Site Inspection and Test Record: 1. General Data and Information

SITE INSPECTION AND TEST RECORD
Description: Contract No.:

Line Differential PROTN. Relay 4400003962/00
Acceptance Test (P546)
End Client: PAGE:
Contractor
SEC-COA 1 of 14
Substation Name: Panel / Designation / Location no.:

ALJILAH S/S 9063 380/132/33 KV 8L5.K350/K330+R1 /380KV SPARE
OHL-1 PROT PNL SET-1(FPFM)
1. General Data and information:

1.1. Bay (Circuit) Data:
Bay Number 8L5.K350/K330+R1
Bay Name 380 KV SPARE OHL-3 PROT PNL SET-1
CT Ratio (in use) 3000/1 A System Freq. 60 HZ
VT Ratio 380/0.115KV
1.2. Relay Data
Relay Model P54691NA7M0760M Rated Volt. (Vn) 100-120 VAC
Make ALSTOM Rated Current(In) 1/5 A
Relay Diagram No 10P54604 Frequency 50/60 HZ
Serial Number 33417682/09/15 Rated Aux. Voltage(Vx) 110-250VDC,100-240 VAC
OPTO I/P Voltage 110/125 VDC
2. RELAY CHECKS (With the Relay De-energized):

SN. Relay Checks Result
1 Inspection for physical damage / defects. OK
2 Case Earthing OK
3 CT Shorting contacts facility OK
4 Verify connections as per approved drawings OK
5 Watchdog contacts (M11-M12 closed, M13-M14 open) OK
3. RELAY CHECKS (With the Relay Energized):

SN. Relay Checks Result
1 Watchdog contacts (M11-M12 opened, M13-M14 closed) OK
Date & Time: - Set clock to local time
2 OK
- Time maintained when Aux. Supply removed
Alarm (yellow) LED – to check make Test Mode enable under
3 OK
Commissioning Test menu.
Out of service (yellow) LED – to check make Test Mode enable
4 OK
under Commissioning Test menu.
5 Trip (Red) LED – apply any fault to produce any trip condition OK
All 18 programmable LEDs – apply Test LEDs under
6 OK
Commissioning test menu.
4. Operating DC supply current:

DC DC current with Watt calculated watt calculated
DC current w/o fault
voltage fault w/o fault with fault
(mA)
(V) (mA) (W) (W)
125 137 141 17.07 17.50
Nominal Burden: Quiescent burden: 11W. (Extra 1.25W when fitted with second rear communications
board)Additions for energized binary inputs (0.19W)/outputs (0.13W): As per (P54xEN TD/J74 – (TD)2-2)
Tested by: ALFANAR (AT&C) Witnessed by:

Name Name:
Signature & Date : Signature & Date :
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 2 of 14

5. Measurements checking:
5.1. Current inputs check:
DISPLAYED
INPUT CURRENT APPLIED VALUE CT RATIO APPLIED PRIMARY VALUE
(A)
IA 1.0∟0.0 3000 /1 A 3000.0
IB 1.0∟240 3000 /1 A 3000.0
IC 1.0∟120 3000 /1 A 3000.0
IN 1.0∟0.0 3000 /1 A 0
FOR IN TEST INJECT ONLY ONE PHASE
* The measurement Current: 0.05 to 3In
Accuracy: ±1.0% of reading As per (P54xEN AD/LB4 – (AD)-15)
5.2. Voltage inputs check:
DISPLAYED
APPLIED VALUE
INPUT VOLTAGE VT RATIO APPLIED PRIMARY VALUE
(V)
(KV)
VA-N 66.4∟0.0 380000 / 115 V 219.21
VB-N 66.4∟240 380000 / 115 V 219.5
VC-N 66.4∟120 380000 / 115 V 219.3
VAB 115∟30 380000 / 115 V 380
VBC 115∟270 380000 / 115 V 380
VCA 115∟150 380000 / 115 V 380
* The measurement Voltage: 0.05 to 2Vn
Accuracy: 1.0% of reading As per(P54xEN AD/LB4 – (AD)-15)
7. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):
To avoid absence of fiber optic communication then blocking of differential protection element;
At Commission Tests menu, Set '' Test Loop back '' is '' Internal ''. Through HMI only.
Pick Up Value = 0.5 x (Is1 + K1 x I bias ) A
Where; K1 = 30 % = 0.3 P.U , Ibias = Idiff
Drop Out Value = 0.75 x (Pick Up Value) A

