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Ct801si Maintenance Manual
Ct801si Maintenance Manual
MAINTENANCE MANUAL
SAS au Capital de 2 158 244 € - 444 871 933 R.C.S. Bourges - APE : 332B
a Delft Instruments company Headquarters : Bât 59, rue Isaac Newton - ZA Port Sec Nord – 18000 Bourges - France
Enraf Auxitrol Marine MM5006E
85 avenue de Saint-Cloud Rev00 - 01/05
78000 Versailles - France Page 2/19
T + 33 (0) 1 39 20 38 27 All rights reserved
F + 33 (0) 1 39 02 25 61
Email contact@enrafmarine.fr
CONTENTS
1 INTRODUCTION ............................................................................................................. 3
2 DESCRIPTION ................................................................................................................ 4
2.1 Pneumatic modulator........................................................................................................... 4
2.2 Electric conditioner .............................................................................................................. 5
3 PREVENTIVE MAINTENANCE....................................................................................... 6
3.1 Quarterly controls ................................................................................................................ 6
3.2 Yearly controls..................................................................................................................... 6
3.3 Yearly parts replacement..................................................................................................... 7
4 TROUBLESHOOTING GUIDE ........................................................................................ 7
5 REMEDIAL MAINTENANCE......................................................................................... 11
5.1 Recommended spare parts ............................................................................................... 11
5.2 Recommended tool kit ....................................................................................................... 11
5.3 Air supply filter : replacement ............................................................................................ 11
5.4 Venting nipple : replacement ............................................................................................. 11
5.5 Bubbling flow adjustment................................................................................................... 11
5.6 Electronic conditioner : replacement ................................................................................. 12
5.7 Electronic conditioner : calibration..................................................................................... 12
5.8 Overpressure protection valve : check .............................................................................. 13
6 SPARE PARTS LIST..................................................................................................... 14
7 INFORMATIONS ........................................................................................................... 16
7.1 Request for Service form ................................................................................................... 16
7.2 Return for repair form ........................................................................................................ 16
7.3 Reference of Enraf Auxitrol Marine Customer Service ...................................................... 16
7.4 Personal notes................................................................................................................... 17
APPENDIX A CT801 SERIES - REQUEST FOR SERVICE .............................................. 18
APPENDIX B CT801 SERIES - RETURN FOR REPAIR ................................................... 19
1 INTRODUCTION
The Level Transmitter CT801 Series is designed for measuring the level of all types of liquid products
in all kinds of tanks such as ballast tanks, service tanks,…, from the hydrostatic pressure of an air-
flow bubbling through a pipe which reaches the bottom of the tank. This pressure is transmitted to an
electronic conditioner including a pressure sensor, providing an electrical analog output signal.
The CT801 Series are fitted with a differential pressure sensor, so even if installed on a pressurised
tank, the output signal is a direct function of the liquid height.
The CT801 Series are fitted with the following mechanical interface, for the best adaptation to all
installation conditions :
• suffix B : flange PN16 DN50
• suffix R : female threaded coupling 1" BSPP, with optional bracket
• suffix R1/4 : female threaded coupling 1/4" NPT, with optional bracket
2 DESCRIPTION
The CT801 Series is composed of two main parts : the pneumatic bubbling flow modulator and the
electronic signal conditioner.
Identification plate
Two kinds are available, one for model CT801-SI, one for model CT801-TA :
CT801-SI :
Terminals
Zero adjustment
("Z" mark)
Span adjustment
("S" mark)
CT801-TA :
Terminals
Zero adjustment
("Z" mark)
Span adjustment
("S" mark)
3 PREVENTIVE MAINTENANCE
Note : These checking operations can be easily performed with Enraf Auxitrol Marine’s test
tool kit, code 29238.
For that purpose, a maintenance kit for one year is available (see 6).
4 TROUBLESHOOTING GUIDE
Common failures, causes and remedies are shown below, in tabular form. Refer to overviews in
chapter 2 for details. Refer to chapter 5 for remedial maintenance.
If this guide doesn't allow to solve the problem, ask for repair to Enraf Auxitrol Marine, using the
Return for Repair Form
Continuation :
Continuation :
Continuation :
5 REMEDIAL MAINTENANCE
In case of other spare parts request, see 6, Spare Part list with ordering code.
a) Close the bubbling line isolating valve, in particular when the CT801 is installed at a place
lower than the liquid surface;
b) close the isolating valve to the gas pressure over the liquid surface if any;
c) close the shut-off valve of air supply;
d) open the electronic module enclosure by unscrewing the cap;
e) unscrew the terminals, pull off the wires, by carefully locating the colors;
f) unscrew the 4 screws and washers (see 2.2) fixing the PCB and the pressure sensor;
g) put in place the new PCB, taking care with the small gaskets and spacers on the pressure
inlets of the pressure sensor;
h) screw the 4 screws and washers in the same order;
i) place the wires on the terminals, by respect with the colors;
j) open all the closed valves.
Air supply
Calibrated
pressure
generator
Bubbling line
In case of other spare parts request, refer to the ordering code in the Spare Part list.
7 INFORMATIONS
Address :
ENRAF AUXITROL MARINE
Bâtiment 59, rue Isaac Newton
Z.A. Port Sec Nord
18000 BOURGES
Telephone : +33 2 48 23 79 18
Fax : +33 2 48 23 79 02
E-mail : customerservice@enrafmarine.fr
APPENDIX A
NAME : DATE :
QUALITY : SIGNATURE :
APPENDIX B
2) Description of defect, reason for suspecting the returned equipment (Result of troubleshooting
item applied, observations, read values, etc…) :
NAME : DATE :
QUALITY : SIGNATURE :