Professional Documents
Culture Documents
ON
TRIP
OFF
Moulded Case
Circuit Breakers
Stability: Activated
Up and running, uninterrupted 1
In every industry, big or small, electrical power supply user-friendly features. It also boasts a wide choice of
is critical. Even a few seconds of interruption or protective releases, ergonomics, aesthetics and
instability can result in huge financial losses, even loss compactness. The range, designed to meet the
of life. We have little or no control over the nature or changing needs of users after extensive analysis and
stability of power supply. The unpredictable nature of user feedback, can satisfy the most demanding
power makes it important to take appropriate steps system requirements.
for the protection and safety of your organisation’s
Complemented by a wide array of accessories, the
employees and equipment.
dsine range offers comprehensive solutions to
In line with this objective, Larsen & Toubro presents customer applications ensuring operational safety,
dsine – a highly advanced and sophisticated range of reliability and versatility.
Moulded Case Circuit Breakers (MCCBs).
The dsine range, a new generation of MCCBs, is a
combination of state-of-the-art design and modern
Moulded Case
Circuit Breakers
Moulded Case
Circuit Breakers
Versatility: Downloaded
Paper Industry
Sugar Industry
Oil Industry
Gas Industry
Meeting diverse demands 5
Industries
Every industry is unique, and so are its requirements. They are compact so the panel builder can optimise
Industries as diverse as paper, sugar, oil & gas have panel size. They are thoroughly factory-tested with
different sets of needs. Thankfully, dsine MCCBs, adequate quality controls in place. Moreover, since
available in various current ranges (20A to 1250A), these MCCBs are designed to handle high-value
are designed to efficiently handle such diversity. capacitive inrush currents, no nuisance tripping is
observed in APFC panels. Motor loads being most
Our Thermal Magnetic as well as Microprocessor-
vital, our design team has also developed special
based releases with various breaking capacities cater
dsine-M series for motor back-up protection ranging
to multiple industrial needs. Built with the latest
from 32A to 630A.
technology, dsine MCCBs deliver optimum efficiency
even in the most adverse environmental conditions.
MCCBs with high breaking capacities cater to high
voltage applications such as windmills and mines.
Efficiency: Initiated
Paving the path to progress 7
Building Sector
Today, efficient energy management holds the key to Choose from a variety of communication protocols
growth and development in any sector. Moreover, in including MODBUS RTU and Bluetooth available with
most sectors, such as the building sector, energy our new MATRIX releases. In today’s world of high-
management has become mandatory. Our new range end residential buildings or commercial malls, our
of dsine MATRIX releases with advanced technology motorised dsine MCCBs with the fastest changeover
is specially designed with energy management in from mains to DG in less than 300 milliseconds are
mind. indeed the most reliable choice. Our Auto Source
Transfer System has almost eliminated the risk of loss
MTX3.0 releases with power metering and
of data.
communication capabilities are ideal for remote
annunciation in Data Centres and IT Parks.
Performance: Delivered
Delivering unparalleled results 9
Infrastructure
Monitoring and controlling electrical installations at As power supply is critical for airports and hospitals,
places like airports, hospitals etc. demands high-end, our dsine MCCBs with ASTS offer changeovers in less
reliable solutions. MATRIX releases are built precisely than 300 milliseconds coupled with a variety of other
for such purposes. protections in case of under voltage, phase
unbalance, etc.
Communication capable MATRIX releases with
power and energy metering help in modernisation. A variety of settings in MATRIX releases helps in
These releases are made compatible with HMI choosing the correct selection for fault clearing,
(Human Machine Interface) and DCS (Data Control while trip & event recording with MATRIX releases
System). helps in analysing the faults in detail.
Our dsine MCCBs are shipped to Europe, Africa, Australia, Middle East,
South East Asia, China and America. In India, we have the largest
stockist network with over 700 stockists. To find the ideal dsine MCCB
suitable for your requirements, turn the page.
DN0 DN1
DN2
DN3
DN4
INDEX
Overview
Product Data
Accessories
Characteristic Curves
Wiring Diagrams
Dimensions
N
D
Overview
n Range 16
n Trip Units 21
n Accessories 22
16 Range
State-of-the-art design, user-friendly features and a wide spectrum of protection releases form the hallmarks
of the dsine range. Also recognised for its ergonomics, aesthetics and compactness, it belongs to a new
generation of MCCBs. Specially designed and developed for extreme tropical conditions, it promises reliable
performance at high ambient and humid environment.
dsine, unfailingly, caters to the ever-evolving needs of customers, derived after in-depth analysis and customer
feedback. Because we understand our customers' requirements and demands, our contemporary range of
MCCBs never fall short of ensuring complete customer satisfaction. Moreover, complemented by a host of
accessories, the dsine range delivers comprehensive solutions to customer applications ensuring operational
safety, reliability and versatility.
Range 17
Features
Æ Range available from 20A to 1250A
Æ Available in 3 pole & 4 pole
Æ Range of 25kA / 36kA / 50kA / 70kA breaking capacities
Æ Microprocessor and Thermal-Magnetic based protection releases
Æ MCCBs for Motor backup protection
Æ MCCBs for Distribution and SD versions
Æ Manual, Rotary or Motorised versions
Æ Wide range of Internal and External accessories
DN0
Rated Current 20, 25, 32, 40, 50, 63, 80, 100A
Release Thermal-Magnetic
DN1
Rated Current 100, 125, 160, 200, 250A
Release Thermal-Magnetic
DN2
Rated Current 63, 80, 100, 125, 160, 200, 250A 40, 63, 100, 160, 250A
Release Thermal-Magnetic Microprocessor
DN3
Rated Current 320, 400, 500, 630A 400, 630A
Release Thermal-Magnetic Microprocessor
DN4
Rated Current 800, 1000, 1250A
Release Microprocessor
NABL
NABL accreditation is a formal recognition of the technical competence of testing,
calibration or medical laboratory for a specific task following ISO/IEC 17025:2005
Standard. Accredited laboratories have the responsibility of satisfying the criteria of
laboratory accreditation at all times, which are verified during Surveillance and Re-
assessment visits by NABL. Further the accredited laboratories should prove their
technical competence by satisfactory participation in recognized Proficiency Testing
Programmes.
L&T’s Switchgear Testing Lab is NABL accredited subject to continued satisfactory
compliance to above standard & additional requirements of NABL.
All dsine range of MCCBs are tested in L&T's NABL accredited Switchgear Testing Lab.
marking
A CE marking is a European marking of conformity that indicates a product complies
with the essential requirements of the applicable European laws or directives with
respect to safety, health and environment and consumer protection. Generally, this
conformity to the applicable directives is done through self-declaration and is required
on products in the countries of the European Economic Area (EEA) to facilitate trade
among the member countries. The manufacturer or their authorized representative
established in the EEA is responsible for affixing the CE marking to their product. The
CE marking provides a means for a manufacturer to demonstrate that a product
complies with a common set of laws required by all countries in the EEA to allow free
movement of trade within the EEA countries.
L&T’s dsine range of MCCBs conform to the Low voltage directive 73/23/EEC as
amended by directive 93/68/EEC, provided if it is used in the application for which it is
made and is installed and maintained in accordance with professional practices with
relevant installation standards and operating instructions.
Terminal Connections
Standard Characteristics
} Uimp: Impulse withstand voltage
Operating Knob
Release
Current Rating of MCCB
Release Settings "Push to Trip" button
Release name
Terminal Shroud
Trip Units 21
Variable Thermal,
Fixed Magnetic
(DN0, DN1, DN3B)
Thermal Magnetic
Variable Thermal, Variable Magnetic (DN2, DN3)
Releases
Inst
Microprocessor
Releases
Inst
In 630 A
Magnetic Release
DN3-M
Isolator
22 Accessories
1 Spreader Terminals
2 Phase Barriers
3 Undervoltage Release
4 Shunt Release
5 Auxiliary Contact 12
13 Communication Module
16
14 Voltage Module
15 Display Module 3
4
16 External Neutral CT
(with Adaptor Kit)
8
23
15
14
13
6 7
5
11
10
9
Product Data
n MCCBs for Power Distribution 26
} Technical Datasheet
} Protection Releases
Technical Datasheet
Frame 100A 250 A
DN0-100 DN1-250
Type
C D N
Release TM TM
Current Range (A) 100, 125, 160,
20, 25, 32, 40, 50, 63, 80, 100 200, 250
Poles 3/4 3/4
Impulse Withstand Voltage Uimp (kV) 6 6
Rated Operational Voltage Ue (V) (MAX) 600 600
Rated Insulation Voltage Ui (V) 690 690
Utilization Category A A
Standard
240 Vac 40 65 65
415 Vac 25 36 50
Rated
Short 500 Vac 10 10 10
Icu(kA)
Circuit 550 Vac 8 8 8
Breaking 600 Vac 5 5 5
Capacity
690 Vac - - -
Ics as % Icu 100% 50% 50%
Mechanical 30000 30000 10000
Life
Electrical @1.0 In 4000 4000 3000
Operating Frequency (Hz)
Total Opening Time
Finger-proof Terminals
Suitable for Isolation
IP Protection
Pollution Degree
Load Line Bias
Ambient Temperature
Storage Temperature
Mounting Positions in Vertical Plane
3-Pole 75 x 60 x 130 105 x 60 x 165
Dimensions (WxDxH) mm
4-Pole 100 x 60 x 130 140 x 60 x 165
Weight (kg) (3/4 Pole) 0.8 / 1.1 0.73 / 1 1.45 / 1.8
Auxiliary Contact
Trip Alarm Contact 1 C / O or 2 C / O
A INTERNAL Auxiliary & Trip Alarm Contact
C Shunt Release 240 / 415 Vac 50 Hz
