Automax Pro (Eng)

SMART-Line
Automatic Control Console
MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Manuale di Istruzioni Console AUTOMAX PRO SMART-Line
Instruction Manual Console AUTOMAX PRO SMART-Line
Index
1. INTRODUCTION 1
1.1 Icons appearing in the manual ............................................................................................. 5
1.2 Manual revision history ....................................................................................................... 6
1.3 Symbols used ....................................................................................................................... 7
1.4 Intended use and improper use ............................................................................................ 8
1.5 Safety information ............................................................................................................... 9
1.6 Environmental risks and disposal ...................................................................................... 18
1.7 CE declaration ................................................................................................................... 19
2. DESCRIPTION 20
2.1 AUTOMAX PRO, Super-Automatic power and control system....................................... 21
2.2 Connections ....................................................................................................................... 22
2.3 Identification plate ............................................................................................................. 23
2.4 Commands and controls .................................................................................................... 24
2.5 Technical specifications..................................................................................................... 25
3. INSTALLATION 26
3.1 Shipment ............................................................................................................................ 27
3.2 Unpacking and inspection.................................................................................................. 28
3.2.1 How to remove the equipment from the shipping crate ................................................. 29
3.3 Positioning of the unit and space requirements ................................................................. 31
3.4 Positioning of the display .................................................................................................. 32
3.5 Electrical requirements ...................................................................................................... 33
3.6 Electrical connections ........................................................................................................ 34
3.7 Hydraulic connections ....................................................................................................... 35
3.8 Install the paper into the printer ......................................................................................... 38
4. USE OF THE EQUIPMENT 39

4.1 Switching on the equipment .............................................................................................. 40
4.2 Main menu ......................................................................................................................... 42
4.2.1 TEST RUN screen ......................................................................................................... 43
4.2.1.1 TEST RUN screen ......................................................................................................... 52
4.2.2 CALIBRATION screen ................................................................................................. 59
4.2.3 OPTIONS menu ............................................................................................................. 61
4.2.3.1 SELECT LANGUAGE option ....................................................................................... 61
4.2.3.2 DATE AND TIME screen ............................................................................................. 62
4.2.3.3 LAN SETTINGS screen ................................................................................................ 63
4.2.3.4 TEST OPTIONS screen ................................................................................................. 64
4.2.4 ARCHIVE screen ........................................................................................................... 67
4.2.5 INFO screen ................................................................................................................... 70
Rev.1 EN i 02/11/2021
4.3 Serial port .......................................................................................................................... 71
4.3.1 Serial port setting for printer .......................................................................................... 71
4.3.2 Serial port setting for PC connection.............................................................................. 71
4.3.2.1 Use of the Hyper Terminal program .............................................................................. 72
4.4 Carry out a test .................................................................................................................. 73
4.4.1 Testing a sample ............................................................................................................. 75
4.5 KLAB/L ............................................................................................................................ 84
4.6 Stopping the cycle via the Emergency button ................................................................... 91
4.7 Switching off the unit........................................................................................................ 92
5. MAINTENANCE 93
5.1 Operator’s preventive maintenance .................................................................................. 95
5.1.1 Checking the status of the safety devices ....................................................................... 96
5.1.2 Checking the oil level in the tank ................................................................................... 99
5.2 Authorized service engineer maintenance actions .......................................................... 100
5.2.1 Checking the calibration of the load channel ............................................................... 101
5.2.1.1 Calibration verification................................................................................................. 104
5.2.1.2 Calibration .................................................................................................................... 107
5.2.2 Checking the stability of the frame .............................................................................. 111
5.2.3 Replacing the oil of the hydraulic circuit ..................................................................... 113
6. DIAGNOSTICS & TROUBLESHOOTING 115

6.1 FACTORY (Hidden) menu............................................................................................. 116
6.1.1 CHANNELS SETTINGS option .................................................................................. 117
6.1.2 SYSTEM RESET option .............................................................................................. 119
6.1.3 PID SETTING option................................................................................................... 120
6.1.4 DIAGNOSTIC option .................................................................................................. 125
7. SCHEMATICS AND DRAWINGS 126
This instruction manual is an integral part of the machine and should be read before using the machine and be
safely kept for future reference.
CONTROLS reserves all rights of this manual, no part or whole can be copied without the written permission of
CONTROLS.
The proper use of this machine must be strictly adhered to, any other use must be considered as incorrect.
The manufacturer cannot be held responsible for damage caused by incorrect use of the machine.
The machine must not be tampered with for any reason. In case of tampering, the manufacturer declines any
responsibility of functioning and safety of the machine.
This Manual is published by CONTROLS.

CONTROLS reserves the right to update its manuals without notification in order to correct possible typing
errors, mistakes, updating of information and/or updating of programs and/or accessories.
Such changes will be inserted in the latest edition of the current manual.
The present in English is the original version of the manual. Printed in Italy
02/11/2021 ii Rev.1 EN
1. INTRODUCTION
NOTE:
 The present manual is updated for the product it is sold with in order to grant an adequate
reference in operating and maintaining the equipment.
The manual may not reflect changes to the product not impacting service operations.
AUTOMAX PRO Smart-Line is the automatic and connected concrete Power and
Control System for standard failure testing.
It is the new top-of-the-range Smart-Line Control Console and is the first choice for
automatic standard failure tests and advanced concrete mechanical properties assessment.
The new cutting-edge connective technologies allowing you to manage all test data
online, automatically with no risk of transposing errors is a major development. Boasting
an all new specification, it is a step change from its predecessors.
LinkLAB Laboratory Connectivity Package allows AUTOMAX PRO to be a connected

part of your laboratory infrastructure by taking inputs from any number of ancillary
measuring systems and devices increasing efficiency, eliminating transposing errors.
Smart automatic and connected concrete Power and Control System for standard failure
testing.
MAIN FEATURES
• Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing

station solution for seamless connection and data inputs from many ancillary devices
for dimensional measurement, weight, bar code, etc.
• Fully automatic – time saving: Full test-cycle automation maximizes productivity

and ensures tests are performed accurately according to pre-set methods, eliminating
operator variables.
• Highly accurate and energy saving: Our DC motor technology quietly and
efficiently delivers super accurate load control at both low-speed and low-loads.
• Intuitive, quick and simple operation: The integrated control system features an
intuitive 7” color graphical display, which works like a tablet or smart-phone, and
makes AUTOMAX PRO quick and simple to operate.
• Standards compliant – peace of mind: Hardware and firmware are in total

compliance with all the main international concrete testing standards including ASTM
C39 and EN 12390-3.
• Multilingual functionality: The system is available in multiple languages and is fully

compatible with non-Latin characters for Chinese, Cyrillic (and more).
Rev.1 EN 1 02/11/2021
SPECIFICATIONS
Hydraulics
• DC motor, 720W, 50-60Hz

• Maximum working pressure 700 bar
• Load/unload electrovalve for test execution via display/PC and automatic stop at
specimen failure
• Active control of up to 4 frames by selection via display/PC (third and fourth frame as
option).
• ES Energy Saving technology to reduce the power consumption and enable silent
operation
Hardware
• 524,000 points high-resolution/stability analogue channels

• 4 channels for load sensors
• Control frequency 250 Hz
• Sampling frequency 250 Hz
• 7”, 800 x 480 pixel, 16 M colors, icon-driven capacitive sensing touchscreen graphic
display
• Unlimited storage capacity for test data on internal 16 GB SD card
• USB port for test data storage on external USB memory stick and for firmware
upgrade
• Ethernet port for PC / Internet /network communication
• Optional integrated graphic printer including Load-Time plot
• RS 232 port for data downloading in ASCII format
Firmware
• Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with
load rate controlled by a closed-loop P.I.D. system
• Execution of loading ramps with the possibility to manually increase or decrease the
test speed during the test
• Pause command to maintain steady load can be enabled at a pre-set value before the
test or as required while testing
• Simultaneous display of load, specific load, actual load rate, load/time graph
• Saving of the specimen failure type (to EN or ASTM) in the test results
• Download data to internal printer (optional) or to PC via RS 232 port or to USB
memory stick
• PC / network communication via Ethernet
• Multi-coefficient linearization of the calibration curve for better accuracy at low loads
thus avoiding the use of a second pressure transducer
• Recording facility for up to 9 test profiles for each channel including: type of test (e.g.
compression, flexural, indirect tensile), specimen size and shape, load rate, test
standard and other general information. Each one of the recorded test profiles can be
recalled automatically to save time
• Improved PID algorithm and multi PID selection. Up to 3 different PID settings can be
tuned for a variety of materials (e.g. cylinder with neoprene pads, low strength
specimens) and test methods (e.g ACV, flexure, indirect tensile).
02/11/2021 2 Rev.1 EN
• Compatible with the newly released Datamanager software, tailored for construction
material testing laboratories, for real-time data acquisition, display and management
• Peripheral devices integration with Link-LAB
• Automatic load measurement verification procedure, by connecting suitable load cells
and our digital readout unit to PC
• Language selection (including Cyrillic and Chinese)
• Unit selection (kN, ton, lbf)
• USB port for firmware upgrade and safe backup of the original configuration data
(PID, calibration, etc.), in case of loss and/or data corruption. The restore of the
machine to the factory settings is easy avoiding the need of any technical support.
Here is the list of models available:
50-C10F02
AUTOMAX PRO SMART Line fully automatic console for compression and flexure
frames including hydraulic power and control unit with touch screen display. -
AUTOMAX PRO automatic control system - PID Closed loop control of the load rate -
High control and data sampling frequency: 250 Hz- Variable speed permanent magnet
DC motor for superior performances at low load rates and low load values - 7", 800 x 480
pixels, 16 M colors, icon-driven capacitive sensing touchscreen graphic display - RS232
serial port for data transmission (including load/time values for graph plot) in ASCII
format - USB port for data storage, export to PC and firmware upgrade - Ethernet port for
PC / Internet /network Communication - Wi-Fi or GSM module available as option -
Integrated printer available on request - 8 GB Internal permanent memory on SD card -
524000 points high-resolution/stability channels- Active control of up to 4 frames by
selection via display/PC (third and fourth frame as option). - Accuracy (when connected
to suitable frames): Class 1 (EN), Class A (ASTM) starting from 10% of full scale, on
request starting from 1% of f.s. (see code 50-C0050/CAL) 230V/50-60Hz/1Ph
50-C10F04
AUTOMAX PRO SMART Line fully automatic console for compression and flexure
frames including hydraulic power and control unit with touch screen display. -
AUTOMAX PRO automatic control system - PID Closed loop control of the load rate -
High control and data sampling frequency: 250 Hz- Variable speed permanent magnet
DC motor for superior performances at low load rates and low load values - 7", 800 x 480
pixels, 16 M colors, icon-driven capacitive sensing touchscreen graphic display - RS232
serial port for data transmission (including load/time values for graph plot) in ASCII
format - USB port for data storage, export to PC and firmware upgrade - Ethernet port for
PC / Internet /network Communication - Wi-Fi or GSM module available as option -
Integrated printer available on request - 8 GB Internal permanent memory on SD card -
524000 points high-resolution/stability channels- Active control of up to 4 frames by
selection via display/PC (third and fourth frame as option). - Accuracy (when connected
to suitable frames): Class 1 (EN), Class A (ASTM) starting from 10% of full scale, on
request starting from 1% of f.s. (see code 50-C0050/CAL) 110V/60Hz/1Ph
Rev.1 EN 3 02/11/2021
Accessories
50-SW/DM
DATAMANAGER PC software compatible with AUTOMAX PRO SMART Line.
Suitable for remote control of the system (AUTOMAX PRO only), data acquisition,
processing and filing. Printout of customized test certificates. LAN cable included.
65-L1400/X5
Hydraulic pressure regulator for 15kN frames (both single and double chamber models)
connected to AUTOMAX PRO control unit.
50-Q60P/PR
Upgrading the AUTOMAX PRO series to incorporate a serial graphic printer in the rear
panel allowing load/time plot.
50-C10D/3F
Third frame facility for AUTOMAX PRO series. Frame selection via display/PC.
50-C20E/4F
Fourth frame facility for AUTOMAX Multitest e and AUTOMAX PRO series. Frame
selection via PC.
50-KLAB/E
LinK-LAB Enterprise laboratory connectivity package for machines controlled by PC via
DATAMANAGER Software.
50-KLAB/L
LinK-LAB Local laboratory connectivity package for AUTOMAX PRO, PRO-M
machines. Note: caliper and barcode cannot be both connected on the compression
machine.
The device must be used in compliance with the procedures described in this manual.
Never use the device for purposes different from those herewith indicated.
This manual is applicable for units having firmware release equal to/higher than v0.8.
Fig. 1-1
Please read this manual thoroughly before you start using the equipment.
02/11/2021 4 Rev.1 EN
1.1 Icons appearing in the manual

This icon indicates a NOTE; please read thoroughly the items marked by this picture..
This icon indicates a WARNING message; the items marked by this icon refer to the
safety aspects of the operator and/or of the service engineer.
Rev.1 EN 5 02/11/2021
1.2 Manual revision history
Revision/Date Change description

Rev. 1 Manual release
02nd November 2021
02/11/2021 6 Rev.1 EN
1.3 Symbols used

In this manual and on the equipment itself, apart from the symbols indicated on the
control panel, the following icons are also used:
Symbol Description
Mains switch:
O = device not connected to the mains line
I = device connected to the mains line
Emergency stop switch
Dangerous voltage
Conformity to the CE Directive
Rev.1 EN 7 02/11/2021
1.4 Intended use and improper use

