 337,2 305,7
100 186 196,2 175,9
120 112,3 119 105,6
130 89 94,5 83,5


Top view of engine Injection nozzle Claw
Pressure pipe with
union nut
Oil separator with

overpressure and
underpressure valve
<= Direction of
travel
Cylinder 1 at
flywheel side


Frontal view of engine Oil filter Oil filter
Air intake pipe

with heat flange
Thermostat
housing
Coolant pump
G750
Generator
Drain hose from

coolant pump
equalizing hole


Ust.max=10,8V
Speed sensor Signal and wiring
diagram of Hall
sensors B711, B712
and B713
Ust.min=1,1V
0V
0,3-16000Hz
M+M n
711
M+M GND SIGNAL U+
11.X 1 2 3
B711
Speed sensor 1 on
flywheel (Hall sensor)
• The speed and the

crank angle are
determined via the speed
sensor.
• These values are
required for correct
actuation of the solenoid
valves at the plug-in
pumps (start and duration
of injection). B713
Camshaft sensor,
• The camshaft sensor is used
to detect „Cylinder 1 TDC“
position.
Turning direction
B712
Speed sensor 2 on flywheel
(Hall sensor)


Oil pressure sensor
B701
Oil pressure sensor
0 -10 bar / 0.5 - 4.5 V
ÚLDRUCK
0-10bar
=M+M p
-B701
-B701 /56.2
U
0,5-
=M+M GND 4,5V IN+
-B701.X 1 2 3
=M+M =M+M =M+M

-A750.X1 35 -A750.X1 49 -A750.X1 63
GND A13 A13 (0..5V) REF2 (A13)

/32.1 /32.1 /32.1
ÚLDRUCK ÚLDRUCK ÚLDRUCK

MASSE SIGNAL VERSORGUNG


Right installation view Engine control unit
Air filter housing LH-ECU UP
Fuel preliminary Fuel fine

filter unit filter
Air conditioning
system
coolant
compressor
Y137
Air
conditioning
system
coolant
compressor
coupling
0 = 25 bar
1 = 18 bar
M750 Oil filler neck Oil dipstick

Starter motor


Radiator fan drive, air filter pressure
LUFTFILTER
MESSBEREICH :
0 / -0,08BAR
0,00BAR = 4,5V
=D+D2 p -0,02BAR = 3,5V
-B38 -0,04BAR = 2,5V
U -0,05BAR = 2,0V
-B38 /56.7 -0,06BAR = 1,5V
=D+D2 5V 0-5V -0,08BAR = 0,5V
-X258 1 2 3
/165.5
BU
BK
RD
B38
Air filter vacuum
0 -0.08 bar / 4.5 -0.5 V
5V 0,5-4,5V
=D+M =D+M =D+M Y27
-A750.X2 7 -A750.X2 5 -A750.X2 6 Proportional valve for fan
REF1 (AI1) GND (AI1) 0...5V (AI1) drive in bypass, actuated
/32.1 /32.1
MOTOR ECU
/32.1 by ECU
VERSORGUNG MASSE SIGNAL


Engine control unit LH ECU UP/CR
X107
Diagnostic connector for engine
diagnosis via Notebook
A750
Engine control unit
ECU UP/CR
Crane cab
A750_X1 A750_X2
Connector Connector
for engine to crane


Charge air and coolant temperature sensor
B707
Charge air
temperature sensor
R9 ³C
38 LADELUFT
Heat flange
85 KÛHLWASSER
B708 TEMPERATUR
Coolant
temperature sensor
Charge air temperature sensor Coolant temperature sensor
T (³C) R (¹) Rmax.(¹) Rmin.(¹) T (³C) R (¹) Rmax.(¹) Rmin.(¹)
-20 271200 284760 257640 -30 27000 28350 2565 0
-10 158000 165900 150100 -20 15410 16207 14613
0 94980 99729 90231 0 5876 6120 5633
20 37300 39165 35435 20 2492 2573 2411

40 16150 16958 15343 40 1171 1213 1128
60 7590 7970 7211 60 593,5 619,1 568
80 3840 4032 3648 80 321,4 337,2 305,7
100 2050 2153 1948 100 186 196,2 175,9
120 1170 1229 1112 120 112,3 119 105,6
130 900 945 855 130 89 94,5 83,5


Charge air pressure sensor
LADELUFTDRUCK (LLD)
0,5-4,5bar
=M+M p
-B703 I<4mA
-B703 /56.2
U
0,5-4,5V
=M+M GND OUT IN+
-B703.X 1 2 3
B703 =M+M =M+M =M+M

Charge air -A750.X1 33 -A750.X1 47 -A750.X1 61
pressure sensor GND A15 A15 (0..5V) REF3 (A15)
/32.1 /32.1 /32.1
LADELUFTDRUCK LADELUFTDRUCK LADELUFTDRUCK

MASSE SIGNAL VERSORGUNG


Ventilation flap in intake air (optional)
View from above
Y56
Solenoid valve for
compressed air-
operated shut-off flap in
intake air
1 = open
0 = closed
Actuator
Ventilation flap


KÛHLWASSERSTAND
Cooling water level sensor
=D+D2 I<500mA
B37 -B37
Cooling water -B37 /56.7
U
level sensor S
0-5V MASSE U=5V
GN
WH
BN
1
=D+D2
2
-X257 1 2 3 3
/165.4
RD
BK
BU
0-5V 5V
=D+M =D+M =D+M
-A750.X2 20 -A750.X2 19 -A750.X2 21
0...5V (AI2) GND AI2 REF1 (AI2)
/32.1 /32.1 /32.1
MOTOR ECU
SIGNAL MASSE VERSORGUNG
OHNE MEDIUM Us=5,000V

IM MEDIUM Us=4,09V
DRAHTBRUCH : SIGNAL Us=0,00V
KURZSCHLUSS :
SIGNAL - MASSE Us=0,00V
MONITOR : PEGEL / NIVEAU

KÛHLWASSER

Diesel engine D 934 TI - E : H21

Fuel tank and tank sensor LMB Flashing
beacon
cab
E.DE6.0L /149.3
TANKGEBER
=D+D2
-R4
-R4 /69.5
+ AA - SA 1
2
=D+D2 4
-X247 1 2 3
3 4
/165.5
-X4 1 2 17
/162.1
-X662 2 -X662 4 -X662 3 -X662 18
E.AGND6.1 E.S6.7 E.E6.7 E.DE6.0

/31.3 /31.3 /31.3 /31.3
E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6 E/A-MODUL 6
MASSE TANKGEBER TANKGEBER KLIMAANLAGE

ANALOG VERSORGUNG SIGNAL EIN
SIGNAL
0% = 2,00V
25% = 3,59V
50% = 4,95V
75% = 6,31V
100% = 7,80V
MONITOR :
1O.O. R4 H80
Bell,
TANKINHALT Tank sensor post shut-off warning
DREHBÛHNE fuel LMB overload

Pressurized air system:

Air dryer, cab platform
BN
BN
4 2
1 1
3
=D+D2 =D+D2
-S32 -S30
3 4 2 3 4 2
Y23
Unpin
turntable
Y22
Pin turntable
Y142
Retract cab
platform
Y58 Y141
Air dryer heater Extend cab
platform

Pressurized air system:

Turntable locking mechanism, boom direction
-S4
Contact switch ± 5°
N1
Slip ring transmitter S32
Proximity switch,
turntable locking
B17* mechanism
pin top
Turn sensor 0-360°,
turn angle display
for working range limitation
CPU0, LSB 1 address 25
(customer request)
1 1 0
=F+F1-S4 * 1 1 1 S30
2 4 Proximity switch,
1
þ175³ A AUSLEGER IN FAHRTRICHTUNG turntable locking
mechanism
2 4
þ5³ B AUSLEGER NACH HINTEN pin bottom
1

Hydraulic turntable:
Hydraulic pump overview
Y32
Proportional valve,
pump 2
Y31
Proportional valve,
pump 1
Pump 2 Pump 1
adjusting pump adjusting pump
Pump 4
winch 1, luffing, extending, winch 1, luffing, extending,
toothed wheel pump
hoist gear 2, hoist gear 2,
tele, telescope
luff folding jib luff folding jib
pinning
Pump 3
toothed wheel pump
slewing gear, auxiliary
consumers