C Under Voltage Release
E
S Rotary Operating Mechanism (Direct/Extended) ü ü
S Electrical Operating Mechanism û û
O Mechanical Interlock Kit û û
R
I Spreader Terminals ü ü
EXTERNAL
E Key Lock ü ü
S Neutral CT with Adaptor Kit û û
Current Metering Module û û
Display, Communication and Voltage Module û û
$ : ‘NO’ of control contactor to be connected in series for 220V DC application
* : Contains display module & metering module, separate cable required for connection
# : Only Extended ROM available
Note: • Any two internal accessories can be mounted at a time
• Separate earth fault module required for earth fault protection using TM releases
• Icu: Rated ultimate short-circuit breaking capacity
Ics: Rated service short-circuit breaking capacity
• Reference Temperature 40oC
27
Thermal-Magnetic Release
Features of Thermal-Magnetic Release
Æ Adjustable overload settings
Æ Fixed / Adjustable short circuit settings
Æ True RMS sensing Settings
Protection
Æ “Push to Trip” button DN0 & DN1 DN2 & DN3 DN3B
Microprocessor Release
Features of MTX1.0
Æ Overload Protection with inverse time delay
Æ Adjustable Trip class
Æ Short Circuit Protection with selectable
time delay
Æ Provision of Thermal memory defeat
Æ Port for release testing
Æ Power ON LED
Æ Self powered
Æ True RMS sensing
Æ “Push to Trip” button
MTX1.0
Rated Current, In From 40 to 1250A
Overload (Phase)
Current setting, Ir (Ir = x In) 40% to 100%In in steps of 5%
Time delay, tr(Inverse) 10s at 6Ir , 3s at 6Ir , 10s at 7.2Ir , 3s at 7.2Ir
Protection mode ON / OFF
Thermal memory Enable / Disable
Short Circuit
Current setting, Is (Is = x Ir) 1.5, 2.5, 4.0, 5.5, 6.5, 8.0Ir
Time delay, ts Instantaneous / 100ms
Protection mode ON / OFF
Note: • Factory Settings - O/L: 100%In, Curves: 6Ir@10s, Thermal Memory: Off, S/C: 5.5Ir @ Instantaneous
• Release provides in-built instantaneous override protection fixed @ 10In
* Refer page 51
MCCBs for Power Distribution 29
Microprocessor Release
Features of MTX2.0
Æ Overload Protection with inverse time delay
Æ Adjustable Trip class
Æ Short Circuit Protection with
selectable time delay
Æ Inbuilt Earth fault and
Inst
Neutral overload protection
Æ Provision of Thermal memory defeat
Æ Port for release testing
Æ Power on LED
Æ Panel mounted O-LED display for Current metering
Æ Self powered
Æ True RMS sensing
Æ “Push to Trip” button
MTX2.0
Rated Current, In From 40 to 1250A
Overload (Phase)
Current setting, Ir (Ir = x In) 40% to 100%In in steps of 5%
Time delay, tr(Inverse) 10s at 6Ir , 3s at 6Ir , 10s at 7.2Ir , 3s at 7.2Ir
Protection mode ON / OFF
Thermal memory Enable / Disable
Overload (Neutral)
Current setting, IN (IN= x Ir) 50%, 100% and 150%Ir
Time delay, tN 200ms / Same as overload
Protection mode ON / OFF
Short Circuit
Current setting, Is (Is = x Ir) 1.5, 2.5, 4.0, 5.5, 6.5, 8.0Ir
Time delay, ts Instantaneous / 100ms
Protection mode ON / OFF
Earth Fault
Current setting, Ig (Ig = x In) 20% to 50%In in steps of 10%
Time delay, tg 100ms / 200ms
Protection mode ON / OFF
Note: • Factory Settings - O/L: 100%In, Curves: 6Ir@10s, S/C: 5.5Ir @ Instantaneous, Thermal Memory: Off, E/F: Off, Neutral: Off.
• Release provides in-built instantaneous override protection fixed @ 10In
30 MCCBs for Power Distribution
Metering Module
Æ O-LED Display
O-LED display allows the operator a wide
viewing angle
O-LEDs showing current metering has got faster
response time and also consumes less power,
saves more energy. It has better contrast ratio Display Module
also.
MCCBs for Power Distribution 31
@6Ir
Inst
3s
10s
2 3 @7.2Ir 1
Æ Thermal Memory 2
Thermal memory protects the system from thermal stresses generated by cumulative heating caused by
cyclic overload conditions thus allowing the system to return to a safe operating temperature. This function
also allows an optimization of cables or bus bar protection in case of low amplitude repetitive faults.
Advance tripping increases the overall life and eliminates the production downtime incase of severe faults.
Æ DIP Switches
DIP switches are provided on front side of the release for easy operations. These switches give you quicker
option to precisely change selection, offering high life.
Æ Overload Indication 4
Improves uptime and productivity by setting alarms for unbalanced loads so that proactive measures can
be taken to avoid overload conditions.
Æ Self Powered
MTX releases do not need any external power supply hence require no extra devices and wires to power up.