The AUTOMAX PRO SMART-line automatic console can only be used to supply and
control frames to perform building material tests according to the relevant international
standards.
The unit is designed to be operated by one operator that has to install the necessary
distance pieces, load-unload the sample from the frame, input the test parameters and start
the test.
During normal operation the working area of the equipment is the front side where the
operator’s controls and the display are located.
The operator is responsible of starting-up the equipment, performing the test sequence,
shutting down the equipment and eventually stopping it in case any emergency conditions
are met.
The operator must be trained on the correct use of the machine and the relative safety
aspects of its use.
The machine should be used following the procedures described in this manual.
Never use the machine for reasons other than those for which it was designed and
manufactured. Any other use of the machine is to be considered improper, not foreseen
and hence dangerous.
CONTROLS will not be responsible for improper use of the machine.
02/11/2021 8 Rev.1 EN
1.5 Safety information
WARNING:
Please read this chapter thoroughly.
CONTROLS designs and builds its devices complying with the related safety
requirements; furthermore it supplies all information necessary for correct use and the
warnings related to use of the equipment.
CONTROLS will not to be held responsible for:

• use of the equipment different than the intended use,
• damages to the unit, to the operator, caused both by installation and maintenance
procedures different than those described in this manual supplied with the unit, and
by wrong operations,
• mechanical and/or electrical modifications performed during and after the
installation, different than those described in this manual
The unit is not designed to be used in an explosive atmosphere.
Installation and any technical intervention must only be performed by qualified

technicians authorized by CONTROLS.
Only authorised personnel can remove the covers and/or have access to the components
under voltage.
During normal use, if the operator detects irregularities or damages, he/she should
immediately inform the authorized technical personnel.
Maintenance and service activities can only be performed by skilled authorized technical
personnel that have been properly trained on the residual risks of the equipment.
It is responsibility of the purchaser to make sure that the operators have been properly
instructed concerning the safety issues and the residual risks related to the equipment.
.
Rev.1 EN 9 02/11/2021
The machine is equipped with the following devices to limit the residual risks in using it:
• Emergency button that switches OFF the unit once pressed, thus stopping the raising
of the piston;
EMERGENCY BUTTON
Fig. 1-2
02/11/2021 10 Rev.1 EN
• Max. pressure valve to avoid machine overloading.
Max. pressure valves
Fig. 1-3
Rev.1 EN 11 02/11/2021
• Dual input for ram travel microswitches to prevent the excessive piston travel; when
triggered it disables the functioning of the pump motor.
Inputs for over-

travel
microswitches Fig. 1-4
• Access panels to internal parts locked with screws.
02/11/2021 12 Rev.1 EN
The following table lists those parts of the equipment that may present some residual
risks for the safety of the personnel if the instructions provided in this manual are not
duly followed.
Personnel Area with residual risks

Operator The sample during load-unloading phase from the frame, due to its weight
and sharp surfaces. Use suitable personal protection devices (e.g. gloves,
protective shoes, etc.).
The distance pieces and platens during the installation phase on the frame,
due to their weight. Use suitable personal protection devices (e.g. gloves,
protective shoes, etc.).
The area around the frame during the execution of the test, in case of test on
explosive samples and with the front and rear fragment guards not in place.
The gap between the sample and the upper platen on the frame during the
compression phase, although the maximum speed is very low (max. 40
mm/min).
Technical personnel Above listed areas
Area around the hydraulic tubes, due to the high pressure of the oil, in case
the tubes are damaged or not properly attached
Areas around compartments closed by removable panels
Areas around compartments that contain electrical parts
For continued fire protection, replace fuses with same type and rating. Also,
in case of failure, components may only be replaced by using original spare
parts. It is in the responsibility of the purchaser to insure that fire prevention
policies are properly implemented according to the CE provisions.
Personnel Raising and moving of the equipment from the wooden crate must be
responsible of performed by people properly trained and equipped with suitable personal
transportation and protection devices (e.g. gloves, helmet, etc.). Failure to follow the
moving of the instructions above may endanger the personnel involved.
equipment
Rev.1 EN 13 02/11/2021
Here follows a list of all WARNINGs present in the manual; please see relevant chapters
for full details on each related safety issue.
WARNING:
Do not use the USB port to re-charge batteries of external devices (e.g. mobile phone,
audio-video players, etc.). It is also mandatory to connect/disconnect the USB memory
stick with the unit OFF.
CONTROLS will not be held responsible for damages to persons and/or properties in
case these instructions are not strictly followed.
WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.
WARNING:
All safety devices must be functional at all times. Damaged protective covers or devices
must be replaced immediately. When safety components are replaced, the protective
devices are to be properly attached and tested. Any manipulation of the safety devices
endangers the operating personnel.
WARNING:
To avoid direct contact with the oil of the hydraulic circuit, always wear protective gloves
while performing the checking.
WARNING:
Raising and moving of the equipment must be performed by people properly trained and
equipped with suitable personal protection devices (e.g. gloves, helmet, etc.). Failure to
follow the instructions above may endanger the personnel involved.
WARNING:
The wooden crate is high; be careful in balancing while raising it.
WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.
WARNING:
Do not stand under suspended loads
02/11/2021 14 Rev.1 EN
WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.
WARNING:
Make sure to use proper fixing bolts according to the type of floor of the installation
place. CONTROLS cannot be considered responsible in case of injures to the operator or
damages to the equipment if the above instructions are not duly followed.
WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.
WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.
WARNING:
Due to the high pressure inside the hydraulic circuit (up to 700 bars) only tubes approved
by CONTROLS can be used. CONTROLS will not be responsible for damages to the
equipment or personnel injures in case of use of improper material and/or operations not
carried out by authorized technical personnel.
WARNING:
Covers/doors can only be removed/opened by maintenance people, by using relevant
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
After performing maintenance/repair, make sure that all covers/doors are properly closed
and locked.
WARNING:
For tests on standard concrete, we recommend the use of our presses within 75-80% of
the capacity.
When the user use samples characterized by fragile breaks, that have typically an
explosive breakage behavior, we suggest to keep a higher margin and to keep within 50-
60% of the pressing capacity. The reason is that the kickback to the machine with upper
loads could causing wearing of some parts and/or malfunctions.
To limit the explosive effect, it is recommended to use the right number of distance
pieces, to reduce (a few millimeters), with the piston at rest, the clear light between the
sample and the upper plate.
Rev.1 EN 15 02/11/2021
WARNING:
The MANUAL COMMANDS menu is reserved to the authorised service personnel.
CONTROLS will not be responsible for any damage caused by improper setting of these
parameters. Warranty will be void if this menu is used by unauthorised personnel.
WARNING:
Be careful and use proper personal protection devices (e.g. gloves, protective shoes)
while loading/unloading samples from the test frame, due to the sample weight and sharp
surfaces.
WARNING:
while handling distance pieces and platens of the frame due to their weight.
WARNING:
Always close the front door and place the rear guard on the frame while executing the
tests. Also use proper personal protection devices (e.g. glasses) in order to avoid injures
due to fragments of samples ejected during the test (e.g. in case of test on explosive
samples).
WARNING:
Although the maximum speed of the loading piston of the frame is very low (max. 40
mm/min), to avoid injures during the compression phase, always close the front door and
place the rear guard while executing the tests. Also avoid putting hands/fingers in the gap
between the sample and the upper platen.
WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.
02/11/2021 16 Rev.1 EN
WARNING:
Before opening/removing the covers, disconnect the mains supply to the device and wait
at least 5 minutes.
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.
WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.
WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the
maintenance actions described in the chapter “Authorized service engineer maintenance
action”. CONTROLS has not to be held responsible for damages to the equipment and/or
injuries to personnel in case the above is not strictly followed.
WARNING:
The CALIBRATION menu should only be entered when the calibration needs to be
changed. Do not enter into this menu for any other reason. Before entering the
CALIBRATION menu it is vital to carefully read and understand the procedure
described hereunder. If any doubts remain, contact CONTROLS service department for
further clarification.
CONTROLS will accept no responsibility for any inconvenience caused by wrongful
calibration.
WARNING:
Do not use the MEMORY RESET function unless authorized by CONTROLS Service
department. CONTROLS will not be held responsible for damages to the equipment
and/or injuries to personnel in case the above is not strictly followed.
WARNING:
Do not access to the DIAGNOSTIC option unless specifically authorized by the technical
personnel of CONTROLS. CONTROLS will not be held responsible for damages to
persons or properties in case this is not strictly followed.
WARNING:
Do not access to the FACTORY option unless specifically authorized by the technical
Rev.1 EN 17 02/11/2021
1.6 Environmental risks and disposal
INFORMATION TO THE OWNER OF THE EQUIPMENT
The above symbol, when attached to the equipment or to the relevant packaging, indicates
that the product must be disposed of separately from other rubbish at the end of its useful
life.
Therefore, at the end of its useful life, the owner should dispose of the product in a
suitable collection point for electrical and electronic products provided by the local
authorities.
The correct disposal of this product and the subsequent treatment encourages the
manufacture of products using re-cycled materials and limits the environmental impact of
the product caused by improper disposal.
Improper disposal of the product is subject to penalties as foreseen by the local

regulations.
02/11/2021 18 Rev.1 EN
1.7 CE declaration
This page shows a copy of the CE declaration. The original is supplied with the
equipment as a separate document.
Rev.1 EN 19 02/11/2021
2. DESCRIPTION
Refer to the following figures for main components identification.
Fig. 2-1
Ref. Description
1 Control and power unit
2 Touch screen display
3 EMERGENCY BUTTON
4 Motor hydraulic pump
5 Oil tank
02/11/2021 20 Rev.1 EN
2.1 AUTOMAX PRO, Super-Automatic power and

control system
These features are common to all models and versions.
Dual stage pump, centrifugal for fast approach and multi-piston for loading, DC motor,
ES Energy Saving technology to reduce the power consumption and ensure silent
operation.
Hardware
132,000 points effective resolution, three channels, touch screen graphic display 240x128
pixel, sampling rate 50/sec, large storing capacity on USB pen drive, test data
downloadable to PC, Ethernet port, real time management software (optional).
Firmware
Simultaneous display of load-specific load, actual load rate and load/time graph; LAN
connection to PC; advanced memory management; multi coefficient calibration.
Rev.1 EN 21 02/11/2021
2.2 Connections
The next figure shows the position of the connectors/ports used to connect the different
modules composing the equipment and equipment itself with external devices.
1
6
Fig. 2-2
7 9a 9b 8
Rif. Descrizione
Pressure transducer/load-cell connector channel #1
1 Pressure transducer/load-cell connector channel #2
2 RS-232C port
3 Mains switch
4 Power cable receptacle with line fuse
5 LAN connector for PC / Internet /network communication
6 USB port for test data storage on external USB memory stick and for firmware upgrade
7 Connectors for overtravel microswitches of the frames (in case 3 or 4 frames are in use, an
adapter cable is supplied. If one input is not used shorting plug is supplied)
8 Connector for hydraulic pump DC motor
9a Cables for electrovalves (1 electrovalve for pump enable, 2 electrovalves for CH1 and CH2
frames)
9b Cables for electrovalves (2 electrovalves for CH3 and CH4 frames, if purchased)
WARNING:
02/11/2021 22 Rev.1 EN
2.3 Identification plate

The identification plate is located on the rear side of the equipment control unit, near the
power cable.
Fig. 2-3
Rev.1 EN 23 02/11/2021
2.4 Commands and controls

This chapter describes the commands and controls of the equipment. The operator’s
interface description and the use of the buttons of the control unit is provided in chapter
4.2 of the present manual.
Fig. 2-4
Rif. Descrizione
1 Touch screen display
2 EMERGENCY BUTTON
3 Power ON switch
02/11/2021 24 Rev.1 EN
2.5 Technical specifications
Main characteristics
Product Automatic console AUTOMAX PRO Smart Line
Manufacturer CONTROLS Liscate (MI) Italy
Product code 230VAC version 50-C10F02
Product code 110VAC version 50-C10F04
Single phase line voltage 110 VAC/230 VAC +10%, -10%

Frequency 50/60 Hz
Power 750 W
Method of power entry Power cable with plug
Fuses for 230VAC model 2 Line Fuses 6,3A-T
Fuses for 110VAC model 2 Line Fuses 10A-T + 1 Fuse 10A-T (1FU1)
Computer connection LAN port
Fast approach speed 40 mm/min approx.
Max. working pressure 650 bar
Oil output at max. pressure 0.3 l/min approx.
Oil tank capacity (approx.) 10 litri
Acoustic pressure < 70db(A)
Net weight (approx.) 69 Kg
Overall dimensions [mm] 350x450x1290
Environmental conditions
Operating temperature + 10  + 40°C
Operating humidity ≤ 50%RH @ 40°C
Rev.1 EN 25 02/11/2021
3. INSTALLATION
The instructions indicated in this chapter enable you to perform a correct installation and
interfacing in order to grant a regular operation of the equipment.
Included are initial inspection procedure, power requirements and instructions for
installing the unit.
The information in this chapter is intended for authorized service-trained personnel.
CONTROLS can supply the assistance and the necessary technical advice for pre-
installation, all the pre-installation phases are at the purchaser’s charge and must be
performed complying with the indications given below.
WARNING:
When operating with the covers open/removed and the unit is attached to the mains line,
care must be taken as high voltage is present in some parts of the unit (e.g. electrical
panel). Only authorized and qualified service technicians are allowed to open /remove
covers.
WARNING:
WARNING:
02/11/2021 26 Rev.1 EN
3.1 Shipment
The equipment is normally shipped in a wooden crate having the following dimensions
and gross weight depending on the model:
Minimum
Modell Gross weight Overall dimensions fork lift
length
C10F0X 110 Kg Approx. 560 x 620 x 1500mm 1200mm
Use a proper fork lift with minimum fork length as above indicated to raise and move the
wooden crate (see figure below).
Fig. 3-1
WARNING:
WARNING:
The wooden crate is high; be careful in balancing while raising it.
Rev.1 EN 27 02/11/2021
3.2 Unpacking and inspection

The unit was carefully checked both mechanically and electrically before shipment; it
should be inspected for any damage that may have occurred in transit.
NOTE:
 If the shipping container or packaging material is damaged, it should be kept until the unit
has been mechanically and electrically checked.
If there is mechanical damage and/or the contents are incomplete (see the shipping list),
please notify the local CONTROLS representative.
If the shipping container is damaged or shows sign of stress, notify the carrier as well as
the CONTROLS representative. Save the shipping material for carrier’s inspection. Also
take some pictures.
Here follows the procedure for the unpacking of the equipment.
02/11/2021 28 Rev.1 EN
3.2.1 How to remove the equipment from the shipping crate
The following table shows the net weight of the different models of the equipment:
Model Net weight
C10F0X 69 Kg approx.
Follow the instructions below to remove it from the shipping crate:
1. Inspect shipping crate (see NOTES above);
2. Open the shipping crate;
3. Cut and remove vacuum bag (if present) to expose the equipment;
4. The equipment must only be lifted up by the eyebolts screwed in on the top of the
console. Do not lift it by any other part to avoid damaging the equipment (see Fig.
3-2).
Ropes
Eye bolts
Fig. 3-2
Rev.1 EN 29 02/11/2021
WARNING:
If the instructions to remove the equipment from the shipping box are not carefully
followed, damages to the equipment cabinet may result. This will void the warranty terms
of the equipment.
WARNING:
WARNING:
Do not stand under suspended loads
5. Before powering on the unit, check for loose connections of cables inside the
equipment.
02/11/2021 30 Rev.1 EN
3.3 Positioning of the unit and space requirements
WARNING:
Considering the weight of the equipment and the footprint (see chapter 2.5), check the
maximum allowed floor load before installation.
The unit must be placed on a flat and level surface.
The area around the equipment must be kept free from obstacles and from
substances that may cause sliding of the personnel.
It is responsibility of the purchaser to provide an installation place with

adequate lighting.
Parts used to build the machine and electrical/electronics component are fire-proof.
It is anyway the responsibility of the owner of the equipment to make sure that the
installation place is equipped with proper fire extinguishing systems and that the
operators have been instructed on the relevant procedures.
Use a proper mean to bring the unit to the installation place.
Place the unit in its final location, taking into account the free space around the unit: the
equipment requires at least 100 cm of clearance on the front and at least 50 cm on the 3
sides for maintenance and service purposes (next drawing shows the console and a
compression frame as example).
Also consider that mains connection is achieved through the mains cable socket on the
rear side of the equipment cabinet.
The unit requires adequate air circulation around it to assure proper cooling of the internal
devices.
WARNING:
If the equipment is brought from a cold environment into a heated room, condensation on
and in the unit can constitute a danger and lead to malfunctioning of the unit when
started. Wait to connect and operate the unit until it is at room temperature.
Rev.1 EN 31 02/11/2021
3.4 Positioning of the display

Depending on the lighting of the laboratory and the height of the operator, it may be
necessary to adjust the positioning of the display to ensure optimum visibility.
1. Loosen the 2 screws shown in next picture;
2. Position the control unit as desired;
3. Tighten the screws holding the control unit in the desired position.
Screw to loosen Screw to loosen
Fig. 3-3
02/11/2021 32 Rev.1 EN
3.5 Electrical requirements

The next table shows the electrical specifications of the equipment:
Item Specifications
Mono phase voltage 230VAC / 110VAC
+6%, -10%
Frequency 50Hz/60Hz
Maximum power 750 W
The equipment shall be connected to a proper earth system, the efficiency of which shall
be checked by qualified personnel. Earth shall be via the power cable, as specified above.
WARNING:
The general grounding must comply with the rules in force; a wrong quality of the
grounding could be dangerous for the operator’s safety and cause bad function of the
electrical devices.
The power supply line shall be equipped with a safety device (breaker and ground fault
switch) properly sized with respect to the electrical specifications provided above.
Rev.1 EN 33 02/11/2021
3.6 Electrical connections

The sockets for electrical connection are on the rear panel of the equipment, these are for
the load sensors, USB and LAN ports, auxiliary connections and mains supply fitted with
filter, fuses and switches.
1. Connect the power cord to the control unit;
2. Connect the load sensor of frame #1 to the socket of channel #1. If present, connect
the load sensor of frame #2 to the socket of channel #2, the load sensor of frame #3 to
the socket of channel #3 and the load sensor of frame #4 to the socket of channel #4.
If the system is equipped with one frame only, use channel #1 to connect the relevant
load. It is not possible to connect a single channel to a socket different than channel
#1.
LAN connector for PC

connection
Pressure
transducer/load-cell
connectors (Ch1, 2, 3,
4)
RS-232C port
USB port to connect a
memory stick
Connector for hydraulic

Power cord pump DC motor
Connectors for
overtravel Connectors for
microswitches of the channels
frames electrovalves
Fig. 3-4
3. Connect the cable of the overtravel microswitch of frame #1;
4. Connect the cable of the overtravel microswitch of frame #2; if the latter is not
present, connect the shorting plug provided with the equipment (this is aimed at
closing the protection circuit for the enabling of the pump motor, see previous
picture); if a third or fourth frame is in use, an adaptor cable is supplied to allow the
connection of its overtravel microswitch;
5. Connect the connector of the pump motor;
6. Refer to chapter 4.1 for the activation of the equipment.
NOTE:
 When the machine is installed for the first time, it is recommended to leave the machine
ON for at least 8 hours so as to fully charge the internal battery. In case it gets discharged,
the clock on the display will be zeroed.
02/11/2021 34 Rev.1 EN
3.7 Hydraulic connections

This chapter explains where to connect the hydraulic hose to supply the frame. In case the
device is equipped with the triple output hydraulic block (code 50-C10D/3F to be
installed in the factory) it will be possible to connect a third frame.
WARNING:
NOTE:
 The two-three frames cannot be driven simultaneously by the control unit.
Rev.1 EN 35 02/11/2021
1. With the unit OFF and unplugged from the mains, connect the flexible tube supplied
to the selector block and tighten properly the relevant fixing nuts;
WARNING:
Connection for 3rd

frame (optional)
Connection for 2nd

frame
Connection for 1st

frame
Fig. 3-5
2. After making the hydraulic connections, check the oil level in the tank via the
transparent level indicator (the oil should be max. at half of the indicator); if
necessary refill the oil tank (refer to chapter 5 of this manual);
02/11/2021 36 Rev.1 EN
3. If the capacity of the second/third frame is higher than the one of the frame already
connected to the equipment, the max. pressure valve might need to be re-adjusted:
a. Locate the max. pressure adjustment valve;
b. Use a 6mm Allen key to remove the cap
c. Use a flat screw driver to turn counter-clockwise the valve to reduce the max.
pressure;
d. Adjust the valve by turning the screw clockwise until it intervenes at the full
scale of the frame;
e. Turn the screw still ¼ of turn clockwise;
f. Re-install the cap.
Max-. pressure
valve frame #3
Max-. pressure
valve frame #1
Max-. pressure
valve frame #2
Fig. 3-6
Rev.1 EN 37 02/11/2021
3.8 Install the paper into the printer

The printer (optional code: 50-Q60P/PR) is supplied with a roll of thermal paper which
should be installed before starting the unit.
Proceed as follows:
1. Open the paper roll compartment by pressing the OPEN key;
2. Move down the plastic cover to the maximum opening;
3. Place the paper roll making sure that it unrolls in the proper direction as shown;
4. Take out the paper and close the plastic cover;
5. Push on the plastic cover to lock it;
6. Tear off the exceeding paper using the jagged edge.
Fig. 3-7
02/11/2021 38 Rev.1 EN
4. USE OF THE EQUIPMENT

This chapter describes the operator’s interface and the execution of a test.
WARNING:
WARNING:
tools/buttons. These tools and buttons are for use by maintenance personnel only. Never
leave the tools and buttons attached to the unit as this may endanger operator safety.
and locked.
Rev.1 EN 39 02/11/2021
4.1 Switching on the equipment

1. Once all the connections have been made correctly switch ON the unit via the power
switch on the rear panel: the green LED on the printer will lit (the LED on the printer
will be red in case anomalous conditions on the printer are found e.g. lack of paper,
in this case refer to chapter 3.8);
Mains switch
Fig. 4-1
WARNING:
Do not use the USB port to re-charge batteries of external devices (e.g mobile phone,
2. The display will first show the CONTROLS logo and the AUTOMAX logo;
Fig. 4-2
02/11/2021 40 Rev.1 EN
The system is equipped with a capacitive touch screen display that allows activating
the different functions just touching the relevant icons on the screen.
3. Touch the screen to select an icon in the main menu;
Fig. 4-3
NOTE:
 Hitting the screen heavily may damage it. Never use a pen or a sharp object as damage
may result. The warranty will be void in case the screen is damaged due to improper use.
4. Scroll on the screen, up and down or right and left, to see every functions of all
screens.
NOTE:
 When the machine is installed for the first time, it is recommended to leave the machine
ON for at least 8 hours so as to fully charge the internal battery. In case it gets discharged,
the clock on the display will be zeroed.
Rev.1 EN 41 02/11/2021
4.2 Main menu

The main menu offers five choices:
o TEST RUN: This menu is used to perform a failure test. It allows the choice of the
channel, the type of the test, the type of sample with relative description and to
perform the test with the acquisition and elaboration of the applied load;
o CALIBRATION: this menu allows to display the load values and the motor handling
for calibration. It is possible to manually control the test frames for calibration
purposes and to access CALIBRATION menu to enter those dedicated functions for
the calibration of the instrument (this menu is password protected and is reserved to
CONTROLS authorized personnel);
o OPTIONS: this menu allows the setting of language, date and time, LAN addresses
setting, test option, setting of data transmission and printer;
o ARCHIVE: this menu allows access and managing of data stored in the external USB
memory stick or internal memory;
o INFO: it shows general information version of the firmware installed on the
equipment and last calibration date.
On the top row of the screen the USB symbol appears when the USB Pen Drive is
inserted:
Touch this icon 3

seconds to change the
graphic of the screen
Fig. 4-4
The following figure is the second type of graphic disposition of the icons: in this case the
icon scrolling is left-right.
Fig. 4-5
In the next chapters the options available in MAIN MENU are described in details.
02/11/2021 42 Rev.1 EN
4.2.1 TEST RUN screen

On the MAIN MENU press on the TEST RUN icon to access the screen for the selection
of the channel (frame) to use for the test; the following screen will appear:
TOUCH THIS ICON

(BACK BUTTON) TO
RETURN TO
PREVIOUS MENU
Fig. 4-6
Select the desired channel by pressing the relevant icon, the system will show a screen
that allows selecting among 9 test profiles that can be set up freely by the user. For
example, in the next picture “Profile 3” has been set as a flexure test on beams, two-point
loading;
NOTE:
 Previous screen will show additional channels in case the AUTOMAX PRO has more
than two channels activated.
Fig. 4-7
Rev.1 EN 43 02/11/2021
Select the desired profile by pressing the relevant icon, the system will show the
following screen with test parameters (specimen data);
Fig. 4-8
Fig. 4-9
Fig. 4-10
02/11/2021 44 Rev.1 EN
The profile screen allows the input of descriptive and dimensional characteristics of the
sample and the input of the test parameters.
The input data is used by the AUTOMAX PRO system in the management of the test. It
is important to input the exact data with regards to the dimensions of the sample and load
rate; this data also forms part of the test parameters which will be saved along with the
test results. See TEST OPTIONS screen (chapter 4.2.3.4) for units of measure.
This screen contains the following fields:

o PROFILE NAME: Editable alphanumeric field to give a name to the selected
profile; the given name will then appear in the profile selection screen (Fig. 4-7);
o TEST NUMBER: it increases by one before a starting a new test;
o SPECIMEN ID: is an alpha-numerical identification code made up of 10 characters;
o TYPE OF TEST: test type selectable among:
o COMPRESSION
o FLEXURE
o INDIRECT TENSILE;
o TYPE OF SPECIMEN: type of specimen selectable among:
o For COMPRESSION test:
o CUBE
o CYLINDER
o BLOCK
o OTHER
o ELEMENT
o ACV;
o For FLEXURE test:
o BEAM
o KERB
o SLAB
o OTHER;
o For INDIRECT TENSILE tests:
o CUBE
o CYLINDER
o PAVER BLOCK
o OTHER;
It is possible to have a SPECIMEN HELP with the shape drawing of the
relevant test specimen, by pressing on QUESTION MARK icon
o SAMPLE DIMENSIONS: see drawings in next tables;
o OPERATOR: editable name;
o TARGET TIME: operator’s settable time target value in s, that will cause ending of
the test even if failure load has not been reached;
o TARGET LOAD: operator’s settable load target value, that will cause ending of the
test once reached;
o AREA: is calculated automatically and cannot be modified unless OTHER type of
sample is selected;
o PEAK (Peak sensitivity): the peak sensitivity value, when expressed in engineering
units, is a value corresponding to a decrease in load upon which the instrument,
during a test, considers the sample as failed and hence stops the test. The suggested
values are 10 to 30 kN for compression tests on concrete, 1 to 3 kN for flexure tests
on concrete or compression tests on cement, 0.1 to 0.3 kN for flexure test on cement.
As a general rule the value must be proportional to the failure load and lower than
the failure load otherwise the machine will not stop automatically upon sample
failure. When expressed in percentage, the machine will stop when the load drops
below a specific percentage. For example, if failure load is 1000 kN and peak is set
at 95%. Machine will stop when load drops below 950 kN.
Rev.1 EN 45 02/11/2021
o WEIGHT: weight of the sample in grams;

o AGE: age of the sample in hours or days;
o TEST SPEED 1 and 2: this is the load gradient to be applied during the test. The
SPEED 2 is settable if in TEST OPTIONS DOUBLE SPEED is enabled. This speed
starts when THRESHOLD SPEED 2 load value is reached;
o THRESHOLD SPEED 2: operator’s settable load target value, that will cause
changing from SPEED 1 to SPEED 2 of the test, once the set load or strength value
is reached;
o PAUSE: if enabled in TEST OPTIONS, operator’s settable load target value, that
will cause pausing of the test once the set load value is reached;
o PID PROFILE: to choose between the three PID tables, PID1, PID2 or PID3.
The name of the profile currently selected is shown in the upper part of the screen and can
be edited. When exiting and saving the new name will be updated in the list.
For FLEXURE tests only, two extra data are added:

o DISTANCE “L” between the lower bearers;
o METHOD OF LOADING, with selection between, two points loading or central
loading depending of the number of upper bearers being used.
For INDIRECT TENSILE tests and COMPRESSION tests on BLOCKS, two extra data
are added:
o COEFFICIENTS K1 AND K2, these are explained in the following table.
02/11/2021 46 Rev.1 EN
Formulas used for COMPRESSION tests:
Rev.1 EN 47 02/11/2021
Formulas used for FLEXURE tests:
02/11/2021 48 Rev.1 EN
Formulas used for INDIRECT TENSILE tests:
INDIRECT TENSILE ON CYLINDERS, CUBES, PRISMS EN 12390-6, ASTM C496
# Data to enter by the operator:

cylinder cube, prism
d diameter [mm, inch] t thickness [mm, inch]
h height [mm, inch] L length [mm, inch]
V test speed [N/s, Mpa/s, lbf/s, psi/s]
# Data measured by the machine:
P load [kN, ton, lbf]
# Test result
s= P/A
p*L*d
A=
2
INDIRECT TENSILE OTHER

A area [mm2, inch2]
# Test result
s= P/A
INDIRECT TENSILE ON PAVING BLOCKS EN 1338

t thickness [mm, inch]
L length [mm, inch]
k correction factor for paving block thickness (see relevant reference standard)
# Test result
s= P/A
where:
p*L*d*k
A=
2
Rev.1 EN 49 02/11/2021
Test type Dimensions Diagram Area (A)
Flexural tests on
A= 2*b*h2 3 points
beams 3*L
b, h, l b*h2
A= 4 points
L
Cement tests
where:
L = distance between rollers
4 * ITOT
A=
L * YB
Flexural tests on
h1, h2, l1, l2 where:
kerbs
ITOT and YB are calculated
by the software.
L = distance between rollers
Indirect Tensile p*h*d

A=
tests on concrete 2
d, h
Compression
A= p*(d/2)2
tests on concrete
p*L*t
Indirect tensile A=
2*k1
tests on block t, L
pavers where:
k1 = form factor
Compression
a, b, c A = a*b
tests on concrete
A = a*b
P
σ= *k1*k2
A
Compression
a, b where:
tests on blocks
σ = strain
P = load
k1 = form factor
k2 = conditioning factor
Compression
L N/A
tests on elements
02/11/2021 50 Rev.1 EN
Once all settings are done, press the SAVE button and go to the TEST RUN screen.
Fig. 4-11
Rev.1 EN 51 02/11/2021
4.2.1.1 TEST RUN screen

Once all the desired settings have been made, the AUTOMAX PRO will enter the test
screen.
The type of test depends on the selection made in the previous screen (Compression,
Flexure, Indirect tensile).
This is the main function of the unit; it allows the acquisition of the applied load of the
test frame and to make the relative calculations in real time.
The sequence of the operations relative to the failure testing of samples are managed
within this menu.
The following screen is shown and is made up of the following components:
2
10
3
4
11
5 12
6
7
8
13 14
9
Fig. 4-12
1. Date and time
2. Max applied load
3. Strength (resistance)
4. Specimen area
5. Test speed
6. Trend indicator of actual load rate with respect to theoretical load rate
7. Graph Area
8. Number of test
9. Duration of test
10. START TEST command
11. TABLE/GRAPH VIEW command
12. Dimensions Y axis (in the selected unit of measure)
13. Dimensions X axis (in seconds)
14. BACK button
The test screen has two formats, with and without the graph. It is possible to switch from
one format to the other anytime by pressing button 11.
02/11/2021 52 Rev.1 EN
When the test phase is started the screen will show the message TEST RUNNING.
Once the sample comes into contact with the upper platen/bearer, a change in the noise
from the pump will be noted as the AUTOMAX PRO controls the load rate throughout
the test with its P.I.D. closed loop system. Once the system reaches equilibrium the noise
will remain constant.
Fig. 4-13
The test can be stopped at any time by pressing the STOP button.
The display constantly updates the values of load, resistance and speed in real time.
Fig. 4-14
Rev.1 EN 53 02/11/2021
During the execution of the test, the deviation of current load rate (field 6 of previous Fig.
4-12) from the theoretical load rate is shown by the indicator over the coloured bar:
If the black mark goes to “+” or “–” (red zones) the load rate is too high or too low. The
optimum is that the black mark is in green zone in the center of the bar.
In this way it is possible to follow the accuracy of the machines automatic functioning. In
normal conditions the machine can keep to the set load rate within +/- 1% apart from the
very beginning and end of the test when numerous adjustments are made. If the closed
loop action needs to be improved it is possible to alter the parameters of the P.I.D. (refer
to the service department).
The central area of the screen shows the graphical representation of load versus time.
A large part of the display is dedicated to this function allowing the operator to evaluate
the progress of the test through the load against time graph. The X axis shows the time at
the start of the test its full scale is 150 sec. The maximum possible scale is 600 sec. (10
minutes).
The Y axis shows the load. At the start of the test its full scale is 50% of the capacity of
the frame.
During the test the graph is shown in real time, and the scale of the axis are optimised by
the software (autoscale function with steps of 25%).
When sample is approaching failure, an increase of the pump noise will be noted due to
the system that has to compensate for the high deformation of the sample.
Upon sample failure the display shows the message TEST COMPLETED and other
information such as the strength and maximum load reached, the duration of the test and
the average test speed kept during the test.
Fig. 4-15
At the same time the pump will stop and the piston will drop.
02/11/2021 54 Rev.1 EN
Choose the type of failure in the following pop up:
Fig. 4-16
This menu is available when performing compression test for Standards EN12390-3
(cube specimens). A similar menu is available after a test using Standard ASTM C39
(cylinder specimens).
The values of maximum load and resistance can be shown in large digits in the area of the
graph by pressing on x axis for several seconds. They will be always shown in the left
part of the screen:
Fig. 4-17 Press here to

open the
ZOOM pop up
Rev.1 EN 55 02/11/2021
Two levels of zoom are available by pressing the 2 red marks under the graph.
Fig. 4-18
WARNING:
Do not use the USB port to re-charge batteries of external devices (e.g mobile phone,
To save the test in the INTERNAL or USB memory press the SEND TO button and then
on the HARD DRIVE or USB icons in the center; upon doing this you will note that the
number of saved test files will increase by one. The maximum number of tests to store in
the external memory depends on the capacity of the USB memory stick fitted into the
control unit. If Autostore option has been enabled in TEST OPTIONS, the operation of
saving the test in the internal memory will be automatically performed by the machine at
the end of the test.
Fig. 4-19
To print a test report on the internal serial printer (if present) press the PRINTER button.
Before doing this, make sure that the paper is loaded into the printer (see chapter 3.8). An
example of a typical printout is given below:
02/11/2021 56 Rev.1 EN
Rev.1 EN 57 02/11/2021
Settings of the present options are described in chapter 4.2.3.4.
Before starting a test, it is also possible to change the display in order to hide the graph.
Starting from the following screen:
Fig. 4-20
Touch the VIEW TABLE button, the following screen will appear:
Fig. 4-21
Proceed with the test as previously described.
This setting will be valid for all next tests; to return to previous setting (test with graph),
touch the VIEW GRAPH button.
At the end of a test, the system requires 10 seconds to discharge the oil and allow the
piston to return to its rest position.
During this time, the command to start the motor is disabled.
Touch the BACK button to exit from the TEST RUN screen.
02/11/2021 58 Rev.1 EN
4.2.2 CALIBRATION screen

This menu allows the display of the load read by the enabled channel(s) and to use the
machine in manual mode, where the operator may apply the load, changing the load rate
starting from zero.
On the main menu press on the CALIBRATION icon; the following screen will appear to
select the desired channel:
Fig. 4-22
Once the desired channel has been selected, the following screen will be shown:
1
2
3
7 5
8 9 10 11 12
Fig. 4-23
This function allows the checking of the calibration of the machine by comparing the load
indicated by the display with a reference load indicator to check linearity and
repeatability. When this screen is accessed the value of load of the selected channel will
be shown as a small value (near zero) which corresponds to the electronic zero of the
amplified signal.
Rev.1 EN 59 02/11/2021
WARNING:
The MANUAL COMMANDS menu is reserved to the authorised service personnel.
CONTROLS will not be responsible for any damage caused by improper setting of these
parameters. Warranty will be void if this menu is used by unauthorised personnel.
The main information displayed is:

1. Load reading; during the load phase, if the set full scale value is reached, the pump
motor will stop and the message OVERLOAD will be shown on the screen while the
internal buzzer will be activated
2. Channel selected
3. Pump START/STOP command
4. Zero function
5. Button to access CALIBRATION menu (password protected and reserved to
authorized CONTROLS technical personnel)
6. Button to access a table of desired level of load that the machine will automatically
reach and hold. This function is active when the load applied is higher than the 5% of
the full scale
7. Motor speed and ADC value
8. Every time is pressed, it increases the speed of the pump motor by 1%
9. Every time is pressed, it increases the speed of the pump motor by 0.1%
10. Every time is pressed, it halves the current value % by set speed
11. Every time is pressed, it decreases the speed of the pump motor by 0.1%
12. Every time is pressed, it decreases the speed of the pump motor by 1%.
02/11/2021 60 Rev.1 EN
4.2.3 OPTIONS menu

On the MAIN MENU press the OPTIONS button to activate the OPTIONS menu; the
following screen will appear:
Fig. 4-24
This menu allows the selection of language, setting of date and time, setting of test
options (measuring unit, data printout, storage etc).
Touch the BACK button to exit from the OPTIONS screen.
4.2.3.1 SELECT LANGUAGE option

Press the LANGUAGE button on the screen and then select the desired language.
Fig. 4-25
Touch the BACK button to exit from this screen.
Rev.1 EN 61 02/11/2021
4.2.3.2 DATE AND TIME screen
Press the DATE AND TIME button on the screen to access this function.
Fig. 4-26
Scroll to set the parameters and after press SAVE button.
Touch the BACK button to exit from this screen or SAVE button to confirm changes.
02/11/2021 62 Rev.1 EN
4.2.3.3 LAN SETTINGS screen
Press the LAN SETTINGS button in OPTIONS menu to access this function.
Fig. 4-27
The unit is connectable to a PC via the LAN port, using the DATAMANAGER program
(optional); in this case the commands are given via the computer (refer to the manual of
the DATAMANAGER program); it is also possible to connect the unit to the network via
the LAN port.
Click on the field, set the parameters and after press SAVE button.
Rev.1 EN 63 02/11/2021
4.2.3.4 TEST OPTIONS screen

Press the TEST OPTIONS button on the screen and to access this function.
Fig. 4-28
Fig. 4-29
Select the desired field on the screen and set the parameters.
The TEST OPTIONS screen includes the following fields:
o UNIT OF MEASURE: The firmware allows for readings to be expressed and
calculated in more units of measure. In the following table all units are divided for
type and parameters:
TYPE LOAD STRESS LENGTH AREA SPEED