Hydraulic component overview
Hydraulic folding jib
Main control block
Slewing gear block
Battery box
Slewing gear
Hydraulic oil cooler

Auxiliary load

Measuring connection plate overview
M1 M2 M3 M4 M5
Basic block 1 Tele pinning Hoist gear 1 Slewing gear / Luffing
Pump 1/2 P brake auxiliary load XL lowering brake
M6 M7 M8 M9 M 10
Basic block XL Supply pressure Hoist gear 2 Slewing gear Runback tank
brake brake

Main control block with Y24 Y6 Y1
Prop. valve, Prop. valve, Prop. valve,
one hoist gear luffing telescope out hoist gear 1
LOWER up
Y4 Y7 Y2
Prop. valve, Prop. valve, Prop. valve,
luffing RAISE telescoping in hoist gear 1
down
Y49
Ring surface
pretension when
retracting cylinder

Main control block with hoist gear 2 Y24 Y6 Y1 Y16
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
luffing telescope out hoist gear 1 hoist gear 2
LOWER up raise
Y4 Y7 Y2 Y17
Prop. valve, Prop. valve, Prop. valve, Prop. valve,
luffing RAISE telescoping in hoist gear 1 hoist gear 2
down down
2 3
S50
Pressure switch, P
monitor min. >15bar
pressure in hoist
gear 2 lower P
>15bar

Main control block - pressure stages
Y11 Y12
Pressure stage Pressure stage
-Y12
VB
DB
-Y11 125
DA
SCHALTLOGIK
DER DRUCKSTUFEN
MAGNET Y11
-Y11 -Y12 BAR FUNKTION DRUCKSTUFE -Y11 -Y12 BAR FUNKTION DRUCKSTUFE
0 0 125 60-100% p1 0 1 160 0-60% p3

VA 180
0 0 180 p2 1 0 250 p4

Main control block - pressure sensor
X5 PUMPE
(X)
LASTSIGNAL
(XL)
B11
Pressure ADRESSE "20" ADRESSE "21"
sensor P -B11 /24.1 B3.20 /14.2 -B12 /24.1 B3.21 /14.2
(Pump X) 0-400bar 0-400bar

CPU2, LSB 3 =D+D2 p X =D+D2 p XL
address 20 -B11 -B12
X5 LSB 1 LSB 1
B12 24V
1
LSB
4
0V
3
24V
1
LSB
4
0V
3
Pressure 4 2 4 2
sensor LS
(pump XL)
ZE2, LSB 3
BN
BK
BU
BN
BK
BU
3 3
address 21

Temperature sensor hydraulic oil
15F7L2 /48.5
HYDRAULIKÚL
=D+D2
-B62
-B62 /24.4
U
=D+D2 + - AA
-X262 1 2 3
2
/165.7
3 1
-X4 8 18 16
/162.1
X205
-X662 9
S31 M2
E.E6.4
E-motor,
/31.3 Temperature switch in hydraulic oil, Hydraulic oil cooler
> 55 °C = opens = Fan ON
E/A-MODUL 6
TEMPERATURSENSOR
HYDRAULIKÚL
SIGNAL B62
-30³C = 2,00V Temperature sensor in tank line -
0³C = 3,31V
+130³C = 9,00V
hydraulic oil for:
• Display in LICCON engine view
• Load Sensing Regulation
• Diesel engine control unit
MONITOR :
³C HydOil
48
TEMPERATUR
HYDRAULIKÚL

Winch 1 Winch 1 right
P2
Incremental sensor
S49 with adjusting switch
Pressure switch, and limit switches
monitor min. pressure
2 3 in hoist gear 1 down
P
=D+D2 >15bar Winch 1 left
-S49
P
>15bar
-S49 /24.6
Superstructure cab roof

console
Winch 1
P657 Y3
Winch 1 operating Release brake winch 1
hours counter

Auxiliary load
Y103a Y85a Y19a

Tilt cabin UP Fold out the Ballast UP
folding jib
Y103b Y85b Y19b

Tilt the cab Fold in the Ballast
DOWN folding jib DOWN
-Y19 -Y85 -Y103
a b a 2,5 b a b
100 100 60 80
-A7
XL/8.8
MXL
P5/8.8
P
T6/3.3
T
A1 MA1 MB1 B1 A2 MA2 MB2 B2 A3 MA3 MB3 B3

Slewing gear - actuation, slewing angle indicator
Y67 Y66 Y109

Proportional valve, Proportional valve, Changeover valve,
turn right turn left rotate when clamped / freely rotating slewing
gear
V: 1O.O.%
35³
S35
Incremental sensor, signal for:
S34 • Device adjustment programs
Incremental sensor, • Slewing angle indicator if
see -S35 rotation sensor not installed
Y10 Y5
Safety relief, lowering Prop. valve,
brake actuation luff down lowering brake
luff down

Slewing gear - brake
Y20
Brake
open
Y21
Prop. valve,
slewing gear
foot brake
B30
Converter,
0-25° / 200-700 mA
slewing gear foot brake
STEUERUNG EIN
FUSSBREMSE
1L /75.4
DREHWERK
0-25³
=K+K2
-B30
-B30 /15.2
I
200...500mA
=K+K2 - A +
-X192 4 2 1
/165.4
MK2 /132.2
-X36 15 13 11
/162.6
M5L7 /74.6

Luffing gear
B2
Pressure sensor,
WIPPZYLINDER Piston surface
KOLBENFLØCHE luffing cylinder
CPU1 LSB 2
ADRESSE "22" address 22
-B2 /24.1 B2.22 /13.6
0-400bar
=D+D2 p
-B2
LSB 1
24V LSB 0V
1 4 3
4 2
BN
BK
BU
3
Y10 Y5
lowering brake actuation Prop. valve,
luff down lowering
brake luff -X4 3 4 15
down /162.1

Hydraulic turntable: S27

Ballasting Tappet switch
right ballast
„down“
S26
Tappet switch S29
left ballast „down“ Pressure switch
>230 bar
right ballast „up“
BALLASTIE
S28 13
Pressure switch
150
15
>230 bar
left ballast „up“ BAR
-S28
S >230
-S26 BAR
M1
Tappet switch
280
F KF

Turntable, general:
Central lubrication system
Y69
Central lubricating
system
S69
Proximity switch
Lubricant distributor
X269
Plug on S69
X268
Plug
control unit

Turntable, general:
Lighting turntable
E17
Xenon work
headlights,
35W articulated piece
E60 E18 M23

Work Xenon work Actuator,
headlight headlights, adjustment
articulated piece work headlight
35W articulated piece
E11 E12
Rotating Rotating
beacon 70W beacon 70W
E8*
Work headlight
Front roof 70W
(optional)
E7
Marker
lamp
5W
E6 E96
Marker Work
lamp 5W headlight
cab 70W

Telescopic boom: S413

Cable drums, angle and length sensors Terminal box
N2
Cable drum for B4
high voltage antenna, Angle sensor
flashing beacon, tele basic frame
Drum with hydraulic hose for angle sensor B6, CPU1, LSB 2
hydraulically adjusted folding jib* lighting boom head address 29
N1
Slip rings for
LSB sensor tele
gripper pinning, S908
and Y40
B7
Length sensor
Telescopic boom
CPU1, LSB 2
address 30

Telescopic boom:
Boom head B6
Angle sensor
Tele boom head
CPU2, LSB 3
address 23
Terminal box
boom head
X417
B1 Terminal strip
Wind sensor
A417
Added replenishing
for LSB
S931
2. Hoist limit switch
S930 hoist top
1. Hoist limit switch tele / boom nose
hoist top CPU2, LSB 3
left telescopic head address 24
CPU2, LSB 3
address 28

Telescopic boom: S918

Tele pinning Inductive sensor
tele pinned
S919
Inductive sensor
tele unpinned
Y40
Change over valve
Tele pinning /
Tong pinning
S901
Inductive sensor
S908 Tele 1
Inductive sensor CPU1, LSB 2
gripper position address 10
in emergency
operation
no LSB sensor! S902
Inductive sensor
Tele 2
S905 CPU1, LSB 2
Inductive address 11
sensor
Tele 5
CPU1, LSB 2 S903
address 14 Inductive sensor
Tele 3
CPU1, LSB 2
S904 address 12
Inductive
sensor
Tele 4 -XMLSB2
CPU1, LSB 2 Nodal point for
address 13 gripper LSB
sensor

Telescopic boom:
Tong pinning
S912 S914 S915 S913

Inductive sensor Inductive sensor Inductive sensor Inductive sensor
left gripper bolted left gripper unbolted right gripper unpinned right gripper, bolted
CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2 CPU1, LSB 2
address 18 address 19 address 21 address 20
Y38
Unpin

Hydraulic folding jib:

Actuation
Y82
Directional valve,
release luff folding jib
X 12 13 Y
PST7/7.8
-Y80b -Y80a
33 34
0,8
-Y82 19
15
250
P 18
31
32
P6/5.4
30
1,2 23 1,2
1,2
20
16
XL1/3.3
XL
6 bar
T7/3.3 22 100
T 4 bar
21
0,2 bar
Y80b Y80a T1 A B
Proportional valve, Proportional valve,

folding jib luff up folding jib luff down NA/8.8
DREHBÛHNE


Left limit switch
P12
Control S72
panel Folding jib
fold in
S73
Folding jib
fold out


Right angle sensor and limit switch
B55
Angle sensor
folding jib
ZE2, LSB 3
address 29
X501
S940
Hoist limit switch
hoist top
single folding jib
CPU2, LSB 3
address 27


Hydraulic components
-MP
Measuring point,
luffing DOWN
-MP
Measuring point,
luffing UP

Special equipment:
Dolly (trailer for boom transport, USA)
B26 B27 B28

Pressure switch, Pressure switch, Pressure switch,
slewing gear brake luffing lowering hydraulic pump
>35 bar brake ON with P < 40 bar
>35 bar OFF with P < 55
bar
M13
Electric motor,
electrically operated
hydraulic pump

H634..6 K37..11 N IndexS49..46

A to R
A to R S to Z H660..6 K38..11 S50..42
N1..37, 54
K39..11 S69..52
K N2..54
K40..11 S72..59
NT..12
A B17*..37 E17..53 K1..12 K41..11 S73..59
A1..9
B19..3 E18..53 K2..17 K42..11 P S81..10
B25..7 E60..53 K11..11 K51..11 S83..9
A2..9 P2..46
B26..7, 62 E96..53 K12..11 K52..11 S84*..7
A14..12 P12..59
B27..62 EP0..12 K13..11 K53..11 S89..8
A50..11 P655..6
B28..62 EP1..12 K14..11 K54..11 S90..8
A417..55 P656..6
B29..3 EP2..12 K15..11 K55..11 S103..3
A750..30 P657..46
B30..3, 49 K16..11
A750_X1..30 F K56..11
R
S104..3
B37..34 K17..11 K57..11 S301..5
A750_X2..30
B38..29 F61..17 K18..11 R4..35
AF1..10 K58..11 S320..5
B55..60 F62..17 K19..11 R9..31
AF2..10 K59..11 S321..5
B62..45 F63..17 K20..11 R50..15
AF3..10 K61..11 S322..5
AF4..10
B701..27 G K21..11 K62..11 R51..15 S323..5
B703..32 K22..11 K651..6 R52..15 S324..5
AF5..10 G2..17
B705..23 K23..11 K652..6 R53..15 S325..5
AF6..10 G3..17
B707..31 K24..11 R59..15 S326..5
AF7..10 G750..22, 25 M
B708..31 K25..11
AF8..10 S S327..5
B709..20 H K26..11 M2..45
AF9..10 S328..5
B710..21 K27..11 M3..7 S1..17
AF25..17 H21..35 S401..4
B711..26 K28..11 M4..7 S26..51
H80..35 S413..54
B B712..26 K29..11 M6..7 S27..51
H101..3 S420..4
B1..55 B713..26 K30..11 M7..7 S28..51
H102..3 S421..4
B2..50 K31..11 M9..8 S29..51
E H105..3 S424..4
B4..54 K32..11 M13..62 S30..37
H106..3 S425..4
E6..53 K33..11 M23..53 S31..45
B6..55 H423..4 S427..4
E7..53 K34..11 MP..61 S32..37
B7..54 H616..6 S428..4
E8*..53 K35..11 M750..18, 28 S34..48
B11..44 H619..6, 14 S602..6
E11..53 K36..11 S35..48
B12..44 H633..6 S604..6
E12..53
LTM 1095-5.1 - Superstructure • BMK - Component overview