@6Ir
Inst
Overload Protection, (Ir = x In)
3s
10s
@7.2Ir
0.4 0.4 0.4 0.4 0.4 0.4 0.4
DIP Switch
r
r
Position
q
r
r
q
r
q
r
q
r
q
r
q
r
Setting Bypass 40% 45% 50% 55% 60% 65%
DIP Switch
r
r
Position
q
r
q
r
q
r
r
q
r
q
r
q
r
Setting 70% 75% 80% 85% 90% 95% 100%
Thermal Memory
0.4 0.4
DIP Switch
r
Position
q
r
q
r
Setting Bypass ON
Overload Curves
DIP Switch
r
Position
q
r
q
r
q
r
q
r
DIP Switch
Inst
Inst
Inst
Inst
Inst
Inst
Inst
Position
DIP Switch
Inst
Inst
Position
DIP Switch
Position
0.2 0.2
DIP Switch
Position
Ir * Ir * Ir * Ir *
DIP Switch
Position
0.5
1.0
0.5
1.0
0.5
1.0
0.5
1.0
Ir * Ir *
DIP Switch
Position
0.5
1.0
0.5
1.0
Microprocessor Release
Features of MTX3.0
Æ Overload Protection with inverse time delay
Æ I 2t, I 4t, SI, LI-VI based over load curves
Æ Short Circuit Protection with selectable time delay
Æ Instantaneous protection with fine settings
Æ Advanced current and voltage based protection function
Æ Protection against current unbalance and single phasing
Æ Comprehensive current, power and energy metering
Æ Inbuilt Earth fault and Neutral overload protection
Æ Provision of Thermal memory defeat
Æ Panel mounted O-LED display
Æ MODBUS RTU & Bluetooth protocol
Æ Wireless metering and Inst
communication through Bluetooth
Æ True RMS sensing
Æ Power on LED
Æ “Push to Trip” button
Æ Self powered
MTX3.0
Rated Current, In From 40 to 1250A
Overload (Phase)
Current setting, Ir(Ir = x In) 40% to 100% In in steps of 1%*
Time delay, tr(Inverse) 0.5s to 30s in steps of 0.1s*
Protection mode ON / OFF
Preset trip alarm setting 50% to 90%Ir in steps of 1%*
Thermal memory Enable/Disable
Overload (Neutral)
Current setting, I (I = x Ir)
N N 50% to 150%Ir in steps of 1%*
Time delay, tN 0.2s / same as overload
Protection mode ON / OFF
Short Circuit
Current setting, Is(Is = x Ir) 1.5 to 8Ir in steps of 0.1*
Time delay, ts 100ms, 200ms, 300ms, 400ms*
Protection mode ON / OFF
Preset trip alarm setting 50% to 90%Is in steps of 1%*
Instantaneous
Current setting, Ii (Ii = x In) 1.5 to 8 In in steps of 0.1*
Protection mode ON / OFF
Preset trip alarm setting 50% to 90% Ii in steps of 1%*
Earth Fault
Current setting, Ig (Ig = x In) 10% to 50% In in steps of 5%*
Time delay, tg 100ms to 500ms in steps of 50ms*
Protection mode ON / OFF
* Can be set using display module
Note: • Factory Settings - Address:0000, O/L: 100%In, Curves: 6Ir@10s, S/C: 5.5Ir @ Instantaneous, Thermal Memory: Off, E/F: Off,
Neutral: Off.
• Release provides in-built instantaneous override protection fixed @ 10In
MCCBs for Power Distribution 35
Voltage Protection
Under Voltage
Voltage setting (V) Vuv (Vuv = x Un ) 45 to 80%Un in steps of 1%
Time delay (s) 0.5 to 60 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 110 to 150%Vuv in steps of 1%
Over Voltage
Voltage setting (V) Vov (Vov = x Un ) 105 to 150%Un in steps of 1%
Time delay (s) 0.5 to 60 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90%Vov in steps of 1%
Voltage Unbalance
Voltage setting (V) 5 to 20%Un in steps of 1%
Time delay (s) 0.5 to 60 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Residual Voltage
Voltage setting (V) 5 to 40%Un in steps of 1%
Time delay (s) 0.5 to 60 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Frequency Protection
Under Frequency
Frequency setting (Hz) F-0.5 to F-5.0 in steps of 0.5
Time delay (s) 0.1 to 30 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set freq in steps of 1%
Over Frequency
Frequency setting (Hz) F+0.5 to F+5.0 in steps of 0.5
Time delay (s) 0.1 to 30 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set freq in steps of 1%
36 MCCBs for Power Distribution
Power Protection
Reverse Power
Power setting (W) PR 1 to 5000kW in steps of 1kW
Time delay (s) 0.5 to 60 in steps of 0.5
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90%PR in steps of 1%
Lead Pf
Pf setting 0.5 to 0.99 in steps of 1%
Time delay (ms) 100 to 500 in steps of 1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Lag Pf
Pf setting 0.5 to 0.99 in steps of 1%
Time delay (ms) 100 to 500 in steps of 1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Other Protection
MD Active
Demand settings 1 to 5000kW in steps of 1kW
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
MD Reactive
Demand settings 1 to 5000kVAr in steps of 1kVAr
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
MD Apparent
Demand settings 1 to 5000kVA in steps of 1kVA
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Phase sequence
Phase seq setting 123 or 132
Time delay (s) 1 to 5 in steps of 0.1
Protection Mode ON / OFF
THD Current
Current setting (A) 5 to 50%Ir in steps of 1%
Time delay (s) 5 to 15 in steps of 5
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
MCCBs for Power Distribution 37
Other Protections
THD voltage
Voltage setting (V) 5 to 50%Un in steps of 1%
Time delay (s) 5 to 15 in steps of 0.1
Protection Mode ON / OFF
Preset Trip Alarm setting 50 to 90% of set value in steps of 1%
Metering & Display
Current Phase, Neutral & Earth
Voltage Phase & Line
Frequency & power factor True RMS
Power Active, Reactive & Apparent
Energy Active, Reactive & Apparent
Communication
Protocol MODBUS RTU & Bluetooth
History
Trip History Last 10 trip records with non volatile memory
Event History Last 10 event records with non volatile memory
Voltage
Module
3 ph 4 wire
AC supply
Communication
Module
Æ Communication Capable
Convertor
(RS485 to RS232)
3 ph 4 wire
AC supply
Laptop or HMI
Most advanced release of MTX series, MTX3.0 is communication capable on MODBUS RTU network. Using
MODBUS com module the MCCB release can be connected to a Personal Computer. All metering values of
MCCB can be read and changed remotely. These releases are also made compatible with HMI (Human Machine
Interface) & DCS (Data Control Systems)
3 ph 4 wire
AC supply
Communication
through Bluetooth
MCCBs for Power Distribution 39
Æ Multi-looping
Laptop or HMI
Convertor
(RS485 to RS232)
A single display module can be connected to 15 MCCBs with MTX3.0 releases through MODBUS network.
Highly reliable data yet extremely simple looping reduces operational headaches and enhances
remote accessibility.
Æ Maintenance functionality
MTX3.0 release can store last 10 trip records & last 10 event records which can be used for the system
analysis later on. These recorded values can be viewed from display unit as well as PC.
DN3-M
Isolator Application
dsine MCCBs with Switch Disconnector version offer solution for switching various loads such as UPS,
Battery Banks etc. with various advantages. These MCCBs differ from regular MCCBs only in terms of
absence of protection trip units. These MCCBs can be used for many applications for isolation purpose.
• For local isolation- such as very close to Motor load
• Generally used at the incoming of any sub-distribution
• As an Isolator for Bus coupler
• As an automatic switch
• For switching applications of motors with VFDs, soft starters
SD MCCBs are always backed up by the Short Circuit Protection Device (SCPD) to protect downstream
loads/installations against short circuit. Our dsine SD MCCBs offer following advantages.
• Suitable for Positive isolation
• Available with 3P & 4P versions
• Can be used with Under Voltage Protection
• Remote tripping through Shunt release
• Motor operated MCCBs
• Status feedback possible
Following are the specifications of SD MCCBs
DC Application
DC power distribution is an upcoming technology in this modern era due to its most rigorous network
power applications such as
• AC-DC Power System
• DC-DC Converter Systems
• DC-AC Inverter Systems
• DC UPS
• Batteries & Accessories
• Solution to alternative energy-Solar Power
We offer dsine MCCBs for the protection of DC systems in variety of current ratings from 20A-630A, voltage
ratings upto 500V and various breaking capacities ranging from 5kA to 36kA.
20, 25, 32, 40, 100, 125, 160, 100, 125, 160,
Rated current In (A) 320, 400 320, 400 500, 630
50, 63, 80, 100 200, 250 200, 250
Rated Voltage (Vdc) 250 500 250 500 250 500 250 500 250 500 250 500
Icu (kA RMS) 15 10 15 10 15/25/36 5/10/20 15/25/36 5/10/20 25 10 15/25/36 5/10/20
Type of connection 3P in series
L/R (msec) <15msec
Switching of DC currents is much severe phenomenon than switching AC currents due to non occurrence
of natural zero. Hence DC MCCBs are desired to give less breaking capacity than AC MCCBs for the same
voltage & currents. As per the earthing of the system, we recommend following connections for breaking
the fault currents.
+ + LOAD + LOAD
250/500V
250/500V
250/500V
- LOAD - -
+
AuXC-1000
Key features:
• Utility-to-utility, utility-to-generator or generator-to-generator changeover possible
• Three-phase, two-phase or single-phase voltage controls
• Controls of minimum voltage, maximum voltage, phase loss, asymmetry, minimum frequency,
maximum frequency, with independent enable and delay
• Voltage thresholds with programmable hysteresis
• Manual control of Circuit Breakers
• Main line failure simulation
• Communication Capable
• Front display for monitoring the system voltage and frequency and for onsite controller
programming
• Six programmable inputs and five programmable outputs
• Front test feature to simulate the operation of the diesel generator set
• Status indication through 22 LEDs
• Flush mounting arrangement
+
AuXC-1000L
With the new AuXC-1000L controller in addition to its predecessor, ASTS have just become lot simpler & easier.
Some of the salient features of the controller are as follows:
• Utility-to-utility, utility-to-generator changeover facility
• Single supply input from battery supply 12-48V DC
• Display to view main and secondary line parameters
• 15 status LED indicators
• 6 programmable digital inputs
• 3 programmable relay outputs
• RS232 communication interface
• Modbus RTU and Modbus-ASCII communication protocols
• Status display of circuit breakers
• Emergency demand supervision parameter programming for stand by generator sets
• Event logging
• Alarm code & description display
The automatic transfer takes place through AuXC-1000L / AuXC-1000 whenever following conditions are
predefined by the user
• System Voltage not in line with programmed limits
• The need to have a very reliable power source
• The need to use the most economical power source
These controllers are compatible with U-POWER OMEGA range of Electrical ACBs, dsine range of Motorized
MCCBs and MCX range of contactors.
Accessories
n Internal accessories 46
- Auxiliary Contact
- Trip Alarm Contact
- Auxiliary Trip Alarm Contact
- Shunt Release
- Under Voltage Release
n External accessories 47
- Rotary Operating Mechanism
- Mechanical Interlocking Kit
- Keylock
- Spreader Terminals
- External Neutral CT
- Stored Energy Electrically Operated
Mechanism
- MTX Modules
- Earth Fault Module
46 Accessories
Internal Accessories
Shunt Release
It allows opening of MCCB by means of an electrical command. Operation of the release is guaranteed for a
voltage between 70% and 110% of the rated power supply voltage value Ue, both in AC & DC.
UV Release
The Under-voltage release causes the MCCB to trip if the operational voltage falls to a value between 35% and
70% of its rated voltage or not applied. UV release mechanically locks the closing mechanism of MCCB & makes
it impossible to close on under-voltage or no voltage, both manually & electrically. With the under-voltage
release de-energized, it is not possible to close the MCCB. UV release can also be used for interlocking schemes
(for DG synchronization, paralleling of transformers etc) also.
External Accessories
Rotary Operating Mechanism
50/60H z.
U imp : 8kV DN3-630N
U e : 415V, I CAT: A
I :100% cu IT
I cu : 50kA, cs EN 60947-2
IEC 60947-2
Rotary Operating Mechanism (ROM) for dsine MCCBs are available in Direct &
IS 13947-2
Extended versions.
Spreader Terminals
Æ Used for enhancing termination capacity
Æ Made of silver plated copper
Note: Phase barriers are supplied along with MCCBs ; Copper termination recommended for enhanced performance
Accessories 49
Specifications AC DC
Input 85-265V 125-300V
Output 1 - 650mA at 24V DC
#
Output 2 - 200mA at 24V DC
#
For using Output 2, Output 1 should be loaded
Technical Data
Specification Type GF1 / GF2 / GF11
Current Setting Range, Is(Is=x In) 10% to 50%In in steps of 10%
Auxiliary Supply 240V AC ±20%
Time Delay (ms) 100 / 200ms Field selectable
Pick-up Accuracy ±10% Is
1 NO contact manual reset Type
Output Contact
contact rating 5A 240V AC
a) Power On LED
Indication b) Trip LED (manual reset)
Operating Temperature +100C to +550C
2 kV 50Hz for one minute across independent circuit
Insulation 1 kV 50Hz for one minute across open contacts
Mounting Base plate mounting type
GF1 - 110 x 32
Window for Cable / Busbar entry (mm2)
GF2 - 165 x 61.5
Weight (kg) GF1 - 1.2, GF2 - 2.2, GF11 - 0.9
Note: For wiring diagram, please refer page no. 61
Characteristic Curves
n Thermal Magnetic Release 54
} DN0
} DN1
} DN2
} DN3B
} DN3
n Microprocessor Release 55
} MTX1.0/2.0 (O/L curves)
- I2T at 6Ir , 7.2Ir
} MTX3.0 (O/L curves)
- I2T at 1.5Ir , 6Ir , 7.2Ir
- I4T at 1.5Ir , 6Ir , 7.2Ir
- SI at 1.5Ir , 6Ir , 7.2Ir
- LI-VI at 1.5Ir , 6Ir , 7.2Ir
- Short circuit, Earth fault & Neutral
curves for MTX1.0/2.0/3.0
54 Characteristic Curves
Thermal-Magnetic Release
1000 1000
100 100
Trip Time (s)
10 10
9In 9In
0.1 0.1
t<10ms t<10ms
0.01 0.01
0.001 0.001
-1 2 3 -1 2 3
10 1 10 10 10 10 1 10 10 10
Current multiples (xIn) Current multiples (xIn)
10 10
Trip Time (s)
10
6-10In
6-10In
1 9In
1 1
0.001
0.001 0.001
10
-1
1 10 102 10
3 10-1 1 10 10
2
10
3
10
-1
1 10 10
2
10
3
Microprocessor Release
2
MTX1.0 / 2.0 - DN2 / DN3 / DN4 (O/L curves - I t)
2 2
I T @ 6Ir I T @ 7.2Ir
10000 10000
1000 1000
Trip Time (s)
10 10
10s
10s
3s
1 3s 1
0.1 0.1
1 10 1 10
Current multiples (xIr) Current multiples (xIr)
2
MTX3.0 - DN2 / DN3 / DN4 (O/L curves - I t)
2 2 2
I T @ 1.5Ir I T @ 6Ir I T @ 7.2Ir
1000 10000 10000
10 100 100
Trip Time (s)
30s
1 10 30s 10 20s
30s
20s 10s
20s
10s
10s 5s
5s 3s
0.1 5s 1 3s 1
3s
Microprocessor Release
10000 10000
100
1000 1000
10
Trip Time (s)
1
10 10 30s
30s 18s
30s
18s 18s 10s
0.1 10s 6s
10s 1 1
6s 3s
6s 3s
3s
0.01 0.1 0.1
1 10 1 10 1 10
Current multiples (xIr) Current multiples (xIr) Current multiples (xIr)
30s 30s
24s 24s
30s
Trip Time (s)
Trip Time (s)
24s
12s 12s
10 10 10
12s
4s 4s
4s
1 1 1
1 10 1 10 1 10
Current multiples (xIr) Current multiples (xIr) Current multiples (xIr)
Characteristic Curves 57
Microprocessor Release
MTX3.0 - DN2 / DN3 / DN4
(O/L curves - Long Inverse / Very Inverse)
LI-VI @ 1.5Ir LI-VI @ 6Ir LI-VI @ 7.2Ir
100 1000 1000
10 100 100
Trip Time (s)
4s
4s
4s
0.1 1 1
1 10 1 10 1 10
Current multiples (xIr) Current multiples (xIr) Current multiples (xIr)
400ms 500ms
300ms
Invs
OFF*
200ms 200ms 200ms
Trip Time (s)
Inst
For MTX3.0 only For MTX3.0 only *: IDMT disable in case of MTX3.0
QF2
9.1
9.2
9.3
9.4
Q1 Q2 K2 K2 K1 K1 DC
DIGITAL INPUT S SUPPLY
7.1
7.2
1.1
1.2
1.3
2.1
2.2
2.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5.1
5.2
5.3
K1 K2
_ _
+
K2 K1
L1 L2 L3 N
LOAD
Parameter setting
for the wiring diagram in picture.
Terminal Parameter code Setting
1.1 P6.01 OP.1 Circuit Breaker
1.3 P6.02 CL.1 (Q1, Q2) 1 3 4 2 1 3 4 2
POWER SUPPLY
POWER SUPPLY
2.1 P6.03 OP.2
INTERLOCK
INTERLOCK
Contactors
COMMON
COMMON
OPENING
OPENING
CLOSING
CLOSING
2.3 P6.04 CL.2
STATUS
STATUS
TRIP
TRIP
4.1 P5.01 Fb.1 Mechanical
4.2 P5.02 Fb.2 Interlocking 5
WITHDRAWN
5
WITHDRAWN
DIGITAL INPUT S
Parameter setting
for the wiring diagram in picture.
Terminal Parameter code Setting
4.1 P6.1.1 OP.1 Circuit Breaker 1 3 4 2 1 3 4 2
4.3 P6.2.1 CL.1 (Q1, Q2)
POWER SUPPLY
POWER SUPPLY
INTERLOCK
COMMON
COMMON
Contactors
OPENING
OPENING
CLOSING
CLOSING
STATUS
TRIP
TRIP
RECTIFIER
L
3
AUX.
SUPPLY
N
4 240 Vac
TO LOAD
GF11
FROM MCCB
240 Vac
R Y B N RELAY 1
MCCB
2 SHUNT
S1 RELEASE
SENSING
CIRCUIT
S2 5
S1
CT Sec.
S2 RECTIFIER L
3
S1 AUX
SUPPLY
S2
4 240 Vac
N
S1
S2
TO LOAD
62 Wiring Diagrams
Display Module
Metering
Module
MTX2.0 Release
Inst
to other
MTX2.0
24 Vdc
Auxiliary
Power Supply
Module
L 240 Vac
N 50 Hz
Wiring Diagrams 63
Display Module
Communication
Module Voltage Module
MTX3.0 Release
Inst
D+ Convertor
D- 3 Phase
RS485 RS232
+Vs 415 Vac Supply
Gnd
24 Vdc 24 Vdc
Laptop / SCADA
System
Auxiliary
Power Supply
Module
L 240 Vac
50 Hz
N
Dimensions
n Dimensions of MCCB 66
} DN0
} DN1
} DN2
} DN3B
} DN3
} DN4
n Dimensions of Accessory 72
} Rotary Operating Mechanism
} Stored Energy Electrically
Operated Mechanism
} Panel Mounted Key Lock
} Mechanical Interlock Kit
} External Neutral CTs
} MTX Modules
} Auto Source Transfer Switch: AuXC-1000
and AuXC-1000L
} Earth Fault Modules
66 Dimensions of MCCB
DN0-100 MCCB
50.5 50.5
61.5
62.5
65.5
58
48.5
25.5
52
75
116.4
2.25 27.25
112
130
112
46
39
45
38
N N
CUT OUT 1
CUT OUT 2
76 29.5
101
25 25 25
100(4P) Mounting &
Door Cut-out Details
11
32
28
28
61.5
62.5
65.5
58
75
172.2
194.2
172.2
194.2
N
45
38
30.2
32.2
22 22 2
20
35 35 35 35 35
92 127.2
DN1-250 MCCB
MCCB MOUNTING
HOLES 6 Nos.
105(3P) 93.7
35 64.5 141
35 35 17.5
60
35 35
17.5 17.5
58.6
78.65
95.7
126
145
165
126
46
N
45
88 53
70.5 70.5
35 35 35 Mounting &
140 (4P) Door Cut-out Details
46
250-4P
47.5
250-4P
38
78.65
95.7
221
147
257
221
257
N
45
47.5
250-4P 250-4P
46
35 4
54.5 54.5 35 18
144 54 54 54
197
DN2-250 MCCB
105(3P) MCCB
119.57 MOUNTING HOLES
35 35 35 17.5 M4 SCREW 6 Nos.
96.5
8 35 35
25.5 60.5
89.27
72.7
61
CUT OUT
157
163
157
179
46.5
N
45
86
35 35 35
140(4P) Mounting &
Door Cut-out Details
48
38
38
89.27
72.7
239
275
239
275
N
45
41
48
35 35 4
54 54 54 A
54.5 54.5
144 197
DN3B-400 MCCB
MCCB
MOUNTING HOLES
M5 SCREW 6 Nos.
44.50 44.50
140
139.5(3P) 115
44.5 44.5 44.5 25.25 110
52.50
38.25 82.75
CUT OUT
68
98
176
79
182
205
176
77
121
Ø13
Ø13
56.5
45
45
68
98
272
318
272
318
77
56.5
40 40 5
63.5 63.5 63 61.5 63 26.5
167 227.5
DN3-400/630 MCCB
180
143 MCCB MOUNTING HOLES
140(3P) 120 M5 SCREW 6 Nos.
43,5 43,5 43,5 26,5 103 43,5 43,5
104
38.75
82.25
CUT OUT
82,7
224
234
266
224
77
78
121
43,5 43,5
Mounting &
183.5(4P) Door Cut-out Details
23
5
ØF ØG
H
C
104
D
D
E
77
H
40 40
62,5 62,5 62 60,5 62 B
165 224,5
DN4-800/1000/1250 MCCB
MCCB
210 (3P)
197 MOUNTING HOLES
68 68 68 143 M5 SCREW 6 Nos.
68 68
132.5
109.5
198.5
57 125
105
107
330
370
326
326
CUT OUT
182
24
71 68 68 71
Mounting &
180
Door Cut-out Details
278 (4P)
15
15
Ø12.5 E E D
85
90
90
132.5
198.5
510
540
105
510
540
85
24
46
60 24 60
A A A A A
B B
3P Frame 4P Frame
3/4P Frame
Type A B C E Type A B C E
Type D
800A 88 236 6 28 800A 88 324 6 28
N version 46
1000A 88 236 12 28 1000A 88 324 12 28
S version 42
1250A 80 220 20 20 1250A 80 300 20 20
L5
L4
N L3
L2
L1
Mounting &
Door Cut-out Details
L2 Ø50
450 Ø76
L3
N Ø4
Type L1 L L2 L3
DN0 169 L1 - 119 7.5 69.5
L
DN1 169 L1 - 119 24.5 81.7
DN2 202 L1 - 152 27 84
L = Length of Shaft Required DN3 233 L1 - 183 39 122
for Panel Depth L1
DN3B 233 L1 - 183 39 92
Total Length of Shaft =275mm DN4 302 L1 - 252 69 170
18.7
== 237.5
Door
Cut-out
94
N
157
ON TRIP
156
= = Cat. No.
94 DN2 SE-EOM CM98132OOOO
DN3 264
Mounting 43.5
holes for MCCB 256
= =
Door
62.1
45 49
94
Door
Cut-out
224
94
N ON TRIP
Cat. No.
DN3 SE-EOM CM98130OOOO
Cut-out for
136
Handle Assembly
68
68
12
Cut-out for
Panel Mounted Key Lock Ø29
2.2
58 52
Mounting &
Door Cut-out Details
Note: Panel Mounted key lock can be used only with extended ROM All dimensions are in mm
74 Dimensions of Accessories
DN2
372
Ø10 Mounting Holes
141 141
35
149
209
239
177
141 141 Holes for Breaker Mounting
Mounting Details
DN3
151.4
316
346
266
Mounting Details
DN2/DN3
K
L
B
C
D A J H G
Bottom Bottom
Side Side
ØF
Frame A B C D E F
DN2 250A 93 59 47 81 35 10.2
Adaptor Terminal
DN3 400A 93.5 58 46 81.5 40 13
ON
TRIP
Frame G H J K L M OFF
Bottom
DN2 250A 77 153 189 26 4 55 Side
Note: Adaptor Terminals shown are not available with product. >M
Kindly refer accessories data for ordering separately.
Circuit Breaker shown for reference only. All dimensions are in mm
76 Dimensions of Accessories
DN4
M P
H
A D J K G
Bottom Bottom
Side Side
ØF
E
DN4 A B C D E F G
800A 132 88.5 73.5 117 60 12.5 92
DN4 H J K L M P
800A 24 302 272 80 46 6
Bottom
Side
1000A 24 302 272 80 46 12
MTX Modules
Display Module
36
51 44.5
10
96
44.5
91.5
91.5
Voltage/Communication/Metering Module
81 73.3 87 73.3
3
23
14.3 60
Door Cut-out
23 65
Details
AuXC-1000
138.5
144 94 31
138.5
144
79
AuXC-1000L
94 92
96
82
92
96
96
Terminal Block
8.5 274.5 60
24 110
105.5
71.5
108 Cable / Busbar entry
71.5
Cable / Busbar entry (165 mm X 61.5 mm)
32
(110mm X 32mm)
5
20
175 15 54
158 50
195
USE M6 SCREW 30
30
74
96
Terminal
175 Block
USE M4 SCREW = 90 90 =
GF1 GF2
Terminal Block
108
158 50
195
Terminals for external CT
secondary connection
30
175
USE M4 SCREW
GF11