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 3 of 14

Expected Measured Expected Measured

SETTING Pick Up Value Pick Up Drop Out Drop Out
PHASE
Is1 (A) (A) Value (A) Value (A) Value (A)
R 1 0.588 0.592 0.441 0.421

Y 1 0.588 0.591 0.441 0.425
B 1 0.588 0.594 0.441 0.423
R-Y-B 1 0.588 0.593 0.441 0.422
Limits: Pick up & Drop Out ±10%
According to the Catalogue for Technical Data – P543/en TD/ H53 – Page: 1
8: OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (Id ):
Set; DT Mode & Is1 = 0.4 In & K1 = 30 % & Is2 = 4 In & K2 = 150 %
Inject current (A) Operating Time

PHASE Delay Time (ms)
(ms)
R 5 Zero (Inst) 22.1
Y 5 Zero (Inst) 18.1
B 5 Zero (Inst) 19.12
R-Y-B 5 Zero (Inst) 21.2
Accuracy:
Instantaneous Operation: <30 ms.
According to the Catalogue for Technical Data – P543/en TD/ H53 – Page: 10
9. BIAS CHARACTERISTIC TESTING

To avoid absence of fiber optic communication then blocking of differential protection element;
At Commission Tests menu, Set '' Test Loop back '' is '' Internal ''. Through HMI only.
І – LOWER SLOPE
Connect the test circuit as shown figure.

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 4 of 14

A current is injected into the R phase which is used as the bias current and another current is
injected into the Y phase which is used as differential current.
Inject a bias current of 1A in the R phase. The relay will trip and any contacts associated with the R
phase will operate.
Slowly increase the current in the Y phase until phase Y trips . Record the phase Y current
magnitude and check that it corresponds to the following equation;
Id Calculated = 0.5 * (Is1 +I bias K1) A
Where; IS1 ; The Basic Diff Current Setting.
K1; The Lower Percentage Bias Setting.
Set; IS2 = 2 In
To check more than one point at the same slope, Change the bias current value and the equation
above can be used, and also for other differential settings '' Different slopes, Is1 ''.
Apply the above procedure for each phase.
K1 IS1 I bias Id calculated I BIAS injected Id Measured

A R Y B R Y B
1 0.65 1 ---- 0.651 ---
30 % 1 1.5 0.725 1.5 ---- ---- 0.72
2 0.8 2 0.808 ---- ----

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 5 of 14

Limits; ± 10 % According to the Catalogue for Commissioning and Maintenance – P54x/EN CM/G53 –
Pages No; 30 &
П– UPPER SLOPE
Repeat the test and check the result with the following equation;
Id Calculated = 0.5 X [(I bias X K2) – {(K2 – K1) X IS2} + IS1] A

Is2; The Bias Current Threshold Setting.
K2; The High Percentage Bias Setting.
IS1 & K1 are Fixed; IS1 = 1 A , K1 = 30 %
Id I BIAS injected Id Measured

K2 Is2 I bias A
calculated R Y B R Y B
2 0.8 2 ---- ---- ---- 0.81 ---
80% 2 3 1.2 ---- 3 ---- ---- ---- 1.22
4 1.6 ---- ---- 4 1.607 ---- ----
Limits; ± 10 % According to the Catalogue for Commissioning and Maintenance – P54x/EN CM/G53 –
Pages No ; 30 & 31
10-DISTANCE FUNCTION CHECK:
10.1-IMPEDANCE REACH CHECK:
Item Description Checked

1 Print out from FREJA attached ok
Impedance tolerance: +/- 10 % for all zones.
10.2-OPERATING TIME TESTING:
Item Description Checked

1 Print out from FREJA attached ok
10.3- VTS FUNCTION TEST:
Setting:
VTS time delay = 5s
VTS I> inhibit = 4A
Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 6 of 14

VTS I2> inhibit = 50mA
10.3.1-Loss of one or two phases test:

