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List of Questions

Subject Name: KRAZ ALL TYPE Printing Date: 09-May-2005

Question/Options Marks Correct Ans

1. In Kraz 255B,Differential housing is made of cast iron. 1


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2. Write down the common defects remedial measures of fuel system of Kraz 255B? 5

3. Why is the radiator shutter is fitted in cooling system of Kraz 255B? 3

4. Explain the bleeding procedure of hydraulic steering booster of Kraz 255B? 5

5. How will you carry out the wheel bearing play adjustment of Kraz 255B? 3

6. Write down the function of air compressor of Kraz 255B? 3

7. How will you check and adjust the hand brake of Kraz 255B? 3

8. You are informed that a Kraz 255B in your workshop has reported for starting trouble due to 10
disturbed FIP timing.How will you set the FIP timing? Explain in detail.

9. Write down the operaion of exhaust brake of Kraz 255B? 5

10. Momento scope (SMT) is not required during the fine setting of FIP in Kraz 255B. 1
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11. Explain the function of thermostate of Kraz 255B? 5

12. Explain the fine setting of FIP in Kraz 255B? 3

13. Explain the function of centrifugal oil filter of Kraz 255B? 5


14. Describe the Lay out the fuel system of Kraz 255B and explain the function of automatic advance 5
mechanism?

15. Describe the Lay out of the brake system of Kraz 255B? 5

16. What are the probable causes of ``steering hard`` in Kraz 255B? 5

17. Tractor Kraz 255B is a gun towing vehicle. 1


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18. How will you check and adjust the steering side play of Kraz 255B? 5

19. How wil you check the steering free play of Kraz 255B? 3

20. Explain the third gear power flow in gear box of Kraz 255B with the help of a sketch? 5

21. How many adjustments are there in the differential of Kraz 255B.Explain the bevel pinion bearing 10
adjustment?

22. What is the purpose of fitting steering booster in Kraz 255B.Explain right turn? 7

23. How will you test the steering booster of Kraz 255B explain briefly? 5

24. Explain the applied position of exhaust brake of Kraz 255B with the help of neat and clean 7
diagram?

25. Explain the function of steering pump of Kraz 255B? 3

26. Explain oil circulation of YAZM 238 engine of Kraz 255B with a neat diagram? 10

27. Explain the function of brake valve of Kraz 255B? 7


28. Which type of transfer case is fitted in Kraz 255B.Explain the power flow with a neat diagram? 7

29. How will check and adjust the brake cylinder rod stroke of Kraz 255B? 7

30. Write down the special features of Kraz 255B? 5

31. In rear suspension sys of Kraz 255B,two torque rods are fitted in upper side. 1
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32. Write down the preventive maintenance measures to be taken for the of brake sys of Kraz 255B? 3

33. There are four positions given in tyre inflation control vale of Kraz 255B. 1
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34. Corrosion resistor is provided in cooling system of Kraz 255B to maintain the relibility of coolant. 1
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35. Explain the adjusting procedure of air governor of Kraz 255B? 7

36. Brake fail safe mechanism is fitted in hand brake system of Kraz 255B. 1
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37. During fine setting of FIP in Kraz 255B,swan neck pipe is required. 1
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38. Write down the preventive maintenance measures to be taken for the steering system of Kraz 3
255B?

39. What are the circumstances in which exhaust brake of Kraz 255B is used? 5

40. How will you check and adjust the brake valve of Kraz 255B? 10
41. What are the probable causes of hard gear shifting of Kraz 255B? 7

42. Fuel consumption of fully loaded tractor Kraz 255B is 38 ltrs/100km. 1


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43. Single plate dry friction type clutch is fitted in Kraz 255B. 1
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44. Permissive repair schedule is laid down in EMER VW/W 485 No1 issue-1 Feb 81. 1
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45. Write down the procedure for removal of the rear suspension of Kraz 255B? 7

46. Minimum turning radius of Kraz 255B is 14.5 mtrs. 1


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47. The engine of Kraz 255B veh is two stroke diesel engine. 1
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48. How will you check and adjust the water pump V belt deflection? 5

49. In gear box of Kraz 255B,No 6 gear is over drive gear. 1


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50. The power unit fitted in Kraz 255B is known as YAZM 238. 1
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51. In Kraz 255B,24 volts electrical system is installed. 1


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52. What do under stand by centralised tyre inflation system of Kraz 255B? Explain pumping 10
position.

53. In Kraz 255B, water pump V belt deflection is adjusted by shims. 1


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54. Write short notes on any two of the following components/adjustment of Kraz 255B:- 8
(A) Duty ring
(B) Steering hydraulic booster
(C) Withdrawal lever height adjustment

55. In the cooling system of Kraz 255B, coolant capacity is 50 ltrs. 1


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56. In Kraz 255B slackness of water pump V belt is 10-15 mm. 1


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57. In Kraz 255B, To remove piston pin from piston heat the piston in a bath with oil having a 1
temperature of 80 degree C to 100 degree C for 10 mins.

58. In Kraz 255B,double acting & piston type fuel feed pump is fitted. 1
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59. In Kraz 255B,single whole type injector nozzle is fitted. 1


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60. What do you under stand by EMERs VW/H 481 No-1 issue-1. Explain briefly? 7

61. Float type axial displacement type piston pin is fitted in Kraz 255B engine. 1
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62. Injection timing of Kraz 255B is 24 degree BTDC. 1


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63. Inlet and exhaust valve clearance of Kraz 255B engine is same. 1
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64. Bevel type with four pinion differential is fitted in Kraz 255B. 1
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65. Mechanical shoe type hand brake is applied on both rear axles of Kraz 255B veh. 1
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66. No of inlet and exhaust valves provided in Kraz 260 engine are:- 1
(A) 1 inlet and 1 exhaust valve A
(B) 2 inlet and 2 exhaust valves
(C) 1 inlet and 2 exhaust valve
(D) 2 inlet and 1 exhaust valve

67. In Kraz 255B,double piston single stage type air compressor is fitted. 1
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68. Mechanical type shock obsobers are fitted in front suspension sys of Kraz 255B. 1
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69. In Kraz 255B,there are two oil pumps fitted in lubrication system. 1
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70. All axles of Kraz 255B veh have independent brake system. 1
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71. In Kraz 255B,open type propeller shaft is fitted. 1


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72. In Kraz 255B,fuel capacity of both fuel tank is 330 ltrs. 1


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73. Hollow type push rods are fitted in YAZM 238 engine of Kraz 255B. 1
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74. Synchromesh type five fwd and two reverse speed gear box is fitted in Kraz 255B. 1
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75. In Kraz 255B,automatic advance mechanism is provided on the cam shaft gear of YAZM 238 1
engine.

76. In Kraz 255B,cooling fan is operated automatically when engine temperature reaches above 55 1
degree C.

77. Hydro-pneumatically operated clutch is fitted in Kraz-255B 1


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78. In Kraz-255B,Cooling fan takes drive from timing gear. 1


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79. In Kraz-255B, double reduction type differential is fitted to reduce the tourque. 1
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80. Brake pedal shaft and expansion cam shaft of Kraz 255B should be lubricated after every 1
1000kms.

81. Functions of steering system of Kraz 260 are:- 1


(A) To convert the rotary motion of steering wheel into A
angular displacement of the front wheels B
(B) To reduce wear and tear of tyres
(C) To increase the cost of vehicle
(D) None of the above

82. The inverted tilting of king pin of Kraz 255B is known as the king pin inclination of the veh. 1
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83. In Kraz-255bB, automatic injection advance mechanism is not fitted on FIP camshaft. 1
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84. Hand brake of Kraz 255B is adjusted through the lock nut and adjusting screw. 1
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85. In Kraz-255B,Centrifugal oil filter is fitted in parallel after the primary oil filter. 1
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86. Size `A` adjustment of clutch in Kraz 255B is being done by increasing or decreasing the length 11
of draw rod.

87. How will you remove the front suspension of Kraz 255B? 7

88. In Kraz 255B,the hydraulic booster slide valve free travel should be 0.4 to 0.8 mm in neutral 1
position.

89. Accelerator pedal of Kraz 255B must be released when exhaust brake applied. 1
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90. There are seven main journals in crank shaft of Kraz 255B engine. 1
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91. Water getting into the lubrication system of Kraz 255B is due to cylinder head gasket leaking. 1
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92. The following adjustments are kept in steering gear box of Kraz 260:- 1
(A) Side play adjustment A
(B) End play adjustment B
(c) Size A adjustment
(D) Size B adjustment

93. In case of worn out pressure plate,clutch will disengage easily in Kraz 255B. 1
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94. In Kraz 255B,gear bearing of gear box mainshaft is lubricated by gear type oil pump. 1
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95. Clutch of Kraz 260 fails to disengage because of:- 1


(A) Empty master cyl reservoir A
(B) Jammed hyd or pneumatic piston of operating cyliner B
(C) Worn out clutch plate
(D) Excessive M/cylinder dia

96. Single tune vibration type horn is fitted in Kraz 255B. 1


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97. In Kraz 255B,Pressure relief valve serves to stablise the oil pressure in lubrication system. 1
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98. In Kraz 255B, air cleaner oil is changed after every 2000 kms, 1
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99. What are the causes of over cooling of Kraz 260 engine:- 1
(A) Rich sludge in water B
(B) Faulty shutter D
(C) Fan belt slipping
(D) Thermostat stuck in open condition

100. Gear type oil pump is fitted in T/case of Kraz 260 for lubrication of:- 1
(A) Primary shaft bearings A
(B) Counter shaft bearings D
(C) Reverse shaft bearings
(D) All gears of transfer case

101. Kraz 255B always runs in 6x6 mode. 1


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102. The causes of low oil pressure in lubrication system of Kraz 260 are:- 1
(A) Pressure gauge faulty A
(B) Viscosity of oil high C
(C) Filtering element of oil strainer contaminated
(D) Oil header clogged
D

103. Water enters in the lubrication system of Kraz 260 due to:- 1
(A) Cyl head nuts not efficiently tightened B
(B) Injector sleeve not efficiently tightened C
(C) Cracked cyl head or cyl block
(D) Temp of engine oil too high

104. In suspension sys of Kraz 255B road spring end is fitted with rubber pads of front axle. 1
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105. Classfication of tractor Arty Kraz 255B is laid down in AO 8/93. 1


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106. Clutch drag in Kraz 260 is caused due to:- 1


(A) Excessive travel of clutch release rod fork 44 A
(B) Rivets of clutch plate come out C
(c) Air in hyd system
(D) Clogged M/cyl by pass hole

107. Causes of clutch slipping in Kraz 260 are:- 1


(A) Insufficient free play of clutch release rod fork A
(B) Wrong grade of fluid D
(C) Freezing of coolant
(D) M/cyl by pass hole closed

108. The causes of over heating of Kraz 260 engine are:- 1


(A) Rich sludge in cooling system A
(B) Thermostat stuck in closed position B
(C) Temperature of water is too high
(D) Fan belt tension is too low

109. Causes of gear box noisy of Kraz 260 are:- 1


(A) Damaged teeth of toothed sleeves B
(B) Insufficient amount of oil in gear box C
(C) Abnormal wear of gear teeth
(D) Worn synchronizer of gear box

110. While driving Kraz 260 keep a watch on the gauge to ensure:- 1
(A) Cooling temp should be between 75 to 80 deg C A
(B) Air pressure should be betwen 6 to 7 kg/cm2 B
(C) The wheel bearing is properly adjusted
111. Causes of steering hard in Kraz 260 are:- 1
(A) Fluid leaking from spool valve A
(B) Less end/ side play B
(C) Big steering wheel
(D) Wrong toe-in adjustment
D

112. Function of turbocharger of Kraz 260 are:- 1


(A) To super charge the engine A
(B) To decrease the volumetric efficiency C
(C) To increase the amount of air supplied to the cyl
(D) To increase the output of the engine
D

113. In differential of the Kraz 255B, backlash in gear between the bevel pinion and crown wheel 1
should be within 0.24 to 0.52 mm.

114. Leakage of air from aux gear box of Kraz 260 is caused due to:- 1
(A) Binding of inlet valve in open condition B
(B) Sealing ring of air distributor spool valve leaking D
(C) Worn out working cyl piston collar
(D) Damaged diaphragm of pressure reducing valve

115. To start the engine of Kraz 260 at temperature above 5 deg C following steps should be followed:- 1
(A) Close the shutter A
(B) Check the wheel hub bearing for proper adjustment C
(C) Switch on the battery switch
(D) Set the gear shift lever in neutral position
D

116. In Kraz 255B,two speed with inter diffrential lock type transfer case is fitted. 1
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117. The steering booster piston rod outer end is hung to the bracket with long member. 1
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118. Road spring hanger of Kraz 255B attached with chassis frame is made of cast iron. 1
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119. Write down the right turn operation of hydraulic booster of Kraz 255B? 7

120. Steering booster pump takes drive from air compressor through V belt. 1
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121. It is neccessary to jack up both front wheels during bleeding hyd booster of Kraz 255B. 1
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122. Excessive force has to applied on the clutch pedal of Kraz 260 because of:- 1
(A) No compressed air in penumatic system A
(B) Excessive play in clutch pedal C
(C) No supply of compressed air in operatin system
(D) Thin clutch plate

123. In Kraz 255B,electropneumatically operated exhaust brake is provided. 1


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124. Inter axle differential is fitted in between of rear first and second axle in kraz 255B. 1
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125. Load carrying capacity of Kraz 255B is 8 tones. 1


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126. Fail safe brake is povided in brake system of Kraz 255B. 1


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127. In Kraz 255B,rear towing hook is telescopic and of double action type. 1
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128. Worm and double roller type steering gear box is fitted in Kraz 255B. 1
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129. Limiter valve is not fitted in the tyre inflation system of Kraz 255B. 1
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130. Difficulty in gear shifting in Kraz 260 is caused due to :- 1


(A) Incomplete disengagement of clutch A
(B) Worn bearings of gear box shafts D
(C) Uneven wear of teeth of toothed sleeves
(D) Worn or damaged synchronizer of gear box

131. Excess oil comes out of moisture seperater due to wear of air compressor piston rings of Kraz 1
255B.

132. There is no provision for self recovery in Kraz 255B. 1


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133. Spool valve is fitted in brake system of Kraz 255B. 1


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134. In Kraz 255B if the seal of plunger of feed pump is perished,oil level will increase in oil sump and 1
there will be less oil pressure.

135. The duty ring of brake valve of Kraz 255B must be set in TT position when trailer is empty. 1
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136. In Kraz 255B, Porus material or saw dust type primary fuel filter is fitted in fuel system. 1
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137. YAZM 238 engine of Kraz 255B is V shape twelve cylinder engine. 1
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138. There are two lead acid batteries fitted in Kraz 255B having capacity of 180 AH each. 1
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139. In Kraz 255B, cooling fan takes drive from timing gear. 1
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140. What are the the advantages of power steering incorporated in Kraz 260:- 1
(A) Increased weight of equipment B
(B) Reduced steering effort C
(C) Enhanced driving safety
(D) None of the above

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