TTTI/CO/DP-Acad/08

THIKA TECHNICAL TRAINING INSTITUTE

COURSE OUTLINE

NAME: STEPHEN KABIRU

DEPARTMENT: MECHANICAL CLASS: DAE JAN 2024 M2 SUBJECT: ENGINES

ENGINEERING TECHNOLOGY THEORY
COURSE: DIPLOMA IN INTAKE: JANUARY 2024 TERM 1 YEAR 2024
AUTOMOTIVE ENGINEERING
WEEK TOPIC/S REMARKS
1
ADMISSION OF NEW STUDENTS

2 Engines overhaul
 Remove the cylinder head
 Dismantle S.I and C.I engine
3 Engine overhaul
 Dismantle clean and inspect the cylinder head and
block
• Warpage, valve springs, seats, guides,
 Decarbonize valves
 Cut and reface valves
• Replace valve seats and seals
• Assemble cylinder head

4 Engine overhaul
 Block cleaning and inspection
 Measurements
• Crankshaft
• Pistons
• block
5 Engine overhaul
 Assembly
• Replace rings
• Bearings
• Gaskets and seals
6 Lubrication system
 Service lubrication system
• Drain plug
• Oil filters
• Lubricating oil
• Oil coolers
7 CATS
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8 Lubrication system
 Overhaul oil pumps
• Gear pump
• Vane pump
• Rotor pump
9 Cooling system
 Components Identification
 System fault diagnosis
o i) Pressure tests
o ii) Thermostat tests
o iii) Leakages
o iv) Pump faults
10 Cooling system
 Service of cooling systems
o i) Coolant level
o ii) Antifreeze mixing
o iii) Leakage repairs
 Safety observation
o i) Hot coolant
o ii) Antifreeze
11 EXAMS

References.
1. Job sheets
2. -Nissan SD 23 service manual
3. -Toyota 5L service manual
4. -Nissan C 11 service manual
5. -Toyota Echo service manual.

Evaluation criteria 1. Coursework marks (CATs and Assignments) …………30%

2. End of term Examination………………………………….70%

HOD’S NAME …………………………………………………………………..

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SIGN:…………………………………………DATE:………………………….