Fixed setting: V2 = 10 volt, I2> inhibit less than setting.
Set Time Measured Time
Phase Pick up Drop Off
(sec) (Sec)
AN 36.45 37.89 5.2
BN 36.41 37.88 5 5.21
CN 36.41 37.87 5.22
10.3.2-Loss of all 3 phase voltages under load condition test (detect 3p):
Fixed Setting: a- for fuse fail pick up; V1=10 volts.
b- for fuse fail reset; V1=30 volts.
Pick up measurement Reset measurement

voltage(v) voltage(v)
10.01 30.03
10.4-SOTF TEST:
SETTING:
-SOTF active with PoleDead or External Pulse
-SOTF delay = 10 sec.
-TOC reset delay = 100 ms sec
Setting: All Zones Enabled
Apply fault condition and same time apply CB close command within the time set in TOC Reset
Delay, relay will be tripped by SOTF. If CB close command after TOC time then relay will be
tripped zone trip.
Measured Time
SOTF IN Internal detection External detection
(m sec) (m sec)
Zone 1 15.8 22.5
Zone 2 16.2 24.2
Zone 3 15.3 23.7
Zone 4 15.3 24.1
 Measured SOTF delay time = 10.04 s

 Measured TOC reset delay = 108.7 ms

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 7 of 14

10.5-POWER SWING BLOCKING TEST:
Setting
PSB unblock time delay = 8.5s
PSB reset delay = 2s
a) Check the power swing blocking for Zones 1,2,3,4 [OK].
Item description Setting time Measured time Remark
PSB unblock time 8.5 8.45 OK
PSB reset time 2 2.02 OK
10.6-Scheme Communication Logic:
Setting:
 Aid Dist delay =0 m sec
 Unblocking delay = 100 m sec
 TRev = 20 m sec
I. Permissive Under Reach Scheme:

Send logic: CS = ZM1 : OK
Trip logic: Trip = ZM2 + CR : OK
II. Permissive Under Reach unblocking scheme:

Trip logic: Trip = ZM2 + CR+LGS : OK
Trip logic: Trip = ZM2 + LGS : OK
III. Permissive Over Reach Scheme:

Trip logic: Trip = ZM2 + CR : OK
IV. Permissive Over Reach unblocking scheme:

Trip logic: Trip = ZM2 + CR+LGS : OK
Trip logic: Trip = ZM2 + LGS : OK
Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 8 of 14

V. Blocking 1 Scheme:
Trip logic: Trip = ZM2 w/o CR : OK
VI. Blocking 2 Scheme:

Trip logic: Trip = ZM2 w/o CR : OK
VII. Weak End Infeed Echo (Permissive over reach Scheme):
 Apply a short pulse to DIST Channel Receive Input Without any fault Injection and
check Channel send is given: [OK]
 Operating time 28.5 m sec
VIII. Weak End Infeed Trip (Permissive over reach Scheme):
Setting
WI V< V thresh = 45
WI trip delay = 300 ms
phase U ph setting U ph measured
Remark
(V) (V)
R 45.07 OK
S 45 45.03 OK
T 45.02 OK
 Measured WI Trip time = 308.5 m sec
IX. Current Reversal Logic Check (Permissive Over Reach Scheme):
 Apply a reverse / forward fault to check: t rev guard:

Fault type t rev guard setting (m sec) t rev guard measured (m sec)
Reverse/
150 166.7
forward
12 DIRECTIONL EARTH FAULT PROTECTION

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 9 of 14

12.1 CURRENT SENSITIVITY TEST
Voltage Current Current measured

RCA setting
applied setting Pickup Dropoff
-60 56.4 0.2 0.197 0.184
12.2 OPERATION ANGLE BOUNDARY LIMIT ( FORWARD DIRECTION )
Phase angle
RCA Voltage Current
lead lag
setting appllied setting
Pickup Dropoff Pickup dropoff
-60 56.4 0.2 210.8 30.7 29.4 209.4
12.3 OPERATION ANGLE BOUNDARY LIMIT ( REVERSE DIRECTION )
Phase angle
RCA Voltage Current
lead lag
setting appllied setting
Pickup Dropoff Pickup dropoff
-60 6.4 0.2 30.77 210.5 209.8 29.7
12.4 POLARIZING VOLTAGE Vn(3V0) PICKUP AND DROP OFF TEST
Vn (3V0) measured
Vn(3V0) setting
Pick up Drop off
6 5.98 5.47