LTM 1095-5.1 - Superstructure • BMK - Component overview - OW 64 -
X53..11, 13 Y17..42 Index S to Z

Y711 (Y731)..19
A to P S to Z X54..11, 13 Y19a..47 Y712 (Y732)..19
X55..11, 13 Y19b..47 Y713 (Y733)..19
X56..11, 13 Y20..49 Y714 (Y734)..19
S606..6 S914..57 X18..16 X57..11, 13 Y21..49
S608..6 S915..57 X19..16
Z
XMLSB2..56 Y22..36
S610..6 S918..56 X20..16 X107..30 Y23..36 ZE0..12
S612..6 S919..56 X21..16 X205..45 Y24..41, 42 ZE1..12
S614..6 S930..55 X22..16 X268..52 Y27..29 ZE2..12
S618..6 S931..55 X23..16 X269..52 Y28..9
S624..6, 14 S940..60 X24..16 X272..21 Y31..38
S626..6, 14 X25..16
T X298..8 Y32..38
S628..6, 14 X26..16 X417..55 Y38..57
S632..6 T50..16 X27..16 X501..60 Y40..56
S636..6 X X28..16 X519..7 Y49..41
S638..6 X29..16 XNOT..11, 13 Y56..33
X1..16
S640..6 X30..16 XST1..9 Y58..36
X2..16
S642..6 X31..16 XST2..9 Y66..48
X3..16
S644..6 X32..16 XST3..9 Y67..48
X4..16
S646..6 X33..16 Y69..52
X5..16 Y
S648..6 X34..16 Y80a..58
X6..16
S650..6 X35..16 Y1..41, 42 Y80b..58
X7..16
S652..6 X36..16 Y2..41, 42 Y82..58
X8..16
S654..6 X37..16 Y3..46 Y85a..47
X9..16
S901..56 X38..16 Y4..41, 42 Y85b..47
X10..16
S902..56 X39..16 Y5..48, 50 Y109..48
X11..16
S903..56 X40..16 Y6..41, 42 Y103a..47
X12..16
S904..56 X49..10 Y7..41, 42 Y103b..47
X13..16
S905..56 X5..44 Y10..48, 50 Y137..28
X14..16
S908..56 X50..11, 13 Y11..43 Y139..9
X15..16
S912..57 X51..11, 13 Y12..43 Y141..36
X16..16
S913..57 X52..11, 13 Y16..42 Y142..36
X17..16