N/s
KN+mm KN MPa mm mm2
MPa/s
lbf/s
lbf+inch lbf psi inch inch2
psi/s
Kg/(cm2 *s)
Ton+mm Ton Kg/cm2 mm mm2
Kg/s
02/11/2021 64 Rev.1 EN
Note that for each load measurement unit, the load rate or stress rate may be selected.
Depending on this selection the system will optimise the display in terms of
resolution and number of digits to be shown.
The firmware uses the following conversion factors:
1 kN = 0.101971 Ton
When moving from one measuring unit to another, there is no need to re-calibrate the
instrument (provided this was previously calibrated).
NOTE:
 Pay attention that all previous specimen data in the profiles have to be transformed in the
current measuring unit.
o AUTOSTORE: when ENABLED, activates automatic saving in the internal memory

of the control unit;
o RS232 MODE: it is possible to choose between INTERN. PRINTER or EXTERNAL
PC;
If INTERN. PRINTER is selected:

o AUTOPRINT: when ENABLED, activates the automatic print function via the
internal printer (if present);
o PRINT GRAPH: when ENABLED, activate the printout of the graph on the internal
printer (if present) at the end of the test.
If EXTERNAL PC is selected:
o REAL TIME DATA TO RS232: when ENABLED, activate sending of real time test
data to the external PC during the test.
o SEND REPORT TO RS232: when ENABLED, automatically send the report at the
end of the test to the external PC;
WARNING:
o REFERENCE STANDARD: it is possible to choose between NONE, ASTM C39 or

EN12390-3;
o PAUSE: DISABLED, MANUAL (a PAUSE button appears) or AUTO (pauses the
test when PAUSE LIMIT VALUE in kN is reached-see chapter 4.2.1);
o PAUSE TIME: duration of the pause in s;
o THRESHOLD TYPE: load or strength (see chapter 4.2.1);
o DOUBLE SPEED: when ENABLED, it is possible to change test speed when a
certain load or strength value is reached;
o SAMPLING INTERVAL: it is possible to choose between 100, 250, 500 or 1000
ms;
o START AV. SPEED CALC: at the end of the test, the average speed will be
calculated starting from the selected percentage of the maximum load reached during
the test;
Rev.1 EN 65 02/11/2021
o END AV. SPEED CALC: at the end of the test, the average speed will be calculated
up to the selected percentage of the maximum load reached during the test;
o MANUAL CONTROL TEST: when ENABLED, allows the user to control manually
the motor speed;
o AUTO SYNC CONTROLS CLOUD: when ENABLED, allows the data to be stored
in CONTROLS CLOUD if iLAB connectivity package was purchased (not available
yet);
o REPORT FORMAT: it is possible to choose between FULL or COMPACT test
report to be stored in the internal memory or sent to external PC or internal printer.
Press SAVE button to save the changes and press the BACK button to exit from this
screen.
02/11/2021 66 Rev.1 EN
4.2.4 ARCHIVE screen
On the main menu press on the ARCHIVE icon to activate the FILE MANAGER (TEST
ARCHIVE) menu; the following screen will appear:
Fig. 4-30
Description of the meaning of the different fields of this screen is provided in next page.
WARNING:
Rev.1 EN 67 02/11/2021
Each test file can be shown on the display, printed on a serial printer or downloaded to a
PC through the LAN port.
Scroll through the various stored tests. Each test is identified by the time and date it was
performed.
Press the USB MEMORY button to display all the AUTOMAX PRO tests stored in the
USB pen drive.
Press the DATABASE MANAGER button to display the following screen:
Fig. 4-31
Press the INTERNAL MEMORY button to display the following screen:
Fig. 4-32
A similar screen is shown when USB MEMORY button is pressed. After selecting a test,
press REVIEW command to review it, or DELETE button to delete it. More than one test
can be selected to be deleted at once.
02/11/2021 68 Rev.1 EN
After selecting a test or while reviewing it, it is possible to PRINT and send the test to
USB memory stick or to the CONTROLS CLOUD.
Fig. 4-33
On the INTERNAL ARCHIVE screen, press the PRINTER button to print the displayed
test on the internal printer (if present). See next chapter.
Test data are saved in the internal or USB memory stick as .S3 files.
Rev.1 EN 69 02/11/2021
4.2.5 INFO screen
Pressing the INFO icon will access a screen that shows general information of the system,
version of the firmware installed and date of last calibration.
Fig. 4-34
02/11/2021 70 Rev.1 EN
4.3 Serial port

The AUTOMAX PRO system is fitted with a Serial RS-232C port for Internal Printer
(e.g. 50-Q60P/PR) or PC connection;
Fig. 4-35
4.3.1 Serial port setting for printer
Set the RS232 Mode in the TEST OPTIONS menu to INTERNAL PRINTER (see
chapter 4.2.3.4); the RS-232C port of the AUTOMAX PRO will be set to transmit data to
the Internal Printer with the following settings:
9600 baud, 8 data bit, 1 Stop bit, no parity.
All fields transmitted are ended with CR and LF. We recommend our printer 84-P0172 is
used.
4.3.2 Serial port setting for PC connection
Set the RS232 Mode in the TEST OPTIONS menu to EXTERNAL PC. In this case the
RS-232C port on the rear side of the AUTOMAX PRO will be set to transmit data to a
PC with the following settings:
38400 baud, 8 data bit, 1 Stop bit, no parity.
Rev.1 EN 71 02/11/2021
All fields transmitted are ended with CR and LF. Data format is ASCII.
Our software D-Terminal (code 82-Q0800/TRM) or Hyper Terminal (present in MS
Windows®) can be used for data acquisition only.
4.3.2.1 Use of the Hyper Terminal program
If the PC have not the RS232 port, a USB to RS232 adapter is necessary.
NOTE:
 CONTROLS USB to RS232 adapter is available with code Q800/3. It is important to
install all DRIVERS on the PC before using the USB to RS232 adapter.
We recommend that firstly the operator reads the Microsoft instruction manual regarding
this program.
1. To access the Hyper Terminal on the PC click on START and then PROGRAMS ,
then ACCESSORIES and finally COMMUNICATIONS. Select the HYPER
TERMINAL folder and activate IMPORT;
2. If prompted, do not select the installation of a modem. Give a name to the connection
(e.g. AUTOMAX PRO);
3. After this, upon the request of “Connect to...“ select the COM port used for the
connection to the AUTOMAX PRO. Select between COM1, COM2... COMX (where
X is number of RS-232 Serial ports available on PC) and confirm;
4. Input the settings as follows: 38400 bit per second, 8 data bit, no parity, 1 stop bit, no
parity. Once these have been confirmed the input screen will disappear;
5. Now the blank “Hyper Terminal” screen will appear. The PC is now ready to receive
data via the selected serial port. Any received data is displayed but is in no way filed.
To file the data it is necessary to activate the CAPTURE TEXT button. Select the
TRANSFER command and then CAPTURE;
6. Now select the folder and name in which you wish to store the data in arrival; the file
will take the extension TXT (text file) and will subsequently be opened with any text
editing file (Word, Notepad, Wordpad, Excel etc.);
7. Click on START to begin registration of data. From this moment all the data received
through the serial port are stored in the selected file in the sequence in which it
arrives;
8. To end the registration click on TRANSFER, then on CAPTURE TEXT and finally
END. All the received data is now stored in text form in the newly created file;
9. When the Hyper Terminal function is closed the operator is asked whether or not to
save the session. If the session is saved it will not be necessary to repeat the settings
described in points 3 and 4 but simply to recall the previous name (i.e. PILOT).
02/11/2021 72 Rev.1 EN
4.4 Carry out a test

The present chapter provides a quick guide for the execution of a test. Full details on the
various screens and options accessed are provided in chapter 4.2.
WARNING:
while loading/unloading samples from the test frame, due to the sample weight and sharp
surfaces.
WARNING:
while handling distance pieces and platens of the frame due to their weight.
WARNING:
Always close the front door and place the rear guard on the frame while executing the
tests. Also use proper personal protection devices (e.g. glasses) in order to avoid injures
due to fragments of samples ejected during the test (e.g. in case of test on explosive
samples ).
WARNING:
Although the maximum speed of the loading piston of the frame is very low (max. 40
mm/min), to avoid injures during the compression phase, always close the front door and
place the rear guard while executing the tests. Also avoid putting hands/fingers in the gap
between the sample and the upper platen.
Rev.1 EN 73 02/11/2021
Before starting any test check that:

• The test frame is free from residual of previous sample and that the surface of the
platens are clean;
• Depending on the size of the sample, use proper distance pieces to reduce the
daylight on the press (leave a gap of at least 3-4mm), also considering that the piston
total travel is 50mm.
Fig. 4-36
02/11/2021 74 Rev.1 EN
4.4.1 Testing a sample
WARNING:
For tests on standard concrete, we recommend the use of our presses within 75-80% of
the capacity.
When the user use samples characterized by fragile breaks, that have typically an
explosive breakage behavior, we suggest to keep a higher margin and to keep within 50-
60% of the pressing capacity. The reason is that the kickback to the machine with upper
loads could causing wearing of some parts and/or malfunctions.
To limit the explosive effect, it is recommended to use the right number of distance
pieces, to reduce (a few millimeters), with the piston at rest, the clear light between the
sample and the upper plate.
1. Switch ON the machine and wait 15 minutes warm up time;
2. Place the sample in the test frame and close front door and rear guards (see previous
WARNINGS);
3. From the main menu select the TEST RUN option;
Fig. 4-37
Rev.1 EN 75 02/11/2021
4. Select the channel/frame to use for the test, the system will show the following
screen;
Fig. 4-38
5. Select one of the 9 profiles;
Fig. 4-39
02/11/2021 76 Rev.1 EN
6. Set the test parameters;
Fig. 4-40
Fig. 4-41
Rev.1 EN 77 02/11/2021
Fig. 4-42
7. Press SAVE BUTTON to save the settings; the system enters the TEST RUN screen;
Fig. 4-43
8. When ready, press the START button on the screen to start the test (message TEST
IN PROGRESS shown on the display);
02/11/2021 78 Rev.1 EN
9. Once the sample comes into contact with the upper platen/bearer a change in the
noise from the pump will be noted as the AUTOMAX PRO controls the load rate
throughout the test with its P.I.D. closed loop system. Once the system reaches
equilibrium the noise will remain constant.
The display constantly updates the values of load and resistance in real time and
shows the set load rate in the lower left hand corner, whilst the actual applied load
rate is also shown on the display.
Fig. 4-44
During the execution of the test, the deviation of actual load rate (field 6 of previous
Fig. 4-12) from the theoretical load rate is shown by the indicator under the coloured
bar:
If the black mark go to “+” or “–” (red zones) the load rate is too high or too low.
The optimum is that the black mark is in green zone in the center of the bar.
Rev.1 EN 79 02/11/2021
In this way it is possible to follow the accuracy of the machines automatic

functioning. In normal conditions the machine can keep to the set load rate within +/-
1% apart from the very beginning and end of the test when numerous adjustments
are made. If the closed loop action needs to be improved it is possible to alter the
parameters of the P.I.D. (refer to the service department).
The central area of the screen shows the graphical representation of load versus time.
A large part of the display is dedicated to this function allowing the operator to
evaluate the progress of the test through the load against time graph. The X axis
shows the time at the start of the test its full scale is 150 sec. The maximum possible
scale is 600 sec. (10 minutes).
The Y axis shows the load. At the start of the test its full scale is 50% of the capacity
of the frame.
During the test the graph is shown in real time, and the scale of the axis are
optimised by the software (autoscale function with steps of 25%).
When sample is approaching failure, an increase of the pump noise will be noted due
to the system that has to compensate for the high deformation of the sample.
Upon sample failure the display shows the message TEST COMPLETED. The
values of maximum load and resistance can be shown in large digits in the area of
the graph by pressing on x axis for several seconds. They will be always shown in
the left part of the screen:
Fig. 4-45
At the same time the pump will stop and the piston will drop.
02/11/2021 80 Rev.1 EN
10. If autoprint or autosave functions are disabled, to save and/or print data press the
SEND TO button on the screen. The system will show:
Fig. 4-46
WARNING:
11. It is possible to PRINT with internal printer, send to internal memory/USB memory
stick or use CONTROLS CLOUD storage.
Rev.1 EN 81 02/11/2021
12. To print a test report on the internal printer (if present) press the PRINTER button.
Before doing this check that the paper is loaded into the printer (see chapter 3.8). An
example of a typical printout is given below
02/11/2021 82 Rev.1 EN
13. Press the X button to close this window and return to the TEST RUN screen.
Before starting a test (see previous step 7), it is also possible to set the display in order to
not show the graph. Starting from the following screen:
Fig. 4-47
Press the TABLE VIEW button, the following screen will appear:
Fig. 4-48
Proceed with the test as previously described.
This setting will be valid for all next tests; to return to previous setting (test with graph),
press GRAPH VIEW button.
At the end of previous test, the system requires 15 seconds to discharge the oil and allow
the piston to return to its rest position.
During this time, the command to start the motor is disabled.
Rev.1 EN 83 02/11/2021
4.5 KLAB/L
Introduction
The innovative new approach from CONTROLS now allows AUTOMAX PRO to be a
fully integrated and “connected” part of your laboratory infrastructure with the ability to
seamlessly take inputs from any number of ancillary measuring systems and devices to
further increase efficiency and eliminate transposing errors.
Seamless device integration
Compatible direct-input devices include dimensional measuring stations, calipers,