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 10 of 14

18- BACK UP ELEMENT; DEF

19.1 AIDED DEF TEST (INSTANTANEOUS)
Settings:
 Vn> (3Vo) =10V Scheme logic = POTT
 IN >FW (3Io) =80mA Polarization = Zero
sequence
 IN >RV (3Io) = 0.5 * IN >FW =40mA RCA: -60 degree
 NOTE : Apply 3phase volts healthy voltage ( 2 sec ) , inject only one phase current for this
test to the phase under test and reduce voltage of phase under test.
 Vo=Vn/3=(Va+Vb+Vc)
 Aid DEF delay =300ms
18.2: AIDED DEF element test:

A) FW PICK-UP CURRENT TEST:
APPLIED VOLTAGE Vo PICK-UP DROP-OFF
(V) Zero seq volts CURRENT CURRENT INDICATIONS
A B C DISPLAY CALCULATED (mA) (mA)
56.4 66.4 66.4 3.347 3.333 A 77 A 83
66.4 56.4 66.4 3.32 3.333 B 76 B 83

OK
66.4 66.4 56.4 3.312 3.333 C 74 C 84
- Current accuracy ±5 %, voltage accuracy ±10 % at 90 degree

B) RV PICK-UP CURRENT TEST:
APPLIED VOLTAGE Vo PICK-UP DROP-OFF
(V) Zero seq volts CURRENT CURRENT INDICATIONS
A B C DISPLAY CALCULATED (mA) (mA)
56.4 66.4 66.4 3.347 3.333 A 47 A 33
OK
66.4 56.4 66.4 3.322 3.333 B 42 B 37
66.4 66.4 56.4 3.324 3.333 C 43 C 36

- Current accuracy ±5 %, voltage accuracy ±10 % at 90 degree
C) POLARIZING VOLTAGE (3V0) PICKUP AND DROP OFF TEST:
Vn (3V0) measured
Vn(3V0) setting
Pick up Drop off
1 0.95 0.93

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 11 of 14

18.2 SCHEME TEST:
18.2.1 CHECK THE OPERATING CHARACTERISTIC ANGLE:

a. Forward direction: from 210.5 to 29.5 .
b. Reverse direction: from 30.7 to 210.7
18.2.2 DEF Scheme :

 Aid DEF delay =333ms
Scheme: permissive over reach

SEND: DEF STFW : OK
DEF AIDED TRIP : DEF STFW + CR : OK
Scheme: blocking 1
SEND: DEF STRV : OK
DEF AIDED TRIP : DEF STFW W/O CR: OK
Weak End Infeed Echo (Permissive over reach Scheme):

 Apply a short pulse to DIST Channel Receive Input Without any fault Injection and
check Channel send is given: [OK]
 Operating time =6.6ms
Weak End Infeed Trip (Permissive over reach Scheme):
Setting
WI V< V thresh = 45V
WI trip delay = 60ms
V< setting V< measured
Remark
(V) (V)
45 45.03 OK
 Measured WI Trip time = 66.6ms
Current Reversal Logic Check (Permissive Over Reach Scheme):
 Apply a reverse / forward fault to check: t rev guard:

Fault type t rev guard setting (m sec) t rev guard measured (m sec)
Reverse/
150 157.8
forward
Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 12 of 14

21 . OPTO I/P STATUS CHECKED:
Apply DC Voltage (110 V) at each terminals of each OPTO I/P.

Check at HMI;
System Data Menu; Opto I/P Status; each I/P should change from ( 0 ) state ( 1 ) state.
Input Terminal Result

BI-1 E1 − E2 OK
BI-2 E3 − E4 OK
BI-3 E5 − E6 OK
BI-4 E7 − E8 OK
BI-5 E9 – E10 OK
BI-6 E11 − E12 OK
BI-7 E13 − E14 OK
BI-8 E15 − E16 OK
BI-9 C1 − C2 OK
BI-10 C3 − C4 OK
BI-11 C5 − C6 OK
BI-12 C7 − C8 OK
BI-13 C9 – C10 OK
BI-14 C11 − C12 OK
BI-15 C13 − C14 OK
BI-16 C15 − C16 OK
BI-17 G1 − G2 OK
BI-18 G3 − G4 OK
BI-19 G5 − G6 OK
BI-20 G7 − G8 OK
BI-21 G9 – G10 OK
BI-22 G11 − G12 OK
BI-23 G13 − G14 OK
BI-24 G15 − G16 OK