LWE - Customer Service - Dokumentation
Copyright by
liebherr
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Die Technischen Informationen „Übersicht der Bauteile mit Betriebsmittel Kennzeichnung (BMK)“ wurden für geschulte Service-Monteure zum Zweck der Fehlersuche an von der Liebherr-Werk Ehingen GmbH
hergestellten Kranen erstellt. Sie gehören nicht zum Auslieferungsumfang eines Krans und können vom Auslieferungszustand eines Krans abweichen. Die Technischen Informationen unterliegen keinem
regelmäßigen Änderungsdienst und beinhalten und ersetzen auch nicht alle notwendigen Betriebs-, Montage- und Sicherheitshinweise. Dies gilt insbesondere für Sicherheitsbestimmungen, die sich z.B. aus
der Auslieferungsdokumentation eines Krans sowie aus den gesetzlichen Bestimmungen ergeben. Das vorherige Studium der Bedienungsanleitung, der Betriebs-, Montage- und Sicherheitsbestimmungen
eines Krans ist zwingend notwendig, um ein umfassendes Verständnis über die Bedienung, den Service, die Sicherheitsvorschriften und Warnhinweise zu erlangen.
Für Schäden, die aufgrund der Nutzung der Technischen Informationen entstanden sind, haftet die Liebherr-Werk Ehingen GmbH – aus welchen Rechtsgründen auch immer – nur
• bei Vorsatz,
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Die Liebherr-Werk Ehingen GmbH haftet nicht für die inhaltliche Richtigkeit sowie die Folgen unüblicher oder zweckentfremdeter Benutzung der Technischen Informationen.
Die Technischen Informationen sind urheberrechtlich geschützt. Das Kopieren und die Weitergabe der Technischen Informationen an Dritte sind nicht erlaubt. Es ist verboten, die Technischen Informationen
zu verkaufen oder zu modifizieren.
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EN
This Technical Information “Overview of components with identification (BMK)” has been prepared for qualified service engineers for the purpose of troubleshooting cranes manufactured by
Liebherr-Werk Ehingen GmbH. They are not included in the scope of delivery of a crane and may differ from the delivery condition of a crane. The Technical Information are not subject to regular modification
service and do not contain or replace all necessary operating, assembly and safety instructions. This applies in particular to safety regulations, which arise, for example, from the delivery documentation of a
crane and from the statutory provisions. Prior study of the operating instructions, the operating, assembly and safety regulations of a crane is essential in order to gain a comprehensive understanding of its
operation, service, safety regulations and warnings.
The Technical Information were translated to the best of our knowledge and belief. Liebherr-Werk Ehingen GmbH accepts no liability for translation errors. Only the German language version is authoritative
for the factual correctness.
THE TECHNICAL INFORMATION MAKE NO WARRANTIES, EXPRESSED OR IMPLIED. EXCEPT FOR PERSONAL INJURY OR DEATH, GROSS NEGLIGENCE OR WILFUL INTENT, IN NO EVENT
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Technical Information

Cab instruments: 3 Speed sensor ................................................................................................ 26

LTM 1095-5.1 - Superstructure • BMK - Component overview

Central lubrication system ............................................................................. 52

Cable drums, angle and length sensors ......................................................... 54

Hydraulic folding jib: 58

Kundendienst-Technische Dokumentation LWE • lweend2

H105 H101 H102

H106 S103 S104

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 3 -

Left master switch

Master switch for crane S2 S1 S1: HANDGAS

with 1 hoist gear S2 : SCHNELLGANG

Master switch for crane

Kundendienst-Technische Dokumentation LWE • lweend2

Master switch for crane T: TOTMANN

Master switch 1, right

Master switch for crane

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 5 -

P655 S652 S648 S644 S640 S636 S632 S628 S624

S618 H616 S612 S608 S604 K651 K652

Kundendienst-Technische Dokumentation LWE • lweend2

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 7 -

Mechan. S89 S90

Kundendienst-Technische Dokumentation LWE • lweend2

Crane cab: S83

XST3 XST2 XST1 Water

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 9 -

AF2 -F7 to F12

AF3 -F13 to F18

AF4 -F19 to F24

AF5 -F25 to F30

AF6 -F31 to F36

AF7 -F37 to F42

AF8 -F43 to F48

AF9 -F49 to F54

Kundendienst-Technische Dokumentation LWE • lweend2

K59 K61 K62

K11 K12 K13 K14 K15 K16 K17 K18

K19 K20 K21 K22 K23 K24 K25 K26

K27 K28 K29 K30 K31 K32 K33 K34

K35 K36 K37 K38 K39 K40 K41 K42

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 11 -

Switch box: EP0 EP1 EP2

Kundendienst-Technische Dokumentation LWE • lweend2

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 13 -

Switch box: Switch in instrument panel, roof

SCHWENKRAHMEN ARMATURENBRETT DACH

NOTBETRIEB OHNE LICCON

S628 -S628 /17.5 S626 -S624 /17.5 S624

-X52 <= II -X50 -X51

Kundendienst-Technische Dokumentation LWE • lweend2

R50 R51 R52 R53 R59

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 15 -

Kundendienst-Technische Dokumentation LWE • lweend2

Electric slewing platform:

LTM 1095-5.1 - Superstructure • BMK - Component overview - Su 17 -

Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)

End control valve

Kundendienst-Technische Dokumentation LWE • lweend2

Diesel engine D 934 S TI A6, 145 kW/197 PS (PLD)

New Y711 Y712 Y713 Y714