weighing systems and ID barcode readers. Direct acquisition provides a tidier operation
eliminating the possibility of data transposition errors.
K-LAB Local is available for systems that operate stand-alone using the controller only
without a PC.
Automatic test results export
It allows direct acquisition, according to the device/s connected, of sample weight,

dimensions and identification number.
These data, along with all the relevant test results, are collected and available for:
-Direct use in several formats such as txt (Local version).
-Raw data export to the Laboratory Information Management System (LIMS) or
laboratory/ corporate ERP system.
-Full data integration with Prolab.Q Laboratory Information Management System or
similar.
Activation of the product
If the KLAB/L was purchased with the compression machine, the activation has already
been performed in the factory and this paragraph can be skipped. If the module was
bought afterwards, follow these instructions to activate it:
- After purchasing KLAB/L send the compression machine serial number to
CONTROLS’ aftersales department (service@controls-group.com). The serial number
can be found on the plate on the side of the compression machine. CONTROLS will send
back an 8-numbers activation code.
- Enter the OPTIONS menu.
- Tap eight times on the current date and time at the top right of the screen. A sound will
be heard each time the button is tapped.
02/11/2021 84 Rev.1 EN
Fig. 4-49
- The activation menu, KEY CODE MENU will appear.
Fig. 4-50
Rev.1 EN 85 02/11/2021
- Select KLAB
- Insert the code provided by CONTROLS
Fig. 4-51
- Press CONFIRM
List of devices compatible with KLAB/L:
The following devices are compatible with KLAB/L:
- 11-D0630/24K, 24000 g cap. x 0.1g resolution, digital balance. 230V/50-60Hz/1ph.
- 11-D0630/30K, 30000 g cap. x 0.1g resolution, digital balance. 230V/50-60Hz/1ph.
- 82-D1655/K, Digital caliper 300 x 0,05 mm.
- 82-D1950/K, Barcode reader.
NOTE: Controls SPA does not guarantee the compatibility of other similar instruments
and will not provide assistance for the connection of these instruments, unless specifically
agreed during purchasing.
02/11/2021 86 Rev.1 EN
Instruments connections
IMPORTANT: All the following instructions must be followed, otherwise the

instruments won’t work properly.
NOTE: Only one device between Caliper, Barcode reader and USB keyboard can be
connected at a time.
- Balance
To connect the balance, used the GENDER CHANGER + NULL MODEM
(included) for the connection between the end of the balance cable and the console
serial port. See the following picture.
Fig. 4-52
Make sure the balance is ON and the RS232 cable is connected (one end of the cable to
the instrument and the other end to the console) before turning on the machine.
The settings required for the communication between balance and console are:
Baud rate: 9600 baud
Autoprn: ON
To change these settings on the balance please refer to its manual.
- Caliper
To connect the caliper, connect it to the USB port available on the console.
Rev.1 EN 87 02/11/2021
- Barcode reader
To connect the barcode reader, connect it to the USB port available on the console. When
done, a sound should be heard from the instrument meaning that connection is
established.
Follow the instructions on the device’s instruction manual and enable the following
settings:
a) USB keyboard
b) Automatic "Carriage Return" command
- USB keyboard
To connect an USB keyboard, connect it to the USB port available on the console.
Instruments settings
Before entering the acquisitions in the test menus, the user must first enable the settings
of the various devices connected to the machine. To do so, enter TEST OPTIONS menu
and scroll until the end.
Fig. 4-53
Enable all the connected devices.
How to input specimen information through connected instruments

This chapter will show how to input specific information through the devices installed.
It’s still possible to insert all data manually as without the KLAB/L upgrade.
02/11/2021 88 Rev.1 EN
Caliper
When the caliper is connected, the specimen dimensional fields can be filled with
information coming from the device rather than inserting by hand. An example of the
specimen dimensional fields, for compression test on concrete cubes, is in the following
picture:
Fig. 4-54
Fig. 4-55
To insert the value, tap on the caliper icon next to the field to fill: the value should turn to
“---" that means “waiting for data”. Measure the dimension requested and press the
SEND button on the caliper. The reading should appear in the box.
Balance
When the balance is connected, the specimen Weight field can be filled with information
coming from the device rather than inserting by hand.
After placing the specimen on the balance, wait for the reading to stabilize itself and press
the Balance acquisition icon at the left of the field to fill it.
Fig. 4-56
Rev.1 EN 89 02/11/2021
Barcode
When the barcode is connected, the specimen ID field can be filled with information
coming from the device rather than inserting by hand.
To do so, click on the Barcode icon at the left of the Specimen ID field. The Specimen ID
value should turn to “---" that means “waiting for data”.
Fig. 4-57
Aim at the barcode on the specimen and press the trigger of the barcode reader to acquire
the data.
02/11/2021 90 Rev.1 EN
4.6 Stopping the cycle via the Emergency button

In case dangerous conditions are encountered during the execution of a test cycle, it is
possible to stop the machine by pressing the EMERGENCY BUTTON.
Pressing this button will stop the movement of the piston, releasing the pressure of the
hydraulic circuit and turn OFF the Control unit.
Releasing the emergency button (turn it clockwise) will bring the unit back to the start up
condition (MAIN MENU shown on the display).
EMERGENCY BUTTON
Fig. 4-58
Rev.1 EN 91 02/11/2021
4.7 Switching off the unit

At the end of a test, make sure all printout and data storing have been completed, then
remove residuals of the samples.
Return the unit to the MAIN MENU and switch the equipment OFF via the mains switch
on the control unit.
Mains switch
Fig. 4-59
02/11/2021 92 Rev.1 EN
5. MAINTENANCE
As with all electrical equipment, this unit must be used correctly and maintenance and
inspections must be performed at regular intervals. Such precautions will guarantee the
safe and efficient functioning of the equipment.
Periodic maintenance consists of inspections made directly by the test operator and/or by
the authorized service personnel.
Maintenance to the equipment is responsibility of the purchaser and must be performed as

stated by this chapter.

WARNING:
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.
WARNING:
at least 5 minutes.
WARNING:
WARNING:
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety.
and locked.
Rev.1 EN 93 02/11/2021
WARNING:
WARNING:
For continued fire protection, replace fuses with same type and rating. Also, in case of
failure, components may only be replaced by using original spare parts. It is in the
responsibility of the purchaser to ensure that fire prevention policies are properly
implemented according to the CE provisions.
WARNING:
Avoid pouring water, even accidentally, or other liquids into the device, as this could
cause short circuits. Before cleaning the device, disconnect it from the mains line.
WARNING:
02/11/2021 94 Rev.1 EN
5.1 Operator’s preventive maintenance

The inspections made directly by the operator are the following:
Action Who When

Check to ensure that there is no Operator Before every working session
external damage to the equipment,
which could jeopardise the safety of
use
Clean and dry platens, distance Operator At the end of each working
piece and ram of the frame from the session
sample debris
General inspection Operator Weekly
Check the status of the hydraulic Operator Weekly
tubes against leakages and damages
Check status of the safety devices: Operator Weekly
EMERGENCY BUTTON, max.
pressure valve, piston over travel
switch and relevant cable on the
frame, front door and rear
transparent guard on the frame
(refer to chapter 5.1.1 for their
identification)
Check status and functioning of the Operator Weekly
operator's commands
Check the level of the oil in the Operator Monthly
tank
Check that all label and rating Operator Monthly
plates are intact and properly
attached
Rev.1 EN 95 02/11/2021
5.1.1 Checking the status of the safety devices
The machine is equipped with the following devices to limit the residual risks in using it:
• Emergency button that switches OFF the unit once pressed, thus stopping the raising
of the piston;
EMERGENCY BUTTON
Fig. 5-1
02/11/2021 96 Rev.1 EN
• Max. pressure valve to avoid machine overloading.
Max. pressure valves
Fig. 5-2
Rev.1 EN 97 02/11/2021
• Dual input for ram travel microswitches to prevent the excessive piston travel; when
triggered it disables the functioning of the pump motor.
Inputs for over-

travel
microswitches Fig. 5-3
• Access panels to internal parts locked with screws.
02/11/2021 98 Rev.1 EN
5.1.2 Checking the oil level in the tank
WARNING:
Check the oil level in the tank via the transparent level indicator (the oil
should be max. at half of the indicator); if necessary refill the oil tank.
Oil level indicator
Fig. 5-4
The following type of oil can be used:
Brand Type
Agip ATF Dexron
Api Apilube ATF Dexron
Chevron Chevron automatic transmission fluid
Elf Elfmatic G
Exxon Automatic transmission fluid
Fiat GI/A
Fina Dexron ATF
Gulf Automatic transmission fluid
IP Dexron fluid
Mobil ATF 220
Shell ATF Dexron II
Total Dexron
Vanguard ATF fluid DEX II
Rev.1 EN 99 02/11/2021
5.2 Authorized service engineer maintenance actions

In addition to the maintenance actions performed by the operator, the performance of the
equipment is checked and, if necessary corrected, during the maintenance activities
performed by the authorized service engineer, in accordance with the indications
provided in the present manual.
The following table lists the maintenance actions and the relevant timing:
Action Who When

Checking the centering of the ram Authorized service
Yearly or before carrying
assembly engineer
out the calibration of the
Checking the hydraulic circuit Authorized service
load channel(s) and the
engineer
checking of the stability of
Checking the status of distance Authorized service
the frame through the force
pieces engineer
transfer test with the strain
Performing the maintenance of the Authorized service
gauged column
spherical seat engineer
Checking the calibration of the load Authorized service Yearly or more frequently
channel (see chapter 5.2.1) engineer depending on the quality
procedures of the
laboratory
Checking the stability of the frame Authorized service Yearly or more frequently
through the force transfer test with engineer depending on the quality
the strain gauged column procedures of the
laboratory
Status of the internal and external Authorized service Yearly
cables wear and tear and fastenings engineer
Grounding of all the accessible Authorized service Yearly
conductive parts engineer
Replacing the oil of the hydraulic Authorized service Every 3 years or more
circuit (see chapter 5.2.3) engineer frequently in very cold or
humid environments (where
condensation may form in
the oil tank)
WARNING:
NOTE:
 Previous table indicates also the maintenance actions to be performed on the frames
normally connected to the control console.
02/11/2021 100 Rev.1 EN

5.2.1 Checking the calibration of the load channel
The load values displayed by the machine are conditioned by the calibration coefficients.
The calibration of the system must be checked periodically to ensure proper performance.
The calibration procedure here after described conform to the European standard
EN12390-4.
Up to 3 different calibration tables are available for each channel.
The main steps of the procedure can be summarized as follows:

1. Control of the calibration; if the machine is within the limits of the standard, the
procedure ends, otherwise proceed with step 2;
2. Calibration of the machine (e.g. adjustment of the force measurement device of the
machine);
3. New control of the calibration (repeat step 1).
Steps 2 and 3 above are required if the machine is not within the limits indicated by the
standards.
Step 1 above consists of:

o Application of several levels of force (at least 5) ranging from 20% to 100% of the
full scale of the machine;
o For each level of force, compare the force measured by the compression machine (the
“indicated force”) with the force measured by a calibrated force measurement device
(the “true force”)
For class 1 machine the requirement of EN12390-4 are the following:

o Relative accuracy error within the range ±1%;
o Relative repeatability error within the range ±1%;
o Relative zero error within the range ±0,2%.
The same procedure can also be applied for equipment complying with the ASTM C39
standard, that requires an accuracy ±1% for any value displayed within the verified
loading range and the provision to display true 0 reading at 0 load.
Rev.1 EN 101 02/11/2021

To check the calibration of the load channels, the CALIBRATION screen must be
accessed from the system MAIN MENU by pressing on the CALIBRATION icon; the
following screen will appear to select the channel to use:
Fig. 5-5
Once the desired channel has been selected, the following screen will be shown:
1
2
3
7 5
8 9 10 11 12
Fig. 5-6
02/11/2021 102 Rev.1 EN

The main information displayed is:

1. Load reading; during the load phase, if the set full scale value is reached, the pump
motor will stop and the message OVERLOAD will be shown on the screen while the
internal buzzer will be activated
2. Channel selected
3. Pump START/STOP command
4. Zero function
5. Button to access CALIBRATION table (password protected and reserved to
authorized CONTROLS technical personnel)
6. Button to access the set up of desired level of load that the machine will
automatically reach and maintain. This function is active when the load applied is
higher than the 5% of the full scale
7. Motor speed and ADC value
8. Every time is pressed, it increases the speed of the pump motor by 1%
9. Every time is pressed, it increases the speed of the pump motor by 0.1%
10. Every time is pressed, it halves the current value % by set speed
11. Every time is pressed, it decreases the speed of the pump motor by 0.1%
12. Every time is pressed, it decreases the speed of the pump motor by 1%.
Rev.1 EN 103 02/11/2021

5.2.1.1 Calibration verification
To verify the calibration the unit should be left switched on for at least 15 minutes to
allow the thermal equilibrium of the electronic components. Then proceed as follows:
1. From the main menu press the CALIBRATION icon to select the CALIBRATION
menu;
Fig. 5-7
2. Correctly place the reference instrument (e.g. load cell) between the compression
platens of the test machine. Check that the free vertical span is approximately
between 5 and 25 mm, use suitable distance pieces if necessary;
3. When ready, press the START button. The pump will start immediately and the ram
of the test machine will start to rise. During this phase, before the load cell is
subjected to load, zero the load reading by pressing the ZEROING button. At the
same time the load rate shown on the display will go from 0% to that corresponding
to the rapid approach, normally 20-30% unless otherwise set by the manufacturer;
NOTE:
 The load rate may have values between 0 and 100%, corresponding to the minimum and
maximum load rates respectively.
4. When the load cell is close to the upper platen of the compression machine it is
recommended that the load rate is decreased so as to not apply a shock load to the
cell. To do this press and keep pressed the FAST DECREASE button; an immediate
fall in the noise level from the pump and a fall in the load rate will be noticed. Vice
versa to increase the load rate press the FAST INCREASE button. The HALF RATE
button when pressed, will immediately set the load rate at half of the present rate, this
is very useful when one must quickly pass from the rapid approach speed to a much
lower speed;
02/11/2021 104 Rev.1 EN

5. Once the load cell is under load, a moderate speed should be used, making
adjustments with the buttons DECREASE or INCREASE to change the speed of
0,1% per step. By taking the load rate close to zero it is possible to stop the load
increase and maintain an almost constant pressure. The value of the applied load is
updated in real time on the display. To interrupt the load application press STOP
button: the pump will stop and the ram will return to its initial position. Before
checking the calibration the machine should be taken to its maximum capacity 3 or 4
times so as to obtain a stabilised signal from the load sensors. After this check the
readings given by the AUTOMAX PRO system against that of the reference load cell.
Normally this is done at values of 10%, 15%, 20%, 40%, 60%, 80% and 100% of the
full scale of the compression machine. It is also possible to check the calibration at
lower loads if the compression machine has been so calibrated.
After stopping the motor each time, the system requires 15 seconds to discharge the
oil and allow the piston to return to its rest position.
During this time, the command to start the motor is disabled and the following
symbol appears on the top row of the screen to inform the operator.
6. If the percentage deviation is higher than permitted tolerances, the unit should be re-
calibrated by changing the calibration coefficient so as to obtain the best possible
linearity. To do this the CALIBRATION menu should be accessed. After this the
manual mode will be entered and the above mentioned procedure repeated so as to
check the new calibration.
As alternative to the adjustment of the pump motor speed in manual mode with the use of
the buttons
it is also possible to set level of loads (e.g. level of loads to check the calibration
comparing to an external reference system) that the unit will reach and maintain
automatically. This function is achieved by the use of the SET UP LEVEL button
highlighted in the following screen of the CALIBRATION:
Fig. 5-8
Rev.1 EN 105 02/11/2021

This button is active only when the pump motor is ON and the measured load is higher
than the 5% of the full scale.
1. Pressing the SET UP LEVEL button the motor will stop and the system will ask to
enter several target values to reach for the load (STEP #1 is to 0.00 and is not
modifiable):
Fig. 5-9
2. Input the load value to reach, select them by ticking the box on the left of the value
and then press the CLOSE TARGET TABLE button; press the START PUMP
button to start to reach the set level of load:
Fig. 5-10
3. The achievement of the entered load values will be done gradually, first running the
pump motor at high speed and then, approaching the target value, slowing down the
speed up to stop it at the set value; once the set value is reached the system will emit
an audible alarm;
4. Repeat steps 1 to 3 for the other load levels in order to carry out the calibration
verification;
5. At the end of the whole procedure press the STOP button. This way, the pump motor
will stop, the hydraulic pressure will be discharged and the piston will return to the
rest position.
02/11/2021 106 Rev.1 EN

5.2.1.2 Calibration
Access to this menu should be made after that to the CALIBRATION and verification of
the linearity error of the calibration.
This menu allows the calibration to be adjusted so as to optimise the linearity of the
system (unit + load sensors + test frame). The operator can divide the full scale of the
testing unit in up to a maximum six user definable fields, this allowing the input of up to
six calibration coefficients (one for each field). The software then automatically foresees
the interpolation of these fields so as to calculate the calibration curve of the unit over its
complete range. This allows extremely accurate calibration even at very low loads whilst
using one reading scale and one load sensor.
WARNING:
The CALIBRATION menu should only be entered when the calibration needs to be
changed. Do not enter into this menu for any other reason. Before entering the
CALIBRATION menu it is vital to carefully read and understand the procedure
described hereunder. If any doubts remain, contact CONTROLS service department for
further clarification.
CONTROLS will accept no responsibility for any inconvenience caused by wrongful
calibration.
1. On the CALIBRATION screen select the channel to calibrate;
2. From the CALIBRATION press the TABLE button to activate the CALIBRATION
TABLE screen; the system will ask for a password;
Fig. 5-11
3. Input the password using the buttons increase and decrease. The password is 101.
Next press the CONFIRM button;
Rev.1 EN 107 02/11/2021

4. The CALIBRATION TABLE screen will appear (see below). Before describing this
menu and its functions, it is important to fully describe the calibration procedure;
Fig. 5-12
5. The CALIBRATION TABLE is composed by couple of data e.g. real load value
achieved with a reference system (reference loadcell and relevant readout unit) and
the corresponding values (ADC Reading) read by the electronics of the AUTOMAX.
The applied loads should remain within the calibrated measurement range of the test
frame, normally from 10% or 20% up to 100% of the full scale.
The aim of the calibration is to obtain class 1 classification of the frame within this
measurement range. However, it may be necessary to extend this accuracy to lower
loads in which case it will be necessary to use a reference load cell of appropriate
capacity and accuracy. The recorded readings, that is the values displayed by the
AUTOMAX PRO at known reference loads, will be used for the interpolation.
On the basis of these readings and the general linearity of the system, determine the
range you wish to calibrate. AUTOMAX PRO system allows the calibration to be
made on up to 6 points which are then automatically interpolated by the unit to
compensate for any non linearity of the system (i.e. the test frame, AUTOMAX PRO
and load sensor).
If the system is sufficient linear and the measurement range is from 10-20% to full
scale it is sufficient to use one calibration point, normally between 40 and 50% of the
full scale. This calibration is of the linear type, that is it is based on a single
calibration coefficient with no interpolation. This is the easiest and quickest
calibration method and is the standard method which is normally used.
If class 1 calibration must be reached at particularly low loads, it is necessary to make

more readings above all at the beginning of the measurement range. Normally
readings are made at 1%, 3%, 5%, 10% and 50-70%.
Particular operator experience or needs may lead to the use of other measurement
values.
If the system linearity is not acceptable within the field 10% to 100% full scale, we
recommend the following values, 10%, 20%, 60%, 100%. Particular operator
experience or needs may lead be the use of other values.
02/11/2021 108 Rev.1 EN

6. After accessing the CALIBRATION menu of the desired channel the screen will
show the values relative to the last calibration made (if such a calibration has been
made);
7. Otherwise the screen shows the default parameters with a one point calibration
(normally the zero point and a point at the half of the full scale of the frame). The
first column on the left (TRUE FORCE) shows the reference load values (values to
reach and read on an external reference system), the second column (ADC Reading),
the reading of the AUTOMAX PRO control unit in row values;
8. If instead the existing calibration must be completely cancelled, press the DELETE
button; the system will ask confirmation before erasing the calibration;
9. Here follows an example of calibration points to set for a 2000kN frame either for a
1-point calibration and a 5-point calibration (plus the first point for both that must
always be set to zero):
1-point calibration 5-point calibration

TRUE FORCE TRUE FORCE
00000.0 00000.0
01000.0 00020.0
00000.0 00060.0
00000.0 00100.0
00000.0 00200.0
00000.0 01200.0
10. After setting the TRUE FORCE values, press SAVE button and after the BACK
button to exit the present screen and access the screen to achieve the different
calibration points;
11. After having placed a reference load cell in the test frame make at least three
load/unload cycles activating the pump with the START button and adjusting the
speed with the following buttons:
Increases the Increases the Halves the Decreases the Decreases the
speed of the speed of the present speed speed of the speed of the
pump motor of pump motor of of the pump pump motor of pump motor of
1% 0,1% motor 0,1% 1%
12. At the end de-activate the pump motor by pressing the STOP button, this will also
discharge the oil and lower the piston of the frame;
Rev.1 EN 109 02/11/2021

13. To start the procedure to achieve the calibration points press the START button: the
piston will start to raise at the rapid approach speed set into the functional parameters
of the unit;
Fig. 5-13
14. Before the loadcell will touch the upper platen of the frame, press the SAVE button;
to acquire the first calibration point, the zero point without any load applied;
NOTE:
 During this phase the ZEROING button is not active.
15. After saving the first calibration point (zero value), the system will propose the
second calibration point with the value previously set; use the arrows buttons to
adjust the speed of the pump motor and stop the piston when the target value
previously set is reached reading it on the external reference system (loadcell plus
readout unit);
16. Once this value read on the external reference system is reached, press the SAVE
button to acquire the second calibration point; the system will propose the third
calibration point indicating it on the display;
17. Proceed by repeating previous steps 15 and 16 until acquiring all calibration steps
previously set;
18. Once the last point has been acquired, press the button ACCEPT to save the new
calibration or ABORT to keep the old one;
19. Once done, Touch the BACK button to return to the CALIBRATION screen;
02/11/2021 110 Rev.1 EN

5.2.2 Checking the stability of the frame
The proper application of the load to the sample can be tested through the force transfer
test carried out with the strain gauged column.
This testing procedure conforms to the European standard EN12390-4.
This test checks the performance of the compression machine under loading and the
uniformity of the force transferred from the machine to the sample.
The cylindrical Strain Gauged Column simulates the concrete sample and can measure
the stress transferred along the wall of the sample.
The Strain Gauged Column can read the applied force through 4 independent Wheastone
bridges located peripherally along the wall of the cylinder. A dedicated electronic unit
switches and independently balances each bridge, simultaneously displays the 4 bridges
and has an accuracy within the limits ±0,1% or 5µm strain.
A dedicated 150mm square stainless steel plate allows proper positioning of the Strain
Gauged Column during the tests.
Fig. 5-14
The above picture shows the Strain Gauged Column code 82-E0105/1, the force transfer
digital tester code 82-P0804/E and the printer code 82-P0172 that can be used to carry out
the Force transfer test.
Rev.1 EN 111 02/11/2021

The Force Transfer Test allows checking the behaviour of the machine in order for it to
provide accurate force values and to crush the sample “regularly” as shown below
Fig. 5-15
If instead the machine crushes samples as shown in the next drawings, it may not be
applying the load uniformly and this can be discovered by means of the Force Transfer
Test.
Fig. 5-16

checking of the compression machine as described in this chapter.
WARNING:
02/11/2021 112 Rev.1 EN

5.2.3 Replacing the oil of the hydraulic circuit
WARNING:
Periodically the oil of the hydraulic circuit must be completely replaced.
1. Discharge the old oil via the drainage screw;
Drainage screw
(view from below)
Fig. 5-17
Rev.1 EN 113 02/11/2021

2. Collect the old oil and dispose it in accordance with the local
regulations;
3. Refill the tank (6 litres approx.) with the oil type shown in next table;
Brand Type
Agip ATF Dexron
Api Apilube ATF Dexron
Chevron Chevron automatic transmission fluid
Elf Elfmatic G
Exxon Automatic transmission fluid
Fiat GI/A
Fina Dexron ATF
Gulf Automatic transmission fluid
IP Dexron fluid
Mobil ATF 220
Shell ATF Dexron II
Total Dexron
Vanguard ATF fluid DEX II
4. Let the pump run and check oil level in the tank via the transparent level
indicator (the oil should be max. at half of the indicator);
Oil refil port
Oil level indicator
Fig. 5-18
5. Top up if necessary.
02/11/2021 114 Rev.1 EN

6. DIAGNOSTICS & TROUBLESHOOTING

The present chapter provides information on the diagnostic programs present in the
system and on the troubleshooting of the most common problems.
Depending on the problem encountered, the troubleshooting is carried out by dividing the
system into functional blocks.
WARNING:
at least 5 minutes.
WARNING:
tools/buttons. These tools and buttons are for the use of maintenance people only. Never
leave them attached to the unit as this may endanger operator safety. After performing
maintenance/repair, make sure that all covers/doors are properly closed and locked.
WARNING:
WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.
Rev.1 EN 115 02/11/2021

6.1 FACTORY (Hidden) menu

This menu allows setting a number of functioning parameters of the system and
performing procedures reserved to CONTROLS authorized service organisation.
WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the service
maintenance actions described in the chapter “Diagnostic and Troubleshooting”.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.
To access the FACTORY (HIDDEN) MENU:
1. Turn OFF the unit;
2. Switch ON the machine and wait a few seconds;
3. Touch the display in any point with a finger when CONTROLS logo appears and
hold it until the password screen is shown,
4. Input the password 202 and confirm it. The system will show the
following screen:
Fig. 6-1
5. The following options are available in the FACTORY MENU:

• CHANNEL SETTINGS
• SYSTEM RESET
• PID SETTING
• DIAGNOSTIC
The following pages describe the above mentioned options.
02/11/2021 116 Rev.1 EN

6.1.1 CHANNELS SETTINGS option
It allows setting into the AUTOMAX PRO control unit the full scale of the
frame connected up to three different values can be set.
Fig. 6-2
The following table shows the parameters set up for CONTROLS frames.
Frame type Capacity [kN]

Concrete compression 5000 kN 5000
Cement compression 250 kN 250
Cement flexure 15 kN 15
Concrete flexure 100 kN 100
NOTE:
 The ADC CHANNELS SETTINGS parameter are factory set in case the
AUTOMAX PRO is sold already equipped with relevant frame(s).
Rev.1 EN 117 02/11/2021

In case it is not, to activate the second channel (CH2) press the DISABLED
button to switch to ENABLED.
Fig. 6-3
1. For each channel and calibration table, input the working parameters for
frame CAPACITY. To select a field, touch the relevant area on the
display and set the parameter value.
2. The same procedure applies to activate channel 3 (CH3) and channel 4

(CH4);
3. Once done, press SAVE button to save the changes and press BACK
button to return to the FACTORY MENU screen.
02/11/2021 118 Rev.1 EN

6.1.2 SYSTEM RESET option
The SYSTEM RESET option allows erasing the whole system memory
including calibration coefficients, full scale, language selection, measurement units, etc.
and the test data stored in the memory card.
It can be used to completely reset the system in case of system memory corruption.
WARNING:
Do not use the SYSTEM RESET function unless authorized by CONTROLS Service
department. CONTROLS will not be held responsible for damages to the equipment
and/or injuries to personnel in case the above is not strictly followed.
Once this function is activated, the system will show the following screen;
Fig. 6-4
A password is requested before erasing the memory:

• DATA FACTORY RESET: password 140
After performing the SYSTEM RESET all working parameters of the

equipment must be re-entered (channel settings, PID settings, test profiles,
calibration data).
In this menu two buttons are available:
SAVE PARAMETERS button: to save the instrument configuration of all parameters

(channel settings, PID settings, test profiles, calibration data). A Binary File (.cfg) will be
saved;
LOAD PARAMETERS button: to load the instrument configuration of all parameters

(channel settings, PID settings, test profiles, calibration data). A Binary File (.cfg) will be
loaded;
Once done, BACK button to return to the FACTORY MENU screen.
Rev.1 EN 119 02/11/2021

6.1.3 PID SETTING option
This function allows accessing to the screen used to set the coefficients of the PID
control (Proportional, Integral, Derivate) which manages the performance of the
automatic test guaranteeing uniform application of set load rate by appropriately piloting
the oil flow. It is also possible to find the control parameters for the initial part of the test,
that is just after the pre-load.
All the parameters are separated for each channel.
Once this option is entered, the system shows the following screen:
Fig. 6-5
Fig. 6-6
Here follows a description of the parameters and logic of the working of the servo control
system.
NOTE:
 The P. UNDERSHOOT parameter shown in the screen above is reserved. Do not modify
its setting.
02/11/2021 120 Rev.1 EN

The constants of proportional, integral and derivates are fundamental parameters of the
software mathematics of the servo-control unit. In this respect we feel it useful to give a
brief introduction on the functioning logic of the servo-control of the AUTOMAX PRO
system.
The logic is as follows: each time a load gradient is requested to be made, in reality the
machine is asked to act so that some variables (output or controlled variables) follow a
certain pattern by acting appropriately on other variables (input or control variables).
The relationship between control variables and controlled variables is nothing more than
a mathematical model which makes each controlled variable correspond to a respective
control variable.
For the AUTOMAX, an hydraulic servo-controlled system, is illustrated in the following

chart:
Fig. 6-7
Thanks to the closed loop system, when the test machine is asked to perform a load ramp
with certain characteristics, the oil flow is controlled and corrected continuously (several
times per second) so as to respect those characteristics (particularly load rate) as best as
possible.
The accuracy of the control and hence the respect of the imposed load rate depends on a
number of inter-related factors:
• The soundness of the close loop logarithm;
• The speed of the system (data acquisition, elaboration and consequential intervention
etc.);
• The type of test; the type of test and sample also has an effect on the working of the
closed loop. For example a load rate controlled test on a weak sample could result in
the machine to be required to increase the oil flow in order to respect the load rate at a
pace faster than the whole system can perform. In this case it would be almost
impossible to respect the test speed and the real load rate would be less than the
theoretical one requested. This is a very extreme example, but it could occur.
Thus, whilst it is possible to intervene on the system (by CONTROLS) to optimise the
performance and on the type of test (by the operator) so as to avoid any critical points in
the test, it is also possible to intervene on the close loop logarithm so as to optimise
its performance.
Rev.1 EN 121 02/11/2021

The close loop used by CONTROLS is the PID type which has three variables that can be
freely set to alter the functioning.
Proportional closed loop constant K proportional:

Used to amplify the small errors between real and theoretical values (both positive and
negative) measured by the machine continuously so as to decide how to modify the oil
feed (increase or decrease) so as to near the theoretical load. The error is in effect the
main key that drives the behaviour of the machine. If the real load rate is above the
theoretical one, the oil feed must be reduced and vice-versa. When this error has a certain
sign, after a few acquisitions and corrections with the same sign, normally the error will
change sign and the corrections will be with the opposite sign.
Thus the curve of the real load is always close to the theoretical one but never exactly
superimposed, it moves above and below it in cycles. The size of this oscillation can be
reduced by adjusting the K proportional constant. Indeed amplifying the error
proportionally the changing of the sign of the error will occur in a shorter time.
Theoretically, increasing K proportional infinitely the real and theoretical load graph
should coincide, however, above a certain threshold which depends upon the specific set
up of the test, amplifying the error produces resonate oscillations and instability instead
of increased precision.
Integrative closed loop constant K integral:

Is used to maintain the history of the test, that is what has happened just before that
moment in time. Allows the proportional amplification of the integral sum of the
differences (The errors) that have been read moment by moment between the theoretical
curve and the real curve cancelling those constant errors always of the same sign which
cannot be eliminated with the use of K proportional only. Also in this case there is a
maximum threshold value which should not be surpassed.
Derivative closed loop constant K derivative:

Is used to compensate systems with very long time constants. Allows the “smoothing” the
size of the oscillations to bring the system more quickly to the reference values. Also in
this case there is a maximum threshold value which should not be surpassed to avoid the
system being extremely instable or even out of control.
These parameters are factory set so as to optimise the system and thus do not need to be
altered by the operator. However, should it be felt necessary to alter the parameters for
particular user need, please contact CONTROLS Service Department for
further details.
02/11/2021 122 Rev.1 EN

Before giving a complete description of the interaction logic of the control parameters,
we must introduce the final two parameters of the SYSTEM MENU, that is:
• Preload, is the threshold load above which at the beginning of the test during the
rapid approach (open loop) the PID controls intervene to give closed loop servo-
control. From this point onwards the oil flow is piloted so as to maintain the pre-set
load rate;
• Rapid approach, expresses the oil feed rate, with respect to the maximum, which the
system must apply during the rapid approach, that is from the start of the test to the
pre-load threshold. This parameter, together with the mechanics of the pump,
determines the speed that the ram rises when not subjected to load.
The functioning logic of the AUTOMAX PRO system is as follows:

at the start of the automatic test the pump feeds the test frame ram the amount of oil
determined by the rapid approach parameter.
The ram will rise so as to close the free span and bring the sample into contact with the
upper platen. The pump continues to operate in this way until the set pre-load threshold
has been reached.
At this point the pump immediately changes speed so as to supply the set oil delivery (%)
for a set up time (s); this phase, which normally last for 3 or 4 seconds, allows the system
to stabilise itself and be ready for the servo-control without harsh variations of load and
oil feed.
Indeed, after this phase the control system enters a closed loop phase where the PID logic
elaborates, several times a second, the necessary instructions so as to maintain the pre-set
load rate and pilots the pump accordingly.
The servo-control remains active until the end of the test.
The system is calibrated by the manufacturer so as to optimise its performance in terms of

load rate control. However, certain tests may require the factory set parameters to be
modified. This is the case for failure tests on very weak or highly deformable samples
(e.g. concrete block with soft-board capping), or tests on very small samples with
extremely slow load rate (e.g. tests on cement samples using a 2000 kN or 3000 kN test
frame).
In the first case, to compensate for the high deformation at the beginning of the test it is
sufficient to increase the pre-load, even 5 to 7 times the factory set value. The idea is to
achieve the major part of the deformation during the rapid approach phase when the oil
feed is high.
In the second case, the opposite should be done, reducing the pre-load by 1/3 to ¼ and oil
delivery (%). The aim is to achieve a notable reduction of oil feed as soon as the sample
comes in contact with the upper platen and start the servo-control at a very low speed.
NOTE:
 After the test, re-set the parameters to their factory set values. Contact CONTROLS
Service Department if you have any doubts.
The above two examples illustrate extreme cases, for standard tests the system can be
used with its factory settings.
Rev.1 EN 123 02/11/2021

The following table shows the parameters set up for CONTROLS frames.
Frame type and code K Proportional K K P. Under Preload Approac

Integrative Derivative shoot [kN] h [%]
Concrete compression 30 25 1 25 20 35
5000 kN
Concrete compression 30 25 1 25 20 35
4000 kN
Concrete compression 30 25 1 35 15 32,5
3000 kN
2000 kN
1500 kN
Cement compression 50 40 1 50 0,50 15
250 kN
Cement flexure 15 180 210 1 100 0,05 12
kN
Concrete flexure 100 50 40 1 50 0,50 20
kN
Concrete flexure 150 50 40 1 50 0,50 20
kN
Concrete flexure 300 50 40 1 50 1 20
kN
Parameters common to all models/frames:
Parameters Value
APPROACHING LIMIT [SEC] Concrete units 60
Cement units 30
ZEROING TIME [SEC] 1
UNLOAD TIME [SEC] 10
NOTE:
 The PID SET UP parameters are factory set in case the AUTOMAX PRO is
sold as a machine already equipped with relevant frame.
Once done, press SAVE button to save the changes and press BACK button
to return to the FACTORY MENU screen.
02/11/2021 124 Rev.1 EN

6.1.4 DIAGNOSTIC option
Reserved to the authorized technical personnel of CONTROLS.
WARNING:
Do not access to the DIAGNOSTIC option unless specifically authorized by the technical
Rev.1 EN 125 02/11/2021

7. SCHEMATICS AND DRAWINGS

1. Schematics and drawings model 110V/60Hz
2. Schematics and drawings model 230V/50-60Hz
02/11/2021 126 Rev.1 EN

MODEL 110V/60Hz SHEET 1 OF 2
Rev.1 EN 127 02/11/2021

MODEL 110V/60Hz SHEET 2 OF 2
02/11/2021 128 Rev.1 EN

MODEL 230V/50-60Hz SHEET 1 OF 2
Rev.1 EN 129 02/11/2021

MODEL 230V/50-60Hz SHEET 2 OF 2
02/11/2021 130 Rev.1 EN

Note:
Rev.1 EN 131 02/11/2021

Note:
02/11/2021 132 Rev.1 EN

Note:
Rev.1 EN 133 02/11/2021

Automax Pro (Eng)

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Automatic Control Console

4. USE OF THE EQUIPMENT 39

6. DIAGNOSTICS & TROUBLESHOOTING 115

7. SCHEMATICS AND DRAWINGS 126

This Manual is published by CONTROLS.

LinkLAB Laboratory Connectivity Package allows AUTOMAX PRO to be a connected

• Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing

• Fully automatic – time saving: Full test-cycle automation maximizes productivity

• Standards compliant – peace of mind: Hardware and firmware are in total

• Multilingual functionality: The system is available in multiple languages and is fully

• DC motor, 720W, 50-60Hz

• 524,000 points high-resolution/stability analogue channels

Here is the list of models available:

1.1 Icons appearing in the manual

1.2 Manual revision history

Revision/Date Change description

1.3 Symbols used

Emergency stop switch

Conformity to the CE Directive

1.4 Intended use and improper use

CONTROLS will not be responsible for improper use of the machine.

1.5 Safety information

CONTROLS will not to be held responsible for:

The unit is not designed to be used in an explosive atmosphere.

Installation and any technical intervention must only be performed by qualified

• Max. pressure valve to avoid machine overloading.

Max. pressure valves

Inputs for over-

• Access panels to internal parts locked with screws.

Personnel Area with residual risks

1.6 Environmental risks and disposal

INFORMATION TO THE OWNER OF THE EQUIPMENT

Improper disposal of the product is subject to penalties as foreseen by the local

2.1 AUTOMAX PRO, Super-Automatic power and

2.3 Identification plate

2.4 Commands and controls

2.5 Technical specifications

Single phase line voltage 110 VAC/230 VAC +10%, -10%

The information in this chapter is intended for authorized service-trained personnel.

3.2 Unpacking and inspection

Here follows the procedure for the unpacking of the equipment.

3.2.1 How to remove the equipment from the shipping crate

3.3 Positioning of the unit and space requirements

The unit must be placed on a flat and level surface.

It is responsibility of the purchaser to provide an installation place with

Use a proper mean to bring the unit to the installation place.

3.4 Positioning of the display

1. Loosen the 2 screws shown in next picture;

2. Position the control unit as desired;

Screw to loosen Screw to loosen

3.5 Electrical requirements

3.6 Electrical connections

LAN connector for PC

Connector for hydraulic

3.7 Hydraulic connections

Connection for 3rd

Connection for 2nd

Connection for 1st

3.8 Install the paper into the printer

4. USE OF THE EQUIPMENT

4.1 Switching on the equipment

3. Touch the screen to select an icon in the main menu;

Indirect Tensile phd