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 13 of 14

22. OUTPUT CONTACTS STATUS CHECKED

AT HMI ONLY; Commission Tests Menu.
Set: Test Mode '' Contacts blocked ''
Test Pattern '' Change from ( 0 ) state to ( 1 ) state.
Contact Test '' Apply Test ''
Relay Terminal Contact Result
RL1 L1 – L2 NO OK
RL2 L3 – L4 NO OK
RL3 L5 – L6 NO OK
RL4 L7 – L8 NO OK
RL5 L9 – L10 NO OK
RL6 L11 – L12 NO OK
RL7 L13–L14–L15 NC–NO–C OK
RL8 L16–L17–L18 NC–NO–C OK
RL9 K1 – K2 NO OK
RL10 K3 – K4 NO OK
RL15 K13–K14–K15 NC–NO–C OK
RL16 K16–K17–K18 NC–NO–C OK
RL17 J1 – J2 NO OK
RL23 J13–J14–J15 NC–NO–C OK
RL24 J16–J17–J18 NC–NO–C OK
RL25 H1 – H2 NO OK

Name Name:
31/10/2016
End Client: PAGE:
Contractor
SEC-COA 14 of 14

RL31 H13–H14–H15 NC–NO–C OK
RL32 H16–H17–H18 NC–NO–C OK
TESTING EQUIPMENT FREJA 300

Name Name:
31/10/2016

Site Inspection and Test Record: 1. General Data and Information

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Site Inspection and Test Record: 1. General Data and Information

Uploaded by

Copyright:

Available Formats

SITE INSPECTION AND TEST RECORD

Description: Contract No.:

Substation Name: Panel / Designation / Location no.:

1. General Data and information:

2. RELAY CHECKS (With the Relay De-energized):

3. RELAY CHECKS (With the Relay Energized):

4. Operating DC supply current:

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.:

5.2. Voltage inputs check:

7. PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (Id):

Pick Up Value = 0.5 x (Is1 + K1 x I bias ) A

Where; K1 = 30 % = 0.3 P.U , Ibias = Idiff

Drop Out Value = 0.75 x (Pick Up Value) A

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.:

Expected Measured Expected Measured

R 1 0.588 0.592 0.441 0.421

Limits: Pick up & Drop Out ±10%

8: OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (Id ):

Inject current (A) Operating Time

9. BIAS CHARACTERISTIC TESTING

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.:

K1 IS1 I bias Id calculated I BIAS injected Id Measured

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.:

Id Calculated = 0.5 X [(I bias X K2) – {(K2 – K1) X IS2} + IS1] A

Id I BIAS injected Id Measured

10-DISTANCE FUNCTION CHECK:

10.1-IMPEDANCE REACH CHECK:

Item Description Checked

10.2-OPERATING TIME TESTING:

Item Description Checked

10.3- VTS FUNCTION TEST:

Substation Name: Panel / Designation / Location no.:

VTS I2> inhibit = 50mA

10.3.1-Loss of one or two phases test:

Pick up measurement Reset measurement

 Measured SOTF delay time = 10.04 s

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.:

10.5-POWER SWING BLOCKING TEST:

a) Check the power swing blocking for Zones 1,2,3,4 [OK].

Item description Setting time Measured time Remark

PSB unblock time 8.5 8.45 OK

PSB reset time 2 2.02 OK

10.6-Scheme Communication Logic:

I. Permissive Under Reach Scheme:

II. Permissive Under Reach unblocking scheme:

III. Permissive Over Reach Scheme:

IV. Permissive Over Reach unblocking scheme:

Substation Name: Panel / Designation / Location no.:

VI. Blocking 2 Scheme:

VII. Weak End Infeed Echo (Permissive over reach Scheme):

 Operating time 28.5 m sec

VIII. Weak End Infeed Trip (Permissive over reach Scheme):

 Measured WI Trip time = 308.5 m sec

IX. Current Reversal Logic Check (Permissive Over Reach Scheme):

 Apply a reverse / forward fault to check: t rev guard:

12 DIRECTIONL EARTH FAULT PROTECTION

Tested by: ALFANAR (AT&C) Witnessed by:

Substation Name: Panel / Designation / Location no.: